2. Public Works Agreement (PWA) — Costa Mesa City Council, January 16, 2024 (part 2 of 2)

stainless steel, passivated and coated with aluminum-based thermosetting epoxy resin for protection against corrosion and stress corrosion cracking. Structural fasteners may be carbon steel and galvanized meeting ASTM A153 and ISO/EN 1461 (for hot dipped galvanizing), or ASTM B695 (for mechanical galvanizing). All wiring shall be enclosed within the cross-arms, pole, or electrical components enclosure.

C. System Description: Lighting system shall consist of the following:

1. Galvanized steel poles and cross-arm assembly.

2. Non-approved pole technology:
a. Square static cast concrete poles will not be accepted. b. Direct bury steel poles which utilize the extended portion of the steel shaft for their foundation will not be accepted due to potential for internal and external corrosive reaction to the soils and long term performance concerns.

3. Lighting systems shall use concrete foundations. See Section 2.4 for details. a. For a foundation using a pre-stressed concrete base embedded in concrete backfill the concrete shall be air-entrained and have a minimum compressive design strength at 28 days of 3,000 PSI. 3,000 PSI concrete specified for early pole erection, actual required minimum allowable concrete strength is 1,000 PSI. All piers and concrete backfill must bear on and against firm undisturbed soil.
b. For anchor bolt foundations or foundations using a pre-stressed concrete base in a suspended pier or re-inforced pier design pole erection may occur after 7 days. Or after a concrete sample from the same batch achieves a certain strength.

4. Manufacturer will supply all drivers and supporting electrical equipment a. Remote drivers and supporting electrical equipment shall be mounted approximately 10 feet above grade in aluminum enclosures. The enclosures shall be touch-safe and include drivers and fusing with indicator lights on fuses to notify when a fuse is to be replaced for each luminaire. Disconnect per circuit for each pole structure will be located in the enclosure. Integral drivers are not allowed.
b. Manufacturer shall provide surge protection at the pole equal to or greater than 40 kA for each line to ground (Common Mode) as recommended by IEEE C62.41.2_2002.

5. Wire harness complete with an abrasion protection sleeve, strain relief and plug-in connections for fast, trouble-free installation.

6. All luminaires, visors, and cross-arm assemblies shall withstand 150 mi/h winds and maintain luminaire aiming alignment.

7. Control cabinet to provide remote on-off control, monitoring, and entertainment features of the lighting system. See Section 2.3 for further details.

8. Contactor cabinet to provide on-off control.

9. Manufacturer shall provide lightning grounding as defined by NFPA 780 and be UL Listed per UL 96 and UL 96A.
a. Integrated grounding via concrete encased electrode grounding system. b. If grounding is not integrated into the structure, the manufacturer shall supply grounding electrodes, copper down conductors, and exothermic weld kits. Electrodes and conductors shall be sized as required by NFPA 780.The grounding electrode shall be minimum size of 5/8 inch diameter and 8 feet long, with a minimum of 10 feet embedment. Grounding electrode shall be connected to the structure by a grounding electrode conductor with a minimum size of 2 AWG for poles with 75 feet mounting height or less, and 2/0 AWG for poles with more than 75 feet mounting height.

10. Enhanced corrosion protection package: Due to the potentially corrosive environment for this project, manufacturers must provide documentation that their products meet the following

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2

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enhanced requirements in addition to the standard durability protection specified above:
a) Exposed carbon steel horizontal surfaces on the crossarm assembly shall be galvanized to no less than a five (5) mil average thickness. b) Exposed die cast aluminum components shall be Type II anodized per MIL-STD- 8625 and coated with high performance polyester.
c) Exposed extruded aluminum components shall be Type II anodized per MIL-STD- 8625 and coated with high performance polyester.

D. Safety: All system components shall be UL listed for the appropriate application.

2.2 ELECTRICAL
A. Electric Power Requirements for the Sports Lighting Equipment:

1. Electric power: 480V Volt, 3 Phase

2. Maximum total voltage drop: Voltage drop to the disconnect switch located on the poles shall not exceed three (3) percent of the rated voltage.

B. Energy Consumption: The kW consumption for the field lighting system shall be 90.60 kW.

2.3 CONTROL
A. Instant On/Off Capabilities: System shall provide for instant on/off of luminaires.

B. Lighting contactor cabinet(s) constructed of NEMA Type 4 aluminum, designed for easy installation with contactors, labeled to match field diagrams and electrical design. Manual off-on-auto selector switches shall be provided.

C. Remote Lighting Control System: System shall allow owner and users with a security code to schedule on/off system operation via a web site, phone, fax or email up to ten years in advance.

Manufacturer shall provide and maintain a two-way TCP/IP communication link. Trained staff shall be available 24/7 to provide scheduling support and assist with reporting needs.

The owner may assign various security levels to schedulers by function and/or fields. This function must be flexible to allow a range of privileges such as full scheduling capabilities for all fields to only having permission to execute “early off” commands by phone. Scheduling tool shall be capable of setting curfew limits.

Controller shall accept and store 7-day schedules, be protected against memory loss during power outages, and shall reboot once power is regained and execute any commands that would have occurred during outage.

D. Remote Monitoring System: System shall monitor lighting performance and notify manufacturer if individual luminaire outage is detected so that appropriate maintenance can be scheduled. The controller shall determine switch position (manual or auto) and contactor status (open or closed).

E. Management Tools: Manufacturer shall provide a web-based database and dashboard tool of actual field usage and provide reports by facility and user group. Dashboard shall also show current status of luminaire outages, control operation and service. Mobile application will be provided suitable for IOS, Android and Blackberry devices.

Hours of Usage: Manufacturer shall provide a means of tracking actual hours of usage for the field lighting system that is readily accessible to the owner.

1. Cumulative hours: shall be tracked to show the total hours used by the facility

2. Report hours saved by using early off and push buttons by users.

F. Communication Costs: Manufacturer shall include communication costs for operating the control and monitoring system for a period of 25 years.

G. Communication with luminaire drivers: Control system shall interface with drivers in electrical components enclosures by means of powerline communication.

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2

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2.4 STRUCTURAL PARAMETERS
A. Wind Loads: Wind loads shall be based on the 2019 California Building Code. Wind loads to be calculated using ASCE 7-16, a design wind speed of 95mi/h, exposure category C and wind importance factor of 1.

B. Pole Structural Design: The stress analysis and safety factor of the poles shall conform to 2009 AASHTO Standard Specification for Structural Supports for Highway Signs, Luminaires, and Traffic Signals (LTS-5).

C. If no geotechnical report is available, the foundation design shall be based on soils that meet or exceed those of a Class 5 material as defined by 2016 CBC Table 1806.2.

PART 3 – EXECUTION

3.1 SOIL QUALITY CONTROL
A. It shall be the Contractor’s responsibility to notify the Owner if soil conditions exist other than those on which the foundation design is based, or if the soil cannot be readily excavated. Contractor may issue a change order request / estimate for the Owner’s approval / payment for additional costs associated with:

1. Providing engineered foundation embedment design by a registered engineer in the State of CA for soils other than specified soil conditions;

2. Additional materials required to achieve alternate foundation;

3. Excavation and removal of materials other than normal soils, such as rock, caliche, etc.

3.2 DELIVERY TIMING
A. Delivery Timing Equipment On-Site: The equipment must be on-site 10-12 weeks from receipt of approved submittals and receipt of complete order information.

3.3 FIELD QUALITY CONTROL
A. Illumination Measurements: Upon substantial completion of the project and in the presence of the Contractor, Project Engineer, Owner's Representative, and Manufacturer's Representative, illumination measurements shall be taken and verified. The illumination measurements shall be conducted in accordance with IESNA LM-5-04.

B. Field Light Level Accountability

1. Light levels are guaranteed not to fall below the target maintained light levels for the entire warranty period of 25 years. These levels will be specifically stated as “guaranteed” on the illumination summary provided by the manufacturer.

2. The contractor/manufacturer shall be responsible for conducting initial light level testing and an additional inspection of the system, in the presence of the owner, one year from the date of commissioning of the lighting.

3. The contractor/manufacturer will be held responsible for any and all changes needed to bring these fields back to compliance for light levels and uniformities. Contractor/Manufacturer will be held responsible for any damage to the fields during these repairs.

C. Correcting Non-Conformance: If, in the opinion of the Owner or his appointed Representative, the actual performance levels including footcandles and uniformity ratios are not in conformance with the requirements of the performance specifications and submitted information, the Manufacturer shall be required to make adjustments to meet specifications and satisfy Owner.

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2

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shall maintain specifically-funded financial reserves to assure fulfillment of the warranty for the full term. Warranty does not cover weather conditions events such as lightning or hail damage, improper installation, vandalism or abuse, unauthorized repairs or alterations, or product made by other manufacturers.

B. Maintenance: Manufacturer shall monitor the performance of the lighting system, including on/off status, hours of usage and luminaire outage for 25 years from the date of equipment shipment. Parts and labor shall be covered such that individual luminaire outages will be repaired when the usage of any field is materially impacted. Manufacturer is responsible for removal and replacement of failed luminaires, including all parts, labor, shipping, and equipment rental associated with maintenance.

Owner agrees to check fuses in the event of a luminaire outage.

PART 4 – DESIGN APPROVAL

4.0 PRE-BID SUBMITTAL REQUIREMENTS (Non-Musco)
A. Design Approval: The owner / engineer will review pre-bid submittals per section 4.0.B from all the manufacturers to ensure compliance to the specification 10 days prior to bid. If the design meets the design requirements of the specifications, a letter and/or addendum will be issued to the manufacturer indicating approval for the specific design submitted.

B. Approved Product: Musco’s Light-Structure System TM with TLC for LEDTM is the approved product.

All substitutions must provide a complete submittal package for approval as outlined in Submittal Information at the end of this section at least 10 days prior to bid. Special manufacturing to meet the standards of this specification may be required. An addendum will be issued prior to bid listing any other approved lighting manufacturers and designs.

C. All listed manufacturers not pre-approved shall submit the information at the end of this section at least 10 days prior to bid. An addendum will be issued prior to bid; listing approved lighting manufacturers and the design method to be used.

D. Bidders are required to bid only products that have been approved by this specification or addendum by the owner or owner’s representative. Bids received that do not utilize an approved system/design, will be rejected.

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2

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REQUIRED SUBMITTAL INFORMATION FOR ALL MANUFACTURERS (NOT PRE-APPROVED) 10 DAYS

PRIOR TO BID
All items listed below are mandatory, shall comply with the specification and be submitted according to pre-bid submittal requirements. Complete the Yes/No column to indicate compliance (Y) or noncompliance (N) for each item. Submit checklist below with submittal.

Yes/
No Tab Item Description
A Letter/
Checklist
Listing of all information being submitted must be included on the table of contents. List the name of the manufacturer’s local representative and his/her phone number. Signed submittal checklist to be included.

B Equipment
Layout Drawing(s) showing field layouts with pole locations C
On Field
Lighting
Design
Lighting design drawing(s) showing:
a. Field Name, date, file number, prepared by
b. Outline of field(s) being lighted, as well as pole locations referenced to the center of the field (x & y), Illuminance levels at grid spacing specified c. Pole height, number of fixtures per pole, horizontal and vertical aiming angles, as well as luminaire information including wattage, lumens and optics d. Height of light test meter above field surface.
e. Summary table showing the number and spacing of grid points; average, minimum and maximum illuminance levels in foot candles (fc); uniformity including maximum to minimum ratio, coefficient of variance (CV), coefficient of utilization (CU) uniformity gradient; number of luminaries, total kilowatts, average tilt factor; light loss factor.

D
Off Field
Lighting
Design
Lighting design drawing showing initial spill light levels along the boundary line (defined on bid drawings) in footcandles. Lighting design showing glare along the boundary line in candela. Light levels shall be taken at 30-foot intervals along the boundary line. Readings shall be taken with the meter orientation at both horizontal and aimed towards the most intense bank of lights.

E Photometric
Report
Provide first page of photometric report for all luminaire types being proposed showing candela tabulations as defined by IESNA Publication LM-35-02. Photometric data shall be certified by laboratory with current National Voluntary Laboratory Accreditation Program or an independent testing facility with over 5 years experience.

F Performance
Guarantee
Provide performance guarantee including a written commitment to undertake all corrections required to meet the performance requirements noted in these specifications at no expense to the owner. Light levels must be guaranteed to not fall below target levels for warranty period.

G Structural
Calculations
Pole structural calculations and foundation design showing foundation shape, depth backfill requirements, rebar and anchor bolts (if required). Pole base reaction forces shall be shown on the foundation drawing along with soil bearing pressures. Design must be stamped by a structural engineer in the state of CA, if required by owner.

H
Control &
Monitoring
System
Manufacturer of the control and monitoring system shall provide written definition and schematics for automated control system. They will also provide ten (10) references of customers currently using proposed system in the state of CA.

I
Electrical
Distribution
Plans
Manufacturer bidding an alternate product must include a revised electrical distribution plan including changes to service entrance, panels and wire sizing, signed by a licensed Electrical Engineer in the state of CA.

J Warranty Provide written warranty information including all terms and conditions. Provide ten (10) references of customers currently under specified warranty in the state of CA.

K Project
References
Manufacturer to provide a list of five (5) projects where the technology and specific fixture proposed for this project has been installed in the state of CA. Reference list will include project name, project city, installation date, and if requested, contact name and contact phone number.

L Product
Information Complete bill of material and current brochures/cut sheets for all product being provided.

M Delivery Manufacturer shall supply an expected delivery timeframe from receipt of approved submittals and complete order information.

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2

Page 9 of 9 ends

N Non-
Compliance
Manufacturer shall list all items that do not comply with the specifications. If in full compliance, tab may be omitted.

The information supplied herein shall be used for the purpose of complying with the specifications for Jack Hammett Sports Complex LED Retrofit. By signing below I agree that all requirements of the specifications have been met and that the manufacturer will be responsible for any future costs incurred to bring their equipment into compliance for all items not meeting specifications and not listed in the Non-Compliance section.

TECHNICAL SPECIFICATIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLC Date: August 23, 2023 Project #224349 Page 1 of 4 M-3453-en04-9
Quote Scope of Work: Light-Structure System - Retrofit Jack Hammett Sports Complex LED Retrofit
Costa Mesa, CA
Retrofit Scope of Work
Customer Responsibilities:

1. Complete access to the site for construction using standard 2-wheel drive rubber tire equipment.

2. Locate existing underground utilities not covered by your local utilities. (i.e. water lines, electrical lines, irrigation systems, and sprinkler heads). Musco or Subcontractor will not be responsible for repairs to unmarked utilities.

3. Locate and mark field reference points per Musco supplied layout. (i.e. home plate, center of FB field).

4. If existing underground wiring is being used ensure usability.

5. Pay any necessary power company fees and requirements.

6. Pay all permitting fees.

7. Provide any existing as-built documents or drawings.

8. Provide sealed Electrical Plans. (If required)
Musco Responsibilities:

1. Provide required fixtures, electrical enclosures, mounts, hardware, wire harnesses, and control cabinets.

2. Provide poletop luminaire assembly on all poles

3. Provide fixture layout and aiming diagram.

Contractor Responsibilities
General:

1. Obtain any required permitting.

2. Contact your local UDig for locating underground public utilities and confirm they have been clearly marked.

3. Contact the facility owner/manager to confirm the existing private underground utilities and irrigation systems have been located and are clearly marked to avoid damage from construction equipment. Notify owner and repair damage to marked utilities. Notify owner and Musco regarding damage which occurred to unmarked utilities.

4. Provide labor, equipment, and materials to off load equipment at jobsite per scheduled delivery.

5. Provide storage containers for material, (including electrical components enclosures), as needed.

6. Provide necessary waste disposal and daily cleanup.

7. Provide adequate security to protect Musco delivered products from theft, vandalism, or damage during the installation.

8. Keep all heavy equipment off playing fields when possible. Repair damage to grounds which exceeds that which would be expected. Indentations caused by heavy equipment traveling over dry ground would be an example of expected damage. Ruts and sod damage caused by equipment traveling over wet grounds would be an example of damage requiring repair.

9. Provide startup and aiming as required to provide complete and operating sports lighting system.

10. Installation to commence upon delivery and proceed without interruption until complete. Musco to be immediately notified of any breaks in schedule or delays.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLC Date: August 23, 2023 Project #224349 Page 2 of 4 M-3453-en04-9
Quote Scope of Work: Light-Structure System - Retrofit Retrofit Musco Equipment to Existing Poles:

1. Provide labor, materials, and equipment to assemble and install Musco TLC for LED ® equipment on existing poles and terminate grounding and power feed. Power feed may need to be reworked to adapt to the new Musco equipment.

2. Ensure grounding components meet minimum standards required by NEC and NFPA780.

3. For concrete poles provide new lightning down conductor(aluminum) and 5/8 in copper ground rod. For poles 75 ft (22 m) or less use 1/0 AWG, poles over 75 ft (22 m) use 4/0 AWG conductor. Bond internal pole ground to new down conductor.

4. For steel poles provide new ground rod and pole bonding conductor per NFPA Annex A.1.6.

5. Down conductor shall be converted to copper wire for any underground runs and bonded to ground rod(s).

6. Ensure all Musco components are bonded to both equipment and lightning grounds. No upward sweeps allowed for lightning down conductor or bonding jumper(s). See installation instructions for further information.

7. Test ground resistance with 3-point megger and confirm 25 ohms or less for each pole. Install additional ground rods or create grounding grid until resistance of 25 ohms or less is achieved.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLC Date: August 23, 2023 Project #224349 Page 3 of 4 M-3453-en04-9
Quote Scope of Work: Light-Structure System - Retrofit

CODE OF CONDUCT
In order to maintain a high-quality jobsite and installation, Subcontractor represents to Musco that it has the supervision necessary to, and shall train, manage, supervise, monitor, and inspect the activities of its employees for the purpose of enforcing compliance with these safety requirements. Subcontractor acknowledges that Musco does not undertake any duty toward Subcontractor’s employees to train, manage, supervise, monitor, and inspect their work activities for the purpose of enforcing compliance with these safety requirements, but Subcontractor agrees to abide by any reasonable recommendations made by Musco or Musco representatives with respect to safety.

Subcontractor agrees that it is or will be familiar with and shall abide by the safety rules and regulations of Musco and the Owner, including, but not limited to the Occupational Safety and Health Act of 1970 (OSHA), all rules and regulations established pursuant thereto, and all amendments and supplements thereto.

Subcontractor further agrees to require all its employees, subcontractors, and suppliers to comply with these requirements. Subcontractor shall also observe and comply with all laws with respect to environmental protection applicable to the Project.

Subcontractor shall require all its subcontractors, employees, visitors, suppliers, and agents under its direction to comply with the following:

1. GENERAL JOBSITE SAFETY AND CLEANLINESS.
a. Subcontractor’s employees and agents shall be required to wear appropriate personal protective equipment including, but not limited to, safety glasses with side shields, work shoes, fall protection devices, and hard hats.
b. Where a walking or working surface has an unprotected side or edge which is six feet or more above a lower level, Subcontractor shall use guardrail systems, safety net systems, or personal fall arrest systems.
c. Jobsite shall be kept free of debris including, but not limited to, cardboard and packing materials which can become windborne.
d. Construction equipment shall be parked during non-use in an orderly fashion so as not to create inconvenience to others using the jobsite.
e. Subcontractor shall provide for and ensure the use of safety equipment for the Project in accordance with Musco’s and Owner’s safety requirements, to the extent these may be stricter than federal, state, or local standards, or generally recognized industry applicable standards. f. Subcontractor shall provide the Musco project manager with an “Emergency List” showing Subcontractor’s designated medical doctor, hospital, insurance company, and any other health service providers, such list to be updated within 24 hours of any change in the information provided. g. Within eight (8) hours from the time of an accident (or such shorter period as laws may require), Subcontractor shall advise Musco of any accident resulting in injury to any person or damage to any equipment or facility. Upon request, Subcontractor shall promptly furnish Musco with a written report of any such accident as well as a copy of all insurance and worker’s compensation claims involving the Project.
h. Subcontractor shall maintain and inspect all construction equipment, including cranes and other lifting equipment, prior to each use. Subcontractor warrants that all equipment operators shall be qualified for each piece of construction equipment they intend to operate. Documentation of specific training is the responsibility of the Subcontractor.
i. Jobsite shall be policed daily for compliance to the above conditions.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLC Date: August 23, 2023 Project #224349 Page 4 of 4 M-3453-en04-9
Quote Scope of Work: Light-Structure System - Retrofit j. Subcontractor’s employees and agents are prohibited from using drugs and alcohol on the Project property or being under the influence of alcohol or drugs while performing work on the Project. Anyone observed participating in or observed under the influence will be removed from the Project immediately and prohibited from returning, with no exceptions.

2. CONFORMANCE TO STANDARD MUSCO INSTALLATION GUIDELINES. a. Review and understand installation instructions are provided with every product installation. b. Education of installation personnel to allow for highest efficiency and lowest possibility of failure. c. Verify that components have been assembled per Musco installation instructions. d. Verify plumb of concrete foundations prior to standing of poles.

3. PROVIDING A QUALITY INSTALLATION TEAM.
a. Subcontractor’s work directly reflects the quality of the installation and may indirectly relate to the quality of the product upon which Musco’s reputation is built. b. Provide and maintain quality installation equipment. Records of maintenance and/or calibration shall be provided upon request.
c. Personnel shall be knowledgeable in operation of equipment as well as installation of Musco product. d. All personnel provided by Subcontractor shall understand the relationship developed by and between Subcontractor and Musco, also by and between Musco and the customer, and act accordingly.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Installation Instructions:

Light-Structure System™ Retrofit Lighting System
MKT-4150-10
TLC-LED-1200 w BT Retroﬁt
Cover Illustration

RWS / DMP
8 September 2021
[MKT-4150-10]
1 3
5 Upgrade to TLC for LED® with 5 Easy Pieces™
approach to system design
Poletop Luminaire Assembly
Wire Harness
Electrical Components Enclosure
Existing Galvanized Steel Pole
Existing Precast Concrete Base
5 4
3 2
1 4
2 TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 2 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Table of Contents
Before Y ou Begin
Safety Information ..................................................................................... 3 About These Instructions ........................................................................ 3 Standard Tools/Supplies Checklist ....................................................... 4 Electrical System Requirements ............................................................ 5 Components Matching and Labeling ................................................ 5 Documents We Provide ............................................................................ 6 Unloading Instructions ........................................................................... 7 Inspections ................................................................................................... 8 Disassembly
Overview
....................................................................................................... 9 Bolt-On Crossarm Removal ...................................................................13 Electrical Components Enclosure and BallTracker®
Luminaire
Overview
.....................................................................................................14 Assembly Procedure ................................................................................16 Installation Procedure .............................................................................21 Luminaire Attachment
Overview
.....................................................................................................24 Assembly Procedure ................................................................................24 Poletop Luminaire Assembly
Overview
.....................................................................................................27 Assembly Procedure ................................................................................27 Bolt-on Crossarms
Overview
.....................................................................................................31 Assembly Procedure ................................................................................31 Wire Harness
Overview
.....................................................................................................34 Assembly Procedure ................................................................................35 Connecting to Supply Wiring
Overview
.....................................................................................................36 Installation Procedure .............................................................................36

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
3 Before Y ou Begin
Safety Information
Electrical Safety Guidelines
Use extreme caution near overhead power lines or underground utilities. Observe all safety precautions for high-voltage equipment. Only qualified personnel may perform wiring. Follow all applicable building and electrical codes.

General Safety Guidelines
Follow proper safety procedures during installation. Installers must wear the appropriate personal protective equipment including:
• Hard hat
• Steel-toed shoes
• Leather work gloves
• Eye protection
Locate all underground utilities prior to digging.

All tools and equipment supplied by Musco are designed for specific use as described in these instructions. Do not use them in any other manner. Do not alter structural members in any way, such as bend, weld, or drill, without prior authorization from Musco.

Luminaires generate up to 2.6 mA per driver on the equipment grounding conductor and are designed to meet leakage current requirements per IEC 61347-1.

The luminaires should be positioned so that prolonged staring into the luminaire at a distance closer than 12–37 m (40–121 ft) is not expected, per IEC/TR 62778. See table.

Luminaire Distance
TLC-LED-400 24 m (79 ft)
TLC-LED-550 24 m (79 ft)
TLC-BT-575 20 m (65 ft)
TLC-LED-600 24 m (79 ft)
TLC-LED-900 24 m (79 ft)
TLC-LED-1200 37 m (121 ft)
TLC-LED-1500 37 m (121 ft)
About These Instructions
These instructions give basic assembly procedures for the Light-Structure System retrofit. They are not a comprehensive guide to all possible situations. Direct any questions to your local Musco representative.

Throughout this manual note these important symbols:

The safety alert symbol alerts you of situations that
require care and caution to avoid serious personal injury.

The stop and check symbol signals you to stop and
verify conditions before proceeding.

The contact Musco symbol appears in special situations
where you may need to contact Musco for further
information.

The tip symbol points out advice that makes
installation easier.

The recycle symbol identifies rec
yclable materials.

The go-to arrow indicates a branch in a procedure for
special situations. In the case of optional equipment, the instructions may be in another document.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 4 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Before Y ou Begin
Refer to supplemental instructions provided for
additional tools required.Standard Tools/Supplies Checklist Contractor/installer supplied tools Function Page
Hammer, pry-bar, banding cutters Unloading equipment 7
Ground resistance meter Verifying existing lightning ground system 8 Angle grinder Removal of poletop luminaire assembly 12
Dead blow mallet Removal of poletop luminaire assembly 12 Two 11⁄2 ton chain-type come-alongs Jacking pole sections together 27 Large Phillips-head screwdriver Tightening captive screws to seal enclosure to pole hub 11, 16 Standard screwdriver Tightening distribution lugs, 45 A disconnect switch 10, 35 Torque wrench with 3/8, 7/16 and 9/16 in sockets Tightening luminaire retaining cable and spreader bar hardware.

Must cover a range of torque from 5 ft•lb to 40 ft•lb (6 N•m to 55 N•m) 17, 32
Torque wrench to cover the following ranges:
60 in•lb (6.8 N•m) to 120 in•lb (13.6 N•m)
16 ft•lb (21.7 N•m) to 40 ft•lb (54.2 N•m)
Proper torquing of fasteners
17 – 32
Electrical fish tape, electrician’s tape Feeding wire harness through pole 17 Spray paint, chalk, or flags Marking points to sight in aiming 28 10 ft (3 m) stepladder or small line truck Connecting supply wires to electrical enclosure 34, 35 Musco supplied tools Function Page
9/16 in wrench Tightening poletop set screw, pole cap fastener, enclosure hanger bolt , and spreader bar hardware
11 – 32
11/16 in socket, extension, breaker bar, and 11/16 in wrench Tightening structural fasteners 13, 31 7/16 in ratcheting combination wrench Tightening captive bolts to secure luminaire assembly 26 5/32 in hex key Attaching handhole covers on base and steel pole 33, 35 3/16 in hex key Attaching grounding conductors inside electrical enclosure 35 5/16 in hex key Attaching grounding conductors inside pole at handhole 35 5 mm hex key Landing primary feed wires on 125 A disconnect switch 35 Dishwashing liquid (original Dawn®, ECOS® Pro, or
DIAO
™ brand)
Lubricating pole slip-fit connections 27
Machinery needed Function Page
Crane or forklift with nylon strapping and 8 ft (2.5 m) sling (sized to weight of poletop luminaire assembly)
Unloading materials, poletop assembly
7, 11 – 13,
21, 27
Manlift or bucket truck Poletop setting and removal, enclosure setting and removal 7, 11 – 13, 21, 27
Load-rated crane, nylon slings, and shackles Setting poletops 9 – 13, 21 – 23, 25 – 35
Documents Y ou Need
❏ Musco Pole Assembly Drawing
❏ Field Aiming Diagram
❏ Control System Summary
If you do not have all of these documents, contact your local Musco representative.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Before Y ou Begin
5 F1
Poletop luminaire assembly
Luminaire
BallTracker®
luminaire
Wire harness
Electrical components enclosure
Electrical System Requirements
A qualified electrician must handle the electrical supply installation and hook-up in accordance with national, state, and local codes. Your electrician should review this information before installation begins.

Ensure supply wiring is rated for 90°C. Review the label inside the electrical components enclosure door and Control System Summary for voltage and phase requirements.

Always dispose of electronic waste in accordance with all applicable laws and regulations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 6 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Before Y ou Begin
Documents We Provide
Field Aiming Diagram
The Field Aiming Diagram is your map for locating all poles on your project. It gives this information:
• Pole IDs, locations, and heights
• Luminaire IDs
• Common aiming point for all poles, or individual aiming points for each pole
• Full load current for each luminaire
Control System Summary
Projects with a control system include a Control System Summary. It gives this information:
• Control system diagram and details
• Contactors and cabinets
• Lighting circuits
• Voltage, phase, and frequency
• Full load current for each circuit
Musco Pole Assembly Drawing
This drawing provides information related to the installation of the poletop luminaire assembly.
• Poletop or crossarm weight
• Poletop luminaire assembly minimum overlaps

F OUNDAT ION AND P OL E AS S E MB L Y DR AW ING
Illinois C ollege F ootball - J ac ks onville, IL , US A Date: 08/21/2014 S c ale: N/A
R ep: B rian Hartman P age: 1 of 1
P rojec t: 116537 P roduc tion
C opyright 2014 Mus co S ports Lighting, LLC . Not to be reproduced in whole or part without the written cons ent of Mus co S ports Lighting, LLC .

T AB LE 1: P OLE AS S E MB LY
P OLE
ID

MOUNT ING

HE IG HT
ft (m)
# OF

LUMINAIR E S

AS S E MB LE D
P OLE W E IG HT 3
lb (kg)

OV E R LAP DIME NS IONS
in (mm)

A B C D E
F 1 70 (21.3) 13 3559 (1614) S ee Note 1 33 (829) N/A N/A 24 (614) F 2 70 (21.3) 13 3492 (1584) S ee Note 1 33 (829) N/A N/A 24 (603) F 3 70 (21.3) 11 2547 (1155) S ee Note 1 29 (729) N/A N/A 20 (520) F 4 70 (21.3) 11 2547 (1155) S ee Note 1 29 (729) N/A N/A 20 (520) P ole As s embly Notes :

1. S teel pole s hould overlap concrete bas e and be s eated tight with 1 1/2 ton come-alongs (contractor provided).

2. Align weldmarks on s teel s ections before as s embling.

3. As s embled pole weight includes s teel s ections , cros s arms , luminaires , and electrical components enclos ures .

4. T his document is not intended for us e as an as s embly ins truction. S ee Ins tallation Ins tructions : Light-S tructure G reen Lighting S ys temT M for complete as s embly procedure.

T AB LE 2: F OUNDAT ION DE T AILS
P OLE
ID

C ONC R E T E

B AS E W E IG HT
lb( kg)
B UR IAL INF OR MAT ION 3,4
F
in (mm)
G
ft (m)
C ONC R E T E B AC K F ILL 1,2
yd3 ( m 3)
C UT
B AS E
LIG HT NING G R OUND 5

T Y P E

S UP P LE ME NT AL

INS T R UC T ION
F 1 5250 (2381) P E R S T AMP E D S T R UC T UR AL DE S IG N NO INT E G R AT E D 6 F 2 5250 (2381) P E R S T AMP E D S T R UC T UR AL DE S IG N Y E S C ONC R E T E E NC AS E D 7
M-1519-E NUS -1
F 3 3780 (1715) P E R S T AMP E D S T R UC T UR AL DE S IG N NO INT E G R AT E D 6 F 4 3780 (1715) P E R S T AMP E D S T R UC T UR AL DE S IG N NO INT E G R AT E D 6 F oundation Notes :

1. C oncrete backfill is calculated to 2 ft (0.6m) below grade (no overage included). T op 2 ft (0.6m) to be clas s 5 s oil compacted to 95% dens ity of s urrounding undis turbed s oil unles s otherwis e s pecified in s tamped s tructural des ign.

2. C oncrete backfill required 3000 lb/in 2 (20 MP a) minimum unles s otherwis e s pecified in s tamped s tructural des ign.

3. F oundation des ign per 2009 IB C ,90 ,expos ure category C ,variation S T D.

4. As s umes IB C clas s 5 s oils .

5. S tandard bas es include integrated lightning protection. If bas es are cut, s upplemental lightning protection is required.

C ontact Mus co for materials and ins truction.

6. Lightning protection is a manufacturer ins talled concrete encas ed electrode and connector. G round c onnection is made when concrete bas e is ins talled and footing is poured. No additional s teps required.

7. Manfacturer s upplied grounding electrode is ins talled by contractor in pole footing prior to pouring. F inal connection is made after pole as s embly.

SEE

DETAIL A
E
B (if required)
weldmark
C (if required)
D (if required)
A
F
G
2 ft
(0.6 m)

DETAIL A

DETAIL B
SEE

DETAIL B

INTEGRATED

LIGHTNING
GROUND 5, 6

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Before Y ou Begin
7 Unloading Instructions
A typical shipment includes electrical components enclosures, wire harnesses, and poletop luminaire assemblies with
luminaires.

For ease of installation, set all matched components by the proper pole location as noted on the Field Aiming
Diagram.

Tools/Materials Needed
❏ Crane with nylon web sling or forklift (load rated)
❏ Hammer
❏ Pry bar
❏ Banding cutters
Warning
Crushing hazard.

Do not cut shipping bands or remove blocking
from equipment until it is supported by unloading
equipment.
• Check bill of lading to verify you have all materials. • Inspect all materials for shipping damage.
• Store electrical components enclosures and luminaires in a dry location or cover with tarp until ready to install.

If additional information is needed, contact your local Musco representative.

Please recycle.

Luminaires, wire harnesses, and other components are
shipped in recyclable cardboard packaging.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 8 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Before Y ou Begin
Inspections
A qualified inspector must examine the base and pole
sections for damage or prior field modifications.

Repair grout on baseplate poles (if necessary).

If pole is equipped with an external ground rod, test
earth ground connection of pole. If greater than
25 ohms, install additional ground rod and retest.

Repeat until < 25 ohms.

To the extent possible, inspect power supply wiring for good condition. Leakage current should not exceed
20 mA.

Notify your local Musco representative if concerns are
identified with any of these items.

1 2
3 4
Grout
Anchor bolts
[MKT-4812]

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
9 Disassembly
Overview
Remove the existing equipment to be replaced: electrical components enclosures, wire harness, and poletop luminaire assembly (or bolt-on crossarms).

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 10 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Disassembly
In electrical components enclosure, disconnect pole
harness from enclosure harness. Feed end of pole
harness into pole interior. Cut off connector if necessary.

Warning
Risk of electrical shock
Ensure all circuits are disconnected before proceeding
Disconnect electrical supply wiring and equipment
grounding conductor.

Remove wire harnesses between top, middle, and
bottom boxes.

Remove wiring between stacks.
1 2
23 4

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Disassembly
11 Using 9/16 in wrench and Phillips screwdriver, loosen enclosure hanger bolts, and captive hub screws.

Using a crane and sling, remove enclosures from the
stack, starting at the top.

Caution
Electrical components enclosures are heavy.

Enclosures may weigh up to 225 lb (102 kg). Lift with
caution.

Disconnect middle wire support grip on poles greater
than 80 ft (24.5 m).

Leave the pole harness connected to the poletop
luminaire assembly. It will pull out as the poletop is
removed.
5 6
7 Captive screws
/nine.numerator/uni2215/one.denominator/six.denominator in

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 12 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Disassembly
Determine if entire poletop luminaire assembly
(welded crossarms) or crossarms only (bolted
crossarms) will be replaced.

If replacing bolt-on crossarms, skip to Bolt-on Crossarm Removal.

Using 9/16 in wrench, loosen set screw.

Use crane to sling around the top crossarm and
provide a slight separating force to the poletop.

Warning
Crushing hazard.

Do not attempt to "pop off" the poletop using the
crane only as the high separating forces can cause an
uncontrolled separation and potential injury.

Use an angle grinder to make a relief cut in the overlap area of the poletop luminaire assembly. Do not
damage the pole section underneath the poletop.

Tap on the poletop with a dead blow mallet until it
begins to move and separate.
8 9
10 11
12 Angle grinder Dead blow mallet
Set screw
/nine.numerator/uni2215/one.denominator/six.denominator in

Use supplied breaker bar, 11/16 in socket, extension, and wrench to remove crossarm retaining bolts.
1 2
1/one.numerator/uni2215/one.denominator/six.denominator in

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 14 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire Overview
The electrical components enclosure is factory-wired and tested. It contains essential electrical components of the lighting system in an accessible location.

MKT-2837-4_A
Schiederwerks 2 LED,

ECE CABINET LAYOUT
RWS
1 May 2015
Pole identi/f_ication label
(on front)
Hanger with bolt
Wire access hole
Wire access hole
with captive screws
Tools/Materials Needed
Musco Supplied
❏ 1⁄2 and 9/16 in offset combination wrenches
❏ Snips
❏ Field Aiming Diagram
Contractor Supplied
❏ Torque wrench with 1⁄2 and 9/16 in sockets
❏ Large Phillips-head screwdriver
❏ Measuring tape
❏ Marker
❏ 10 ft (3 m) stepladder or small line truck
Consult project documents to determine if your
enclosures will mount on existing hangers or if new
mounting bracket has been provided.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire 15 MKT-4951-2_A
Light Structure System Retroﬁt

RWS / DMP
19 August 2021
[MKT-4951-2_A]
(If present)
(If present)
Option for square pole
Round pole option (shown)
Mounting tube
Strap assembly
Strap bracket
Strap assembly
Strap bracket
Bracket arm
extension
Mounting tubes are marked with pole ID. One strap
assembly and one strap bracket required per mounting
arm (as shown).

Round Pole Strap Selection
Diameter Round Pole
Strap Length
0 – 17 in (0 – 432 mm) 45 in (1143 mm)

17.01 – 22 in (432 – 559 mm) 60 in (1524 mm)

22.01 – 28 in (559 – 711 mm) 78 in (1981 mm)

28.01 – 34 in (711 – 864 mm) 96 in (2438 mm)

34.01 – 40 in (864 – 1016 mm) 114 in (2896 mm)

40.01 – 46 in (1016 – 1168 mm) 132 in (3353 mm)
Square Pole Strap and Bracket Selection
Width Strap Length Bracket Arm
Extension Width
0 – 12 in (0 – 304 mm) 45 in (1143 mm) 14 in (356 mm)

12.01 – 16 in (304 – 406 mm) 60 in (1524 mm) 18.5 in (470 mm)

16.01 – 20 in (406 – 508 mm) 78 in (1981 mm) 22.5 in (572 mm)

20.01 – 24 in (508 – 610 mm) 96 in (2438 mm) 26.5 in (673 mm)

24.01 – 28 in (610 – 711 mm) 114 in (2896 mm) 30.5 in (775 mm)

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 16 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire Verify pole ID on electrical components enclosure
matches pole location on Field Aiming Diagram.

Assembly Procedure
Caution
Electrical components enclosures are heavy.

Electrical components enclosure may weigh up to 65 lb
(30 kg). Lift carefully with two people to avoid injury.

Mount bottom enclosure on tube. Align wire access
hole with hub. Tighten captive screw using Phillips-
head screwdriver. Tighten hanger bolt with 9/16 in
wrench.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire 17 If pole includes a BallTracker® luminaire, attach bracket using ¾ in socket and torque wrench. Tighten captive
bolts to 40 ft•lb (54 N•m).

Position crossarm near poletop, and feed crossarm wire
harness through hole in center of poletop plate.

Route crossarm wire harness to upper handhole for
connection to pole harness.

Ensure crossarm wire harness is not pinched between
mating plates.

Attach luminaire using 7/16 in wrench. Tighten captive
screws until fully tight. Do not exceed 20 ft•lb (27 N•m).

Pull BallTracker® wire harness through tube.

Feed bottom of harness into enclosure hub.

Fish all pole wire harnesses between poletop and
appropriate electrical components enclosure(s). Use
handholes to access tube and aid in routing pole
harness. Ensure protective sleeve extends through
access hub and tuck harnesses behind subpanel.

Attach support grips at top handhole.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 18 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire Only qualified personnel may perform wiring. Route
wires as shown, but leave the final connections for your electrician.

Route driver harnesses from top and middle enclosures
to bottom enclosure and plug into connector mounted
in bracket.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire 19 Skip Step 9–10 if controller not present
Pull communication cables down from top and middle
boxes and plug into controller in enclosure below as
shown.

Connections between stacks must be done after stacks
are mounted on the pole.
12 MKT-4187-3
Controller Wiring

MMR/RWS
30 Sept 2020
[MKT-4187-3]
Circuit A Circuit A Circuit B
Communication
Module
Termination
Plug
Termination
Plug
Controller
Controller Equipment grounding
conductors from
upper enclosures

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 20 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire Skip Step 10 if emergency egress lighting dimming
override relay board is not present.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire 21 Installation Procedure
Verify pole ID on electrical components enclosure
matches pole location on Field Aiming Diagram.

Sling enclosure stack under the welded arm for
strapping connections (not under the BallTracker
luminaire crossarm) and lift enclosure stack.

Align hub on tube with pole hub.

Enclosure stacks that are not mounted on a pole hub
will include cover plates for tube opening. Ensure these plates are installed.

BallTracker® luminaires should face the field. If pole hub does not face the field, contact your Project Engineer
or local Musco representative.
1 2
Align hubs

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 22 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire Cut straps to required length. Pull tight around pole
and trim excess within 1 in (25 mm) of strap bracket.

Cut across square holes, not between them.

Attach brackets to pole. Torque 5/16 in strap bracket
hardware A to 12 ft•lb (16 N•m) using 1⁄2 in socket and torque wrench. Torque all 3/8 in tensioning nuts B to
20 ft•lb (27 N•m) using 9/16 in socket and torque wrench.

Caution
Falling equipment hazard
Ensure you meet torque values specified on all
tensioning hardware.

If tensioning bolt is fully seated and strap is not yet tight, trim strap at next set of holes and repeat step 4. 3 4
MKT-4950-2
SC Lighting System Tube Closeup

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Electrical Components Enclosure and BallTracker® Luminaire 23 Repeat steps 3 and 4 for back-to-back or multiple
stacks.

Use 11/4 in hubs provided to run flex conduit between
electrical component enclosure stacks.
5 6

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 24 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Luminaire Attachment
Assembly Procedure
Verify pole ID on luminaire cartons matches pole and
location on Field Aiming Diagram.

Remove and discard orange protective caps from
luminaire knuckle and mounting plate that cover
electrical connections. Do not remove orange tag
around captive bolts.

Note: The luminaire style may vary from what is shown.

Warning
Rotation may be required to assemble all luminaires
onto the poletop luminaire assembly. Do not stand
under poletop when lifting. Steady with two people
holding crossarms. Allow for poletop to safely rotate
around when it is high enough for crossarms to clear
the ground.

Caution
Equipment Damage
Properly support poletop to ensure luminaires do not
get damaged.
71 Overview
Luminaires are factory built and shipped in individual cartons. They are aimed in the factory and ready for installation. Do not disassemble knuckle.

Tools/Materials Needed
Musco Supplied
❏ 7/16 in ratcheting combination wrench
Leave luminaires in box until ready to assemble. Keep
protective cover on luminaire until ready to set pole.

Do not leave luminaires unassembled from crossarm in
wet conditions.

Contractor Supplied:
❏ Torque wrench with 7/16 in socket
F3 1
REMOVE

REMOVEREMOVE
Luminaire ID
Pole ID
Orange
protective
cap

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Luminaire Attachment
25 Caution
Luminaire may be heavy. Lift carefully
with two people to avoid injury.

MKT-2980-5
TLC-LED-1200
Install Luminaire
RWS
19 September 2019
Mounting plate
Back of knuckle
Temporary
protective cover
Insert
Pivot
Match luminaire ID to crossarm and install luminaire
onto mounting plate. Insert back of knuckle into
mounting plate and pivot into position.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 26 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Luminaire Attachment
Tighten captive mounting bolts. Orange tag will
break loose before all bolts are fully tight - continue tightening. Torque must not exceed 20 ft•lb (27 N•m).

To avoid overtightening, use provided 7/16 in
combination wrench.

Warning
Luminaire may fall if bolts are not tight.

Do not remove tag before tightening bolts.

Attach luminaire retaining cable (if present). Route
luminaire cable through crossarm anchor point,
through luminaire block, and back through the block
under the set screw. Luminaire attachment point will
vary per luminaire design.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
27 If pole utilizes bolt-on bars, skip to next section. See Musco Pole Assembly Drawing.

Assembly Procedure
Verify pole ID on each poletop luminaire assembly
matches pole location on Field Aiming Diagram. Pole ID is labeled on crossarm.

Plot and mark aiming point(s) on field. Refer to Field
Aiming Diagram.
1 Poletop Luminaire Assembly
Overview
The galvanized steel pole and poletop luminaire assembly are designed to slip-fit together. Jacking ears on pole section and poletop assembly provide attachment points to pull sections together. The Musco Pole Assembly Drawing gives minimum overlap specifications for each poletop luminaire assembly.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 28 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Poletop Luminaire Assembly
Turn on pole alignment beam.

Hook pole harness wire support grip to the poletop
luminaire assembly u-hook and bundle the pole
harness to the bottom crossarm.

Lubricate top of steel pole section with supplied
dishwashing liquid.

Sling and lift poletop luminaire assembly into place.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Poletop Luminaire Assembly
29 Person B
Aiming point
Person A
Aim luminaire assembly using alignment beam. Device
projects a narrow vertical beam of light that is only
visible when you are aligned with it. This step requires two people.

Person A: Stand on field aiming point and look at pole
alignment device. It is attached to a luminaire. Walk
parallel to crossarms until you see beam. Signal person B to rotate luminaire assembly left or right until beam
aligns with aiming point. Beam may be visible, however
when pole is aligned, you will see a bright flash as you stand directly on aiming point.

Person B: Following direction from person A, rotate
luminaire assembly left or right until it is aligned.

Warning
Falling material hazard
If erecting pole with luminaire assembly attached, do
not attach rigging to luminaire assembly. Follow pole
supplier instructions for lifting.
7 Warning
Laser radiation hazard
Pole alig
nment beam is safe for viewing at a distance of three feet (one meter) or more. Do not look into beam from closer than three feet (one meter). Do not use binoculars, camera, or telescope to view beam from any distance. Locator beam is a class 2M laser device. Wavelength: 635-660 nm, Laser power for classification: <1 mW continuous, divergence:
<1.5 mrad x 1 rad. Using alignment beam in a manner other than as described here may result in hazardous exposure.

Do not modify, dismantle, or attempt to repair.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 30 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Poletop Luminaire Assembly
Using two 11⁄2 ton come-alongs, pull poletop luminaire assembly onto pole evenly until tight. Ensure minimum
overlap per Musco Pole Assembly Drawing.

Ensure alignment is maintained while tightening.

Tighten set screw using 9/16 in wrench.
8 9
Weldmark
Jacking ear
Weldmark

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
31 Bolt-on Crossarms
MKT-2959-1
Bolt-on Crossarm
RWS
9 December 2016
Crossarm
Crossarm
wire harness
Crossarm
plate
Poletop plate
Poletop
Provided
hardware
(4 holes)
Overview
Bolt-on bar style may vary from what is shown. Replacement procedure is identical.

Tools/Materials Needed
Musco Supplied:
❏ ¾ in drive 11/16 in socket
❏ ¾ in drive breaker bar
❏ ¾ in drive 4 in extension
❏ 11/16 in wrench
❏ Spreader bars
❏ 3/8 in fasteners (for spreader bars)
❏ 5/8 in structural fasteners
❏ 9/16 in wrench
Contractor Supplied:
❏ Torque wrench with 9/16 in socket
Assembly Procedure
Verify pole ID on crossarm matches ID of pole.

Note: Each crossarm is factory assembled for a specific position on poletop section to ensure correct aiming. Top side of crossarm is labeled with crossarm’s position number. Example: Position 1 is installed on first position from top of poletop section.

Position crossarm near poletop, and feed crossarm wire
harness through hole in center of poletop plate.

Route wire harness for crossarms 1–3 to top of pole.

Route wire harness for crossarms 4–7 to handhole
below crossarm position 5.

Position crossarm as shown below.

Ensure crossarm wire harness is not pinched between
mating plates.
1 2

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 32 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Bolt-on Crossarms
Install bolts through plates with threads away from
pole. Place direct tension indicating (DTI) washer next, with flat surface (orange material) against plate, and
bumps facing out toward nut. Place flat washer next,
followed by nut. Small ID markings on nut must face
out to allow proper identification of nut.

Snug all nuts. Using supplied 11/16 in wrench, tighten
each nut until plates are in firm contact. Follow
tightening sequence shown.

Using supplied breaker bar, 11/16 in socket, extension, and wrench, tighten each nut until orange extrusion
appears from at least three bumps.

Repeat steps 1–5 for remaining crossarms.

Do not reuse structural fasteners. Discard if removed or loosened after tightening.
3 4
5 6
Bumps out
ID markings out
1 3
4 2
MKT-4413
DTI, Installed
RWS
10 January 2018

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Bolt-on Crossarms
33 Refer to the Musco Field Aiming Diagram to determine if a pole requires spreader bars. If so, spreader bars
are bundled together and marked with the pole
ID. Additionally, the pole crossarms are stenciled
indicating which tabs to use. Crossarms are joined in
groups of two or three with the greatest grouping on
top; do not form other groupings.

Install spreader bars with 3/8 in fasteners at the locations marked on each crossarm. Torque to 25 ft•lb (34 N•m).

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 34 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Wire Harness
Overview
Tools/Materials Needed
Musco Supplied
❏ 5/32 in hex key
❏ 9/16 in wrench
Contractor Supplied
❏ Fish tape
❏ Electrician’s tape
The factory-built wire harness connects the electrical components enclosure to the poletop luminaire assembly.

MKT-4272-1
LED Luminaire Wiring
RWS
29 November 2016
Driver
sequence
Fuses
Notes:

1. Pole harness wire color indicated if provided by Musco.

2. Enclosure factory wiring may be diﬀerent than shown above.

One pair of wires per luminaire is required in pole harness.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Wire Harness
35 Assembly Procedure
Verify pole ID on wire harness matches pole location
on Field Aiming Diagram.

Remove handhole covers using 5/32 in hex key. Remove
polecap using 9/16 in wrench.

Fish all pole wire harnesses between poletop and
appropriate electrical components enclosure(s). Use
lower handhole to access enclosure hubs. Ensure
protective sleeve extends through access hub and tuck
harnesses behind subpanel.

Attach support grips at midpole (if present).

Mate quick connectors at poletop and inside first stack of electrical components enclosures. Match driver/
luminaire IDs.

For additional stacks of enclosures, connect pole
harnesses using the Musco-provided LEVER-NUTS wire
connectors. Match luminaire ID and wire polarity per
each wire label.

Use electrical tape to ensure LEVER-NUTS® levers stay
secure and don’t snag on surrounding wires.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 36 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Connecting to Supply Wiring
MKT-4188-2
LED-Connect Equipment
Grounding Conductors

RWS / DMP
9 September 2021
[MKT-4188-2]
Steel poleConduit
Enclosure
stack 2Enclosure
stack 1
Bonding
jumper35 in•lb
(3.9 N•m)
Installation Procedure
Musco Control System Summary or Field Aiming Diagram
provides electrical loading information needed to size
wire and switchgear.

Musco provides instructions for installing
Control-Link™ control system or lighting contactor
cabinet when these items are part of your project.

If pole has multiple stacks on the same electrical
circuit then route lower loads from second stack to
distribution lugs on main subpanel.

Route all power leads for lighting equipment to
appropriate subpanel locations.

Connect equipment grounding conductors (green/
yellow) from each upper enclosure to equipment
ground bar in bottom enclosure. If pole has multiple
stacks, connect bonding jumper from stack one.

Tighten lugs using 3/16 in hex key.
1 2
Contractor Supplied
❏ Standard screwdriver
❏ 3 m (10 ft) stepladder or small line truck
Overview
The final step of installation is connecting the supply wiring at the subpanel. Terminals for phase wires and neutral (if used), disconnect switch with lockout, and equipment ground bar are provided on the subpanel in the electrical components enclosure.

If there are multiple circuits on the pole, a disconnect is provided for each circuit. This may be on a separate subpanel in another enclosure. Depending on foundation design and/or soil conditions, a supplemental grounding electrode may be required.

RWS / DMP
9 September 2021
Steel pole
Enclosure
stack 2
Power
leads
Subpanel
Distribution
lugs
33 in•lb
(3.7 N•m)
Wire access
hole
Enclosure
stack 1
Conduit

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Connecting to Supply Wiring
37 MKT-2955-1_E
LED-Underground Wire Connection
RWS
22 Sept 2020
[MKT-2955-1_E]
Handhole
Steel pole
Subpanel
Supply wiring
and insulated
equipment
grounding
conductor
Distribution
lugs (AL,CU)
Bonding jumper
Wire access
hole
Electrical
components
enclosure
Pole grounding lug
in handhole (AL,CU)
/five.numerator⁄/one.denominator/six.denominator in
23 ft•lb (31 N•m)
Disconnect switch
(CU only)
5 mm 65 in•lb (7.3 N•m)
or
Equipment ground
bar (AL,CU) /three.numerator⁄/one.denominator/six.denominator in 120 in•lb (13.6 N•m)
/five.numerator⁄/three.denominator/two.denominator in
Remove handhole cover using 5/32 in hex key. Rout
supply wiring through access hub into electrical
components enclosure.

Connect insulated equipment grounding conductor
(supply) to ground bar. Tighten lug using 3/16 in hex key.

Disconnect is rated for copper wire only. Contact
Musco for adaptor or use UL Listed adaptor for
aluminum supply wire.

Connect phase wires (supply) to disconnect switch.

Tighten lugs using standard screwdriver (45 A
disconnect) or 5 mm hex key (125 A disconnect).

Connect neutral wire (if used) to distribution lug.

Tighten lug using standard screwdriver.

Route provided equipment bonding jumper (green/
yellow) through access hub to pole grounding lug
inside handhole. Tighten lug using 5/16 in hex key.

Ensure all handhole covers are installed and electrical components enclosure is closed and latched.

If your project includes a supplemental grounding
electrode kit, follow instructions in kit for installing electrode.

Warning
Risk of electric shock.

Terminate equipment grounding conductor at
equipment ground bar in electrical components
enclosure.

Warning
Lightning hazard.

For poles located near metal fences, metal bleachers, or other metal structures, bond structures to pole ground
to maintain equal electrical potential.

Skip step 8 if no emergency egress lighting is present.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System 38 www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Notes

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
Installation Instructions: Light-Structure System™ Retrofit Lighting System www.musco.com · [email protected]
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Notes
39 TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX ATTACHMENT 2
2021 Musco Sports Lighting, LLC · M-2768-en04-1
Musco Light Structure System™ product referenced or shown may be protected by one or more of the following patents. United States Patent(s): D794244, D841854, D841855, D841856, D873462, D880035, D882141, D882850, D882860, D892375, D892376, 7956556, 8300219, 8508152, 8575866, 9066401, 9781780, 10267491, 10344948, 10356886, 10378732, 10549384. Benelux Patent(s): 87546 01, 87547 01, 87548 01, 87990 01, 87991 01, 87992 01, 87993 01, 87994 01, 87995 01, 88535 01, 88536 01. China Patents for Design 中国外观设计专利: ZL201830262493.5, ZL201830262495.4, ZL201830262588.7, ZL201930115887.2, ZL201930115888.7, ZL201930115891.9, ZL201930116074.5, ZL201930116087.2, ZL201930116089.1, ZL202030157575.0. Germany Patents: 402018100450 0001, 402018100451 0001, 402018100452 0001, 402019100343 0001–0004, 402019100344 0001, 402019100345 0001–0004, 402019100346 0001–0004, 402019100347 0001–0004, 402019100348 0001, 402020100419 0001, 402020100421 0001. Republic of Korea Patent(s): 30 1014229, 30 1014230, 30 1014231, 30 1037776, 30 1037783 0001–0004, 30 1037788 0001–0004, 30 1037795, 30 1037796 0001–0004, 30 1037802 0001–0004, 30 1110351, 30 1110358, 30 1110362. United Arab Emirates Patent(s): 5678, 5679, 5680, 5984, 5985, 5986, 5987, 5988, 5989. United Kingdom Patent(s): 6032011, 6032022, 6032023. 6056943, 6056944, 6056945, 6056946, 6056947, 6056948, 6088584, 6088586, 6088587. U.S. and foreign patents pending. [Pat_085A]
www.musco.com
MKT-4150-10
TLC-LED-1200 w BT Retroﬁt
Cover Illustration

RWS / DMP
8 September 2021
[MKT-4150-10]

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

PROJECT SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Lighting System
Pole/Fixture Summary
Pole ID Pole Height Mtg Height Fixture Qty Luminaire Type Load Circuit A1, C1 80' 80' 3 TLC-LED-1500 4.23 kW A
A2, C2 80' 80' 2 TLC-LED-1500 2.82 kW A
A2, C2 80' 80' 2 TLC-LED-900 1.76 kW A
A3, C2 80' 80' 2 TLC-LED-1500 2.82 kW B
A3, C2 80' 80' 2 TLC-LED-900 1.76 kW B
A4, C1 80' 80' 3 TLC-LED-1500 4.23 kW B
B1, D1 80' 80' 4 TLC-LED-1500 5.64 kW A
B2, D1 80' 80' 4 TLC-LED-1500 5.64 kW B
S1, S3 80' 80' 2 TLC-LED-1200 2.34 kW C
S1, S3 80' 80' 2 TLC-LED-900 1.76 kW C
S2, S4 80' 80' 2 TLC-LED-1200 2.34 kW D
S2, S4 80' 80' 2 TLC-LED-900 1.76 kW D
S3, S5 80' 80' 2 TLC-LED-1200 2.34 kW E
S3, S5 80' 80' 2 TLC-LED-900 1.76 kW E
S4, S6 80' 80' 2 TLC-LED-1200 2.34 kW F
S4, S6 80' 80' 2 TLC-LED-900 1.76 kW F
15 76 90.60 kW
Circuit Summary
Circuit Description Load Fixture Qty
A Soccer 1 28.90 kW 22
B Soccer 2 28.90 kW 22
C Soccer 3 North 8.20 kW 8
D Soccer 3 South 8.20 kW 8
E Soccer 4 North 8.20 kW 8
F Soccer 4 South 8.20 kW 8
Fixture Type Summary
Type Source Wattage Lumens L90 L80 L70 Quantity
TLC-LED-1200 LED 5700K - 75 CRI 1170W 150,000 >120,000 >120,000 >120,000 16 TLC-LED-1500 LED 5700K - 75 CRI 1410W 181,000 >120,000 >120,000 >120,000 36 TLC-LED-900 LED 5700K - 75 CRI 880W 104,000 >120,000 >120,000 >120,000 24 Single Luminaire Amperage Draw Chart
Driver SpeciĮcaƟons
(.90 min power factor)
Line Amperage Per Luminaire
(max draw)
Single Phase Voltage 208
(60)
220
(60)
240
(60)
277
(60)
347
(60)
380
(60)
480
(60)
TLC-LED-1200 6.9 6.5 6.0 5.2 4.2 3.8 3.0
TLC-LED-1500 8.4 7.9 7.3 6.3 5.0 4.6 3.6
TLC-LED-900 5.2 4.9 4.5 3.9 3.1 2.9 2.3
Light Level Summary
Calculation Grid Summary
Grid Name Calculation Metric Illumination Circuits Fixture QtyAve Min Max Max/Min Ave/Min Soccer 1 Horizontal Illuminance 32.8 26 42 1.63 1.26 A 22 Soccer 2 Horizontal Illuminance 32.8 26 45 1.76 1.26 B 22 Soccer 3 Horizontal Illuminance 30.1 23 39 1.70 1.31 C,D 16 Soccer 4 Horizontal Illuminance 30.1 23 38 1.66 1.31 E,F 16 Spill @ Fence Horizontal 0.04 0 0.20 0.00 A,B,C,D,E,F 76 Spill @ Fence Max Vertical Illuminance Metric 0.06 0 0.27 0.00 A,B,C,D,E,F 76

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
28 27 30 32 31 29 26 27
27 32 35 33 34 34 31 27
30 37 39 33 34 37 3528
3039 38 34 34 38 36 26
33 37 3532 33 36 37 29
42 36 30 3030 30 36 40
42 37 33 3130 31 3742
31 39 38 33 3336 40 32
29 39 38 33 32 37 4131
3035 38 32 31 36 35 30
27 29 32 33 33 30 2726
29 30 29 27 27 29 28 27
A1
B1
A2
C1
D1
C2
129'
203'
125'
0'
125'
203'
125'
203'
129'
0'
129'
203'
SCALE IN FEET 1 : 80
0' 80' 160'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE THIS
GRID
OTHER
GRIDS
1 A1 80' - 80' TLC-LED-1500 3 3 0
1 A2 80' - 80' TLC-LED-1500 2 2 0
80' TLC-LED-900 2 2 0
1 B1 80' - 80' TLC-LED-1500 4 4 0
1 C1 80' - 80' TLC-LED-1500 6 3 3
1 C2 80' - 80' TLC-LED-1500 4 2 2
80' TLC-LED-900 4 2 2
1 D1 80' - 80' TLC-LED-1500 4/4* 4 4
6 Totals 33 22 11
*This structure utilizes a back-to-back mounting configuration Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Grid Summary
Name Soccer 1
Size 360' x 225'
Spacing 30.0' x 30.0'
Height 3.0' above grade
Illumination Summary

MAINTAINED HORIZONTAL FOOTCANDLES
Entire Grid
Guaranteed Average 30
Scan Average 32.8
Maximum 42
Minimum 26
Avg/Min 1.28
Guaranteed Max/Min 2.5
Max/Min 1.63
UG (adjacent pts) 1.38
CU 0.76
No. of Points 96

LUMINAIRE INFORMATION
Applied Circuits A
No. of Luminaires 22
Total Load 28.90 kW
Pole location(s) dimensions are relative
to 0,0 reference point(s)
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciation factor.

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
27 26 28 29 29 28 26 28
26 29 31 31 31 32 31 28
30 36 35 27 27 36 3830
3141 32 27 27 34 41 31
32 35 3130 30 32 35 33
40 36 33 3434 34 37 42
42 38 3335 36 35 3945
34 37 34 34 3336 39 38
32 43 36 32 31 35 4435
3039 38 29 28 36 41 32
26 31 32 30 27 30 31 28
31 29 29 272627 29 31
A4
B2
A3
129'
203'
125'
0'
129'
0'
126'
203'
128'
203'
126'
203'
C1
D1
C2
SCALE IN FEET 1 : 80
0' 80' 160'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE THIS
GRID
OTHER
GRIDS
1 A3 80' - 80' TLC-LED-1500 2 2 0
80' TLC-LED-900 2 2 0
1 A4 80' - 80' TLC-LED-1500 3 3 0
1 B2 80' - 80' TLC-LED-1500 4 4 0
1 C1 80' - 80' TLC-LED-1500 6 3 3
1 C2 80' - 80' TLC-LED-1500 4 2 2
80' TLC-LED-900 4 2 2
1 D1 80' - 80' TLC-LED-1500 4/4* 4 4
6 Totals 33 22 11
*This structure utilizes a back-to-back mounting configuration Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Grid Summary
Name Soccer 2
Size 360' x 225'
Spacing 30.0' x 30.0'
Height 3.0' above grade
Illumination Summary

MAINTAINED HORIZONTAL FOOTCANDLES
Entire Grid
Guaranteed Average 30
Scan Average 32.8
Maximum 45
Minimum 26
Avg/Min 1.28
Guaranteed Max/Min 2.5
Max/Min 1.76
UG (adjacent pts) 1.36
CU 0.76
No. of Points 96

LUMINAIRE INFORMATION
Applied Circuits B
No. of Luminaires 22
Total Load 28.90 kW
Pole location(s) dimensions are relative
to 0,0 reference point(s)
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciation factor.

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
31 30 262324 27
29 30 32 29 25 25
26 29 27 27 27 23
30 34 34 34 33 27
32 38 39 39 37 26
31 38 393936 26
30 33 35 3633 27
26 30 31 32 31 25
26 29 33 32 28 27
29 28 25 23 25 30
S1
S2 S4
S3
105'
108'
108'
105'
108'
105'
105'
108'
SCALE IN FEET 1 : 60
0' 60' 120'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE THIS
GRID
OTHER
GRIDS
2 S1-S2 80' - 80' TLC-LED-1200 2 2 0
80' TLC-LED-900 2 2 0
2 S3-S4 80' - 80' TLC-LED-1200 2/2* 2 2
80' TLC-LED-900 2/2* 2 2
4 Totals 24 16 8
*This structure utilizes a back-to-back mounting configuration Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Grid Summary
Name Soccer 3
Size 300' x 180'
Spacing 30.0' x 30.0'
Height 3.0' above grade
Illumination Summary

MAINTAINED HORIZONTAL FOOTCANDLES
Entire Grid
Guaranteed Average 30
Scan Average 30.1
Maximum 39
Minimum 23
Avg/Min 1.30
Guaranteed Max/Min 2.5
Max/Min 1.70
UG (adjacent pts) 1.39
CU 0.79
No. of Points 60

LUMINAIRE INFORMATION
Applied Circuits C,D
No. of Luminaires 16
Total Load 16.40 kW
Pole location(s) dimensions are relative
to 0,0 reference point(s)
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciation factor.

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
31 25 24 25 26 34
29 29 32 33 30 29
26 30 30 31 30 25
30 34 35 35 34 29
32 37 383837 30
30 36 37 3837 29
28 3133 33 33 29
23 27 26 27 28 25
27 27 28 28 28 28
31 27 232326 33
S6
S5
105'
108'
108'
105'
105'
108'
108'
105'
S4
S3
SCALE IN FEET 1 : 60
0' 60' 120'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE THIS
GRID
OTHER
GRIDS
2 S3-S4 80' - 80' TLC-LED-1200 2/2* 2 2
80' TLC-LED-900 2/2* 2 2
2 S5-S6 80' - 80' TLC-LED-1200 2 2 0
80' TLC-LED-900 2 2 0
4 Totals 24 16 8
*This structure utilizes a back-to-back mounting configuration Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Grid Summary
Name Soccer 4
Size 300' x 180'
Spacing 30.0' x 30.0'
Height 3.0' above grade
Illumination Summary

MAINTAINED HORIZONTAL FOOTCANDLES
Entire Grid
Guaranteed Average 30
Scan Average 30.1
Maximum 38
Minimum 23
Avg/Min 1.30
Guaranteed Max/Min 2.5
Max/Min 1.66
UG (adjacent pts) 1.35
CU 0.79
No. of Points 60

LUMINAIRE INFORMATION
Applied Circuits E,F
No. of Luminaires 16
Total Load 16.40 kW
Pole location(s) dimensions are relative
to 0,0 reference point(s)
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciation factor.

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23

0.000.000.000.000.010.020.040.060.070.050.040.040.030.030.050.060.050.020.010.120.200.190.170.160.170.180.190.030.150.140.120.100.100.110.130.030.010.000.000.00 A1
B1
A2
C1
D1
C2
A4
B2
A3
S1
S2 S4
S3
S6
S5
SCALE IN FEET 1 : 100
0' 100' 200'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE THIS
GRID
OTHER
GRIDS
2 A1, A4 80' - 80' TLC-LED-1500 3 3 0
2 A2-A3 80' - 80' TLC-LED-1500 2 2 0
80' TLC-LED-900 2 2 0
2 B1-B2 80' - 80' TLC-LED-1500 4 4 0
1 C1 80' - 80' TLC-LED-1500 6 6 0
1 C2 80' - 80' TLC-LED-1500 4 4 0
80' TLC-LED-900 4 4 0
1 D1 80' - 80' TLC-LED-1500 4/4* 8 0
4 S1-S2, S5-S6 80' - 80' TLC-LED-1200 2 2 0
80' TLC-LED-900 2 2 0
2 S3-S4 80' - 80' TLC-LED-1200 2/2* 4 0
80' TLC-LED-900 2/2* 4 0
15 Totals 76 76 0
*This structure utilizes a back-to-back mounting configuration Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Grid Summary
Name Spill @ Fence
Spacing 30.0' x 10.0'
Height 3.0' above grade
Illumination Summary

MAINTAINED HORIZONTAL FOOTCANDLES
Entire Grid
Scan Average 0.039
Maximum 0.20
Minimum 0.00
CU 0.00
No. of Points 75

LUMINAIRE INFORMATION
Applied Circuits A,B,C,D,E,F
No. of Luminaires 76
Total Load 90.60 kW
Pole location(s) dimensions are relative
to 0,0 reference point(s)
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciation factor.

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23

0.000.000.000.010.020.060.090.110.120.110.090.080.060.080.110.120.090.050.030.170.270.250.210.200.240.240.260.060.230.210.180.130.120.150.180.050.020.010.010.00 A1
B1
A2
C1
D1
C2
A4
B2
A3
S1
S2 S4
S3
S6
S5
SCALE IN FEET 1 : 100
0' 100' 200'
Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

MAINTAINED MAX VERTICAL FOOTCANDLES
Entire Grid
Scan Average 0.059
Maximum 0.27
Minimum 0.00
CU 0.00
No. of Points 75

Field Measurements: Individual field measurements may vary from computer-calculated predictions and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2

EQUIPMENT LAYOUT
Not to be reproduced in whole or part without the wri Ʃen consent of Musco Sports LighƟng, LLC. ©1981, 2023 Musco Sports LighƟng, LLC.

ENGINEERED DESIGN By: • File #224349B • 28-Aug-23
Jack Hammett Sports Complex LED Retorfit
Costa Mesa, CA
Equipment Layout
INCLUDES:
· Soccer 1
· Soccer 2
· Soccer 3
· Soccer 4
Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

Installation Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locations.

Equipment List For Areas Shown
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING

HEIGHT LUMINAIRE TYPE QTY/POLE
2 A1, A4 80' - 80' TLC-LED-1500 3
2 A2-A3 80' - 80' TLC-LED-1500 2
80' TLC-LED-900 2
2 B1-B2 80' - 80' TLC-LED-1500 4
1 C1 80' - 80' TLC-LED-1500 6
1 C2 80' - 80' TLC-LED-1500 4
80' TLC-LED-900 4
1 D1 80' - 80' TLC-LED-1500 4/4*
4 S1-S2, S5-S6 80' - 80' TLC-LED-1200 2
80' TLC-LED-900 2
2 S3-S4 80' - 80' TLC-LED-1200 2/2*
80' TLC-LED-900 2/2*
15 Totals 76
*This structure utilizes a back-to-back mounting configuration Single Luminaire Amperage Draw Chart
Driver SpeciĮcaƟons
(.90 min power factor)
Line Amperage Per Luminaire
(max draw)
Single Phase Voltage 208
(60)
220
(60)
240
(60)
277
(60)
347
(60)
380
(60)
480
(60)
TLC-LED-1200 6.9 6.5 6.0 5.2 4.2 3.8 3.0
TLC-LED-1500 8.4 7.9 7.3 6.3 5.0 4.6 3.6
TLC-LED-900 5.2 4.9 4.5 3.9 3.1 2.9 2.3
Soccer 1
360' x 225'
A1
B1
A2
C1
D1
C2
Soccer 2
360' x 225'
A4
B2
A3
Soccer 3
300' x 180'
S1
S2 S4
S3
Soccer 4
300' x 180'
S6
S5
SCALE IN FEET 1 : 80
0' 80' 160'
Pole location(s) dimensions are relative
to 0,0 reference point(s)

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
System Requirements: Control System Summary
Preliminary Plans:

Conﬁrm all details - see Note 1
Project Name: Jack Hammett Sports Complex LED Retroﬁt | Project #: 224349 Control System ID: 1 of 1
Distribution Panel Location/ID: Soccer
Project Information
Control System
Control System ID: 1 of 1
Control System Type: Control-Link ® Control and Monitoring System
Communication Type: PowerLine-ST
Power Requirements
Control cabinet(s):

Control voltage (phase to neutral) 120/60
VA loading - Inrush 5718.0
VA loading - Sealed 622.0
Lighting Circuits:

Voltage/Hertz/Phase 480/60/3
Project Notes:

Equipment Listing
Description Qty Size (in)
Control and monitoring cabinet -
primary
1 24 X 72
Control and monitoring cabinet -
secondary
1 24 X 72
Important Notes:

1. Please conﬁrm that the lighting circuit voltage listed above is accurate for this facility. This is the voltage/phase being connected and utilized at each lighting pole's electrical components enclosure disconnect. Inaccurate voltage/phase can result in additional costs and delays. Contact your Musco sales representative to conﬁrm this item.

2. In a 3 phase design, all 3 phases are to be run to each pole location. Musco's single phase luminaires come pre-wired to utilize all 3 phases across the entire facility.

3. One contactor is required for each circuit at each pole location. Contactors are 3 pole and 100% rated for the published continuous load.

4. If the lighting system will be fed from more than one distribution location, additional equipment may be required. Contact your Musco sales representative.

5. Size overcurrent devices using the full load amps column of the Circuit Summary by Switch chart (Minimum power factor is

0.9). Size conduit per code unless otherwise speciﬁed as larger to allow for harness connectors.

6. Avoid use of in-ground junction/pull boxes when possible. If used, all wire connectors must be UL listed for Wet Locations to prevent leakage current.

7. Control power wiring must be in separate conduit from line or load power wiring. Communication cables must be in separate conduit from any power wiring.

8. Refer to Installation Instructions for more details on equipment information and the installation requirements.

Sales Representative: Karin Anderson | Project Engineer: Daniel Lohman | Scan: 224349B | Document ID: 224349P1V1-0828104024 www.musco.com | [email protected]

Page 1 of 3 ends

Equipment
ID Description
1 Control and monitoring cabinet -
primary
2 Control and monitoring cabinet -
secondary
Sales Representative: Karin Anderson | Project Engineer: Daniel Lohman | Scan: 224349B | Document ID: 224349P1V1-0828104024 www.musco.com | [email protected]

Page 2 of 3 ends

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
System Requirements: Control System Summary
Project Name: Jack Hammett Sports Complex LED Retroﬁt | Project #: 224349 Control System ID: 1 of 1
Distribution Panel Location/ID: Soccer
Circuit Summary
Switching Schedule
Field/Switch Description Switches
Soccer 1 1
Soccer 2 2
Soccer 3 3,4
N Soccer 3 3
S Soccer 3 4
Soccer 4 5,6
N Soccer 4 5
S Soccer 4 6
Security Lighting 7
Control Module ID: 1 Lighting Circuit Voltage: 480/60/3 Circuit Summary by Switch
Switch Zone Description Pole ID Qty of
Fixtures
Full load
amperes
Contactor
Size (Amps)
Cabinet # Contactor
ID
1 Soccer 1 A1 3 6.29 30 1 C1
Soccer 1 A2 4 8.24 30 1 C2
Soccer 1 B1 4 9.43 30 1 C3
Soccer 1 C1 3 6.29 30 1 C4
Soccer 1 C2 4 8.24 30 1 C5
Soccer 1 D1 4 9.43 30 1 C6
2 Soccer 2 A3 4 8.24 30 1 C7
Soccer 2 A4 3 6.29 30 1 C8
Soccer 2 B2 4 9.43 30 1 C9
Soccer 2 C1 3 6.29 30 1 C10
Soccer 2 C2 4 8.24 30 1 C11
Soccer 2 D1 4 9.43 30 1 C12
3 N Soccer 3 S1 4 7.15 30 2 C13
N Soccer 3 S3 4 7.15 30 2 C14
4 S Soccer 3 S2 4 7.15 30 2 C15
S Soccer 3 S4 4 7.15 30 2 C16
5 N Soccer 4 S3 4 7.15 30 2 C17
N Soccer 4 S5 4 7.15 30 2 C18
6 S Soccer 4 S4 4 7.15 30 2 C19
S Soccer 4 S6 4 7.15 30 2 C20
7 Security Lighting P1 0 0 30 2 C21
Sales Representative: Karin Anderson | Project Engineer: Daniel Lohman | Scan: 224349B | Document ID: 224349P1V1-0828104024 www.musco.com | [email protected]

Page 3 of 3 ends

TECHNICAL PROVISIONS FOR JACK HAMMETT SPORTS COMPLEX
ATTACHMENT 2
This information is provided by Musco exclusively for this project. Reproduction or distribution of the enclosed documents or information without the written permission of Musco Sports Lighting, LLC is prohibited.

M-1995-enUS-5

LIGHTING SPECIFICATION

PREPARED FOR
Tewinkle Park Tennis
LED Lighting Project
Costa Mesa, CA
September 14, 2023
Project # 215837
SUBMITTED BY:

Musco Sports Lighting, LLC
2107 Stewart Road
PO Box 260
Muscatine, Iowa 52761
Local Phone: 563/263-2281
Toll Free: 800/756-1205
Fax: 800/374-6402

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 2 of 9 ends

SECTION 26 56 68 – EXTERIOR ATHLETIC LIGHTING
Lighting System with LED Light Source
PART 1 – GENERAL

1.1 SUMMARY
A. Work covered by this section of the specifications shall conform to the contract documents, engineering plans as well as state and local codes.

B. The purpose of these specifications is to define the lighting system performance and design standards for Tewinkle Park Tennis using an LED Lighting source. The manufacturer / contractor shall supply lighting equipment to meet or exceed the standards set forth in these specifications.

C. The sports lighting will be for the following venues:

1. Tennis 1-2

2. Tennis 3-4

3. Tennis 5-6

4. Tennis 7-8

5. Tennis 9-10

6. Tennis 11-12
D. The primary goals of this sports lighting project are:

1. Guaranteed Light Levels: Selection of appropriate light levels impact the safety of the players and the enjoyment of spectators. Therefore light levels are guaranteed to not drop below specified target values for a period of 25 years.

2. Environmental Light Control: It is the primary goal of this project to minimize spill light to adjoining properties and glare to the players, spectators and neighbors.

3. Cost of Ownership: In order to reduce the operating budget, the preferred lighting system shall be energy efficient and cost effective to operate. All maintenance costs shall be eliminated for the duration of the warranty.

4. Control and Monitoring: To allow for optimized use of labor resources and avoid unneeded operation of the facility, customer requires a remote on/off control system for the lighting system.

Fields should be proactively monitored to detect luminaire outages over a 25-year life cycle. All communication and monitoring costs for 25-year period shall be included in the bid.

1.2 LIGHTING PERFORMANCE
A. Illumination Levels and Design Factors: Playing surfaces shall be lit to an average target illumination level and uniformity as specified in the chart below. Lighting calculations shall be developed and field measurements taken on the grid spacing with the minimum number of grid points specified below.

Appropriate light loss factors shall be applied and submitted for the basis of design. Average illumination level shall be measured in accordance with the IESNA LM-5-04 (IESNA Guide for Photometric Measurements of Area and Sports Lighting Installations). Illumination levels shall not to drop below desired target values in accordance to IES RP-6-15, Page 2, Maintained Average Illuminance and shall be guaranteed for the full warranty period.

Area of Lighting
Average Target
Illumination
Levels
Maximum to
Minimum
Uniformity Ratio
Grid Points Grid Spacing
Tennis 1-2 30 fc 2.5:1 30 20’ x 20’
Tennis 3-4 30 fc 2.5:1 30 20’ x 20’
Tennis 5-6 30 fc 2.5:1 30 20’ x 20’
Tennis 6-7 30 fc 2.5:1 30 20’ x 20’
Tennis 7-8 30 fc 2.5:1 30 20’ x 20’
Tennis 9-10 30 fc 2.5:1 30 20’ x 20’
Tennis 11-12 30 fc 2.5:1 30 20’ x 20’

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 3 of 9 ends

B. Color: The lighting system shall have a minimum color temperature of 5700K and a CRI of 75.

C. Mounting Heights: To ensure proper aiming angles for reduced glare and to provide better playability, minimum mounting heights shall be as described below. Higher mounting heights may be required based on photometric report and ability to ensure the top of the field angle is a minimum of 10 degrees below horizontal.
# of Poles Pole Designation Pole Height
14 T1- T14 50’

1.3 ENVIRONMENTAL LIGHT CONTROL
A. Light Control Luminaires: All luminaires shall utilize spill light and glare control devices including, but not limited to, internal shields, louvers and external shields. No symmetrical beam patterns are accepted.

B. Spill Light and Glare Control: To minimize impact on adjacent properties, spill light and candela values must not exceed the following levels taken at 3 feet above grade.

C. Glare Control: Maximum candela values at a distance of 150 feet and a height of 3 feet are defined for typical sports fields below.

Typical Field Type Maximum Candela at 150 feet
Baseball <40,000 candela
Softball <30,000 candela
Football <24,000 candela
Soccer <12,000 candela
Tennis <12,000 candela
D. Spill Scans: Spill scans must be submitted indicating the amount of horizontal and vertical footcandles along the specified lines. Light levels shall be taken at 30-foot intervals along the boundary line.

Readings shall be taken with the meter orientation at both horizontal and aimed towards the most intense bank of lights. Illumination level shall be measured in accordance with the IESNA LM-5-04 after 1 hour warm up.

E. The first page of a photometric report for all luminaire types proposed showing horizontal and vertical axial candle power shall be provided to demonstrate the capability of achieving the specified performance. Reports shall be certified by a qualified testing laboratory with a minimum of five years experience or by a manufacturer’s laboratory with a current accreditation under the National Voluntary Laboratory Accreditation Program for Energy Efficient Lighting Products. A summary of the horizontal and vertical aiming angles for each luminaire shall be included with the photometric report.

1.4 Cost of Ownership
A. Manufacturer shall submit a 25 year Cost of Ownership summary that includes energy consumption, anticipated maintenance costs, and control costs. All costs associated with faulty luminaire replacement - equipment rentals, removal and installation labor, and shipping - are to be included in the maintenance costs.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 4 of 9 ends

PART 2 – PRODUCT

2.2 SPORTS LIGHTING SYSTEM CONSTRUCTION
A. Manufacturing Requirements: All components shall be designed and manufactured as a system. All luminaires, wire harnesses, drivers and other enclosures shall be factory assembled, aimed, wired and tested.

B. Durability: All exposed components shall be constructed of corrosion resistant material and/or coated to help prevent corrosion. All exposed carbon steel shall be hot dip galvanized per ASTM A123. All exposed aluminum shall be powder coated with high performance polyester or anodized.

All exterior reflective inserts shall be anodized, coated, and protected from direct environmental exposure to prevent reflective degradation or corrosion. All exposed hardware and fasteners shall be stainless steel, passivated and coated with aluminum-based thermosetting epoxy resin for protection against corrosion and stress corrosion cracking. Structural fasteners may be carbon steel and galvanized meeting ASTM A153 and ISO/EN 1461 (for hot dipped galvanizing), or ASTM B695 (for mechanical galvanizing). All wiring shall be enclosed within the cross-arms, pole, or electrical components enclosure.

C. System Description: Lighting system shall consist of the following:

1. Galvanized steel poles and cross-arm assembly. Alternate: Concrete pole with a minimum of 8,000 psi and installed with concrete backfill will be an acceptable alternative provided building code, wind speed and foundation designs per specifications are adhered to.

5. Wire harness complete with an abrasion protection sleeve, strain relief and plug-in connections for fast, trouble-free installation.

6. All luminaires, visors, and cross-arm assemblies shall withstand 150 mi/h winds and maintain luminaire aiming alignment.

7. Control cabinet to provide remote on-off control, monitoring, and entertainment features of the lighting system. See Section 2.3 for further details.

8. Contactor cabinet to provide on-off control.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 5 of 9 ends

10. Enhanced corrosion protection package: Due to the potentially corrosive environment for this project, manufacturers must provide documentation that their products meet the following enhanced requirements in addition to the standard durability protection specified above:
a) Exposed carbon steel horizontal surfaces on the crossarm assembly shall be galvanized to no less than a five (5) mil average thickness. b) Exposed die cast aluminum components shall be Type II anodized per MIL-STD- 8625 and coated with high performance polyester.
c) Exposed extruded aluminum components shall be Type II anodized per MIL-STD- 8625 and coated with high performance polyester.

D. Safety: All system components shall be UL listed for the appropriate application.

2.2 ELECTRICAL
A. Electric Power Requirements for the Sports Lighting Equipment:

1. Electric power: 240V Volt, 1 Phase

2. Maximum total voltage drop: Voltage drop to the disconnect switch located on the poles shall not exceed three (3) percent of the rated voltage.

B. Energy Consumption: The kW consumption for the field lighting system shall be 26.62 kW.

2.3 CONTROL
A. Instant On/Off Capabilities: System shall provide for instant on/off of luminaires.

C. Remote Lighting Control System: System shall allow owner and users with a security code to schedule on/off system operation via a web site, phone, fax or email up to ten years in advance.

Manufacturer shall provide and maintain a two-way TCP/IP communication link. Trained staff shall be available 24/7 to provide scheduling support and assist with reporting needs.

E. Management Tools: Manufacturer shall provide a web-based database and dashboard tool of actual field usage and provide reports by facility and user group. Dashboard shall also show current status

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 6 of 9 ends

of luminaire outages, control operation and service. Mobile application will be provided suitable for IOS, Android and Blackberry devices.

Hours of Usage: Manufacturer shall provide a means of tracking actual hours of usage for the field lighting system that is readily accessible to the owner.

1. Cumulative hours: shall be tracked to show the total hours used by the facility

2. Report hours saved by using early off and push buttons by users.

F. Communication Costs: Manufacturer shall include communication costs for operating the control and monitoring system for a period of 25 years.

G. Communication with luminaire drivers: Control system shall interface with drivers in electrical components enclosures by means of powerline communication.

2.4 STRUCTURAL PARAMETERS
(Use for 2019 CBC)
A. Wind Loads: Wind loads shall be based on the 2019 California Building Code. Wind loads to be calculated using ASCE 7-16, a design wind speed of 95mi/h, exposure category C and wind importance factor of 1.

C. If no geotechnical report is available, the foundation design shall be based on soils that meet or exceed those of a Class 5 material as defined by 2016 CBC Table 1806.2.

PART 3 – EXECUTION

1. Providing engineered foundation embedment design by a registered engineer in the State of CA for soils other than specified soil conditions;

2. Additional materials required to achieve alternate foundation;

3. Excavation and removal of materials other than normal soils, such as rock, caliche, etc.

3.2 DELIVERY TIMING
A. Delivery Timing Equipment On-Site: The equipment must be on-site 10-12weeks from receipt of approved submittals and receipt of complete order information.

B. Field Light Level Accountability

2. The contractor/manufacturer shall be responsible for conducting initial light level testing and an

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 7 of 9 ends

additional inspection of the system, in the presence of the owner, one year from the date of commissioning of the lighting.

3.4 WARRANTY AND GUARANTEE
A. 25-Year Warranty: Each manufacturer shall supply a signed warranty covering the entire system for 25 years from the date of shipment. Warranty shall guarantee specified light levels. Manufacturer shall maintain specifically-funded financial reserves to assure fulfillment of the warranty for the full term. Warranty does not cover weather conditions events such as lightning or hail damage, improper installation, vandalism or abuse, unauthorized repairs or alterations, or product made by other manufacturers.

Owner agrees to check fuses in the event of a luminaire outage.

PART 4 – DESIGN APPROVAL

B. Approved Product: Musco’s Light-Structure System TM with TLC for LEDTM is the approved product.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 8 of 9 ends

REQUIRED SUBMITTAL INFORMATION FOR ALL MANUFACTURERS (NOT PRE-APPROVED) 10 DAYS

J Warranty Provide written warranty information including all terms and conditions. Provide ten (10) references of customers currently under specified warranty in the state of CA.

L Product
Information Complete bill of material and current brochures/cut sheets for all product being provided.

M Delivery Manufacturer shall supply an expected delivery timeframe from receipt of approved submittals and complete order information.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

Page 9 of 9 ends

N Non-
Compliance
Manufacturer shall list all items that do not comply with the specifications. If in full compliance, tab may be omitted.

The information supplied herein shall be used for the purpose of complying with the specifications for Tewinkle Park Tennis. By signing below I agree that all requirements of the specifications have been met and that the manufacturer will be responsible for any future costs incurred to bring their equipment into compliance for all items not meeting specifications and not listed in the Non-Compliance section.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLCDate: August 25, 2023 Project #215837 Page 1 of 3 M-3453-en04-9
Quote Scope of Work: Light-Structure System
Tewinkle Park Tennis
Costa Mesa, CA
Light Structure System Scope of Work
Customer Responsibilities:

1. Complete access to the site for construction using standard 2-wheel drive rubber tire equipment.

3. Locate and mark field reference points per Musco supplied layout. (i.e. home plate, center of FB field).

4. If existing underground wiring is being used ensure usability.

5. Pay any necessary power company fees and requirements.

6. Pay all permitting fees.

7. Provide any existing as-built documents or drawings.

8. Provide sealed Electrical Plans. (If required)
Musco Responsibilities:

1. Provide required fixtures, electrical enclosures, mounts, hardware, wire harnesses, and control cabinets.

2. Provide poletop luminaire assembly on 14 poles

3. Provide fixture layout and aiming diagram.

4. Assist our installing subcontractor and ensure our responsibilities are satisfied.

Contractor Responsibilities
General:

1. Obtain any required permitting.

2. Contact your local UDig for locating underground public utilities and confirm they have been clearly marked.

4. Provide labor, equipment, and materials to off load equipment at jobsite per scheduled delivery.

5. Provide storage containers for material, (including electrical components enclosures), as needed.

6. Provide necessary waste disposal and daily cleanup.

7. Provide adequate security to protect Musco delivered products from theft, vandalism, or damage during the installation.

9. Provide startup and aiming as required to provide complete and operating sports lighting system.

10. Installation to commence upon delivery and proceed without interruption until complete. Musco to be immediately notified of any breaks in schedule or delays.

11. Provide labor, materials, and equipment to assemble and install Musco TLC for LED ® equipment on new Musco poles.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLCDate: August 25, 2023 Project #215837 Page 2 of 3 M-3453-en04-9
Quote Scope of Work: Light-Structure System

Subcontractor shall require all its subcontractors, employees, visitors, suppliers, and agents under its direction to comply with the following:

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
2020, 2023 Musco Sports Lighting, LLCDate: August 25, 2023 Project #215837 Page 3 of 3 M-3453-en04-9
Quote Scope of Work: Light-Structure System
j. Subcontractor’s employees and agents are prohibited from using drugs and alcohol on the Project property or being under the influence of alcohol or drugs while performing work on the Project. Anyone observed participating in or observed under the influence will be removed from the Project immediately and prohibited from returning, with no exceptions.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Installation Instructions: Light-Structure System™
MKT-4150-3_B
TLC-LED-1200
Cover Illustration
RPC
04 January 2019
1 3
5 Fast, trouble-free installation with
5 Easy Pieces™ approach to system design
Poletop Luminaire Assembly
Wire Harness
Electrical Components Enclosure
Galvanized Steel Pole
Precast Concrete Base
5 4
3 2
1 Diode Light Source—LED
4 2

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
2 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Table of Contents
Supplemental Instructions for Optional Features or
Special Situations
Provided with your project as needed
Painted Pole Special Requirements
.....................................................A
Separating Steel Pole Sections ..........................................................C-1 Separating Steel Pole from Concrete Base ....................................C-2 Auxiliary Bracket ........................................................................................ D Platform, Climbing Steps, and Safety Cable ..................................... E Climbing Steps and Safety Cable.......................................................... F External Lightning Grounding ................................................................J Before Y ou Begin
Safety Information ..................................................................................... 3 About These Instructions ........................................................................ 3 Standard Tools/Supplies Checklist ....................................................... 5 Electrical System Requirements ............................................................ 6 Components Matching and Labeling ................................................ 7 Documents We Provide ............................................................................ 8 Unloading Instructions ........................................................................... 9 Precast Concrete Base
Overview
.....................................................................................................10 Installation Procedure .............................................................................10 Galvanized Steel Pole and Poletop Luminaire Assembly
Overview
.....................................................................................................13 Assembly Procedure ................................................................................13 Bolt-on Crossarms
Overview
.....................................................................................................15 Assembly Procedure ................................................................................15 Electrical Components Enclosure
Overview
.....................................................................................................18 Assembly Procedure ................................................................................18 Wire Harness
Overview
.....................................................................................................23 Assembly Procedure ................................................................................23 Luminaire Attachment
Overview
.....................................................................................................24 Assembly Procedure ................................................................................25 Pole Setting and Alignment
Overview
.....................................................................................................28 Installation Procedure .............................................................................28 Connecting to Supply Wiring
Overview
.....................................................................................................33 Installation Procedure .............................................................................33

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 3 Before Y ou Begin
Safety Information
Electrical Safety Guidelines
Use extreme caution near overhead power lines or underground utilities. Observe all safety precautions for high-voltage equipment. Only qualified personnel may perform wiring. Follow all applicable building and electrical codes.

The luminaires should be positioned so that prolonged staring into the luminaire at a distance closer than 12–37 m (40–121 ft) is not expected, per IEC/TR 62778. See table.

Luminaire Minimum Distance
TLC-LED-350 29 m (95 ft)
TLC-LED-400 24 m (79 ft)
TLC-LED-550 29 m (95 ft)
TLC-LED-550NR 29 m (95 ft)
TLC-BT-575 12 m (38 ft)
TLC-LED-600 24 m (79 ft)
TLC-LED-900 24 m (79 ft)
TLC-LED-900NB no minimum
TLC-LED-1150 12 m (40 ft)
TLC-LED-1200 37 m (121 ft)
TLC-LED-1400NB 38 m (124 ft)
TLC-LED-1500 37 m (121 ft)
TLC-RGBW 15 m (49 ft)
TLC-RGB-U 12 m (38 ft)
TLC-BT-1500 37 m (121 ft)
Install luminaires outside arm’s reach of unauthorized personnel.

About These Instructions
These instructions give basic assembly procedures for the Light-Structure System. They are not a comprehensive guide to all possible situations. Direct any questions to your local Musco representative.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
4 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Before Y ou Begin
Throughout this manual note these important symbols:

The safety alert symbol alerts you of situations that
require care and caution to avoid serious personal injury.

The stop and check symbol signals you to stop and
verify conditions before proceeding.

The contact Musco symbol appears in special situations
where you may need to contact Musco for further
information.

The go-to arrow indicates a branch in a procedure for
special situations. In the case of optional equipment, the instructions may be in another document.

The tip symbol points out advice that makes
installation easier.

The recycle symbol identifies recyclable materials.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Before Y ou Begin
5 Refer to supplemental instructions provided for
additional tools required.Standard Tools/Supplies Checklist Contractor/installer supplied tools Function Page
Hammer, pry-bar, banding cutters Unloading equipment 9
Water pump Removing water from base holes (as needed) 11 Two 11⁄2 ton chain-type come-alongs Jacking pole sections together 13, 32 Large Phillips-head screwdriver Tightening captive screws to seal enclosure to pole hub 19 Standard screwdriver Tightening distribution lugs, 45 A disconnect switch 33, 34 Torque wrench with 3/8, 7/16 and 9/16 in sockets Tightening luminaire retaining cable and spreader bar hardware 17, 27 Electrical fish tape, electrician’s tape Feeding wire harness through pole 23 Spray paint, chalk, or flags Marking points to sight in aiming 28 Chalk or pencil Making alignment marks 32
10 ft (3 m) stepladder or small line truck Connecting supply wires to electrical enclosure 33, 34 Musco supplied tools Function Page
Wooden base wedges Setting base 11
Level with shim for base taper Plumbing base 11
Steel bar Setting base, seating pole on base 11, 32
11/16 in socket, extension, breaker bar, and 11/16 in wrench Tightening structural fasteners 16 5/32 in hex key Attaching handhole covers on base and steel pole 10, 22, 23, 34 9/16 in wrench Tightening poletop set screw, pole cap fastener, enclosure hanger bolt , and spreader bar hardware
14, 17, 19
Dishwashing liquid (original Dawn®, ECOS® Pro, or
DIAO™ brand)
Lubricating pole slip-fit connections 13, 28
Wooden shipping blocks Elevating pole sections off ground during assembly 13 7/16 in ratcheting combination wrench Tightening captive bolts to secure luminaire assembly 27 Pole rotator kit Guiding pole onto base, pole alignment 28, 30, 31 Steel chain Setting pole on base 32
5 mm hex key Landing primary feed wires on 125 A disconnect switch 34 3/16 in hex key Attaching grounding conductors inside electrical enclosure 33, 34 5/16 in hex key Attaching grounding conductors inside pole at handhole 34, 35 Machinery needed Function Page
Crane or forklift with nylon strapping and 8 ft (2.5 m) sling (sized to weight of base)
Unloading materials, setting bases 9, 11
Auger Boring holes for bases 10
Load-rated crane, nylon slings, and shackles Setting poles 29 Documents Y ou Need
❏ Musco Foundation And Pole Assembly Drawing
❏ Field Aiming Diagram
❏ Alternate foundation design (when present)
❏ Control System Summary
If you do not have all of these documents, contact your local Musco representative.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
6 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Before Y ou Begin
Electrical System Requirements
While the majority of the Light-Structure System™ can be assembled by non-professionals, a qualified electrician must handle the electrical supply installation and hook-up in accordance with national, state, and local codes. Your electrician should review this information before installation begins.

The electrician is generally required to provide these items:
• Service entrance
• Main power disconnect and distribution panel(s)
• Supply wiring and insulated equipment grounding conductors Ensure supply wiring is rated for 90°C. Review the label inside the electrical components enclosure door and Control System Summary for voltage and phase requirements.

Luminaires generate up to 2.6 mA per driver on the equipment grounding conductor and are designed to meet leakage current requirements per IEC 61347-1.

Basic insulation provided between RS-485 control input and main power supply.

Inspect all wiring for damage prior to installation.

Always dispose of electronic waste in accordance with all applicable laws and regulations.

Other features that may affect the wiring supply requirements for this project include:
• Lighting contactor cabinets — refer to installation instructions provided with control equipment and the Musco Control System Summary.
• Control-Link® system — refer to installation instructions provided with control equipment and the Musco Control System Summary.
• Auxiliary bracket option — customer supplies all wiring for auxiliary components. Refer to Installation Instructions: Auxiliary Bracket.

Volunteer Installation
Have a qualified electrician review and complete the following:
• Create electrical system design — prior to installation. • Provide and install trenching, supply wiring, and conduit. • Complete all steps from Connecting to Supply Wiring section. • Test complete lighting system.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Before Y ou Begin
7 MKT-2991-4
TLC-LED-1200
Components Matching/Labeling
RWS
18 September 2019
f1
f1
F1
F1
Precast concrete base Poletop luminaire assembly
Luminaire
Galvanized steel pole section(s)
Wire harness
Electrical components enclosure
Components Matching and Labeling
Pole locations are identified by a pole ID (A1, A2, B1, B2, etc.) on the Field Aiming Diagram. These IDs are also marked on the individual components:
• Poletop luminaire assemblies, bolt-on crossarms, and luminaire shipping cartons • Wire harnesses
• Electrical components enclosures
• Galvanized steel pole sections
• Precast concrete bases

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
8 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Before Y ou Begin
Documents We Provide
Field Aiming Diagram
The Field Aiming Diagram is your map for locating all poles on your project. It gives this information:
• Pole IDs, locations, and heights
• Luminaire IDs
• Field origin for coordinate measuring
• Common aiming point for all poles, or individual aiming points for each pole
• Factory-set aiming information for each luminaire
• Full load current for each luminaire
Control System Summary
Projects with a control system include a Control System Summary. It gives this information:
• Control system diagram and details
• Contactors and cabinets
• Lighting circuits
• Voltage, phase, and frequency information
• Full load current for each circuit
Musco Foundation and Pole Assembly Drawing
This drawing provides information related to the installation of the foundation and the galvanized steel pole.
• Pole weight
• Precast concrete base weight
• Hole depth and diameter
• Concrete backfill quantities
• Pole section minimum overlaps
Note: Foundation details are omitted on projects with alternate foundation design.

Alternate Foundation Design
Some poles on a project may require an alternate foundation design. This stamped drawing provides construction details of the alternative design. This document supersedes all other foundation information.

T AB LE 1: P OLE AS S E MB LY
P OLE
ID

MOUNT ING

HE IG HT
ft (m)
# OF

LUMINAIR E S

AS S E MB LE D
P OLE W E IG HT 3
lb (kg)

OV E R LAP DIME NS IONS
in (mm)

1. S teel pole s hould overlap concrete bas e and be s eated tight with 1 1/2 ton come-alongs (contractor provided).

2. Align weldmarks on s teel s ections before as s embling.

3. As s embled pole weight includes s teel s ections , cros s arms , luminaires , and electrical components enclos ures .

4. T his document is not intended for us e as an as s embly ins truction. S ee Ins tallation Ins tructions : Light-S tructure G reen Lighting S ys temT M for complete as s embly procedure.

T AB LE 2: F OUNDAT ION DE T AILS
P OLE
ID

C ONC R E T E

B AS E W E IG HT
lb( kg)
B UR IAL INF OR MAT ION 3,4
F
in (mm)
G
ft (m)
C ONC R E T E B AC K F ILL 1,2
yd3 ( m 3)
C UT
B AS E
LIG HT NING G R OUND 5

T Y P E

S UP P LE ME NT AL

2. C oncrete backfill required 3000 lb/in 2 (20 MP a) minimum unles s otherwis e s pecified in s tamped s tructural des ign.

3. F oundation des ign per 2009 IB C ,90 ,expos ure category C ,variation S T D.

4. As s umes IB C clas s 5 s oils .

5. S tandard bas es include integrated lightning protection. If bas es are cut, s upplemental lightning protection is required.

C ontact Mus co for materials and ins truction.

7. Manfacturer s upplied grounding electrode is ins talled by contractor in pole footing prior to pouring. F inal connection is made after pole as s embly.

SEE

DETAIL A
E
B (if required)
weldmark
C (if required)
D (if required)
A
F
G
2 ft
(0.6 m)

DETAIL A

DETAIL B
SEE

DETAIL B

INTEGRATED

LIGHTNING
GROUND 5, 6

For ease of installation, set all matched components by the proper pole location as noted on the Field Aiming
Diagram.

Tools/Materials Needed
❏ Crane with nylon web sling or forklift (load rated)
❏ Hammer
❏ Pry bar
❏ Banding cutters
Warning
Crushing hazard. Product is heavy and may roll.

Do not cut shipping bands or remove blocking from
concrete bases or poles until they are supported by
unloading equipment.

Use proper pick-up procedures conforming with local
regulations when lifting concrete bases and poles.

Balance point may not be at midpoint of base or pole.
• Check bill of lading to verify you have all materials. • Inspect all materials for shipping damage.
• Store electrical components enclosures and luminaires in a dry location or cover with tarp until ready to install.

Painted poles require special handling, see Instructions:

Painted Pole Special Requirements.

If additional information is needed, contact your local Musco representative.

Save wooden shipping blocks to use during pole
assembly.

Please recycle.

Luminaires, wire harnesses, and other components are
shipped in recyclable cardboard packaging.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
10 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Precast Concrete Base
Overview
The precast concrete base is set directly into the ground, backfilled with concrete, and allowed to cure for 12 to 24 hours. The base is designed for easy slip-fit connection to the galvanized steel pole. The remaining components — steel pole, poletop luminaire assembly, electrical components enclosure, and wire harness — are assembled as a unit and set onto the base. The base includes an integrated lightning ground system.

Tools/Materials Needed
Musco Supplied
❏ Field Aiming Diagram
❏ Musco Foundation and Pole Assembly Drawing or
alternate foundation design
❏ Steel bar
❏ Wooden base wedges
❏ Level with shim for tapered base
❏ 5/32 in hex key
Contractor Supplied
❏ Crane or forklift with nylon strapping and
8 ft (2.5 m) sling sized to weight of base
❏ Conduit for underground wiring
❏ Concrete backfill
❏ Water pump (as needed)
Installation Procedure
Verify pole ID on concrete base matches pole location
on Field Aiming Diagram.

For options on poor soil conditions, alternative
installation methods, or if there are any issues with
pole locations given, contact your local Musco
representative. Your project engineer’s name appears
on Field Aiming Diagram.

Note: Use only project-specific foundation designs as detailed on Musco Foundation and Pole Assembly Drawing or alternate foundation design plan.

Mark pole locations per Field Aiming Diagram.

Excavate holes to size and depth given on Musco
Foundation and Pole Assembly Drawing or alternate
foundation design.

Warning
Fall hazard
Cover holes or install fencing for fall safety.
1 2
MKT-2899-1
Backﬁll to grade
TDM
21 July 2021
Pole
grounding
connector
Wireway
Handhole,
above grade
Conduit adapter
plate
Wire access hole,
below grade
Tapered
upper section
for slip-ﬁt
Pole ID
Lifting hole
Finished
grade
Top of concrete
backﬁll
Integrated
grounding electrode
5/uni221532 in
5/uni221532 in

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Precast Concrete Base
11 Sling and lower base into hole. Orient wire access
hole to accommodate incoming supply wiring. Snip
banding and remove tab protectors.

Plumb base and wedge into position. Use supplied
level with shim on upper end against base. Shim
accommodates taper of base. Top of base is beveled.

Keep level at least 6 in (150 mm) from top when
plumbing.

Remove any water from hole to avoid weakening
foundation. Water in hole during concrete pour can
also cause hollow center of base to fill with concrete.

If backfilling to finished grade with concrete instead of compacted fill, be sure to maintain wire access.

Backfill with concrete per Musco Foundation and Pole
Assembly Drawing or alternate foundation design.
3 4
5 6
Lifting hole Handhole,
above grade
6 in (150 mm) min.

Level
Concrete base
Wedges (3)
Shim

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
12 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Precast Concrete Base
MKT-2857_F
LSG Underground Wiring
RWS
20 January 2015
Supply wiring
To contactor
Compacted ﬁll unless
backﬁll to grade with
concrete
Concrete
Insulated equipment
grounding conductor
Have your electrician install all underground conduit
and wiring, including insulated equipment grounding
conductor. Route wires up through base to handhole.

Conduit adapter plates with knockouts are provided.

You may also install wiring after standing pole.

Backfill with compacted soil to finished grade unless
alternate foundation design requires concrete to
finished grade.
7 8

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 13 Galvanized Steel Pole and Poletop Luminaire Assembly MKT-2938-1_C
Pole Jacking
RWS
18 September 2019
F1
F1
F1
Weldmark
Weldmark
Weldmark
Jacking ear
Pole ID
Pole ID
Pole ID
Come-along
1½ ton
Overview
The galvanized steel pole and poletop luminaire assembly are designed to slip-fit together. Jacking ears on each pole section provide attachment points to pull pole sections together. The Musco Foundation and Pole Assembly Drawing gives minimum overlap specifications for each pole section.

Tools/Materials Needed
Musco Supplied
❏ Wooden shipping blocks
❏ Musco Foundation and Pole
Assembly Drawing
❏ 9/16 in wrench
❏ Dishwashing liquid (original Dawn®,
ECOS® Pro, or DIAO
™ brand)
Contractor Supplied
❏ Two 11/2 ton chain come-alongs
Assembly Procedure
Verify pole ID on each steel pole section matches pole
location on Field Aiming Diagram. Pole ID is stenciled on inside bottom end and outside top end of each section.

Lay out all pole sections and poletop luminaire
assembly in sequence. Ensure all weldmarks face same
direction. Weldmarks represent field side of pole.

Use shipping blocks as necessary to support pole
sections during assembly.

Lubricate top of each steel pole section with supplied
dishwashing liquid.

Align jacking ears. Using two 11⁄2 ton come-alongs, pull sections together evenly until tight. Ensure minimum
overlap per Musco Foundation and Pole Assembly
Drawing. Repeat for all sections.
1 2
3 TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER ATTACHMENT 2
Installation Instructions: Light-Structure System™
14 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Galvanized Steel Pole and Poletop Luminaire Assembly
Tighten set screw using 9/16 in wrench.

Remove protective cover from pole alignment device.
4 5
Pole alignment device Protective cover
Weldmark
Pole ID label
Set screw
9/uni221516 in
Bolt-on crossarm configuration
If pole has welded crossarms, skip Bolt-on Crossarms
section. Proceed to Electrical Components Enclosure
section.

See Installation Instructions: Platform, Climbing Steps, and Safety Cable, if your project includes these items.

Pole alignment device Protective cover
Weldmark
Pole ID label
Set screw
9/uni221516 in
Welded crossarm configuration
(reference)

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 15 MKT-2959-1
Bolt-on Crossarm
RWS
9 December 2016
Crossarm
Crossarm
wire harness
Crossarm
plate
Poletop plate
Poletop
Provided
hardware
(4 holes)
Bolt-on Crossarms
Overview
Due to shipping restrictions, it is sometimes necessary to ship crossarms separate from the poletop section. For these situations, the crossarms are designed to easily attach to the poletop.

Tools/Materials Needed
Musco Supplied:
❏ ¾ in drive 11/16 in socket
❏ ¾ in drive breaker bar
❏ ¾ in drive 4 in extension
❏ 11/16 in wrench
❏ Spreader bars
❏ 3/8 in fasteners (for spreader bars)
❏ 5/8 in structural fasteners
❏ 9/16 in wrench
Contractor Supplied:
❏ Torque wrench with 7/16 and 9/16 in socket
Assembly Procedure
Verify pole ID on crossarm matches ID of pole.

Position crossarm near poletop, and feed crossarm wire
harness through hole in center of poletop plate.

Route wire harness for crossarms 1–3 to top of pole.

Route wire harness for crossarms 4–7 to handhole below
crossarm position 5.

Position crossarm as shown below.

Ensure crossarm wire harness is not pinched between
mating plates.
1 2

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
16 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Bolt-on Crossarms
Install bolts through plates with threads away from
pole. Place direct tension indicating (DTI) washer next, with flat surface (orange material) against plate, and
bumps facing out toward nut. Place flat washer next,
followed by nut. Small ID markings on nut must face
out to allow proper identification of nut.

Snug all nuts. Using supplied 11/16 in wrench, tighten
each nut until plates are in firm contact. Follow
tightening sequence shown.

Using supplied breaker bar, 11/16 in socket, extension, and wrench, tighten each nut until orange extrusion
appears from at least three bumps.
3 4
5 Bumps out
ID markings out
1 3
4 2
MKT-4413
DTI, Installed
RWS
10 January 2018

Do not reuse structural fasteners. Discard if removed or loosened after tightening.

Refer to the Field Aiming Diagram to determine if a pole requires spreader bars. If so, spreader bars are bundled together and marked with the pole ID. Additionally,
the pole crossarms are stenciled indicating which tabs
to use. Crossarms are joined in groups of two or three
with the greatest grouping on top; do not form other
groupings.

Install spreader bars with 3/8 in fasteners at the locations marked on each crossarm. Torque to 25 ft•lb (34 N•m).

Spreader bars may come in two sizes, 301⁄2 in (775 mm)
and 60 in (1524 mm). Always install longer bars to
upper three crossarms.

See Installation Instructions: Platform, Climbing Steps, and Safety Cable, if your project includes these items.
6 7
Spreader
bar
Crossarm
Stenciled
tab mark
/nine.numerator⁄/one.denominator/six.denominator in
25 ft•lb
(34 N•m)
/nine.numerator⁄/one.denominator/six.denominator in
MKT-4060-4
TLC-LED-1200
Install Spreader Bar
RWS
19 September 2019
Spreader
bar
Crossarm
Stenciled
tab mark
9/uni221516 in
25 ft•lb
(34 N•m)
9/uni221516 in

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
18 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Electrical Components Enclosure
Overview
The electrical components enclosure is factory-wired and tested. Built-in hardware allows for easy attachment to the galvanized steel pole. Quick-connect plug-ins ensure trouble-free connection to the poletop luminaire assembly via the wire harness.

Tools/Materials Needed
Musco Supplied
❏ 9/16 in wrench
❏ 5/32 in hex key
Contractor Supplied
❏ Phillips-head screwdriver
❏ Standard screwdriver
Assembly Procedure
Verify pole ID on electrical components enclosure
matches pole location on Field Aiming Diagram.

Caution
Electrical components enclosures are heavy.

Electrical components enclosure may weigh up to 65 lb
(30 kg). Lift carefully with two people to avoid injury.

MKT-2837-4_A
Schiederwerks 2 LED,

ECE CABINET LAYOUT
RWS
1 May 2015
Pole identi/f_ication label
(on front)
Hanger with bolt
Wire access hole
Wire access hole
with captive screws

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Electrical Components Enclosure
19 Mount bottom enclosure on pole. Align wire access hole with hub. Tighten captive screws using Phillips-head
screwdriver. Tighten hanger bolt with 9/16 in wrench.

Mount middle and/or top enclosures. Align access hole
with hub and slide box onto hanger bracket. Tighten
hanger bolt with 9/16 in wrench.
1 2
Only qualified personnel may perform wiring. Route
wires as shown, but leave the final connections for your electrician. See section Connecting to Supply Wiring.

Route driver harnesses from top and middle enclosures
to bottom enclosure and plug into connector mounted
in bracket.

Route equipment grounding conductor and enclosure
harnesses from top and middle enclosures to bottom
enclosure.

Repeat steps 1 – 4 for each stack.

Warning
Pole rotation may be required to assemble all
components onto the pole. Do not stand under pole
when lifting. Steady pole with two people holding
crossarms. Allow for pole to safely rotate around
when it is high enough for crossarms and electrical
components enclosures to clear the ground.

Caution - Equipment Damage
Properly support pole to ensure components do not
get damaged. Do not attach components to pole
without the pole being properly supported.
3 4
5 Pole ID label
Enclosure stack
ID label
Access hole
Hub
Hanger bracket
Hub
Wire access hole
Hanger bolt
/nine.numerator⁄/one.denominator/six.denominator in
Captive screws
MKT-2990-2_E
Deep Housing LED,
Connecting Driver Input Power

RWS, MMR
9-25-2020
Driver harness
Connector
Equipment grounding
conductor
(green/yellow)
Enclosure harness
Electrical
components
enclosure
Driver harnesses
from upper enclosures
Enclosure harnesses
from upper enclosures
Equipment grounding
conductors from
upper enclosures

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
20 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Electrical Components Enclosure
Note: Skip steps 6–7 if controller not present.

Pull communication cables down from top and middle
boxes and plug into controller in enclosure below as
shown.
76 MKT-4187-3
Controller Wiring

MMR/RWS
30 Sept 2020
[MKT-4187-3]
Circuit A Circuit A Circuit B
Communication
Module
Termination
Plug
Termination
Plug
Controller
Controller Equipment grounding
conductors from
upper enclosures

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Electrical Components Enclosure
21 Note: Skip step 7 if emergency egress lighting dimming override relay board is not present.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
22 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Electrical Components Enclosure
[MKT-4594-1]
Wireless
radio
Wireless
antenna
5/uni221532 in
Note: Skip steps 8-9 if wireless antenna not present.

Using a 5/32 in hex wrench mount the wireless antenna
on the handhole provided. Route the coaxial cable
down the pole into bottom electrical components
enclosure.

Install the coaxial cable on the wireless radio located in the electrical components enclosure.
8 9

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 23 Wire Harness
Overview
The factory-built wire harness connects the electrical
components enclosure to the poletop luminaire assembly.

Tools/Materials Needed
Musco Supplied
❏ 5/32 in hex key
❏ 9/16 in wrench
Contractor Supplied
❏ Fish tape
❏ Electrician’s tape
Assembly Procedure
Verify pole ID on wire harness matches pole location
on Field Aiming Diagram.

Remove handhole covers using 5/32 in hex key. Remove
polecap using 9/16 in wrench.

Attach support grips at poletop and midpole (if present).

Mate quick-connectors at poletop and inside electrical
components enclosure(s). Match driver/luminaire IDs.

Note: Each bolt-on crossarm has at least one separate harness.

There is one additional spade connector for pole alignment beam.

Replace handhole covers and polecap.
1 2
3 4
5 MKT-3018-1_E
TLC-LED-1150, WIRE HARNESS, Bolt-on
RWS
16 August 2018
Polecap fastener
/nine.numerator⁄/one.denominator/six.denominator inQuick connectors (match luminaire ID’s)
Handhole
/five.numerator⁄/three.denominator/two.denominator in
Wire support grip
Wire support grip
(present in taller poles)
Pole harness with
protective sleeve
Electrical components
enclosure
Quick connectors
(match luminaire ID’s)
Handhole
Spade connectors
/five.numerator⁄/three.denominator/two.denominator in

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
24 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Luminaire Attachment
Overview
Luminaires are factory built and shipped in individual cartons. They are aimed in the factory and ready for installation. Do not disassemble knuckle.

Tools/Materials Needed
Musco Supplied
❏ 7/16 in ratcheting combination wrench
Note: Leave luminaires in box until ready to assemble. Keep protective cover on luminaire until ready to set pole. Do not leave luminaires unassembled from crossarm in wet conditions.

Caution
No User Serviceable Parts
If protective lens glass is cracked or broken, luminaire must be replaced.

Luminaire light source is not replaceable; when light
source reaches end of life entire luminaire must be
replaced.

Contact your local Musco representative for
maintenance or replacement.

Contractor Supplied:
❏ Torque wrench with 7/16 in socket
MKT-5070-1
Rectangle Lens Replacement Graphic
DMP
22 February 2022
[MKT-5070-1]
MKT-5071-1
Round Lens Replacement Graphic
DMP
22 February 2022
[MKT-5071-1]

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Luminaire Attachment
25 Assembly Procedure
Verify pole ID on luminaire cartons matches pole and
location on Field Aiming Diagram.

Remove and discard orange protective caps from
luminaire knuckle and mounting plate that cover
electrical connections. Do not remove orange tag
around captive bolts.

Note: The luminaire style may vary from what is shown.

Caution - Equipment Damage
Properly support pole to ensure components do not
get damaged. Do not attach components to pole
without the pole being properly supported.

Some luminaires may attach to auxiliary brackets, refer to Installation Instructions: Auxiliary Bracket.

F3 1
REMOVE

REMOVEREMOVE
Luminaire ID
Pole ID
Orange
protective
cap
MKT-4411
BallTracker LSS Assembly
RWS
20 December 2017
Insert
Pivot
1 TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER ATTACHMENT 2
Installation Instructions: Light-Structure System™
26 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Luminaire Attachment
Caution
Luminaire may be heavy. Lift carefully
with two people to avoid injury.

Note: The luminaire style may vary from what is shown.
2 Mounting plate
Back of knuckle
Temporary
protective cover
Pivot
Insert
Mounting plate
Base of knuckle
Temporary
protective cover
Insert
Pivot
Or
Or
Luminaire Weight
TLC-LED-350 25 lb (11 kg)
TLC-LED-400 40 lb (18 kg)
TLC-LED-550 25 lb (11 kg)
TLC-LED-550NR 38 lb (17 kg)
TLC-BT-575 34 lb (15 kg)
TLC-LED-600 40 lb (18 kg)
TLC-LED-900 40 lb (18 kg)
TLC-LED-900NB 114 lb (52 kg)
TLC-LED-1150 80 lb (36 kg)
TLC-LED-1200 45 lb (20 kg)
TLC-LED-1400NB 106 lb (48 kg)
TLC-LED-1500 67 lb (30 kg)
TLC-RGB-U 20 lb (9 kg)
TLC-RGBW 40 lb (18 kg)
TLC-TW 40 lb (18 kg)
TLC-LED-550NR 38 lb (17 kg)

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Luminaire Attachment
27 Attach luminaire retaining cable (if present). Route luminaire cable through crossarm anchor point,
through luminaire block, and back through the block
under the set screw. Luminaire attachment point will
vary per luminaire design.

Using 7/16 in socket and torque wrench, tighten cable
set screw to 60 in•lb (6.8 N•m)
Tighten captive mounting bolts. Orange tag will
break loose before all bolts are fully tight - continue tightening. Torque must not exceed 20 ft•lb (27 N•m).

To avoid overtightening, use provided 7/16 in
combination wrench.

Warning
Luminaire may fall if bolts are not tight.

Do not remove tag before tightening bolts.

See Installation Instructions: Climbing Steps and Safety Cable, if your project includes these items.

Caution - Equipment Damage
Properly support pole to ensure components do not
get damaged. Do not attach components to pole
without the pole being properly supported.

If pole has auxiliary equipment, refer to Installation
Instructions: Auxiliary Bracket.

Note: Attaching auxiliary brackets before setting pole may interfere with slings. Attaching auxiliary brackets after pole is set may be preferable depending on height of auxiliary bracket. 73 4
Captive mounting
bolts /seven.numerator⁄/one.denominator/six.denominator in 75 Luminaire attachment point
(Factory-installed, design varies by luminaire)
Crossarm
attachment point

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
28 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Pole Setting and Alignment
Installation Procedure
Verify pole ID matches precast concrete base and pole
location on Field Aiming Diagram.

Mark aiming point(s) on field using Field Aiming
Diagram. Poles may have individual aiming points or
may all be aimed to a common point.

Lubricate concrete base with provided dishwashing
liquid.
1 2
Overview
All luminaires are factory aimed to their exact position on the field. To ensure the proper pole orientation, a simple-to-use pole alignment beam completes the precision field aiming. The pole alignment beam is attached in the factory to each pole.

Tools/Materials Needed
Musco Supplied
❏ Field Aiming Diagram
❏ Steel chain
❏ Steel bar
❏ Pole rotator kit
❏ Dishwashing liquid (original Dawn®, ECOS® Pro, or
DIAO
™ brand)
❏ Level
Contractor Supplied
❏ Chalk or pencil
❏ Load-rated shackles as required
❏ Load-rated nylon slings as required
❏ Spray paint, chalk, or flags
(to mark aiming points on field)
❏ Two 11⁄2 ton chain come-alongs
Attach pole rotator clamp approximately 12 in
(300 mm) above bottom of pole. Wrap strap around
pole and cinch tightly.

Caution
Risk of injury or property damage.

Rotator bar can swing with force as pole is lifted. Do
not install until you are ready to lower pole onto base (step 8).
3 TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Pole Setting and Alignment
29 Remove temporary protective cover from luminaires (if present). Do not use knife.

Warning
Laser radiation hazard
Pole alignment beam is safe for viewing at a distance of three feet (one meter) or more. Do not look into beam
from closer than three feet (one meter).

Turn on alignment beam and check. Device has toggle
switch inside electrical components enclosure. For poles with platforms, alignment beam device has a rotary
switch located on the back of the alignment device.
4 5
Warning
Improper rigging can cause pole sections to separate and fall.

Follow these instructions carefully. Do not choke pole or lift from crossarms.

Sling pole using this recommended method (see illustration). You must lift pole from lowest section. Friction between assembled sections will not hold pole together when lifting. To keep pole upright when lifting, ensure cradle point is above pole center of gravity. Ensure cradle point is free and will not cinch around pole or snag on hardware or components during lifting.

Warning
6 MKT-2948-2_B
LED, Pole Setting/Sling
RWS
19 September 2019
Attach each eye of short
sling to crane hook
Short sling

INCORRECT CORRECT

CRADLE POINT
Feed short sling through eyes of long slings and loop under pole to form cradle point.

Ensure cradle point is free and will not cinch around pole or snag on hardware or components during lifting.

Cradle point must be above pole assembly center of gravity.

ATTACHMENT POINT
Attach long slings to lowest jacking ears using
load-rated shackles.

Lowest jacking ears carry entire weight of pole.

All slings must be rated for complete pole weight.

Refer to Musco Foundation and Pole Assembly
Drawing.

Long sling

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
30 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Pole Setting and Alignment
Warning
Crushing hazard
Pole can rotate with force, causing injury.

Do not stand under pole when lifting. Steady pole with
two people holding crossarms. Allow pole to safely
rotate around when it is high enough for crossarms
and electrical components enclosures to clear the
ground.

Lift pole. Use care to avoid dragging bottom of pole.

Keep crane head below crossarms.
7 Watch for these signs to ensure you are lifting pole
properly:
• Short sling slides freely up the pole and long
slings tighten.
• Top of pole rises first.
• Short sling does not choke or snag on pole.
• Lowest jacking ears carry entire weight of pole.

When pole is suspended, insert rotator bar to clamp
and turn to lock in place. Guide pole into position over base using rotator bar and lower onto base. Do not
allow pole to seat on base until it is properly aimed
(step 9). Pole should rotate with reasonable force
applied to bar, but not freely.

Warning
Pinching hazard
Keep hands clear when setting pole on concrete base.
8 Short sling

CORRECT

INCORRECT
Long Sling

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Pole Setting and Alignment
31 Aiming point
Person A
Person B
Pole
alignment
beam
Align pole using alignment beam. Device projects a
narrow vertical beam of light that is only visible when you are aligned with it. This step requires two people.

Person A: Stand on field aiming point and look at
pole alignment device. It is mounted below lowest
crossarm. Walk parallel to crossarms until you see
beam. Signal person B to rotate pole left or right until beam aligns with aiming point. Beam may be visible,
however when pole is aligned, you will see a bright
flash as you stand directly on aiming point.

Person B: Following direction from person A, rotate
pole left or right until it is aligned.
9 Warning
Laser radiation hazard
Pole alignment beam is safe for viewing at a distance of three feet (one meter) or more. Do not look into beam from closer than three feet (one meter). Do not use binoculars, camera, or telescope to view beam from any distance. Locator beam is a class 2M laser device. Wavelength: 635-660 nm, laser power for classification: <1 mW continuous, divergence:
<1.5 mrad x 1 rad. Using alignment beam in a manner other than as described here may result in hazardous exposure.

Do not modify, dismantle, or attempt to repair.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
32 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Pole Setting and Alignment
Once pole is aligned, use level to draw a thin vertical alignment mark on pole and concrete base. Use mark
to verify alignment is maintained while lowering pole
(step 11) and jacking onto base (step 12).

Lower pole into position. Hold pole rotator bar to
maintain alignment until pole seats on base. Remove
rotator bar and clamp.

Insert provided steel bar through base. Wrap provided
chain around base below steel bar. Attach two 11⁄2 ton
come-alongs to jacking ears. To avoid twisting,
attach come-alongs to provided chain directly below
jacking ears. If ears align parallel with steel bar, do not use chain. Pull pole down onto base, keeping
marks aligned. Ensure minimum overlap per Musco
Foundation and Pole Assembly Drawing.

If pole seats out of alignment, contact Musco to
request separating tools. See Installation Instructions:

Separating Steel Pole from Concrete Base.

If pole has climbing steps and safety cable, see
Installation Instructions: Climbing Steps and Safety Cable for cable tensioning instructions.
10 11
12 MKT-2953_D
Pole Jacking onto Base
RWS
18 September 2019
Lower steel pole
section
Concrete base
Alignment
marks
Jacking ear
Chain
Steel bar
Come-along
1½ ton

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 33 MKT-4188_B
LED-Connect Equipment
Grounding Conductors
RWS
22 Sept 2020
Steel pole
Enclosure
stack 2
Enclosure
stack 1
Bonding
jumper
35 in•lb
(3.9 N•m)
Connecting to Supply Wiring
Installation Procedure
Musco Control System Summary or Field Aiming Diagram
provides electrical loading information needed to size
wire and switchgear.

Musco provides instructions for installing Control-
Link™ control system or lighting contactor cabinet
when these items are part of your project.

If pole has multiple stacks on the same electrical circuit, route lower loads from second stack to distribution
lugs on main subpanel.

Route all power leads for lighting equipment to
appropriate subpanel locations.

Connect equipment grounding conductors (green/
yellow) from each upper enclosure to equipment
ground bar in bottom enclosure. If pole has multiple
stacks, connect bonding jumper from stack one.

Tighten lugs using 3/16 in hex key.
1 2
Contractor Supplied
❏ Underground wiring and conduit
❏ Main power disconnect and distribution panel(s)
❏ Standard screwdriver
❏ 3 m (10 ft) stepladder or small line truck
Overview
The final step of installation is connecting the supply wiring at the subpanel. Terminals for phase wires and neutral (if used), disconnect switch with lockout, and equipment ground bar are provided on the subpanel in the electrical components enclosure. If there are multiple circuits on the pole, a disconnect is provided for each circuit. This may be on a separate subpanel in another enclosure. The lighting system uses an integrated lightning ground embedded in the precast concrete base.

Depending on foundation design and/or soil conditions, a supplemental grounding electrode may be required.

Tools/Materials Needed
Musco Supplied
❏ 3/16 in hex key (ground bar)
❏ 5/16 in hex key (bonding terminal inside handhole)
❏ 5/32 in hex key (handhole covers)
❏ 5 mm hex key (125 A disconnect terminals)
❏ Equipment bonding jumper
MKT-4186_A
LED-Connecting Two ECE Stacks
RWS
22 Sept 2020
[MKT-4186_A]
Steel pole
Enclosure
stack 2
Power
leads
Subpanel
Distribution
lugs
33 in•lb
(3.7 N•m)
Wire access
hole
Enclosure
stack 1

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
34 www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Connecting to Supply Wiring
MKT-2955-1_E
LED-Underground Wire Connection
RWS
22 Sept 2020
[MKT-2955-1_E]
Handhole
Steel pole
Subpanel
Supply wiring
and insulated
equipment
grounding
conductor
Distribution
lugs (AL,CU)
Bonding jumper
Wire access
hole
Electrical
components
enclosure
Pole grounding lug
in handhole (AL,CU)
/five.numerator⁄/one.denominator/six.denominator in
23 ft•lb (31 N•m)
Disconnect switch
(CU only)
5 mm 65 in•lb (7.3 N•m)
or
Equipment ground
bar (AL,CU) /three.numerator⁄/one.denominator/six.denominator in 120 in•lb (13.6 N•m)
/five.numerator⁄/three.denominator/two.denominator in
Remove handhole cover using 5/32 in hex key. Rout
supply wiring through access hub into electrical
components enclosure.

Connect insulated equipment grounding conductor
(supply) to ground bar. Tighten lug using 3/16 in hex key.

Disconnect is rated for copper wire only. Contact
Musco for adaptor or use UL Listed adaptor for
aluminum supply wire.

Connect phase wires (supply) to disconnect switch.

Tighten lugs using standard screwdriver (45 A
disconnect) or 5 mm hex key (125 A disconnect).

Connect neutral wire (if used) to distribution lug.

Tighten lug using standard screwdriver.
3 4
5 Disconnect Wiring Information
Disconnect
Rating
Terminal Wire Size Range Strip Length Torque
45 A
L
12 – 3 AWG (4 – 25 mm2)* 0.63 in (16 mm) 25 in•lb (2.8 N•m) N 16 – 4 AWG (1.5 – 25 mm2)* 0.56 in (14 mm) 27 in•lb (3.1 N•m) G 14 – 2/0 AWG (2.5 – 50 mm2)** NA 120 in•lb (13.6 N•m) 125 A
L 10 – 2 AWG (6 – 35 mm2)* 0.63 in (16 mm) 50 in•lb (5.6 N•m) 1 – 2/0 AWG (40 – 50 mm2)* 0.63 in (16 mm) 65 in•lb (7.3 N•m) N 16 – 1/0 AWG (1.5 – 50 mm2)* 0.71 in (18 mm) 33 in•lb (3.7 N•m) G 14 – 2/0 AWG (2.5 – 50 mm2)** NA 120 in•lb (13.6 N•m) *Stranded cable, single conductor, copper only
**Stranded cable, single conductor, copper or aluminum

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
Installation Instructions: Light-Structure System™
www.musco.com · [email protected]
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Connecting to Supply Wiring
35 Steel pole
Subpanel
Distribution
lugs
Wire access
hole
Emergency lighting
enclosure stack 1
Normal lighting
enclosure stack 1
Neutral
terminal
(if present)
Normal
power
monitoring
cable
Route provided equipment bonding jumper (green/
yellow) through access hub to pole grounding lug
inside handhole. Tighten lug using 5/16 in hex key.

Ensure all handhole covers are installed and electrical components enclosure is closed and latched.

If your project includes a supplemental grounding
electrode kit, follow instructions in kit for installing electrode.

Warning
Risk of electric shock.

Terminate equipment grounding conductor at
equipment ground bar in electrical components
enclosure.

Warning
Lightning hazard.

For poles located near metal fences, metal bleachers, or other metal structures, bond structures to pole ground
to maintain equal electrical potential.

Note: Skip step 8 if no emergency egress lighting is present.

Route cable for normal power to adjacent enclosure
stack. Connect black wire and blue/white wire to any
two active terminals A, B, C, or neutral, if present, and green wire to ground bar.
6 7
8 TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER ATTACHMENT 2
©2015, 2022 Musco Sports Lighting, LLC · LED ECE 9, ECE 11 · M-1917-en04-9 Musco Light-Structure System™ product referenced or shown may be protected by one or more of the following patents. United States Patent(s): D593883, D794244, D841854, D841855, D841856, D872350, D872351, D872927, D872928, D872929, D873462, D874050, D880035, D882141, D882850, D882860, D892375, D892376, 8163993, 8300219, 8742254, 8789967, 9435517, 9781780, 9951929, 10267491, 10330284, 10344948, 10549384. Benelux: 87546-01, 87547-01, 87548-01, 87990-01, 87991-01, 87992-01, 87994-01, 87995-01. 88535-01, 88536-

01. Canada Patent(s): 2912148. China Patent for Invention 中国发明专利: ZL201280036994.1, ZL201380077801.1, ZL201610187066.5. China Patents for Design 中国外观设计专利:

ZL201830262493.5, ZL201830262495.4, ZL201830262588.7, ZL201930116087.2. European Patent(s): 2715222, 2999920. Germany Patents: 402018100450-0001, 402018100451- 0001, 402018100452-0001, 402019100343, 402019100344, 402019100345, 402019100346, 402019100347, 402019100348. Mexico Patent(s): 346527. Republic of Korea Patent(s):
10-1577571, 10-1661263, 10-1881998, 30-1014229, 30-1014230, 30-1014231, 30-1037776, 30-1037783-0001-0004, 30-1037788-0001-0004, 30-1037795, 30-1037796-0001 – 0004, 30-1037802-0001 – 0004. Russia Patent: 2616559. United Kingdom Patent(s): 6032011, 6032022, 6032023, 6056943, 6056944, 6056945, 6056946, 6056947, 6056948. U.S. and foreign patents pending. [Pat_057R]
www.musco.com
MKT-4150-3_B
TLC-LED-1200
Cover Illustration
RPC
04 January 2019

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

PROJECT SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 Tewinkle Park Tennis
Costa Mesa,CA
LighƟng System
Pole / Fixture Summary
Pole ID Pole Height Mtg Height Fixture Qty Luminaire Type Load Circuit T1, T8 50' 50' 2 TLC-LED-550 1.08 kW A
T2 50' 50' 2 TLC-LED-550 1.08 kW A
50' 2 TLC-LED-550 1.08 kW B
T3 50' 50' 2 TLC-LED-550 1.08 kW B
50' 2 TLC-LED-550 1.08 kW C
T4 50' 50' 2 TLC-LED-550 1.08 kW C
T5 50' 50' 2 TLC-LED-550 1.08 kW C
50' 2 TLC-LED-550 1.08 kW D
T6 50' 50' 2 TLC-LED-550 1.08 kW C
50' 2 TLC-LED-550 1.08 kW B
50' 2 TLC-LED-550 1.08 kW E
50' 2 TLC-LED-550 1.08 kW D
T7 50' 50' 2 TLC-LED-550 1.08 kW B
50' 2 TLC-LED-550 1.08 kW A
T9, T14 50' 50' 2 TLC-LED-550 1.08 kW F
T10 50' 50' 2 TLC-LED-550 1.08 kW F
50' 2 TLC-LED-550 1.08 kW E
T11 50' 50' 2 TLC-LED-550 1.08 kW D
T12 50' 50' 2 TLC-LED-550 1.08 kW D
50' 2 TLC-LED-550 1.08 kW E
T13 50' 50' 2 TLC-LED-550 1.08 kW F
50' 2 TLC-LED-900 1.78 kW E
14 48 26.62 kW
Circuit Summary
Circuit Description Load Fixture Qty
A Tennis 1-2 4.32 kW 8
B Tennis 3-4 4.32 kW 8
C Tennis 5-6 4.32 kW 8
D Tennis 7-8 4.32 kW 8
E Tennis 9-10 5.02 kW 8
F Tennis 11-12 4.32 kW 8
Fixture Type Summary
Type Source Wattage Lumens L90 L80 L70 Quantity
TLC-LED-550 LED 5700K - 75 CRI 540W 67,000 >120,000 >120,000 >120,000 46 TLC-LED-900 LED 5700K - 75 CRI 890W 89,600 >120,000 >120,000 >120,000 2 Single Luminaire Amperage Draw Chart
Driver (.90 min power factor) Max Line Amperage Per Luminaire Single Phase Voltage 208
(60)
220
(60)
240
(60)
277
(60)
347
(60)
380
(60)
480
(60)
TLC-LED-550 3.2 3.0 2.8 2.4 1.9 1.8 1.4
TLC-LED-900 5.3 5.0 4.6 4.0 3.2 2.9 2.3
Light Level Summary
Calculation Grid Summary
IlluminationGrid Name Calculation Metric Ave Min Max Max/Min Ave/Min Circuits Fixture Qty Tennis 1-2 Horizontal Illuminance 32.4 23 39 1.65 1.41 A 8 Tennis 11-12 Horizontal Illuminance 30.4 20 38 1.87 1.52 F 8 Tennis 3-4 Horizontal Illuminance 31.8 23 39 1.73 1.38 B 8 Tennis 5-6 Horizontal Illuminance 33 24 44 1.87 1.37 C 8 Tennis 7-8 Horizontal Illuminance 32.6 26 39 1.50 1.25 D 8 Tennis 9-10 Horizontal Illuminance 31.4 25 40 1.63 1.26 E 8

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 T1
T2
T8
30 34
36 29
24 34
37 33
33 32
34 32
31 36
37 33
31 31
36 37
33 32
34 39
31 25
28 33
32 23
58'
57'
50'
55'
58'
57'
78'
52' T7
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
2 T1, T8 50' - 50' TLC-LED-550 2 2 0
2 T2, T7 50' - 50' TLC-LED-550 4 2 2
4 TOTALS 12 8 4
Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 1-2
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 32.35
Maximum: 39
Minimum: 23
Avg / Min: 1.38
Guaranteed Max / Min: 2.5
Max / Min: 1.65
UG (adjacent pts): 0.00
CU: 0.72
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: A
No. of Luminaires: 8
Total Load: 4.32 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 T3
23 32
32 27
25 30
35 32
33 34
36 32
30 30
35 36
34 32
32 35
35 35
34 39
32 26
27 28
31 30
79'
54'
78'
51'
49'
57'
58'
57'
T7
T2
T6
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
3 T2-T3, T7 50' - 50' TLC-LED-550 4 2 2
1 T6 50' - 50' TLC-LED-550 4/4* 2 6
4 TOTALS 20 8 12
* This structure uƟlizes a back-to-back mounƟng conﬁguraƟon Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 3-4
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 31.84
Maximum: 39
Minimum: 23
Avg / Min: 1.40
Guaranteed Max / Min: 2.5
Max / Min: 1.73
UG (adjacent pts): 0.00
CU: 0.71
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: B
No. of Luminaires: 8
Total Load: 4.32 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 T4
T5
28 25
26 24
27 32
34 27
31 39
38 37
34 33
33 37
38 36
35 33
33 44
35 37
36 29
33 36
30 27
49'
57'
58'
57'
87'
51'
58'
57'
T6
T3
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
2 T3, T5 50' - 50' TLC-LED-550 4 2 2
1 T4 50' - 50' TLC-LED-550 2 2 0
1 T6 50' - 50' TLC-LED-550 4/4* 2 6
4 TOTALS 18 8 10
* This structure uƟlizes a back-to-back mounƟng conﬁguraƟon Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 5-6
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 32.97
Maximum: 44
Minimum: 24
Avg / Min: 1.40
Guaranteed Max / Min: 2.5
Max / Min: 1.87
UG (adjacent pts): 0.00
CU: 0.74
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: C
No. of Luminaires: 8
Total Load: 4.32 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 T11T12
26 28
28 30
31 31
33 31
35 35
36 34
32 32
34 36
35 34
33 33
33 39
35 37
32 28
32 36
31 28
58'
57'
71'
57'
58'
57'
62'
57'
T6
T5
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
2 T5, T12 50' - 50' TLC-LED-550 4 2 2
1 T6 50' - 50' TLC-LED-550 4/4* 2 6
1 T11 50' - 50' TLC-LED-550 2 2 0
4 TOTALS 18 8 10
* This structure uƟlizes a back-to-back mounƟng conﬁguraƟon Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 7-8
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 32.61
Maximum: 39
Minimum: 26
Avg / Min: 1.26
Guaranteed Max / Min: 2.5
Max / Min: 1.50
UG (adjacent pts): 0.00
CU: 0.73
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: D
No. of Luminaires: 8
Total Load: 4.32 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 27 25
32 32
31 39
28 32
36 28
31 25
29 34
33 31
26 29
36 33
38 33
30 40
30 32
29 32
31 27
77'
61'
52'
61'
48'
55'
94'
51'
T12
T6T10
T13
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
1 T6 50' - 50' TLC-LED-550 4/4* 2 6
2 T10, T12 50' - 50' TLC-LED-550 4 2 2
1 T13 50' - 50'
50'
TLC-LED-900
TLC-LED-550
2 2
2 0
0 2
4 TOTALS 20 8 12
* This structure uƟlizes a back-to-back mounƟng conﬁguraƟon Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 9-10
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 31.40
Maximum: 40
Minimum: 25
Avg / Min: 1.27
Guaranteed Max / Min: 2.5
Max / Min: 1.63
UG (adjacent pts): 0.00
CU: 0.66
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: E
No. of Luminaires: 8
Total Load: 5.02 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

ILLUMINATION SUMMARY
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 29 32
36 33
27 30
38 35
34 31
35 31
29 31
32 34
28 27
32 34
28 25
27 32
38 20
24 26
26 26
T14
58'
57'
84'
53'
58'
57'
58'
57'
T10
T13
T9
SCALE IN FEET 1 : 40
0' 40' 80'

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
THIS
GRID
OTHER
GRIDS
2 T9, T14 50' - 50' TLC-LED-550 2 2 0
1 T10 50' - 50' TLC-LED-550 4 2 2
1 T13 50' - 50'
50'
TLC-LED-900
TLC-LED-550
2 2
0 2
2 0
4 TOTALS 12 8 4
Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

GRID SUMMARY
Name: Tennis 11-12
Size: 2 Court - 12' Spacing
Spacing: 20.0' x 20.0'
Height: 3.0' above grade

ILLUMINATION SUMMARY

MAINTAINED HORIZONTAL FOOTCANDLES
EnƟre Grid
Guaranteed Average: 30
Scan Average: 30.35
Maximum: 38
Minimum: 20
Avg / Min: 1.48
Guaranteed Max / Min: 2.5
Max / Min: 1.87
UG (adjacent pts): 0.00
CU: 0.68
No. of Points: 30

LUMINAIRE INFORMATION
Applied Circuits: F
No. of Luminaires: 8
Total Load: 4.32 kW
Guaranteed Performance: The ILLUMINATION described above is guaranteed per your Musco Warranty document and
includes a 0.95 dirt depreciaƟon factor .

Field Measurements: Individual ﬁeld measurements may vary from computer-calculated predicƟons and should be taken in accordance with IESNA RP-6-15.

Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2

EQUIPMENT LAYOUT
Not to be reproduced in whole or part without the written consent of Musco Sports Lighting, LLC. ©1981, 2023 Musco Sports Lighting, LLC.ENGINEERED DESIGN By: D. Lohman · File #215837A · 21-Jul-23 Tennis 1-2
2 Court - 12' Spacing
T1
T8
T2
Tennis 3-4
2 Court - 12' Spacing
T7
T3
T4
Tennis 5-6
2 Court - 12' Spacing
T5T6
T11
Tennis 7-8
2 Court - 12' Spacing
T12
Tennis 9-10
2 Court - 12' Spacing
T9
Tennis 11-12
2 Court - 12' Spacing
T14
T10
T13
SCALE IN FEET 1 : 100
0' 100' 200'
Pole locaƟon(s) dimensions are relaƟve
to 0,0 reference point(s)
Tewinkle Park Tennis
Costa Mesa,CA

EQUIPMENT LAYOUT
INCLUDES:
· Tennis 1-2
· Tennis 11-12
· Tennis 3-4
· Tennis 5-6
· Tennis 7-8
· Tennis 9-10
Electrical System Requirements: Refer to Amperage
Draw Chart and/or the "Musco Control System Summary"
for electrical sizing.

InstallaƟon Requirements: Results assume ± 3%
nominal voltage at line side of the driver and structures located within 3 feet (1m) of design locaƟons.

EQUIPMENT LIST FOR AREAS SHOWN
Pole Luminaires

QTY LOCATION SIZE GRADE

ELEVATION

MOUNTING
HEIGHT

LUMINAIRE
TYPE
QTY /
POLE
6 T1, T4
T11, T14
T8-T9
50' - 50' TLC-LED-550 2
1 T6 50' - 50' TLC-LED-550 4/4*
6 T12
T2-T3, T5
T7, T10
50' - 50' TLC-LED-550 4
1 T13 50' - 50'
50'
TLC-LED-900
TLC-LED-550
2 2
14 TOTALS 48
* This structure uƟlizes a back-to-back mounƟng conﬁguraƟon

SINGLE LUMINAIRE AMPERAGE DRAW CHART
Driver
(.90 min power factor)
Line Amperage Per Luminaire
(max draw)
Single Phase Voltage 208
(60)
220
(60)
240
(60)
277
(60)
347
(60)
380
(60)
480
(60)
TLC-LED-550 3.2 3.0 2.8 2.4 1.9 1.8 1.4
TLC-LED-900 5.3 5.0 4.6 4.0 3.2 2.9 2.3

TECHNICAL SPECIFICATIONS FOR COSTA MESA TENNIS CENTER
ATTACHMENT 2
System Requirements: Control System Summary
Preliminary Plans:

Conﬁrm all details - see Note 1
Project Name: Tewinkle Park Tennis | Project #: 215837
Control System ID: 1 of 1
Distribution Panel Location/ID: Tewinkle Park Tennis
Project Information
Control System
Control System ID: 1 of 1
Control System Type: Control-Link ® Control and Monitoring System
Communication Type: PowerLine-ST
Power Requirements
Control cabinet(s):

Control voltage (phase to neutral) 120/60
VA loading - Inrush 6453.0
VA loading - Sealed 700.0
Lighting Circuits:

Voltage/Hertz/Phase 240/60/1
Project Notes:

PRELIMINARY CONTROL SUMMARY
240V/1P , LED C&M, Powerline.