Original Instructions 115
Operation
8.3.9 Information
Information is displayed on the Information tabs.
General
The General Information tab is used to display general Controller and project information. This information includes:
Revision
The Revision Information tab displays the firmware revision levels of each controller board (BCBs, HSCs), the Controller and HMI.
The format for the revision levels are:
Controller/HMI: Product ID: Application ID: Major Revision: Minor Revision: Site Revision BCBs/HSCs: Product ID: Application ID: Major Revision: Minor Revision • Controller Data • Scan Time
• Firmware • Memory Usage
• Status • Project Number
• Mode
Figure 53 Info - General - OP1 Figure 55 Revision
Figure 54 Analog Input Figure 56 Flow Balancing
116 Original Instructions
Operation
Set Date and Time
1. Info Screen → Select the 'GENERAL' tab (Figure 53) → Select 'Set Date and Time' to open the Date and Time Pop-up Screen (Figure 57).
2. Enter new Date and Time as required → Select Accept to save the changes.
OIT Diagnostics (Visible on Allen Bradley HMI only)
The OIT Diagnostics screen is used to provide a listing of diagnostic runtime data from the HMI. This will assist the user with troubleshooting the HMI.
Figure 57 Date and Time Pop-Up
Figure 58 OIT Diagnostics
Original Instructions 117
Operation
Service Information
Service Information - Change PLC IP Address
To change the PLC IP Address:
1. Login as OP1 or higher.
2. At the ‘Change PLC IP Address’ field, press ‘Change’.
3. Upon entering the screen, the PLC will initiate ‘Read Ethernet Settings’.
4. Enter a new address for any of the following:
a. PLC IP
b. Subnet
c. Gateway
5. Press ‘Accept’ to apply the changes or ‘Close’ to cancel the changes or leave the page.
Notes: 1) If there is something wrong with the Write Message in the PLC (i.e. incorrect path, configuration) or if an invalid IP (or an incorrect Subnet vs Gateway) a "Write Error or Invalid Configuration" message will be displayed. The message will clear when a new and successful entry is made or if the user leaves and then returns to the page. 2) If there is something wrong with the Read Message in the PLC (i.e. incorrect path, configuration) a ‘Read Error’ message will be displayed. This error message will require an edit in the PLC program.
Figure 59 Service Information (Allen Bradley) Figure 60 Service Information (Beijer)
118 Original Instructions
Operation
Service Information - BCB S3 DIP Switch
This is a reference screen to help troubleshoot the Bank x BCB DIP Switch Mismatch Alarm.
To view the BCB S3 DIP Switch Settings:
1. Login as OP1 or higher.
2. At the BCB S3 DIP Switch field, press ‘Reference’ to open the BCB S3 DIP Switch pop-up screen (Figure 61).
3. If there is a BCB S3 DIP Switch Mismatch Alarm active, verify that the S3 DIP Switch settings on the BCB (located in the Power Distribution Center) match the (ON / OFF) settings shown on this screen.
Figure 61 BCB S3 DIP Switch
Original Instructions 119
Section 9 Maintenance
9.1 Tools and Materials
DANGER
Obey all warning and caution statements. Refer to Section 2.
Read and understand this Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment.
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Symbols Description Symbols Description
Flat Screwdriver Lint-free Cloth (Kimwipes®)
Phillips Screwdriver Clean Water
Spray Bottle Hand Pump Hose Assembly
Shallow Bowl Bucket
Socket Wrench and Socket ESD Wrist Strap
Strap Wrench Mild Soap and Water Solution
Heat Gun Crimping Tool
Adjustable Wrench Canister Body Tool
Funnel Hydraulic Fluid
ActiClean™ Gel (or approved cleaning
solution as per Table 7) Pliers - Needlenose
Water Hose Anti-Seize
Hex Key Wrench - Combination
Hydraullic
Fluid
ActiClean
Anti-Seize
120 Original Instructions
Maintenance
9.2 Maintenance Schedule
Table 5 shows the maintenance schedule for the UV system.
Important Note: Frequency and maintenance schedule may vary depending on water quality.
Food Grade Grease Grease Gun
Table 5 Maintenance Schedule
System
component Task
Monthly
Semi-Annually
Annually
Every 2 years
On removal
As necessary
UV Channel
Clean the UV channel around the UV system. Perform
semi-annually for poor water quality conditions. Lift the UV Banks (Section 8.1.2).
From the grating level, use a garden hose or pressure washer to clean the UV Channel.
X
Water Level
Sensor
Inspect the water level sensor(s) rods for debris, algae or damage.
Clean the sensor rods as necessary.
Note: Do once every two weeks for poor water quality conditions.
X
HSC
Inspect the Hydraulic System Center (Section 9.8.1). X
Replace the hydraulic fluid in the reservoir (Section 9.8.4). X Replace the hydraulic fluid filter element (Section 9.8.3). X1 Replace hydraulic hose (Section 9.8.5). X
Replace the VCI Emitter. X
Power
Distribution
Center
Air filters to be flushed with warm running water with clean side up. If the accumulated dirt is oily, washing in a detergent bath is recommended followed by a warm water wash (Section 9.10.2).
X
Replace a lamp driver (Section 9.10.1). X
Lamp
Sleeve
Wiper
Add grease to the wiping cylinder(s) (Section 9.9.1).
Note: Grease the wiping cylinders when shutting down for extended periods of time and when starting up after extended periods of time (Section 5).
X
Fill Wiping System (Section 9.7.2).X
Flush Wiping System for seasonal winterization (Section 9.7.3).X Replace the Wiper Seals, O-rings and Bushings (Section 9.7.4.1). X X Inspect all the wiper components that can be seen. Remove any debris and clean components as necessary. X
Flush and clean entire cleaning system and replace ActiClean Gel (perform at the same time as replacing UV lamps at End of Lamp Life) or every 18 months.
Perform annually for poor water quality conditions.
X
Symbols Description Symbols Description
Original Instructions 121
Maintenance
UV Bank
Inspect the UV Bank seal when the UV Bank is lifted into the service position. Ensure the seal is clean from debris. Inspect for cracks and ensure it is not damaged or worn.
X2
Clean UV Bank (Section 9.6.1). X
Inspect Floor Support Seals. Replace if damaged or worn (Section 9.6.2). X
UV Lamp
Replace a UV lamp. Reset lamp hours (Section 9.3.2).
Note: Replace the Lamp Plug O-Ring and desiccant pack whenever a UV Lamp is replaced.
X3
Lamp
Sleeve
Replace a lamp sleeve (Section 9.4.1). X
Clean lamp sleeves manually (Section 9.4.2). X
Lamp Plug
Inspect the lamp plug O-rings. Ensure the O-ring is not rolled or twisted and fits in the groove. Replace O-ring that is damaged or worn.
Notes: 1) Replace the Lamp Plug O-Ring when a UV Lamp is replaced.
2) Pinch the O-ring with fingers to remove. Do not use a screwdriver as damage to the O-ring and O-ring groove
may occur.
X
Check sockets for corrosion (observed as a white discoloration or patina on the surface of the pin). Manually clean using contact cleaner.
Ensure any debris is removed. It is recommended to apply a corrosion preventative compound.
X
UVI Sensor
Replace the UVI sensor housing sleeve, desiccant pack and seals (Section 9.5.4). X
Clean the UVI sensor housing sleeve with a mild acidic solution (Section 9.5.3). X
Replace the UVI Sensor Wiper O-rings and seals. X
Inspect UVI Sensor Wiper O-rings and Fittings. Replace if damaged, worn or brittle (Section 9.5.6). XX
Inspect UVI Sensor Floor Bushing for damage or wear. Replace if required (Section 9.5.7). X
1 Replace after 50 hours, annually thereafter.
2 When UV Bank is lifted.
3 Every 15,000 hours or if UV Lamp has failed.
Table 6 Daily Visual Walk-about Inspection Checklist
System component Task
SCC
Check Alarm Status screen for new faults and record new alarms Check the Alarm History screen to get an overview of past faults Check the Overview screen(s) on the user interface to make sure that all the UV banks are in REMOTE AUTO.
ActiClean Cleaning System Check the Wiper Control screen(s) on the HMI to make sure that all the wiper groups are in REMOTE AUTO.
Table 5 Maintenance Schedule
System
component Task
Monthly
Semi-Annually
Annually
Every 2 years
On removal
As necessary
122 Original Instructions
Maintenance
9.3 UV Lamp
UV lamps contain mercury (Section 2).
9.3.1 Storage Requirements for Used UV Lamps
Put used UV lamps into the replacement UV lamp shipping container, or a similar container. It is preferable that the original packing materials be used where possible, or materials adequate to prevent breakage during storage and transportation.
Boxes of used UV lamps should be labeled as such and stored in a location where the potential for accidental breakage is minimized.
A UV lamp recycler may have specific procedures and UV lamp storage requirements. Consult with a UV lamp recycler to determine all applicable policies.
This component contains Mercury. Dispose according to Local, State, or Federal Laws.
9.3.2 Remove and Install a UV Lamp
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2.
• Lockout Tag Out - PDC compartment for the associated UV Bank. Refer to Section 4. • Wait 10 minutes to allow UV lamps to cool.
Tools:
• Lamp Plug Removal Tool (optional)
Materials:
• UV Lamp (if required)
• Lamp Plug O-Ring (if required)
• Lamp Desiccant Kit (if required)
Notes: 1) Use clean cotton gloves to remove and install the UV Lamp. 2) Use protective gloves to remove broken UV Lamps.
Procedure:
NOTICE
To prevent damage, precautions must be taken to keep the replacement UV Lamp dry from moisture (i.e. rain, snow, condensation etc.) when installing into the Lamp Sleeve.
To prevent damage when installing, make sure that the lamp plug is fully latched.
Hg UV
Hg UV
Original Instructions 123
Maintenance
Remove (without Lamp Plug Removal Tool):
1 A
B
2 A
B
3 A
B
4
124 Original Instructions
Maintenance
Install (without Lamp Plug Removal Tool):
Note: Install the Desiccant Pack Clip onto the UV Lamp Cross Bar as shown.
Notes: 1) Replace the Lamp Plug O-Ring when the UV Lamp is replaced.
2) Use a dry clean lint free cloth to remove dirt and debris from the Lamp Plug and Lamp Plug O-Ring groove.
1 B
C
A 2
3 A
B
4 A
B
Original Instructions 125
Maintenance
7. When installing a new UV Lamp, reset lamp hours (Section 8.3.4.7).
Note: The locking pin will be visible when the lamp plug is correctly latched.
Remove (with Lamp Plug Removal Tool):
5 6
A
B
1 A
B
C
2 A
B
126 Original Instructions
Maintenance
Note: To prevent damage, DO NOT overturn.
3 90O
4 5 6
Original Instructions 127
Maintenance
Install (with Lamp Plug Removal Tool):
Note: Install the Desiccant Pack Clip onto the UV Lamp Cross Bar as shown.
Notes: 1) Replace the Lamp Plug O-Ring when the UV Lamp is replaced.
2) Use a dry clean lint free cloth to remove dirt and debris from the Lamp Plug and Lamp Plug O-Ring groove.
1 B
C
A 2
3 A
B
4 A
B
128 Original Instructions
Maintenance
8. When installing a new UV Lamp, reset lamp hours (Section 8.3.4.7).
Note: Align the tool with brass pin 90° Counter-clockwise to lamp pin 5 A
B
C
6 A
B 90O
90O
7
Original Instructions 129
Maintenance
9.4 Lamp Sleeve
9.4.1 Remove and Install a Lamp Sleeve
Remove a UV lamp sleeve to clean it, replace it or do other maintenance procedures. Replace a UV Lamp sleeve when it is damaged (i.e., scratches, cracks or other physical damage).
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2.
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Move the Wiper to 1/2 way. Refer to Section 8.1.4.
• Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Remove the UV lamp plug only. Refer to illustrated steps 1 and 2 in Section 9.3.2. • Wait 10 minutes to allow UV lamps to cool.
Notes: 1) UV lamp sleeve cap must be closed when the sleeve is removed. Failure to apply cap could lead to contamination of the UV lamp sleeve and lamp.
2) UV lamp sleeve can be removed with or without lamp installed.
Materials:
UV
130 Original Instructions
Maintenance
Procedure:
To install a UV lamp sleeve, assemble in reverse order of disassembly. Refer to Figure 62 for correct lamp sleeve installation orientations.
Note: The orientation of the lamp sleeve, adjacent to the UVI Sensor is rotated 90o.
Note: Spray the sleeve to be removed and installed at the wiper canister with water.
Figure 62 Lamp Sleeve Cover Orientation
1 A
B
90°
2
Original Instructions 131
Maintenance
9.4.2 Clean Lamp Sleeves Manually
Only use Trojan Technologies approved cleaning solutions on the Lamp and Sensor Sleeves. Use of unapproved chemicals may result in damage to the equipment. For a list of approved cleaning solutions refer to Table 7.
Prerequisites:
• Remove Lamp Sleeve. Refer to Section 9.4.1.
Materials:
Procedure:
1. Clean the UV lamp sleeve with a mild acidic solution and a lint-free cloth. Move the cloth up and down the UV lamp sleeve.
Note: Clean up spills to avoid slipping and dispose ActiClean Gel as per site and country protocol.
2. Rinse the UV lamp sleeve with clean water.
3. When service is complete, assemble the prerequisites in the reverse order of disassembly.
9.5 UVI Sensor
9.5.1 Remove and Install the UVI Sensor
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2.
• Lockout Tag Out - PDC compartment for the associated UV Bank. Refer to Section 4.
Materials:
NOTICE
Do not use abrasive materials to clean a lamp sleeve. Abrasive materials will scratch and cause damage to the UV lamp sleeve.
Keep water and debris out of the UV lamp sleeves. Moisture can cause build-up in the UV lamp sleeves and corrosion of the lamp shunt and pins, which results in shorter UV lamp life. Use a lint-free cloth to remove water or debris.
Build-up on the UV lamp sleeves decreases the amount of UV light, and can result in higher UV lamp temperatures and decreased UV lamp efficiency.
Table 7 Approved Cleaning Solutions and Dilutions Ratios Solution Dilution
ActiClean Gel Not Required
20% Phosphoric Acid 2 parts ActiClean Gel to 1 part acid 40% Phosphoric Acid 5 parts ActiClean Gel to 1 part acid 75% Phosphoric Acid 10 parts ActiClean Gel to 1 part acid 80% Phosphoric Acid 12 parts ActiClean Gel to 1 part acid ActiClean
UV
132 Original Instructions
Maintenance
Procedure:
Remove:
Install:
Note: Repeat removal steps 1-2 for UVI Sensor on additional UV Banks if required.
1 A
B
2 A
B
C
1 A
B
C
2
Original Instructions 133
Maintenance
9.5.2 Remove and Install UVI Sensor Housing
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2.
• Lockout Tag Out - PDC compartment for the associated UV Bank. Refer to Section 4. • Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. • Manually Operate the Wiper - Move the Wiper to 1/2 Way. Refer to Section 8.1.4. • Remove the UVI Sensor. Refer to Section 9.5.1.
Tools:
Materials:
Procedure:
Note: Rotate UVI Sensor until fully seated and is in proper orientation.
3 4
UV
10 mm
134 Original Instructions
Maintenance
Remove:
Install:
1 A
B
2 1
B
A
D
C
2
Original Instructions 135
Maintenance
9.5.3 Clean the UVI Sensor Housing Sleeve
Clean the UVI Sensor Housing Sleeve with a mild acidic solution when a low UVI alarm or a low UV dose alarm is not resolved after the Sleeve is cleaned with the wiper.
Prerequisites:
• Remove the UVI Sensor Housing. Refer to Section 9.5.2.
Materials:
Procedure:
1. Wipe down the UVI Sensor Housing Sleeve with a mild acidic solution and a lint-free cloth (Refer to Table 7). Wipe up and down the length of the sleeve. Wipe until all the build-up on the sleeve is removed.
Note: Clean up spills to avoid slipping and dispose ActiClean Gel as per site and country protocol.
2. Rinse the UVI Sensor Housing Sleeve fully with clean water.
3. Install the UVI Sensor Housing Sleeve (Section 9.5.2).
9.5.4 Remove and Replace UVI Sensor Housing Sleeve
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2.
• Lockout Tag Out - PDC compartment for the associated UV Bank. Refer to Section 4. • Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. • Manually Operate the Wiper - Move the Wiper to 1/2 Way. Refer to Section 8.1.4. • Remove the UVI Sensor. Refer to Section 9.5.1.
• Remove the UVI Sensor Housing. Refer to Section 9.5.2. • Clean the UVI Sensor Housing Sleeve. Refer to Section 9.5.3.
Tools:
NOTICE
Do not use abrasive materials to clean the UVI Sensor Housing Sleeve. Abrasive materials will scratch and cause damage.
ActiClean
UV
136 Original Instructions
Maintenance
Materials:
Note: It is recommended to use clean Kevlar gloves to handle the quartz sleeve. • UVI Sensor Housing Replacement Kit
• Two (2) Silicone Gaskets
• Six (6) Silicone O-Rings
• One (1) Quartz Sleeve
• One (1) Desiccant Pack Holder
Procedure:
Note: Twist the bottom section of UVI Sensor Housing to remove from the top section.
Note: Remove the Desiccant Pack Holder from the end of the top section.
1 A
B
2 A
B
Original Instructions 137
Maintenance
Note: Remove the existing quartz sleeve, gaskets and O-Rings from the UVI Sensor Housing body.
Note: Ensure there is no moisture inside the UVI Sensor Housing.
Note: Install one (1) gasket and two (2) O-Rings as shown. Notes: 1) Install the new quartz sleeve onto the UVI Sensor Housing. 2) Ensure O-rings are correctly seated in the grooves on the UVI Sensor Housing body.
3 A
B
C
4 5
A
B
6 A
B
138 Original Instructions
Maintenance
Note: Install one (1) gasket and one (1) O-Ring as shown. Note: Replace the O-Ring on the UVI Sensor Port Plug.
Note: Replace the two (2) O-Rings on the UVI Sensor. Note: Install the new Desiccant Pack Holder into the end of the top section of the UVI Sensor Housing.
7 A
B
8 A
B
9 A B
10 A
B
Original Instructions 139
Maintenance
When service is complete, assemble the prerequisites in the reverse order of disassembly.
9.5.5 Remove and Install UVI Sensor Wiper
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Move the Wiper to 1/2 way. Refer to Section 8.1.4.
• Remove the UVI Sensor Housing. Refer to Section 9.5.2.
Tools:
Materials:
• Wiper Canister (if required)
Note: Install the top section of the UVI Sensor Housing into the bottom section.
Note: Make sure the gaskets are not pinched or bulged out. 11 A
B
12 UV
3mm
Anti-Seize
140 Original Instructions
Maintenance
Procedure:
9.5.6 Remove and Replace UVI Sensor Wiper O-rings and Fittings Prerequisites:
• Remove the UVI Sensor Wiper. Refer to Section 9.5.5.
Materials:
• Wiper Seal Assembly (if required)
• O-rings (if required)
• Fittings (if required)
• End Caps (if required)
• Loctite 222MS Threadlocker
Remove: Install:
2. Press fit the hose to the sensor wiper fitting.
1 A
B
1 A
C
B
UV
Original Instructions 141
Maintenance
Procedure:
Note: Ensure inside is free of debris.
Note: Ensure O-rings are not rolled or twisted. Note: Replace fill port if damaged or broken. 1 2
x2
x2
3 4
142 Original Instructions
Maintenance
9.5.7 Remove and Replace UVI Sensor Floor Bushing
Prerequisites:
• Remove UVI Sensor Housing. Refer to Section 9.5.2.
Tools:
Materials:
• New Bushing
Note: Replace the O-rings if damaged or broken. Note: Ensure the vent holes on the wiper seal are facing the inside of the canister.
5 6
UV
Original Instructions 143
Maintenance
Procedure:
9.6 UV Bank
9.6.1 Clean the UV Bank
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
Tools:
Materials:
Procedure:
1. Remove large debris as required.
Remove: Replace:
1 1
UV
144 Original Instructions
Maintenance
2. Use hose and water to remove smaller debris, algae etc.
3. When service is complete, assemble is reverse order of disassembly.
9.6.2 Replace Sleeve Bushing (Floor)
Replace floor sleeve bushings during regular scheduled maintenance or as required.
Prerequisites:
• Remove the Lamp Sleeve. Refer to Section 9.4.1.
Tools:
Materials:
• New Floor Bushings
Procedure:
Remove: Install:
UV
1 1
Original Instructions 145
Maintenance
9.7 Lamp Sleeve Wiper
The required maintenance consists of replacing the wipers, and filling the wiper canisters with ActiClean Gel. The frequency of service depends upon:
• Nature of the fouling agent
• Rate of fouling
• Frequency of cleaning
On average, wiper seals should be inspected every 6 months or whenever sleeves are checked. Replace it if necessary. Otherwise, wiper seal should be replaced every 2 years as per Table 5. ActiClean Gel should be recharged whenever sleeves are checked or a minimum of every 6 months.
9.7.1 Wiper Plate Fill and Vent Ports
The UV Bank can have one or two wiper plates depending on project configuration. Each wiper plate has four (4) fill / vent ports.
9.7.2 Fill Wiping System
Fill wiper canisters using a Hand Pump - Refer to Instruction Document Number DC340601-011.
Fill wiper canisters using a Drill Pump - Refer to Instruction Document Number DC340601-008.
9.7.3 Flush the Wiping System
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Move the Wiper to 1/2 way. Refer to Section 8.1.4.
• Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Remove all lamp sleeves from UV Bank. Refer to Section 9.4.1. • Remove UVI Sensor Housing. Refer to Section 9.5.2.
Figure 63 Vent / Drain Location
1 8 - 12 UV Lamps per Bank arrangement 2 14 - 24 UV Lamps per Bank arrangement 1 2
UV
146 Original Instructions
Maintenance
Tools:
Materials:
Procedure:
Flush:
2. Install UVI Sensor Housing (Section 9.5.2).
3. Install UV Lamp Sleeves (Section 9.3.2).
4. Fill Wiping System (Section 9.7.2).
9.7.4 Remove and Install a Wiper Canister
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Move the Wiper to 1/2 way. Refer to Section 8.1.4.
• Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Remove Lamp Sleeve. Refer to Section 9.4.1.
• Remove the UVI Sensor Wiper (for canister behind UVI Sensor only). Refer to Section 9.5.5. 1 UV
Original Instructions 147
Maintenance
Tools:
Materials:
Procedure:
9.7.4.1 Remove and Replace Wiper Seals, O-rings and Bushings Replace the wiper seals, O-rings and bushings during scheduled maintenance or when wiper seals, O-rings or bushings are worn out and do not clean the lamp sleeves.
Prerequisites:
• Remove a Wiper Canister. Refer to Section 9.7.4.
Tools:
Remove: Install:
Note: Insert the canister body tool onto the bottom of the canister. 3/8 in
1 A
B
1 A
B
UV
148 Original Instructions
Maintenance
Materials:
• New seals (if required)
• New wiper bushing (if required)
• New O-rings
Procedure:
Remove:
1 2 A
B
Original Instructions 149
Maintenance
Install:
Note: Verify the wiper bushing is installed in the correct orientation. 3 A
B
4 1
A
B
C
2 A
B
150 Original Instructions
Maintenance
4. Install Wiper Canister (Section 9.7.4).
9.8 Hydraulic System Center (HSC)
9.8.1 Inspect the HSC
Inspect the HSC during scheduled maintenance.
Prerequisites:
• Lockout Tag Out - HSC for the associated UV Bank. Refer to Section 4. • Open HSC lower door.
Materials:
Procedure:
1. Inspect the HSC, hoses, filter and fittings for hydraulic fluid leaks. If a leak is visible at the:
a. Hydraulic Fitting - tighten the hydraulic fitting (Section 9.8.5). Do not over-tighten fittings. b. Hydraulic Hose – inspect the hydraulic hoses for damage (bulges, splits, cracks and nicks), replace if damaged (Section 9.8.5).
3
Original Instructions 151
Maintenance
c. Hydraulic Filter – turn the filter to tighten, if leak is still present:
a. Remove the filter (Section 9.8.3).
b. Remove debris from sealing surfaces of the filter and filter housing, using a clean dry cloth. c. Inspect sealing surfaces for damage, replace if damaged (Section 9.8.3). d. Ensure the O-ring is correctly positioned and free of damage, replace if required. e. Install the filter (Section 9.8.3).
2. Verify the hydraulic fluid reservoir is full. Fill up reservoir if required (Section 9.8.4).
3. Remove debris and hydraulic fluid from the HSC surfaces. Use a mild soap and water solution and sponge or soft cloth.
4. Close HSC lower door.
9.8.2 Depressurize Hydraulic System
Prerequisites:
• Shutdown the system. Refer to Section 5.2.
• Lockout Tag Out - HSC for the associated UV Bank. Refer to Section 4. • Open HSC lower door.
Materials:
Procedure:
152 Original Instructions
Maintenance
9.8.3 Replace the Hydraulic Fluid Filter
Replace the hydraulic fluid filter during scheduled maintenance or when damaged.
Prerequisites:
• Depressurize Hydraulic System. Refer to Section 9.8.2.
Materials:
• Hydraulic fluid filter
Procedure:
Before Service:
Note: Push in the Extend, the Retract and the Lift valve buttons for each UV Bank requiring service.
1 Hydraullic
Fluid
Original Instructions 153
Maintenance
Replace:
154 Original Instructions
Maintenance
7. Fill up Hydraulic Fluid (Section 9.8.4).
8. Check for leaks, repair as required. Clean up spills.
When service is complete, assemble the prerequisites in the reverse order of disassembly.
9.8.4 Drain and Fill the Hydraulic Fluid Reservoir
Drain the hydraulic fluid reservoir during schedule maintenance. During the first two months of operation, air works its way out of the UV system. Hydraulic fluid must be monitored to make sure the fluid level is adequate.
Fill the hydraulic fluid reservoir when the level is less than full.
Note: Refer to the reservoir label for more information.
NOTICE
Use only a Trojan approved hydraulic fluid. Refer to the reservoir label for more information.
Table 8 Approved hydraulic fluids
Fluid type Description and use Operating
temperature
Mineral Hydraulic Oil
• A low viscosity mineral-based oil
• Use where wide variations in ambient temperatures
occur.
• Use all year. No seasonal oil change necessary.
-35 to 49°C
(-32 to 120.2°F)
PureDrive Hydraulic Oil
• Water soluble, biodegradable
• Use where wide variations in ambient temperatures
occur.
• Use all year. No seasonal oil change necessary.
-35 to 49°C
(-32 to 120.2°F)
Original Instructions 155
Maintenance
Prerequisites:
• Depressurize Hydraulic System. Refer to Section 9.8.2.
Tools:
• Pump assembly optional (by others)
Materials:
Procedure:
When service is complete, assemble the prerequisites in the reverse order of disassembly.
Drain: Fill:
Note: Dispose the waste oil according to local regulations. Note: Clean up spills. 5/8 in
Hydraullic
Fluid
1 A
B
C
156 Original Instructions
Maintenance
9.8.5 Replace a Hydraulic Hose
Prerequisites:
• Shutdown the UV Bank. Refer to Section 5.2
• Lockout Tag Out - HSC for the associated UV Bank. Refer to Section 4. • Depressurize Hydraulic System. Refer to Section 9.8.2.
Tools:
Materials:
• Hydraulic hose
Procedure:
1. Disconnect the hydraulic hose that is damaged.
2. Drain the hose into container.
3. Remove the damaged hydraulic hose from the cable management bracket, and the spiral wrap or cable track. Discard the damaged hose.
4. Connect the new Hydraulic Hose. Refer to Section 7.9.1.
Note: If multiple hoses need to be replaced, replace one at a time to avoid connecting the hose to incorrect port. Label each hose before disassembling.
5. Install the hose into the Cable Management Bracket. Refer to Figure 9.
6. Install the hose into the spiral wrap or cable track for the applicable UV Bank.
7. Complete the Hydraulic Hose Fittings and Connections. Refer to Section 7.11.1.
8. Bleed the Hydraulic Hose. Refer to Section 7.11.2.
9.9 Hydraulic Cylinders
9.9.1 Grease a Wipe Hydraulic Cylinder
Add grease to the wipe hydraulic cylinder during scheduled maintenance or before extended system shutdown and during startup after extended periods of time. The lift hydraulic cylinder does not require to be greased.
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Spray the Lamp Sleeves with clean water.
Original Instructions 157
Maintenance
• Move the wiper plate to below the baffle plate. Refer to Section 8.1.4. • Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Depressurize the Hydraulic System. Refer to Section 9.8.2.
Tools:
Materials:
Procedure:
3. Remove the HSC lockout. Refer to Section 4.
4. Complete a full retract and extend of the wiping cylinder.
9.9.2 Remove and Replace Wipe Hydraulic Cylinder
Prerequisites:
• Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
Grease:
Notes: 1) Support the hydraulic cylinder when greasing to prevent movement.
2) Clean up excess grease.
1 2
A
B
158 Original Instructions
Maintenance
• Spray the Lamp Sleeves with clean water.
• Move the wiper plate to below the baffle plate. Refer to Section 8.1.4. • Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Depressurize the Hydraulic System. Refer to Section 9.8.2. • Ensure wiper plate is supported to the UV Bank frame.
Tools:
Materials:
• Cable ties (by others)
• Short Hose (by others)
Procedure:
Remove:
Note: Place loose hose ends into a bucket. Notes: 1) Do not allow the bushings fall into the UV Channel. 2) Support the hydraulic cylinder while removing the
anchoring pin.
10 mm
Anti-Seize
1 B
A
2 B
A
Original Instructions 159
Maintenance
Install:
Notes: 1) Connect the Wiper Extend Hose (i.e. Green) and Wiper Retract Hose (i.e. Blue) together with the provided union to create a closed circuit.
2) Remove the HSC lockout ( Section 4).
Notes: 1) Bank A is shown as an example only. Select appropriate UV Bank Wiper Mode Switch.
2) Operate the hydraulic pump for 2 minutes or until a solid stream of fluid is coming back into the HSC reservoir.
3) Check hydraulic fluid levels, add fluid as required
(Section 9.8.4).
3 1 2 A
B A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
C
160 Original Instructions
Maintenance
Notes: 1) When complete, turn the Wiper Mode Switch to OFF position.
2) Depressurize the hydraulic circuit. Refer to Section 9.8.2.
Notes: 1) Connect the Wiper Extend Hose (i.e. Green) to the new Wipe Cylinder.
2) Connect a short hose to the Wiper Retract Fitting on the Wipe Cylinder and route the opposite end to the bucket. 3) Route Wiper Retract Hose (i.e. Blue) to the bucket.
Notes: 1) Operate the hydraulic pump until the follower reaches the bottom.
2) Check hydraulic fluid levels, add fluid as required
(Section 9.8.4).
Note: Connect the Wiper Retract Hose (i.e. Blue) to the Wipe Cylinder.
3 A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
4 B
A
5 A
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
B
6 A
B
Original Instructions 161
Maintenance
Note: Operate the hydraulic pump until the follower reaches the top.
Note: Carefully place the bushings on each side of the cylinder. Note: Manually move the cylinder follower until it lines up with the wiper plate (Section 8.1.4).
7 A
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
B
8 9
B
A
10
162 Original Instructions
Maintenance
12. Perform the same procedure for the other cylinder.
13. Perform prerequisites in reverse order of disassembly.
9.9.3 Remove and Replace Lift Hydraulic Cylinder
Prerequisites:
• Shutdown the associated UV Bank. Refer to Section 5.2. • Lift the UV Bank Up - Install the UV Bank locking plates. Refer to Section 8.1.2. Replace grating section(s).
• Lockout Tag Out - HSC and PDC compartment for the associated UV Bank. Refer to Section 4. • Depressurize Hydraulic System. Refer to Section 9.8.2.
Tools:
Materials:
• Short Hose (by others)
Note: Apply anti-seize to the fasteners on wiper plate. 11 11/16 in. 13 mm
6 mm
Original Instructions 163
Maintenance
Procedure:
Remove:
Note: Place loose hose ends into bucket. Note: Do not allow the bushings fall into the UV Channel. 1 A
B
2 A
B
C
164 Original Instructions
Maintenance
Install:
Notes: 1) Connect the Lift Extend Hose (i.e. Red) and Lift Retract Hose (i.e. Yellow) together with the provided union to
create a closed circuit.
2) Remove the HSC Lockout ( Section 4).
Notes: 1) Bank A is shown as an example only. Select the required UV Bank using the Lift UV Bank Selection Switch.
2) Operate the hydraulic pump for 2 minutes or until a solid stream of fluid is coming back into the HSC reservoir.
3) Check hydraulic fluid levels, add fluid as required
(Section 9.8.4).
3 A
B
4 1
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
2 A
B
2 min
C
Original Instructions 165
Maintenance
Notes: 1) When complete, turn the wipe/lift switch to the WIPE position.
2) Depressurize the hydraulic circuit. Refer to Section 9.8.2.
Notes: 1) Connect the Lift Extend Hose (i.e. Red) to the new Lift Cylinder.
2) Connect a short hose to the Lift Retract Fitting on the Lift Cylinder and route the opposite end to the bucket.
3) Route Lift Retract Hose (i.e. Yellow) to the bucket.
Note: Operate the hydraulic pump until the follower reaches the bottom.
Note: Connect the Lift Retract Hose (i.e. Yellow) to the Lift Cylinder. 3 A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
4 B
A
5 A
B
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
6 A
B
166 Original Instructions
Maintenance
7 8
9 A
B
10 A
B
Original Instructions 167
Maintenance
9.10 Power Distribution Center (PDC)
9.10.1 Replace a UV Lamp Driver
The lamp drivers are located inside the PDC. Each lamp driver provides power to two UV lamps.
Prerequisites:
• Disconnect PDC for the associated UV Bank.
• Lockout Tag Out - PDC compartment. Refer to Section 4. • Wait 5 minutes for stored energy to dissipate.
• Record the number that is selected on each rotary switch on the front panel of the lamp driver (address switches).
Tools:
Materials:
• New Lamp driver
Note: Lift the UV Bank Down (Section 8.1.2).
11 A
B
168 Original Instructions
Maintenance
Procedure:
Remove / Replace:
1 2
2
Original Instructions 169
Maintenance
Note: Verify the connector is fully engaged.
170 Original Instructions
Maintenance
When service is complete, assemble the prerequisites in the reverse order of the disassembly.
9.10.2 Clean the AC Filter
Materials:
Procedure:
1. Push or pull to slide the filter out from either side of the Air Conditioner unit.
2. Flush the filter with warm water from the exhaust side to the intake side.
Note: DO NOT use caustics.
3. Allow filter to dry completely prior to installation.
Note: Place the corner down to assure that water completely drains.
Note: Change the Rotary Switch addresses on the new Lamp Driver to match the addresses on the removed Lamp Driver.
7
Original Instructions 171
Section 10 Troubleshooting
Current active alarms are shown in the Alarm Status screen. The 100 most recent alarms that need attention are listed. Once an alarm condition is corrected, the alarm is removed from the list.
An archived history of alarms is shown in the Alarm History screen. The last 100 alarms are listed in the alarm buffer. When the buffer is full, the oldest alarm will be deleted from the archive.
All UV system alarms are displayed on the alarm status screen when active. Most of the standard alarms are divided into three categories: critical (Table 9), major (Table 10) and minor (Table 11). Delay times for many alarms are user-adjustable.
For the best system operation, correct every alarm condition as it occurs.
When an alarm occurs, the UV system does what is necessary to:
• Keep the UV dose at the target UV dose (when in SCC AUTO mode) • Prevent damage to the UV lamps, the PDC and the HSC
10.1 Resolving Alarms
10.1.1 Latched Alarms
To resolve latched alarms:
1. Resolve the cause of the latched alarm.
2. Reset the latched alarm:
a. For PDC and UV Bank latched alarms (Section 8.3.4.5). b. For Inlet Gate latched alarms (Section 8.3.3.2).
c. For Outlet Gate latched alarms (Section 8.3.3.3).
d. For Not Enough Healthy Banks (NEHC) latched alarms (Section 8.3.2.4). e. For HSC and Wiper latched alarms (Section 8.1.5).
10.1.2 Non-Latched Alarms
To resolve non-latched alarms:
1. Resolve the cause of the alarm. Once the cause is removed, the alarm will resolve automatically.
DANGER
Obey all warning and caution statements. Refer to Section 2.
Read and understand this Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment.
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
NOTICE
Injury or damage to the equipment caused by incorrect testing or maintenance is not covered under the warranty of the manufacturer and is the responsibility of the individual doing the troubleshooting. If there is any question about a procedure, contact your local Service Provider before doing the procedure.
172 Original Instructions
Troubleshooting
10.2 SCC Alarms
10.2.1 Critical Alarms
Indicates that immediate attention is required. The UV system will partially or completely shut down until the fault is cleared. Alarms may be latched and require a reset from the HMI after the alarm condition is remedied.
10.2.2 Major Alarms
Indicates that immediate attention is required, otherwise damage may occur or performance may be compromised. The UV system does not shutdown, however, control actions may be taken to achieve proper equipment operation.
Table 9 Critical Alarms
Alarm Description Description
Bank Low Water Level
The water level sensor has detected a low water level condition. All banks with an active low water condition will be automatically shutdown.
Bank Not In Place (Latched)
The bank not in place proximity sensor indicates that the bank is not in place within the channel. At the relevant Bank Overview Screen, Reset the UV Bank Latched alarm (Section 8.3.4.5).
Channel Water Level Signal Fault The 4-20 mA signal from the channel water level sensor is below 2 mA or above 20.5 mA.
Inlet gate fail to start opening (Latched)
The inlet gate has been requested to open but has failed to start opening. After the cause has been resolved, reset the Inlet Gate latched alarm (Section 8.3.3.2).
The inlet gate is commanded to open but the Closed Limit Switch remains closed. After the cause has been resolved, reset the Inlet Gate latched alarm (Section 8.3.3.2).
PDC High Temperature Shutdown
(Latched)
The PDC temperature has increased above the maximum limit of 55C (130ºF). Once the heat has dissipated the secondary alarms will need to be reset. Reset the NEHC latched alarm
(Section 8.3.2.4). Reset the UV Bank Latched alarm
(Section 8.3.4.5).
SCC Run on UPS (optional)
The UV System has experienced a power loss and the SCC is operating on the UPS battery which will allow the Operator to shutdown the UV system properly.
Table 10 Major Alarms
Alarm Condition Description
Bank configuration mismatch Bank and HMI settings do not match.
Channel High Water Level Channel water level is above the high set point.
Controller Fault A PLC controller/module fault exists.
Flow Meter Fault The current measure flow rate has dropped below the configured alarm limit for the configured alarm delay time.
High Flow - Out of Validation Range Check Validation Range mode only – Flow is above High Flow Validation Range Set Point.
HSC Hydraulic Tank Low Level The fluid low level switch has detected low hydraulic fluid within the HSC reservoir.
HSC Pump Fault (Latched)
The hydraulic pump fails to turn on/off when requested. After the cause has been resolved, reset the HSC latched alarm
(Section 8.1.5).
Original Instructions 173
Troubleshooting
Inlet Gate Fail to Close (Latched)
Gate is commanded to close but the Open Limit Switch is not closed. After the cause has been resolved, reset Inlet Gate latched alarm (Section 8.3.3.2).
Inlet Gate Fail to Open (Latched)
Gate is commanded to open but the Open Limit Switch is not closed. After the cause has been resolved, reset Inlet Gate latched alarm (Section 8.3.3.2).
Inlet Gate Fail to Start Closing (Latched)
Gate is commanded to close but the Open Limit Switch remains closed. After the cause has been resolved, reset Inlet Gate latched alarm (Section 8.3.3.2).
Low Flow Flow has dropped below the validated limit.
Low UV dose
Current calculated UV dose has dropped below the alarm limit entered on the Dose settings screen. The alarm limit is the percentage of the design dose that triggers the alarm.
Note: The system will request any available UV Banks to operate at 100% power. If the Low UV Dose alarm continues, reset the NEHC latched alarm or NEHB alarms (Section 8.3.2.4).
Low UVT – Out of Validation Range Check Validation Range mode only – UVT is below Low UVT Validation Range Set Point.
Multiple Lamp Failure (Latched)
Number of lamps failed equal or exceeds multiple lamp fail set point.
After the cause has been resolved, reset UV Bank latched alarm (Section 8.3.4.5).
Not Enough Healthy Banks Available The number of banks required to meet system dose are not available in the channel.
Not Enough Healthy Channel (NEHC)
(Latched)
Not enough “healthy” channels of UV equipment available to ensure proper system performance. The controller will try to open all available channels (if slide gates are controlled) and turn on all available banks (all non-faulted banks, and banks with multiple lamps, multiple lamp driver or module communication faults) at full power. After the cause has been resolved, reset the NEHC latched alarm (Section 8.3.2.4).
Not Enough Healthy Lamps All Banks lamps have failed to turned ON.
SCC-HSC Communication Fault A HSC is not responding to polling from SCC.
SCC-PDC Communication Fault A BCB is not responding to polling from the SCC.
UVI Sensor Fault The 4-20 mA signal from the bank UVI sensor below 2 mA or above
20.5 mA.
UVI Sensor lower than expected fault
(SBC) (Latched)
UV Intensity reading is lower than expected. After the cause has been resolved, reset UV Bank latched alarm (Section 8.3.4.5).
UVT meter fault UVT analog signal below 2 mA or above 20.5 mA.
Weir Gate Fail to Move (Latched).
Gate is commanded to move but gate position not changing. After the cause has been resolved, reset the outlet gate latched alarm (Section 8.3.3.3).
Weir Gate Fault. Gate is sending a discrete input that it is faulted. This could mean over-torque or other internal device failures.
Weir Gate Not in Remote Auto. Weir gate is not in Remote Auto Wiper Group Jammed (Latched)
The high pressure signal has been energized before the minimum wiper travel time, while the wiper is moving. After the cause is resolved, reset the Wiper latched alarm (Section 8.1.5).
Wiper Travel Time Exceeded (Latched)
The wiper has exceeded the maximum travel time while retracting or extending. The fault will have to be reset, at the faulted HSC turn the mode selector switch from remote to off and back to remote.
Table 10 Major Alarms
Alarm Condition Description
174 Original Instructions
Troubleshooting
10.2.3 Minor Alarms
Indicates that the UV system requires maintenance but it is operating in compliance. Alarms are not latched and no reset is required. No other actions will be taken.
Table 11 Minor Alarms
Alarm Condition Description
Bank Low Water Level Warning Channel water level is below the low mechanical set point for less than the low water alarm time.
Bank Not In Remote Auto The bank mode is not in remote auto and/or the PDC mode selector switch is not set to remote.
BCB DIP switch Mismatch Alarm The BCB DIP switch setting does not match the expected value.
Refer to Electrical Drawings for correct DIP Switch settings.
Channel Design Flow Exceeded Channel Flow exceeds the maximum and wipe process will be inhibited.
Channel Flow Limit for Wiping exceeded Channel Wipers Remote Wipe inhibited.
Channel Maximum Flow Velocity
Exceeded Channel Flow exceeds the maximum flow velocity set point.
Controller Low Battery PLC low battery light has illuminated on the PLC.
Flow Meter Override Value Used Manually entered Flow Override value is being used.
High UVT – Out of Validation Range Check Validation Range mode only – UVT is above High UVT Validation Range Set Point.
HSC Remote Wipe Inhibited Conditions exists that will not allow a remote wipe of any HSC wiper groups.
Inlet Gate Not In Remote Auto Gate is not in Remote Auto.
Lamp Driver Communication Failure Indicates a communication failure between the BCB and lamp driver(s).
Lamp Driver Failure Indicates a lamp driver has failed.
Lamp Failure One or more lamps have failed.
Lamp Lifetime Exceeded One or more of the lamps in the system have exceeded the lamp lifetime set point.
Lift attempted with lamps energized The UV Bank has been manually requested to lift while the UV Lamps in that UV Bank are energized.
Low Flow – Out of Validation Range Check Validation Range mode only – Flow is below Low Flow Validation Range Set Point.
Low UVT Alarm UVT is below preset low limit set point.
PDC Fan Failure The PDC fan has a fault, has 2 or more fans failed as indicated by a BCB input.
PDC High Temperature Warning Warning that the PDC cabinet temperature is increasing.
SCADA Fault The Plant SCADA network has stopped communication with the PLC for 20 seconds.
SCC Power Restored SCC power has been restored.
System In Transition Low dose masked.
System Power On Reset* System has experienced a power on reset condition.
UPS Fault* The UPS backup for the SCC has a fault.
UVI Sensor Fault (Non-SBC) No control action taken.
UVI Sensor Lower Than Expected
Warning (Non-SBC) Inhibits requests from the BCB to initiate a remote wipe of the bank.
UVI Sensor Reference Check Active A UVI Sensor Reference Check is currently being performed on the bank.
Original Instructions 175
Troubleshooting
* Displays for systems with UPS only.
10.3 UV Bank
UVI Sensor Reference Check Required
The UVI Sensor Reference Check Required timer has expired; a reference check of the bank UVI sensor(s) is required to maintain system performance.
UVT Below Design Value UVT is below the design value.
UVT Meter Override Value Used UVT analog signal below 2 mA or above 20.5 mA.
Wiper Not In Remote Wiper Group is not set to “Remote” at the HSC.
Wiper Position Unknown (Latched)
The wiper has lost its “Home” position due to a Wiper Group Jammed or Wiper Retract Travel Time Exceeded Fault. After the cause is resolved, reset the Wiper latched alarm (Section 8.1.5).
Table 12 UV Bank
Condition Possible Cause Solution
Bank will not lift to the
up/service position HSC is not functioning.
HSC power to be checked by an electrician.
Correct selector switch on HSC of bank
attempting to lift (Section 8.1).
Bank XX Not in Place
(Latched)
Bank is not in fully down
position. Lift the UV Bank Down (Section 8.1.2).
Faulty Bank In Place Sensor. Replace Bank In Place Sensor (Section 7.7).
Faulty Discrete Input Card. I/O signal function to be checked by an electrician.
Bank in Place sensor requires
a reset. Unplug and replug back in.
Bank in Place Sensors have
moved. Check sensor adjustment (Section 7.7).
Bank XX Not in Remote Auto Selector switch or HMI
selection is not in remote auto.
Verify PDC mode selector switch is in Remote
(Section 8.2.1).
Verify HMI selection is set to Remote Auto
(Section 8.3.4.1).
Bank XX Low Water Level
Channel water level is low and
low level electrode/probe is
exposed to air.
Ensure the water level in the channel is of the
correct level.
Broken or missing
electrode/probe.
Replace broken or missing
electrode/probes. Contact your local
Service Provider.
Power loss. Verify 24 V is present.
Faulty field wiring. Contact a certified Electrician to correct wiring.
Failed water level
connections.
Replace low water level sensor
enclosure.
Table 11 Minor Alarms
Alarm Condition Description
176 Original Instructions
Troubleshooting
Bank XX Low Water Level
Warning
Channel water level low.
Make sure that the water level in channel is at
correct level. Inspect the water level control
device is operating correctly.
Broken low water level rods. Replace low water level rods. Contact your local Service Provider.
Power loss.
The SCC contains the low water level
controller has lost power. Restore power to the
SCC or disable low water level alarm on HMI.
Faulty field wiring or input
card.
Discrete input card signal function to be
checked by a controls technician.
Replace low water level sensor. Contact your
local Service Provider.
Bank XX Lift attempted with
lamps energized
UV Lamps in UV Bank are
energized while a manual lift is
initiated.
Return the UV Bank to Wiping Mode.
Power off UV Lamps in the UV Bank.
Bank XX Multiple Lamp
Failure
Number of lamps failed equal
or exceeds multiple lamp fail
set point. Replace UV Lamp (Section 9.3.2). Reset
Multiple Lamp Failure latched Alarm
(Section 8.3.4.5). Lamp hours have exceeded
15,000 hours.
Faulty Contactor Contactor to be checked by an Electrician.
Faulty Lamp Driver Rack
Use lamp driver diagnostics to confirm lamp
driver faults
Lamp Driver to be checked by an Electrician
Bank XX Wiper Group
jammed
Wiper seals may:
• Require cleaning
• Require replacement
• Be installed incorrectly
Inspect Wiper Seals. Ensure they are properly
installed, free of debris and / or need
replacement. Refer to Section 9.7.4.1.
Wiper scrapers may:
• Require cleaning
• Require replacement
• Be installed incorrectly
Inspect wiper scrapers. Ensure they are
properly installed, free of debris and / or need
replacement. Refer to Section 9.7.4.1.
Lamp Sleeves require
cleaning
Inspect lamp sleeves for debris or buildup.
Clean or replace if required. Refer to
Section 9.4.1.
Faulty Pressure Sensor Contact your local Service Provider Incorrect Pressure Setting Contact your local Service Provider Decoupled hydraulic cylinder Contact your local Service Provider Table 12 UV Bank
Condition Possible Cause Solution
Original Instructions 177
Troubleshooting
Bank XX Wiper travel time
exceed
Debris or buildup on Bank
wiper components and/or
sleeves.
Lift UV bank to Service position Section 8.1.2
and remove debris. Also time a wiper
sequence in the service position.
Ambient temperature is too
low Section 1.
The hydraulic oil may be operating at a lower
then acceptable temperature - slowing the
wiping system down.
Excessive fouling on sleeve.
Fill up cleaning solution (Section 9.7.2).
Perform manual wipe sequence
(Section 8.3.5.1) and manually clean if
required (Section 9.4.2).
Faulty Pressure Sensor Confirm proper function of pressure sensor.
Contact your local Service Provider.
Broken Sleeve
Foreign object in wiper
canister.
Remove object. Replace lamp sleeve
(Section 9.4.1).
Foreign or larger objects in
channel damaged sleeve.
Inspect upstream and downstream and UV
Banks for foreign objects and remove as
necessary.
Lamp sleeve hazing (inside)
Water inside sleeve. Refer to water in sleeve (page 179).
Off gassing due to foreign
substances inside sleeve. Replace lamp sleeve (Section 9.4.1).
Oil, silicone lubricant, cleaning
solution residue on sleeve or
UV lamp.
Clean lamp sleeve and/or UV lamp
(Section 9.4.2).
Lamp sleeve hazing (outside)
Mineral/chemical composition
of wastewater - Iron, ferric
chloride.
Manually clean lamp sleeves (Section 9.4.2).
Table 12 UV Bank
Condition Possible Cause Solution
178 Original Instructions
Troubleshooting
Sleeves are fouled (single
hydraulic cylinder and wiper
carriage assembly)
HSC not working, due to:
1 - No power (main power and
24V dropout).
Check fuses, power at HSC.
2- Low level (hydraulic fluid). Fluid level should be 1/2 full. 3- Low effluent level. Make sure the liquid level in the channel is at the correct level.
4- High effluent level. Run wipe system when flow returns to normal. 5- High pressure shutdown. Section 9.8.2.
6- Motor run fault. Check motor overload and full load amps set point.
7- Comm fault. Wiring to be checked by an electrician.
8- HSC not in remote. Make sure the selector switch is in remote (Section 8.1).
9- Faulty solenoid. Contact Electrician.
10- Wiper group disabled. Enable wiper group.
11- Pump failure. Contact Electrician.
12- Blown fuse (s). Contact Electrician.
13- Disconnect switch OFF. Turn On.
Wiper moving but sleeves
fouled:
1- Insufficient amount of wipe
cycles.
Modify wiper sequence cycle time in wiper
settings to provide proper cleaning.
2- Cleaning solution not
topped up or old (increased
pH).
Refill cleaning solution.
3- Worn wiper seals. Replace wiper seals on bank.
4- Effluent quality. Improve quality of upstream effluent.
Cleaning solution empty. Fill up cleaning solution.
Worn wiper seals. Replace wiper seals.
Pressure Buildup. Check wiper collar for cleaning solution blockage.
Faulty hydraulic cylinder. Replace hydraulic cylinder. Contact your local Service Provider.
Pinched or restricted hydraulic
hose.
Correct hose assembly. Fix hydraulic hose
assembly.
UVI Sensor Reference Check
Active
UVI Reference check is being
performed.
Complete the UVI Reference
Sensor Check.
UVI Sensor Reference Check
Required
Time has expired and a
reference sensor check is
required.
Perform the UVI Reference
Sensor Check. Refer to
DC0006xx-013.
Table 12 UV Bank
Condition Possible Cause Solution
UV
UV
Original Instructions 179
Troubleshooting
10.4 Channel
Water in sleeve
Damaged or broken sleeve. Replace lamp sleeve (Section 9.4.1). Refer to DC0006xx-013.
O-ring is damaged. Replace Lamp Plug O-ring.
Improper lamp connection (not
plugged in correctly).
Remove lamp power cord and reconnect lamp
cord (Section 9.3.2).
Corrosion. Make sure all connections pins are dry and
clean. Replace lamp power cord if necessary.
Water inside sleeve. Dry with a lint free cloth with isopropyl alcohol to remove all residues.
Table 13 Channel
Condition Possible Cause Solution
Channel XX inlet gate failed to
start opening (Latched)
Loss of power. Inlet gate power to be measured and
verified by an electrician.
Gate operational in other
mode. Verify inlet gate operation in hand.
Faulty input signal or input
card.
Discrete I/O card signal function to be checked
by an electrician.
Input to PLC.
Verify inlet gate input on PLC.
Contact gate service personnel.
Channel XX Weir Gate
Position Signal Fault
Gate power. Measure and verify weir gate power.
Faulty I/O signal or card. I/O signal function to be checked by an electrician.
Check other gate operation. Verify weir gate operation in hand or local.
Contact weir gate service personnel.
Channel Weir Gate Fault
Loss of gate power. Contact Electrician.
Faulty Gate
Verify the gate is in hand mode or local mode
or
Contact Weir Gate service personnel.
Actuator Fault Contact Electrician
Actuator elevation Review layout drawings.
Faulty Discrete I/O Card Discrete I/O card signal function to be checked by an electrician.
Channel XX Not Enough
Healthy Banks Available
Banks not in remote auto. Put bank(s) into REMOTE AUTO.
Banks with multiple lamp or
lamp driver fault.
Refer to:
Bank XX Multiple Lamp Failure on page 176.
Multiple Lamp Driver Failures.
Low water level. Refer to Bank XX Low Water Level Error on page 175.
BCB communication fault. Refer to SCC- PDC Communication fault on page 183.
Low UV Dose for target dose
set point. Check UVI, Flow, UVT and End of Lamp life.
Table 12 UV Bank
Condition Possible Cause Solution
180 Original Instructions
Troubleshooting
Channel XX Inlet gate failed to
open (Latched)
Loss of power. Inlet gate power to be checked by an
electrician.
Gate operational in other
mode. Verify inlet gate operation in hand.
Faulty input signal or input
card.
I/O card signal function to be checked by an
electrician.
Input to PLC. Electrician verify inlet gate input on PLC.
Contact gate service personnel.
Channel XX inlet gate failed to
start closing (Latched)
Loss of power. Inlet gate power to be measured and
verified by an electrician.
Gate operational in other
mode. Verify inlet gate operation in hand.
Faulty input signal or input
card.
I/O card signal function to be checked by an
electrician.
Input to PLC. Verify inlet gate input on PLC.
Contact gate service personnel.
Channel XX Water Level
Signal fault Signal loss.
Verify water level sensor function.
I/O card signal function to be checked by an
electrician.
Channel XX flow limit for
wiping exceeded. Wipers will
be inhibited for the duration of
this alarm
Increase of flow and wiping
will be inhibited so as not to
affect head loss.
Flow has exceeded the channel hydraulic
maximum.
If flow is below design then verify flow signal.
Increase of flow.
Verify channel flow has not exceeded 80% of
maximum flow.
If flow is below design then verify flow signal.
Channel XX inlet gate not in
remote auto
Incorrect switch position. Put gate in remote auto.
Contact gate service personnel.
Faulty signal or input card. I/O card signal function to be checked by an electrician.
Channel XX weir gate not in
remote auto
Incorrect switch position.
Put gate in remote auto.
Contact gate personnel for further
troubleshooting.
Faulty signal or input card. I/O card signal function to be checked by an electrician.
Channel XX High Water Level
Alarm
Algae/debris buildup on
upstream side of the banks.
Remove algae and debris from bank
components.
Channel head loss higher than
normal
Higher flow. Verify flow has not exceeded design limit
Algae/debris buildup on UV
banks. Remove algae and debris from banks.
Low UVT out of validation
range
UVT is below validated range
The UVT reading has gone below the
validated range for the current dose calculation
mode.
Note: The UV Banks will operate at the highest
power level.
Faulty input signal or analog
input card.
I/O card signal function to be checked by an
electrician.
Table 13 Channel
Condition Possible Cause Solution
Original Instructions 181
Troubleshooting
10.5 System
Table 14 System
Condition Possible Cause Solution
Design Flow Exceeded Increase of flow. Compare flow meter to SCC HMI flow values.
Measure 4-20 mA.
Flow Meter fault
Possible loss to PLC Input
card.
I/O card signal function to be checked
by an electrician.
4-20 mA wiring open circuit. Check for bad or loose connections.
Faulty loop isolator. Verify the analog flow loop isolator.
Flow meter failure. Replace or fix flow meter.
Faulty analog input on PLC
input card.
I/O card signal function to be checked
by an electrician.
Flow Meter Override Value Flow meter is bypassed. The flow meter is bypassed and the system is operating off the entered flow value.
High Flow Out of Validation
Range
Flow has gone above the
validation range.
Verify channel flow. I/O card signal function to
be checked by an electrician.
High UVT out of validation
range*
UVT is above validated range.
The UVT reading has gone above the
validated range for the current dose calculation
mode.
Note: The UV Banks will operate at the lowest
power level.
Faulty input signal or analog
input card.
I/O card signal function to be checked by an
electrician.
Low Flow Alarm
Flow is below recommended
operating parameters.
Verify if there is a flow event. Correct flow
event.
I/O card signal function to be checked by an
electrician.
Compare flow meter to SCC HMI flow values.
Water level management.
Verify flow meter operation.
Verify upstream and downstream water level
controller devices.
Low Flow Out of Validation
Range
Flow has dropped below the
validated range.
Verify channel flow. I/O card signal function to
be checked by an electrician.
182 Original Instructions
Troubleshooting
Low UV Dose
UVT value too low (can be
either an entered or an online
value).
Check wastewater UVT value. Enter correct
value (if manually entered) or verify value
matches online UVT meter.
If the UVT value is correct then upstream
wastewater processes are causing the UVT
values to be below allowable limits.
Review processes that could be causing lower
UVT levels.
Contact your local Service Provider for
assistance.
Bank(s) in “Remote Off” or
“Local Off”.
Put bank(s) into “Remote Auto”
(Section 8.3.4.1).
High flow.
Check the online or entered flow. If flow value
is correct, then the current influent flow
conditions are above allowable limits.
End of lamp life exceeds
15,000 hours. Replace UV Lamp (Section 9.3.2).
Not enough healthy banks. Refer to Not enough healthy banks on page 173.
Low UVT
UVT is below design set point. Compare UVT reading on SCC HMI and compare to Online UVT Monitor.
Water quality has dropped
below design.
Verify UVT monitor with a UV photometer or
spectrophotometer.
Resolve upstream process of UVT as required.
Contact your local Service Provider for list of
items that may inhibit UVT.
Not Enough Healthy Channels
(Latched)
Not enough healthy channels
of UV equipment available to
ensure proper system
performance
The controller will try to open all available
channel (s) (if slide gates are controlled and
turn on all banks) all non-faulted banks, and
UV banks with multiple lamps, multiple lamp
driver or module communication faults will
operate at full power. This alarm can only be
cleared after the cause of the alarm has been
corrected. This is also a latched alarm so it will
have to be cleared by pressing the Not
Enough Healthy Channels (NEHC) button on
the HMI.
PLC Fault PLC has faulted.
Verify PLC key switch, fault lights and run
mode status.
Contact PLC or Controls Technician.
PLC Low Battery Verify battery light on PLC.
PLC battery requires replacement.
Refer to the PLC manual for battery
replacement procedure.
SCADA Fault
Faulty wiring. Check for faulty or loose connections.
Power loss to SCC. Check the input power to the SCC.
SCADA system faulty. Contact plant SCADA integrator for support.
SCC- HSC XX
Communication Fault
Loss of communication
between the HSC and SCC.
Confirm and tighten terminal connections of
the communication wiring within the SCC and
HSC.
Table 14 System
Condition Possible Cause Solution
Original Instructions 183
Troubleshooting
SCC- PDC Communication
fault
Loss of communication
between the SCC and PDC.
Confirm and tighten terminal connections for
the communication wiring between the SCC
and PDC.
Measure the incoming BCB voltage.
System Power on Reset System experienced a power
outage.
UV System is recovering from a power failure,
wait for the alarm delay time to expire.
SCC Power restored Power has been restored to
the SCC.
Verify slave on address on the HSC.
System can be restored to normal operation.
SCC Run on UPS
SCC has lost power and
allows Operator to properly
shutdown the UV System.
Check main utility power to UV system.
Trend screen is blank
Power to the SCC has been
cycled.
After power has been restored allow a few
hours and then verify trending values.
Range settings is incorrect for
value.
Configure correct range settings for value (if
applicable).
No compact flash card
inserted (if applicable).
Insert Compact Flash card into HMI display (if
applicable).
UVT Below Design Value
Water quality or UVT values
are lower then design.
Compare UVT reading on SCC HMI and
compare to Online UVT Monitor.
Verify UVT monitor with a UV photometer or
spectrophotometer.
Faulty signal or analog input
card.
I/O card signal function to be checked by an
electrician.
UVT Below Design Value*
UVT below validated range.
The UVT reading has dropped below the
validated range for the current dose calculation
mode.
Note: The UV Banks will operate at the highest
power level.
Faulty input signal or analog
input card.
I/O card signal function to be checked by an
electrician.
UPS Fault
UPS status. Check UPS for fault light.
Input and output power on the
UPS. Verify input on output power to the UPS.
Faulty UPS battery. Replace UPS battery as required.
UVT meter fault
The analog input signal for the
flowmeter has dropped below
2 mA or greater then 20.5 mA.
Measure analog signal.
Power loss to analog input
card.
Make sure there is power to the PLC and UVT
meter.
4-20 mA wiring open circuit. Check for loose or bad connections.
Loop isolator (PDC). Replace analog UVT loop isolator (PDC).
Faulty analog input in PLC
rack.
I/O card signal function to be checked by an
electrician.
Online UVT failure. Replace or repair UVT monitor.
UVT Meter - Override Value
Used UVT meter is no longer online. Restore UVT Monitor to Online mode at the HMI.
Table 14 System
Condition Possible Cause Solution
184 Original Instructions
Troubleshooting
10.6 Hydraulic System Center
Table 15 HSC
Condition Possible cause Solution
Erratic wiper movement
Blockage of wiper assembly. Remove blockage from wiper assembly.
Excessive algae. Remove algae or debris build up within the wiper canisters.
Worn seals. Replace wiper seals.
Air in the hydraulic lines.
Check fittings to make sure that air is not being
introduced through loose connection points.
Perform manual wipes until old air is bled
through the lines.
Filling ActiClean Gel -
ActiClean Gel is not
discharging from the overflow
port
Tubes are clogged or
damaged. Unplug all tubes or replace as necessary.
Tube clamps are not tight or
missing. Tighten or replace clamps as necessary.
Faulty Pump Assembly. Clean and unclog.
Replace Pump Assembly.
Filling ActiClean Gel causes a
leak (spilling)
Canister ends are loose. Tighten canister end caps.
Wiper seal installed
backwards. Install Wiper Seal correctly (Section 9.7.4.1).
Wiper seal is missing. Install wiper seal (Section 9.7.4.1).
Spring seal is missing on
wiper. Replace wiper seal (Section 9.7.4.1).
Debris between seal and
sleeve. Clean lamp sleeve (Section 9.7.4).
Damaged canister (e.g.
Cracked). Replace wiper canister (Section 9.7.4).
Tubing is clogged or
damaged. Unplug all tubes and replace as necessary.
Too much injection pressure
due to improper filling
technique.
Follow Fill Wiping System Procedure
(Section 9.7.2).
HSC XX Hydraulic tank low
level
Low fluid level. Fluid level should be 1/2 full.
Fluid leakage. Tighten if loose.
Air in the system.
Check over fittings to make sure that air not
being induced, through loose connection
points.
Faulty pressure sensor. Replace low pressure sensor.
HSC XX Pump Fault
No power to the Pump. 3-Phase power to the contactor to be checked by an electrician.
Contactor is disengaged. Contactor to be checked by an
electrician.
HSC input. Verify the HSC Controller discrete input
light is illuminated.
Original Instructions 185
Troubleshooting
Hydraulic fluid leak
Oil filter is not seated correctly. Tighten if loose.
Loose hydraulic fittings. Tighten if loose.
Hose leaks. Tighten if loose, replace hydraulic hoses if required.
Remote Wipe Inhibited
Increase of flow. Compare flow meter to SCC HMI flow values.
Measure 4-20 mA.
Faulty I/O Card Contact your local Service Provider.
SCC- HSC XX
Communication Fault
Faulty or loose communication
wiring between the SCC and
HSC.
Confirm and tighten terminal connections of
the communication wiring within the SCC and
the HSC.
Top lamp sleeves are fouled -
rest of lamps are properly
cleaned Water level management. Verify level controller unit is operational and not leaking, repair as required.
Unable to initiate wiper
sequence
Low hydraulic fluid. Verify fluid levels are minimum 1/2 full.
Motor overload tripped. Check motor overload and full load amps set point.
Disconnect switch OFF. Set the switch to ON.
No 24 VDC. Fuse and input power to be checked by
an electrician.
Fuse Blown. Fuse to be replaced by an electrician.
Bad or loose connection. Tighten connections, replace wiring as necessary.
Faulty selector switch. Contact your local Service Provider.
Faulty HSC Controller. Replace HSC Controller. Contact your local Service Provider.
Pump failure. Replace HSC pump. Contact your local
Service Provider.
Wiper not in Remote HSC selector switch is set to
“Local” or “Off” mode.
Set UV Bank Wiper Mode Switch to “Remote”
(Section 8.1.3.1).
Wiper position unknown Wiper has not returned home. Operate HSC in Local mode to verify if the wiper returns home.
Table 15 HSC
Condition Possible cause Solution
186 Original Instructions
Troubleshooting
10.7 Power Distribution Center
Table 16 PDC
Condition Possible Cause Solution
Bank XX PDC High
Temperature Shutdown
(Latched)
PDC has reached high
temperature.
Verify ambient temperature does not exceed
55°C (130°F).
Clogged Filter. Clean the air filter (Section 9.10.1).
Failed fans within the lamp
driver fan rack.
1 Confirm that two (2) fans are not functional.
If 2 fans have failed. Proceed to step 3.
2 If one (1) fan is faulty, confirm current
sensing transformer calibration. Refer to the
PDC electrical drawings.
3 Faulty fans to be replaced by an electrician.
Air Conditioning unit has
failed.
Measure the incoming voltage to the air
conditioning unit.
Contact air conditioner manufacturer for
service and / or parts.
Bank XX PDC High
Temperature Warning PDC temperature increasing.
Clean the A/C unit air filter (Section 9.10.2).
Ensure there is not a cooling fan failure.
A/C unit requires maintenance, contact local
A/C certified Technician
Faulty A/C unit
PDC Fan failure
2 or more fans have failed with
the lamp driver cooling fan
rack.
1 Confirm that two (2) fans are not functional.
If 2 fans have failed. Proceed to step 3.
2 Confirm current sensing transformer
calibration. Refer to the PDC electrical
drawings.
3 Faulty fans to be replaced by an electrician.
UV Bank Lamp XX Lamp
Driver Communication Failure
Faulty lamp driver.
Check Lamp Driver Diagnostics on the HMI.
Replace the faulty lamp driver
(Section 9.10.1).
Communication loss between
the Lamp Driver and the BCB.
Verify bad or loose communication
wiring.
Lamp Driver is not properly
seated in the rack.
Electrician to properly seat the Lamp
Driver in the rack.
Incorrect lamp driver address.
Change driver address and change to a
correct driver location in the driver rack.
(Section 9.10.1).
Original Instructions 187
Section 11 Replacement Parts
Contact your local Service Provider with the listed information to order replacement parts.
Provide the:
• Product name and model number (refer to the front of this manual) • Part number and description of the replacement part or accessory If a replacement part is not listed, contact your Local Service Provider.
11.1 UV Lamp and Lamp Sleeve
Figure 64 UV Lamp and Lamp Sleeve
* This component contains MERCURY. Dispose according to Local, State, or Federal Laws.
Item Description Part Number
1 Cable Assembly
10 meter length 908108-210R
15 meter length 908108-215R
20 meter length 908108-220R
25 meter length 908108-225R
30 meter length 908108-230R
2 Lamp Kit (includes UV Lamp, Lamp Plug O-ring and Desiccant Kit) 338299-101* Kit, Lamp Desiccant 908118
Plug, O-Ring 002293-226
3 Lamp Sleeve Assembly 338229-2672
4 Handle, Locking 908072
5 Locking Pin 908073
6 Spring, Compression 013258
1 2
3 4
5 6
188 Original Instructions
Replacement Parts
11.1.1 Lamp Sleeve Ports Top
11.2 UV Bank
Figure 65 Lamp Sleeve Ports Top
Item Description Part Number
1 Top Port, Tall 337722-002
2 Top Port, Short 337722-001
3 Screw, SHCAP M6 x 20 316 SST 010368-MNCC03160
4 Washer, Lock Reg 6mm 316 SST 012075-AA0060316
5 Washer, Plain 6mm 316 SST 012073-R060316
Item Description Part Number
1 Sleeve Bushing 55mm (Floor) 337850
2 UVI Sensor Floor Bushing 7925942
3 Lock Plate 337894
1 3
4 5
3 2
4 5
Original Instructions 189
Replacement Parts
11.3 UVI Sensor and Sleeve
Figure 66 UVI Sensor and Housing
Item Description Part Number
1 UVI Sensor Assembly, Duty (15-40% UVT) 015525-SR2-S-154 UVI Sensor Assembly, Duty (30-82% UVT) 015525-SR2-S-382 UVI Sensor Assembly, Reference (15-40% UVT) 015525-SR2-R-154 UVI Sensor Assembly, Reference (30-82% UVT) 015525-SR2-R-382 2 X-ring, .614”ID x .103” V70 002270-016V70
3 Sleeve, Signa 2R Sensor 015522
4 Screw, SHCAP M6 x 20 010368-MNCC03160
5 Washer, Lock 6mm 012075-AA0060316
6 Washer, Plain 6mm 012073-R060316
7 O-ring 13/16 x 1/16 Silicone 002296-019
8 Plug, Sensor Port 015529
9 Screw, 10-24 x 3/8 Pan 010085
10 Desi Pack Assembly, Signa 2R Sensor 338323
11 UVI Sensor Housing Sleeve 908115
12 O-ring, 15/16 X 1/16 SQ Silicone 002297
13 Replacement Kit, Signa 2R Sensor 338325
3 1
7 4
5 6
8 9
2 10
13 11
7 7
12
190 Original Instructions
Replacement Parts
11.4 UVI Sensor Wiper
11.5 Wiper Canister Assembly
Figure 67 UVI Sensor Wiper
Item Description Part Number
1 Cap, Wiper 327116-STD
2 Spacer, Wiper Seal 327017
3 Canister Body, Sensor 28mm 337987
4 O-ring, Wiper Canister 327118
5 Seal, Wiper 327021
6 Spring, Seal 327029
7 Fitting, Wiper 013403
8 O-Ring, 3/8 x 1/2 002211-012
Figure 68 Standard Position Figure 69 UVI Sensor Position Item Description Part Number
-- Wiper Replacement Kit includes (items 1, 2 and 3) 338044 1 Scroll Cage Assembly (includes wiper seals) --
2 O-ring, 75 x 2.25mm (x2) 002278-75A2C
3 Sleeve Bushing 55mm (Wiper) 337850
4 Wiper Canister Body, Standard Position 337990-001
5 Wiper Canister Body, UVI Sensor Position 337990-002
1 2
3 5
6 4
7 8
1 4
2 3
1 5
2 3
Original Instructions 191
Replacement Parts
11.6 Hydraulic System Center
** Refer to the reservoir label or system description for hydraulic fluid used in the system.
Figure 70 HSC
Item Description Part Number
1 Refer to Electrical Drawings Bill of Materials for HSC backplate replacement parts. 2 Float Switch 907393
3 Solenoid Valve 907933
4 Hydraulic filter 907384
5 Pressure Sensor 917516-580C
6 Pressure Relief Valve 907935
-- Hydraulic Fluid, Mineral Oil 20L** 446022-020
-- Hydraulic Fluid, Pure Drive 20L** 907666-020P
-- VCI Emitter 913187
1 4
6 5
2 3
192 Original Instructions
Replacement Parts
11.7 Hydraulic Cylinder
Figure 71 Hydraulic Cylinder
Item Description Part Number
1 Wiper Hydraulic Cylinder 338021-001
2 Pressure Relief Vent - Wiper Cylinder 013405
3 Grease Nipple - Wiper Cylinder 326399
4 Lift Hydraulic Cylinder 338021-002
5 Pin, Rue Ring Cotter 5/8-in 013164
6 Spacer, LDPE 1/2-in I.D x 1-in O.D, 1/2-in Long 337706 7 Pin, Clevis 1/2-in diameter, 4-in long 316 SST 337739 8 Cylinder Bracket - Wiper Plate Mounting 337778
9 Screw, SHCAP M6 x 20 316 SST 010368-MNCC03160
6 7
5 2
1 4
8 9
3
Original Instructions 193
Replacement Parts
11.8 Power Distribution Center
Refer to Electrical Drawings Bill of Materials for additional PDC replacement parts. * Available for PDC’s equipped with an Air Conditioner. ** Available for PDC’s not equipped with an Air Conditioner.
11.9 System Control Center
Refer to Electrical Drawings Bill of Materials for SCC replacement parts.
11.10 Miscellaneous
Item Description Part Number
1 Lamp driver kit 916841
2 Air Conditioner Filter*:
8000 / 12000 BTU 917489-001
20000 BTU 917489-002
3 Roof Fan, Exhaust Filter** - Quantity (x12) 916578-3174100 4 Intake Fan, Filter**
Quantity (x5) 916578-3173100
Quantity (x50) 916578-3173105
Item Description Part Number
-- Grease, food grade 005066
-- Grease Gun 005067
-- Operator Kit 906049-41x2
-- Face Shield 906002
-- Solo Lamp Plug Tool 338174
-- Tool, Canister Body 55mm 337992
--
ActiClean Gel
• 4 Liter 901929
• 4 x 4 Liter 901507
• 20L Pail 900346
--
Hydraulic Hose
• 20 foot length 907875-06B240
• 30 foot length 907875-06B360
• 40 foot length 907875-06B480
• 50 foot length 907875-06B600
-- Fitting, Hydraulic Hose 446025-0606SST
--
Photometer Kit
• Photometer, UV 100/240 VAC
• Quartz Cuvette 10 mm
• Solution, 100%T 1 Gal
• Solution, Cuvette Cleaner
• UV Lamp, 254nm, Realtech
905107
905253
905262
905036
P19311
905260
194 Original Instructions
Replacement Parts
Note: ActiClean Gel is to be stored in a tightly sealed container at room temperature. It cannot be stored at temperatures below 0°C (32°F) or above 50°C (122°F). ActiClean Gel that has frozen will separate into a liquid and sediment once it thaws and must not be used. --
ActiClean Pump Drill Kit - North American Projects Only • 120V Drill
• Pumphead with Bracket (ActiClean 20L Pail - not included) • Pumphead with Bracket (ActiClean 20L Pail - included) 907909-D120V-2R
907909-BPERI-2R
907909-B20L-2R
-- Filler Assembly, Hand Pump - Non North American Projects only 337486 -- Safety Sensor, Interlock (Bank in Place) 917457-001
-- UVI Sensor Sleeve 2cm Gauge 337574
Item Description Part Number
Water Level Control Device - Weir
Installation, Operation and Maintenance Manual
Original Instructions
Edition 1
© Trojan Technologies, 2021. All rights reserved. Printed in Canada. DC450101-01-05
2 Original Instructions
If you require technical assistance, please contact your local representative. If you require additional assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Original Instructions 3
Table of Contents
Section 1 Safety Information ................................................................................................................. 5
1.1 Safety Information......................................................................................................................... 5
1.2 Use of Hazard Information............................................................................................................ 5
1.3 Precautionary Labels .................................................................................................................... 5
1.4 Safety Precautions........................................................................................................................ 6 Section 2 Shipment and Storage........................................................................................................... 7
2.1 Shipping the Equipment................................................................................................................ 7
2.2 Storage Requirements before the Installation............................................................................... 7
2.3 Overview of Equipment Connections............................................................................................ 7
2.4 Startup and System Commission.................................................................................................. 7 Section 3 Installation.............................................................................................................................. 9
3.1 Tools and Materials....................................................................................................................... 9
3.2 Weir............................................................................................................................................. 10
3.3 Fixed Rectangular Weir .............................................................................................................. 15 Section 4 Maintenance ......................................................................................................................... 19
4.1 Preventive Maintenance Schedules............................................................................................ 19
4.2 Inspect and Clean the Level Controller....................................................................................... 19
4 Original Instructions
Original Instructions 5
Section 1 Safety Information
1.1 Safety Information
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger, warning and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.
1.2 Use of Hazard Information
1.3 Precautionary Labels
Read all labels and tags attached to the equipment. Personal injury or damage to the equipment could occur if not observed.
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that is not related to personal injury.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. When on the equipment, refer to the Instruction/Operational and Maintenance manual for additional safety information.
This symbol indicates a trained and competent lift operator should be used to move the equipment.
This symbol indicates a body crush hazard. People should stay clear from under overhead loads.
This symbol indicates surfaces may be slippery or there is a potential for surface to collapse or to fall below the walking surface.
This symbol indicates the equipment should be secured with a safety device / hook.
This symbol indicates a safety glasses with side protection is required for protection against UV exposure.
This symbol indicates gloves must be worn.
This symbol indicates safety boots must be worn.
6 Original Instructions
Safety Information
1.4 Safety Precautions
Read the safety precautions in this section before doing maintenance, service or repair. Obey the instructions in the safety precautions. Failure to follow the instructions in the safety precautions can result in serious injury or death.
Note: Dispose of contaminated parts/components as per country requirements.
This symbol indicates a hard hat must be worn.
This symbol indicates the operator must read all available documentation to perform required procedures.
WARNING
Body Crush Hazard.
• Failure to follow these instructions could result in serious injury or death due to improper lifting procedures, underrated lifting equipment and, moving parts. • ALWAYS secure with safety device.
• ALWAYS stay clear of elevated loads.
• ALWAYS comply with local safety regulations.
CAUTION
Slip and Fall Hazard.
• Failure to follow these instructions may result in injuries from slip and fall. • ALWAYS ensure safe footing.
• ALWAYS clean up spills promptly.
• ALWAYS comply with site-specific safety protocols and procedures.
NOTICE
Personal Protective Equipment Required.
• ALWAYS use appropriate eye, hand, and foot protection. • ALWAYS wear UV-C safety glasses when around equipment or a UV-C faceshield with safety glasses or safety goggles when inspecting open running equipment. • ALWAYS follow plant safety procedures and protocols.
• ALWAYS take necessary precautions when working around, operating, or working on this equipment, if contamination of components is expected within this application due to effluent biological or chemical contaminants.
NOTICE
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Original Instructions 7
Section 2 Shipment and Storage
2.1 Shipping the Equipment
The system is delivered to the site by truck. System components are packed in wooden crates labeled with the component name. Other labels identify components which are fragile or breakable and components which must be kept dry.
2.2 Storage Requirements before the Installation
The manufacturer recommends indoor storage of the equipment. The equipment should be stored in a dry warehouse. Heating is not necessary during storage. However, before system start up, the equipment must be warmed to greater than 15 ºC (60 ºF) for a period of 24 hours.
Storage area conditions:
• Ambient air temperature between -40 ºC to 55 ºC (-40 ºF to 130 ºF). • Relative humidity from 10% to 90%, non-condensing.
• Free from dust and dirt ingress.
• Must not contain corrosive or explosive gases.
• Free from salt air.
• Vermin free.
If indoor storage is not possible, the water level controllers may be stored outdoors with additional conditions:
• Equipment is stored on high ground that is not susceptible to flooding. • Equipment is elevated a minimum of 300 mm (12 inches) above the ground or as appropriate to prevent flooding.
• Equipment is completely covered with waterproof tarps to prevent exposure to the elements (e.g., rain, snow, sand, dust etc.). Tarps must be tight fitting, attached securely and examined regularly. Water and snow accumulation should be removed regularly.
• Equipment stored in crates should not be exposed to direct sunlight. • Equipment can be stored in sea containers.
2.3 Overview of Equipment Connections
Refer to the general layout drawings provided by the manufacturer. If the supplied layout drawings do not match the site conditions, contact the Trojan Technologies for assistance.
2.4 Startup and System Commission
After the shipment of the UV system, the contractor will be issued documentation for a start-up request.
These documents must be completed and returned to the issuer before a commission date can be scheduled.
DANGER
Obey all warning and caution statements. Refer to Section 1.
Read and understand the Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment.
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
8 Original Instructions
Shipment and Storage
Original Instructions 9
Section 3 Installation
No special tools are required for installation, other than those used in the day-to-day operation of a mechanical and electrical contracting firm. An appropriately sized crane may be required for off loading and installation of the unit. Size is dependent upon each project configuration.
3.1 Tools and Materials
DANGER
Obey all warning and caution statements. Refer to Section 1.
Read and understand this Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment.
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Symbols Description Symbols Description
Lifting Straps (properly rated for
equipment loads) Drill with drill bits
Measuring Tape Anchor bolt hardware (by others)
Grout Outdoor sealant
Level
1 2 3 4 5
10 Original Instructions
Installation
3.2 Weir
A fixed weir may be supplied in the following configurations:
Note: Weirs that are greater than 17 in. (432mm) high will include side supports.
Note: Weirs shown are shown for reference only. Site specific weir arrangements may vary by project.
Prerequisites:
• Make sure the channel is free of water upstream and downstream. • Make sure that the elevations of the weir to the bottom of the channel floor, top of the channel and the weir riser conform to tolerances indicated in the layout drawing.
Note: Refer to project layout drawing for dimensions. Adhering to the provided dimensions is critical for the proper functioning of the weir.
• After the weir is installed and is leveled, ensure that the elevation to the top of the weir conforms to the elevation shown on the layout drawing.
Tools:
Figure 1 Rectangular Weir (< 17 in. high) Figure 3 Rectangular Weir (> 17 in. high) Figure 2 Trapezoidal Weir (< 17 in. high) Figure 4 Trapezoidal Weir (> 17 in. high) < 17 in.
(432 mm)
> 17 in.
(432 mm)
< 17 in.
(432 mm)
> 17 in.
(432 mm)
1 2 3 4 5
Original Instructions 11
Installation
Materials:
• Stainless steel spacers
Procedure:
1. Put the weir in place for final installation, center the weir in the UV Channel.
Note: The weir is designed to be 6 - 10mm (1/4 - 3/8 in.) narrower than the channel width at the designated weir installation location.
2. Mark the holes in the weir mounting brackets.
Note: The number of mounting holes is based on the total length of the weir.
3. Remove the weir and drill holes for anchor bolts.
Note: Bolt lengths are specified by local building code.
4. Place 2 beads of marine grade sealant along the length of the bottom mounting flange on the channel floor.
5. Put the weir back into position for installation and attach it to the floor.
6. If the channel width is:
a. Sized such that the gap between the channel wall and weir vertical flanges is less than 6mm (1/4 inch), install shims to fill the gap (Item #1, Figure 7, Figure 8, Figure 9 and Figure 10). b. Sized such that the gap between the channel wall and weir vertical flanges is greater than 6mm (1/4 inch), install grout in the space between the vertical mounting flanges and the wall (Item #1, Figure 7, Figure 8, Figure 9 and Figure 10).
NOTICE
DO NOT stretch or compress the weir to fit in the channel. If gap between the channel and weir vertical flanges is less than 6mm (1/4 inch) on either side, fill gap with 316 stainless steel spacers. If the gap is wider, fill with grout. If the weir is wider than the channel, increase the width of the channel.
Figure 5 Rectangular Serpentine Weir Figure 6 Trapezoidal Weir 1 Mounting Flange 2 Sealant applied on channel floor
3/8-in
M10
2 1 1
2
12 Original Instructions
Installation
7. Install grout between wall and support flanges. Refer to Item #2 in Figure 8 and Figure 10.
Note: Install grout between the wall and side supports where weir side supports are provided. DO NOT fill space between the channel wall and the weir finger or fill the downstream space between the fingers.
8. Install anchors to attach the vertical flanges to the channel side walls.
Figure 7 Rectangular Weir (< 17 in. high) Figure 8 Rectangular Weir (> 17 in. high) Figure 9 Trapezoidal Weir (< 17 in. high) Figure 10 Trapezoidal Weir (> 17 in. high) 1 Install grout (and shims, if required) between wall and vertical flanges
2 Install grout between the wall and supports
1 1
2 1
1 2
Original Instructions 13
Installation
9. Apply marine grade sealant to all of the weir edges to form a water-tight seal. Refer to Item #3 in Figure 11, Figure 12, Figure 13 and Figure 14. The water should flow over the weir instead of around the edges. Make sure that there are no leaks in the weir.
NOTICE
DO NOT fill the downstream space between the fingers with grout, concrete or other fill, including between the weir and the UV Channel wall.
Figure 11 Rectangular Serpentine Weir without side supports 1 Channel Flow Direction 4 Drain (not shown) – located on downstream side of weir 2 Weir anchor locations (quantity varies) 5 DO NOT BACKFILL this space 3 Install marine grade sealant along this length
Figure 12 Rectangular Serpentine Weir with side supports 1 Channel Flow Direction 4 Drain (not shown) – located on downstream side of weir 2 Weir anchor locations (quantity varies) 5 Side Supports - DO NOT fasten to the UV Channel wall 3 Install marine grade sealant along this length 6 DO NOT BACKFILL this space 5 1
2 3
1 6
2 5
3
14 Original Instructions
Installation
Figure 13 Trapezoidal Weir without side supports
1 Channel Flow Direction 4 Drain (not shown) – located on downstream side of weir 2 Weir anchor locations (quantity varies) 5 DO NOT BACKFILL this space 3 Install marine grade sealant along this length
Figure 14 Trapezoidal Weir with side supports
1 Channel Flow Direction 4 Drain (not shown) – located on downstream side of weir 2 Weir anchor locations (quantity varies) 5 Side Supports - DO NOT fasten to the UV Channel wall 3 Install marine grade sealant along this length 6 DO NOT BACKFILL this space 1 3
5 2
3 5
6 1
2
Original Instructions 15
Installation
3.3 Fixed Rectangular Weir
Prerequisites:
• Make sure the channel is free of water upstream and downstream. • Make sure that the elevations of the weir to the bottom of the channel floor, top of the channel and the weir riser conform to tolerances indicated in the layout drawing.
Note: Refer to project layout drawing for dimensions. Adhering to the provided dimensions is critical for the proper functioning of the weir.
• After the weir is installed and is leveled, ensure that the elevation to the top of the weir conforms to the elevation shown on the layout drawing.
Tools:
Materials:
• Stainless steel spacers
Procedure:
1. Put the weir in place for final installation, center the weir in the UV Channel.
Note: The weir is designed to be 6 - 10mm (1/4 - 3/8 in.) narrower than the channel width at the designated weir installation location.
2. Mark the holes in the weir mounting brackets.
Note: The number of mounting holes is based on the total length of the weir.
3. Remove the weir and drill holes for anchor bolts.
Note: Bolt lengths are specified by local building code.
NOTICE
DO NOT stretch or compress the weir to fit in the channel. If gap between the channel and weir vertical flanges is less than 6mm (1/4 inch) on either side, fill gap with 316 stainless steel spacers. If the gap is wider, fill with grout. If the weir is wider than the channel, increase the width of the channel.
1 2 3 4 5
3/8-in
M10
16 Original Instructions
Installation
4. Place 2 beads of marine grade sealant along the length of the bottom mounting flange on the top of the wall.
5. Put the weir back into position for installation:
a. Attach the weir to the support wall with mounting hardware. b. Attach the weir to the support beams with mounting hardware.
6. If the channel width is:
a. Sized such that the gap between the channel wall and weir vertical flanges is less than 6mm (1/4 inch), install shims to fill the gap (Item #1, Figure 16 and Figure 17). b. Sized such that the gap between the channel wall and weir vertical flanges is greater than 6mm (1/4 inch), install grout in the space between the vertical mounting flanges and the wall (Item #1, Figure 16 and Figure 17).
Figure 15 Fixed Rectangular Weir
1 Mounting Flange 2 Sealant applied on top of channel wall 2 1
Original Instructions 17
Installation
7. Install grout between wall and support flanges. Refer to Item #2 in Figure 17.
8. Install anchors to attach the vertical flanges to the channel side walls.
9. Apply marine grade sealant to all of the weir edges to form a water-tight seal. Refer to Item #2 in Figure 18 and Figure 19. The water should flow over the weir instead of around the edges. Make sure that there are no leaks in the weir.
Figure 16 Fixed Rectangular Weir without side
supports
Figure 17 Fixed Rectangular Weir with side supports
1 Install grout (and shims, if required) between wall and vertical flanges
2 Install grout between the wall and supports
NOTICE
DO NOT fill the downstream space between the fingers with grout, concrete or other fill, including between the weir and the UV Channel wall.
Figure 18 Fixed Rectangular Weir without side supports
1 Weir anchor locations (quantity varies) 3 Drain (not shown) – located on downstream side of weir 2 Install marine grade sealant along this length 4 DO NOT BACKFILL this space 2 1
1 4
2 1
18 Original Instructions
Installation
Figure 19 Fixed Rectangular Weir with side supports
1 Weir anchor locations (quantity varies) 4 Side Supports - DO NOT fasten to the UV Channel wall 2 Install marine grade sealant along this length 5 DO NOT BACKFILL this space 3 Drain (not shown) – located on downstream side of weir 5 4
2 1
Original Instructions 19
Section 4 Maintenance
4.1 Preventive Maintenance Schedules
Table 1 shows required periodic maintenance.
4.2 Inspect and Clean the Level Controller
Tools:
• Pressure Washer
Materials:
• Water
Procedure:
1. Inspect the crest of the weir periodically.
2. If necessary, use a power washer to remove algae or other buildup. Clean up spills.
DANGER
Obey all warning and caution statements. Refer to Section 1.
Read and understand this Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment.
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Table 1 Required Preventive Maintenance Schedule
System Component Maintenance Requirement
Bi-Weekly
Monthly
Annually
Water Level Control
Inspect for debris and remove as needed.
Perform once every two weeks for poor water quality conditions. XX Inspect grouting/seals and repair/replace if any signs of cracking or damage X
20 Original Instructions
Maintenance
Sheet 1 of 4
Original Instructions
INSTRUCTION
1. OVERVIEW
The Level Sensor Control Box is a standalone panel which contains power relays for the Low Level Sensor, optional High Level Sensor and optional Ultrasonic Level Sensor. Upon installation completion and system start-up, the panel will not require further adjustment.
2. SAFETY PRECAUTIONS
Note: Dispose of contaminated parts/components as per country requirements.
PRODUCT LINE: TROJANUVSIGNA™ DOCUMENT
NUMBER: DC090601-006
TOPIC: INSTRUCTION, LEVEL SENSOR CONTROL
BOX INSTALLATION AND MAINTENANCE EDITION/REVISION: 01-02 DANGER
Arc Flash and Shock Hazard - Live Electrical Circuit Present. • Failure to follow these instructions will result in electrical shock, injury or death from electrocution. • Devices inside this equipment contain stored energy.
• NEVER work inside this equipment until at least 5 (five) minutes after disconnecting main power to allow stored energy to dissipate.
• Lockout tag out all sources of power before performing any inspection, repair, or maintenance.
There may be more than one source of power!
NOTICE
Personal Protective Equipment Required.
• ALWAYS use appropriate eye, hand, and foot protection. • ALWAYS wear UV-C safety glasses when around equipment or a UV-C faceshield with safety glasses or safety goggles when inspecting open running equipment. • ALWAYS follow plant safety procedures and protocols.
• ALWAYS take necessary precautions when working around, operating, or working on this equipment, if contamination of components is expected within this application due to effluent biological or chemical contaminants.
NOTICE
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Sheet 2 of 4
Original Instructions
3. PREREQUISITES
• Shutdown the UV System. Refer to the Operation and Maintenance Manual. • Apply Lockout and Tag Out devices as necessary. Refer to Operation and Maintenance Manual. • Clear area where the Level Sensor Control Box will be installed. Refer to project layout drawings.
4. TOOLS
5. MATERIALS
• Anchor Bolts (by others)
6. INSTALLATION
6.1 Mounting the Level Sensor Control Box
1. Lift the enclosure into the final installed position.
2. Mark the anchor points on the wall. Set aside the enclosure.
Note: Level Sensor Control Box can alternatively be installed on a pedestal.
3. Drill anchor bolt holes and install 6 mm (1/4 inch) anchors.
4. Install the enclosure onto the anchors. Secure with mounting hardware as per local codes.
6.2 Electrical Installation
Prerequisites:
• Use appropriately rated cable and strain reliefs as per the Electrical and Layout Drawings provided by Trojan Technologies.
• Lockout Tag Out devices as necessary. Refer to Operation and Maintenance Manual.
Tools:
Lifting Straps - adequately rated for UV
Bank weight Power Drill
Measuring Tape Level
Power Drill with Bits
2 1
5 4 3
Sheet 3 of 4
Original Instructions
Materials:
6.3 PROCEDURE
1. Locate the location for the incoming power connection and field connections on the underside of the enclosure.
2. Open the enclosure door, put a cloth over equipment inside to protect from metal filings.
3. Drill holes for incoming power and field wiring.
4. Carefully remove the protective cloth without dropping metal filings inside of the enclosure. Remove all filings from the enclosure.
5. Install the power and all applicable field wiring. Obey all local codes for main incoming power supplies and applicable field wiring. Refer to electrical drawings.
Note: All openings created on the cabinets MUST be filled with equipment marked with the same type rating as the enclosure (Ex. Cable Strain Reliefs).
7. MAINTENANCE
7.1 Clean the Level Sensor Control Box
Prerequisites:
• Shut down the UV system. Refer to the Operation and Maintenance manual. • Lockout Tag Out devices as necessary. Refer to Operation and Maintenance Manual.
Materials:
Procedure
1. Use a mild soap and water solution and a damp sponge or soft cloth.
2. Gently wipe the controller exterior to remove debris.
Note: DO NOT use any corrosive cleansers.
Cloth
Soapy Water Cloth
Sheet 4 of 4
Original Instructions
8. TROUBLESHOOTING
In the event of a Low Level Signal fault (refer to TrojanUVSigna™ Operation and Maintenance Manual - Troubleshooting), where a power failure to the sensor is identified, the following steps are suggested to troubleshoot potential causes:
Prerequisites:
• Check power supply and relays for functionality.
• Lockout Tag Out devices as necessary. Refer to Operation and Maintenance Manual.
Materials:
Troubleshoot:
1. Open panel and check wires for loose connections.
2. Conduct a conductivity test on wiring to ensure there is no problem in the wiring.
8. ASSISTANCE
If you require technical assistance, please contact your local representative. If you require additional assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Sheet 1 of 2
Original Instructions
6. LAMP DRIVER OVERVIEW
6.1 UV Bank Lamp Row and UV Lamp Identification
Note: The number of lamps varies by project. Replace “xx” with the number of UV Lamps per row applicable to your UV Bank.
6.2 PDC Section Layouts with Wire Routing and Lamp Numbering Notes: 1) Arrows shown indicate lamp cable routing path. 2) Refer to Electrical Drawings for project specific Lamp Driver / UV Bank Layout.
Figure 1 Lamp Row and UV Lamp Identification
1 Effluent Flow Direction 2 Lamp Row A
3 Lamp Row B
Figure 2 Example - One (1) UV Bank, 18-24 UV Lamps per UV Bank Figure 3 Example - Three (3) UV Banks, 18-24 UV Lamps per UV Bank Figure 4 Example - Six (6) UV Banks, 8-16 UV Lamps per UV Bank 1 Lowest Lamp Driver Rack 2 Bank A
3 Bank B 4 Bank C
5 Bank D 6 Bank E
7 Bank F
B01
A01
Bxx
Axx 2 1
3 A01
B01
Axx
Bxx
1 A01
B01
Axx
Bxx
A01
B01
Axx
Bxx
A01
B01
Axx
Bxx
1 1
4 4
3 3
2 2
A01
B01
Axx
Bxx
A01
B01
Axx
Bxx
A01
B01
Axx
Bxx
1 2 5
3 6
4 7
Axx
Bxx
Axx
Bxx
Axx
Bxx
A01
B01
A01
B01
A01
B01
1 1. OVERVIEW
The procedure below describes the appropriate steps and safety precautions to follow in order to route and connect the Lamp cables to the Lamp Drivers in the Power Distribution Center (PDC).
2. SAFETY PRECAUTIONS
Read the safety precautions in this section before doing maintenance, service or repair. Obey the instructions in the safety precautions. Failure to follow the instructions in the safety precautions can result in serious injury or death.
Note: Dispose of contaminated parts/components as per country requirements.
3. PRE-REQUISITES
• Apply Lockout Tag Out devices as necessary. Refer to Operation and Maintenance Manual. • Review PDC Wiring Diagrams
• Apply temporary wiring labels to both ends of each Lamp Cable. • Connect UV Lamp Connectors to the Lamp Ports at the UV Bank. Route Lamp Cables to the PDC.
4. TOOLS
5. MATERIALS
PRODUCT LINE: TROJANUVSIGNA™(Type 2 Row) DOCUMENT
NUMBER: DC340601-007
TOPIC: INSTRUCTION, LAMP CABLE
ROUTING INSIDE PDC
EDITION /
REVISION: 01-02
DANGER
Arc Flash and Shock Hazard - Live Electrical Circuit Present. Hazardous Voltage. • Failure to follow these instructions will result in electrical shock, injury or death from electrocution.
• Devices inside this equipment contain stored energy.
• NEVER work inside this equipment until at least 5 (five) minutes after disconnecting main power to allow stored energy to dissipate.
• Lockout tag out all sources of power before performing any inspection, repair, or maintenance. There may be more than one source of power! NOTICE
Personal Protective Equipment Required.
• ALWAYS use appropriate eye, hand, and foot protection. • ALWAYS wear UV-C safety glasses when around equipment or UV-C face shield with safety glasses or safety goggles when inspecting open running equipment. • ALWAYS follow plant safety procedures and protocols.
• ALWAYS take all necessary precautions when working around, operating, or working on this equipment, contamination of components is expected within this application due to effluent biological or chemical contaminants.
NOTICE
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Wire Side Cutter Ferrule Crimper Utility Knife
Cable Jacket
Stripper
Terminal
Screwdriver Wire Stripper
• Lamp Cables (provided) • PDC Wiring Diagrams (provided) • Lamp Wire Labels (provided) • Lamp Cable Connectors (provided) • Ferrules, four (4) required for Lamp
Cables (by others)
• Electrical Tape or Heat Shrink
Sheet 2 of 2
Original Instructions
7. PROCEDURE
1. Route three lamp cables through each strain relief in bottom of panel starting with POSITION A01 until all cables have been run. Pull the Lamp Cables all of the way through the strain relief.
Notes: 1) “Position A01” will be the first lamp on the Lowest Lamp Driver Rack depending on the PDC side that is being wired.
2) Do not apply wire labels at this time, they are to be applied in step 2C.
Note: Make sure all unused strain relief holes are plugged. 2A. Refer to the provided electrical drawings for Lamp Cable to Lamp Driver wiring.
Route cables on the left side to each Lamp Driver in the Lower Left and Lower Right Racks starting with POSITION A01. Route cables through cable supports as shown, starting with CABLE A.
2B. Determine length of cable needed to reach the lamp connection point on the Lamp Driver, remove excess slack and cut the cable to length.
2C. Remove approximately 15cm (6”) of cable insulation, ferrule each conductor, connect to Lamp Driver connector. Repeat Steps 2A to 2C for each cable.
Notes: 1) * = Top when connected to the Lamp Driver.
2) Apply heat shrink or electrical tape after stripping the jacketing.
3. For cable routing purposes only (Figure 6). Refer to the provided electrical drawings for Lamp Cable to Lamp Driver wiring:
• For Lamp Driver Racks in the middle or top position, route and land cables beginning on the right side of the Lamp Driver Rack. Install the first lamp cable in the upper most position (i.e. I ). Install the next Lamp Cable into the (II) position, and so on. Move right to left until complete.
Figure 5 Lower Left or Lower Right Driver Rack
1 Pin 1 - Black 2 Pin 2 - White
3 Pin 3 - Blue 4 Pin 4 - Brown
5 Electrical Tape or Heat Shrink
I/O
A01
A02
B01
B02
B03
A03
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
A01 A02
B01 B02
B01 B02
A01 A02
15cm (6”)
*
1 2
3 4
5 x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
x10
x1 1
2 3
4 1
2 3
4 LAMP X
LAMP Y
I
II
III
IV
8. ASSISTANCE
If you require technical assistance, please contact your local representative. If you require additional assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
Figure 6 All Other Lamp Driver Racks
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Sheet 1 of 5
Original Instructions
INSTRUCTION
1. OVERVIEW
The procedure below provides the appropriate steps and safety precautions to follow in order to install fittings onto hydraulic hoses.
2. SAFETY PRECAUTIONS
Read the safety precautions in this instruction before starting the procedure. Obey the instructions in the safety precautions. Failure to follow the instructions in the safety precautions can result in serious injury or death.
Note: Dispose of contaminated parts/components as per country requirements.
PRODUCT LINE: TROJANUVSIGNA™ (ALL TYPES)
TROJANUVFLEX™
DOCUMENT
NUMBER: DC000601-019
TOPIC: INSTRUCTION, HOSE ASSEMBLY FIELD
CONNECTION EDITION/REVISION: 01-02
NOTICE
Personal Protective Equipment Required.
• ALWAYS use appropriate eye, hand, and foot protection. • ALWAYS wear UV-C safety glasses when around equipment or UV-C face shield with safety glasses or safety goggles when inspecting open running equipment. • ALWAYS follow plant safety procedures and protocols.
• ALWAYS take all necessary precautions when working around, operating, or working on this equipment, contamination of components is expected within this application due to effluent biological or chemical contaminants.
NOTICE
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Sheet 2 of 5
Original Instructions
3. TOOLS
4. MATERIALS
• Hydraulic Hose (provided)
• Hose Fittings (provided)
• Hydraulic Oil (Mineral Oil or Pure Drive as provided)
5. PROCEDURE
Note: The field connect fitting is to be used on the HSC connection only. The pre-crimped end of hose is to be connected to the UV Bank.
Hacksaw Bench Vise
Wrench 7/16” Wrench 11/16”
Remove protective plastic film from hose ends.
Note: The hose end with the hose fitting is to be connected to the UV Bank cylinder.
Identify and mark the overall length of hose required.
Place hose in a bench vise. Apply only enough pressure to hold the hose, do not compress the hose. Cut off excess hose length.
Install colored hose bands. Refer to the Operation and
Maintenance Manual.
7/16-in 11/16-in
1 2
Sheet 3 of 5
Original Instructions
Ensure that the cut end of the hose is clean and free of any debris.
Keep the cut end facing downward.
Dip the end of the cut hose in provided hydraulic fluid.
Insert hose into bench vise, leave 50mm (2 inch) hose
extending from the vise.
Thread the hose fitting onto the hose by turning it counter clockwise until it bottoms. Back the fitting out 1/2 turn.
There will be significant resistance, the fitting may require the use of a wrench to complete the install.
View from the fitting end to verify that the hose is fully seated in the fitting.
3 4
5 6
7 8
Sheet 4 of 5
Original Instructions
Remove the hose from the vise, re-clamp on the fitting. Dip the fitting insert in hydraulic fluid.
Thread the insert into the fitting by turning clockwise.
Note: There will be significant resistance, the fitting may require the use of a wrench to complete the install.
Verify that the insert is fully seated in the fitting. The gap between the hose and the hose fitting is to be no greater than 2mm.
Remove the hose from the bench vise.
9 10
11 12
13
Sheet 5 of 5
Original Instructions
6. POST-REQUISTIES
1. Connect the field fitting end of the hose to the HSC. Refer to the Operation and Maintenance Manual.
2. Repeat all steps for remaining hoses.
7. ASSISTANCE
If you require technical assistance, please contact your local representative. If you require additional assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Sheet 1 of 6
Original Instructions
INSTRUCTION
1. OVERVIEW
The Reference UVI Sensor is used to provide comparative values over time to demonstrate continued good (satisfactory) operation of the Duty UVI Sensor. The Reference UVI Sensor is designed to be mounted into the same sensor port and sensor sleeve as the Duty UVI Sensor.
The Reference UVI Sensor uses the same type of material and is identical in calibration to the Duty UVI Sensor. The Reference UVI Sensor is provided with its own protective case and is to be stored in a dry, warm, and clean environment.
The Reference Sensor Procedure can begin once all the Prerequisites have been met.
2. SAFETY PRECAUTIONS
PRODUCT LINE: TROJANUVSIGNA™ (All Models) DOCUMENT
NUMBER: DC000601-013
TOPIC: INSTRUCTION, REFERENCE SENSOR
PROCEDURE EDITION/REVISION: 02-02
DANGER
Arc Flash and Shock Hazard - Live Electrical Circuit Present. • Failure to follow these instructions will result in electrical shock, injury or death from electrocution. • Equipment should be accessed by competent personnel only. • Devices inside this equipment contain stored energy.
• NEVER work inside this equipment until at least 5 (five) minutes after disconnecting main power to allow stored energy to dissipate.
• Lockout tag out all sources of power before performing any inspection, repair, or maintenance.
There may be more than one source of power!
DANGER
Fall Hazard.
• Failure to follow these instructions will result in injuries due to fall. • Always use appropriate fall resistant procedures and equipment while working near an uncovered channel, when a fall hazard is present, in compliance with local regulations.
CAUTION
UV Light Hazard.
• Failure to follow these instructions may result in serious burns to unprotected eyes and skin. • ALWAYS use UV protective gear, including gloves, clothing, and face shield when UV light is present.
• NEVER look directly at illuminated UV lamp, even with protective gear. • NEVER illuminate UV lamp if personnel may be directly exposed to UV light.
UV
Sheet 2 of 6
Original Instructions
Note: Dispose of contaminated parts/components as per country requirements.
3. PREREQUISITES
• Ensure the UV Bank has been operating for a minimum of 20 minutes.
Note: The Reference Sensor procedure button will only display if:
• Lamp 4 is on with no major faults (Type 2 Row only)
• Lamp A1 is on with no major faults (Type 4 and 6 Row only) • UV Bank is in operation (UV Bank is ON and not in warm-up or timing-off) • UV Bank Wipe is not in progress
• UV Bank is communicating with SCC
4. TOOLS
• Reference UVI Sensor
5. MATERIALS
• Reference Sensor Data Sheets
• Reference Sensor
• Kimwipes
• Alcohol wipes
• TrojanUVSignaTM Operation and Maintenance Manual
NOTICE
Personal Protective Equipment Required.
• ALWAYS use appropriate eye, hand, and foot protection. • ALWAYS wear UV-C safety glasses when around equipment or a UV-C faceshield with safety glasses or safety goggles when inspecting open running equipment. • ALWAYS follow plant safety procedures and protocols.
• ALWAYS take necessary precautions when working around, operating, or working on this equipment, if contamination of components is expected within this application due to effluent biological or chemical contaminants.
NOTICE
Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance.
Sheet 3 of 6
Original Instructions
6. PROCEDURE
1. Bank Overview screen → Reference Sensor button.
2. If the Realtime Sensor Reading (Figure 1) is greater than 19mA, and the UV bank mode is in Local ON, change the UV bank mode to Remote ON or Remote Auto.
3. Press START (Figure 2) → The BCB will increase bank power to 100% and wait for the Realtime Sensor Reading to stabilize.
4. If the Realtime Sensor Reading (Figure 1) is greater than 19mA, reduce power in 10% increments (Figure 3) until the reading is equal to or lower than 19mA.
5. Once the Realtime Sensor Reading is stable, remove the Duty UVI Sensor and insert the Reference UVI Sensor. Refer to Operation and Maintenance Manual.
Figure 1 Realtime Sensor Reading
Figure 2 Reference Sensor Check
Figure 3 Reference Sensor - Ballast Power Level
UV
Sheet 4 of 6
Original Instructions
6. Once the Reference Sensor Reading has stabilized, press the GET button for the Reference Sensor Reading (Figure 4).
7. Record the value (mA) on the Reference Sensor Data Sheet in the Reference Sensor Reading (B) column.
8. Remove the Reference UVI Sensor and insert the Duty UVI Sensor. Refer to Operation and Maintenance Manual.
9. Once the Duty Sensor Reading has stabilized, press the GET button for the Duty Sensor Reading (Figure 5).
10. Record the value (mA) on the Reference Sensor Data Sheet in the Duty Sensor Reading (A) column.
11. Press the STOP button to end the Reference Sensor Procedure.
12. Push RESET when procedure is complete to reset the time until next calibration.
Note: The top of the window displays the days left for performing the reference sensor check.
13. Calculate the Calibration Ratio (A-4 / B-4) as shown on the REFERENCE SENSOR DATA SHEET.
Record the value.REFERENCE SENSOR DATA SHEET
Figure 4 Reference Sensor - GET Screen
Figure 5 Duty Sensor - GET Screen
Sheet 5 of 6
Original Instructions
7. REFERENCE SENSOR DATA SHEET TrojanUV Reference Sensor Procedure Data Sheet Based on the 2006 ‘EPA Disinfection Guidance Manual for the Final LT2ESWTR. Date: System Type: UVSIGNA: :r ot ar ep O : eti S %UVT: mA Bank ID Sensor ID Duty Sensor Serial No. Reference Sensor Serial No. Duty Sensor Reading (A) (mA) Reference Sensor Reading (B) (mA) Calibration Ratio (A – 4) / (B – 4) Calibration Ratio < 1.2 (Yes/No¹) Note 1: [Extracted from 2006 EPA Guideline] If calibration ratio is greater than 1.2, verify that the reference UV sensor is accurate with a different reference UV sensor (i.e. verify that the duty UV sensor truly failed the calibration check) by inserting a second reference UV sensor and repeating the reference procedure. If a second reference UV sensor is unavailable, the sensor calibration can be checked against two duty sensors (as opposed to another reference sensor).
Sensor Saturation Cut-Off Level:
Sheet 6 of 6
Original Instructions
8. ASSISTANCE
If you require technical assistance, please contact your local representative. If you require additional assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Sheet 1 of 3
Original Instructions
INSTRUCTION
1. OVERVIEW
The TrojanUV Solo Lamp® Plug is a unique design integrating the plug and cable and has been specifically designed as an integral part of the TrojanUV Solo Lamp® technology. The lamp plug is UL recognized for use in TrojanUV systems.
1.1 TrojanUV Solo Lamp Cable Details
PRODUCT LINE:
TROJANUVSIGNA® (All Types)
TROJANUVFLEX® (All Types)
TROJANUVTORRENT™ (All Types)
TROJANUVSONUS™
DOCUMENT
NUMBER: DC000601-017
TOPIC: INSTRUCTION, TROJANUV SOLO LAMP®
CABLE INSTALLATION GUIDELINE EDITION/REVISION: 02-02
General Description Multi-conductor Cable, Sunlight Resistant, Direct Burial, Oil Resistant, No Shield Number of Conductors 4 current carrying conductors
Gauge 14AWG copper
Voltage Rating 600V
Temperature Rating 75°C (167°F) Wet, 90°C (194°F) Dry
Nominal Cable O.D 0.378" (9.6mm)
Min. Bend Radius 4.86" (123.4mm)
Flame Rating c(UL) FT-4
Approvals UL TC -WTTC c(UL) FT-4
Minimum required ampacity in
this application 7A
Figure 1 Lamp Plug for TrojanUV Solo® Lamp
Sheet 2 of 3
Original Instructions
2. INSTALLATION GUIDELINES
2.1 Installation of Ladder, Ventilated Trough, Wire Mesh, Solid Bottom Cable Trays or Concrete Trough
Notes: 1) Open grating is not considered a lid/cover.
2) Solid grating is to be considered a lid/cover.
3) When hydraulic hoses and UV System interconnect wiring is installed together with lamp cables, the space allocated for lamp cables shall not be reduced below the minimum inside width of cable tray listed in the above table
4) Any standard ventilated or solid cable tray cover is to be considered a lid/cover. 5) Standard depth of cable tray is 75mm (3 inches). Deeper cable tray does not affect the maximum number of lamp cables.
6) When a cable tray is placed within a trough, the cable tray width shall be the minimum inside width.
NOTICE
The following information is a guide for proper installation of the TrojanUV Solo Lamp Cable.
The information stated below is the minimum requirement for conduit and cable tray sizing. Where possible, it is recommended to use a larger conduit or cable tray.
Lamp Cable routing shall NOT be in the same conduit/tray as communication cables or signal wiring from peripheral devices such as flow, level or UVT sensors, gate control, etc. These cables should be routed separately or physically separated (i.e. by a divider in the tray) to reduce potential noise being induced from the lamp cables.
Minimum Inside Width of
Cable Tray or Trough
Maximum number of lamp cables
Note: Cables shall be spaced evenly and utilize the full area of the cable tray mm in.
Column A Column B
Ladder, Ventilated Trough, Wire Mesh,
Solid Bottom Cable Trays or Concrete
Trough without Lids/Covers
Ladder, Ventilated Trough, Wire Mesh,
Solid Bottom Cable Trays or Concrete
with Lids/Covers
50 2 16 10
100 4 31 21
150 6 48 31
200 8 62 42
225 9 70 47
300 12 98 63
400 16 129 84
450 18 146 94
500 20 162 105
600 24 198 126
750 30 244 157
900 36 294 189
Sheet 3 of 3
Original Instructions
2.2 Installation of Conduit
When the TrojanUV Solo Lamp Cable is installed in conduit:
a. Conduit fill shall never exceed 20% of the total cross sectional area of the conduit being used. b. No more than twenty-four (24) lamp cables shall be installed per conduit.
3. ASSISTANCE
If you require technical assistance, please contact the Technical Assistance Center (TAC) using the contact information below:
At the time of publishing, the information within this document is current. Due to continuous improvements, we may have future changes and recommendations which will be sent via product bulletins.
Figure 2 Trough with Open Grating Figure 3 Covered Cable Tray within Trough with Open Grating
Refer to Column A Refer to Column B
Conduit Size Maximum number of lamp cables
Note: Fill may vary depending on conduit style and manufacturer's specifications mm in. Rigid PVC Conduit Electrical Metallic Tubing (EMT) 27 1 1 1
35 1.25 2 2
41 1.5 3 3
53 2 5 5
63 2.5 8 10
78 3 12 15
91 3.5 16 20
103 4 21 24
129 5 24 -
155 6 24 -
200 8 24 -
North America: 1-866-388-0488
All other areas: 1-519-457-2318
E-mail: [email protected]
Water
Confidence™
Product Information
Product Information
Removing a TrojanUV4000Plus
Project / Customer Name
MAKING THE UPGRADE
• Municipalities throughout the world are
choosing TrojanUV systems for their
disinfection upgrade and chlorine
conversion projects
• Significant innovation has occurred in
the 15 to 20 years since many UV
systems have been placed in operation
• We have helped hundreds of
municipalities replace and upgrade
their UV disinfection system
• The following slides provide a quick
step-by-step overview of how a
TrojanUV4000Plus is removed from a
channel
Then
Now
TROJANUV4000
CONFIGURATION
1. Module Removal
Mechanism (MRM)
2. Hydraulic System
Center (HSC)
3. Power Distribution
Center (PDC)
4. Reactor Insert and
Mounted Components
5. Module
1 2
34 5
STEP #1:
REMOVE MODULES
• Lift grating
• Lift modules using MRM
• Wash down modules
• Lower grating
• Remove lamps, sleeves and
ballasts
• Disconnect all cables and
hoses between PDC, HSC
and modules
• Support module body using
forklift truck and slings
• Remove entire module by
removing module hinge nuts
• Estimated 5 hours / module
STEP #2:
REMOVE FLUIDS
• Remove coolant and
hydraulic fluids from HSC
power pack and coolant
reservoir
• Store in suitable containers
for disposal
• Estimated 2-3 hours per
reactor
STEP #3:
REMOVE MRM
• Remove motor assembly
• Unbolt MRM from reactor
• Lift from reactor using forklift
truck or crane
• Estimated 1 hour per MRM
STEP #4:
REMOVE PDC & HSC
• Unbolt PDCs from reactor
• Lift from reactor using forklift
truck and slings
• Unbolt HSC from reactor
• Lift from reactor using forklift
truck and slings
• Estimated 3 hours per
reactor
STEP #5:
REMOVE BEAMS
• Beams that held the modules
need to be removed
• One beam spans each bank
(two beams per reactor)
• Estimated 1 hour per beam
STEP #6:
REMOVE REACTOR INSERT
• This is the most challenging step in the UV system removal process • The SS reactor insert and beams are encased in concrete Grouted Concrete
Reactor insert &
coolant reservoir
STEP #6:
REMOVE REACTOR INSERT
• The concrete will need to be
chipped out to gain access to
the reactor insert(s)
• Approx. volume of concrete to
be removed: 15-20 yd3
• Methods include jackhammering, concrete and SS
saw-cutting
• Ensure that coolant from insert
in fully pumped out before
removal
• Time to remove inserts varies
based on methods used and
experience
Concrete
Reactor insert
• TrojanUVSigna reactor (shown)
does not require tight
tolerances on channel floor or
walls
• Designed to easily fit into
existing TrojanUV4000
channels
MAKING THE UPGRADE
Instrumentation Drawings & Cut Sheets
Water
Confidence™
SECTION CONTENTS
Electrode Water Level Sensor
UV Intensity Sensor
Bank in Place Proximity Sensor
INSTRUMENTATION
DRAWINGS & CUT SHEETS
Water
Confidence™
Instrumentation Drawings & Cut Sheets
Instrumentation Drawings & Cut Sheets
CAD files available at www.fiboxusa.com 67
EURONORD
PC 0808
3.2 x 3.1 UL Type 1, 4, 4X, 12 and 13
Including: Base with hardware screws for accessory
mounting, cover with PUR gasket and ferritic stainless
steel cover screws.
82.2 [3.24"]
43.5 [1.71"]
57.5 [2.26"]
75.5 [2.97"]
58 [2.28"]
50 [1.97"]
58 [2.28"]
73.5 [2.89"]
80.2 [3.16"]
70 [2.76"]
44 [1.73"]
49.2 [1.94"]
55 [2.17"]
5.2 [0.2"]
Ø4 [0.16"] Ø4.2 [0.17"]
Ø7 [0.28"]
Ø4.5 [0.18"]
Ø7.2 [0.28"]
79.2 [3.12"]
73.2 [2.88"]
6 [0.24"]
85 [3.35"]
65 [2.56"]
58.7 [2.31"]
53.5 [2.11"]
88.7 [3.49"]
95 [3.74"]
82.7 [3.26"]
080806 080807 080809 080810
39 [1.54"]
40 [1.57"] 70 [2.76"] Ø4 [0.16"]
Enclosures
Order symbol UL Order symbol Dimensions inch Dimensions mm Description PC 080806 UL PC 080806 3.2 x 3.1 x 2.2 82 x 80 x 55 (QFORVXUH3& Ń 2SDTXH FRYHU PC 080807 UL PC 080807 3.2 x 3.1 x 2.6 82 x 80 x 65 (QFORVXUH3& Ń 2SDTXH FRYHU PC 080809 UL PC 080809 3.2 x 3.1 x 3.3 82 x 80 x 85 (QFORVXUH3& Ń 2SDTXH FRYHU PC 080810 UL PC 080810 3.2 x 3.1 x 3.7 82 x 80 x 95 (QFORVXUH3& Ń 2SDTXH FRYHU PCT 080806 UL PCT 080806 3.2 x 3.1 x 2.2 82 x 80 x 55 (QFORVXUH3& Ń 7UDQVSDUHQW FRYHU PCT 080807 UL PCT 080807 3.2 x 3.1 x 2.6 82 x 80 x 65 (QFORVXUH3& Ń 7UDQVSDUHQW FRYHU PCT 080809 UL PCT 080809 3.2 x 3.1 x 3.3 82 x 80 x 85 (QFORVXUH3& Ń 7UDQVSDUHQW FRYHU PCT 080810 UL PCT 080810 3.2 x 3.1 x 3.7 82 x 80 x 95 (QFORVXUH3& Ń 7UDQVSDUHQW FRYHU Accessories
Order symbol Dimensions inch Dimensions mm Description
TM 0808 2.2 x 2.8 56 x 71 Back Panel
TF 28037 0RXQWLQJ IRRW NLW
Ȼ SFV
Ń LQFOVFUHZV
TH A *UD\ SODVWLF KLQJHV
ȹ SFV
Ń LQFOPRXQWLQJ VFUHZV
3.18 5.56
5.05 1
2 NOTE:
1/ PRIOR TO SHIPPING, SUPPLIER MUST IDENTIFY FINISHED PRODUCT PER ES0275 2 2 STAIN RELIEF, M-12 0.276 B 915889-S2507 915889G
1 1 BRACKET, UV3+ LVL SNSR 319016-01 SEE SHEET 2
ITEM NO QTY. ITEM DESCRIPTION PART NO. DRAWING NO.
CHK BY REV BY LOG NO. REVISION DESCRIPTION REV
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M-1994
DIMENSIONS ARE IN INCHES
TOLERANCES APPLY AS SHOWN BELOW:
REMOVE ALL BURRS, ALL CORNERS R 0.010" OR
BREAK EDGE. CRITICAL CHARACTERISTIC
REV
A
DWG NO.
319016
DESCRIPTION
SCALE: 1:2 SHEET 1 OF 2 SIZE B
0.01 0.005
1.0 C
B
A
1 2 4 5 6
D
C
B
A
6 5 4 3 2 1
THIRD ANGLE PROJECTION
COPYRIGHT 2011 BY TROJAN
TECHNOLOGIES. ALL RIGHTS
RESERVED. NO PART OF THIS DOCUMENT
MAY BE REPRODUCED, STORED IN A
RETRIEVAL SYSTEM, OR TRANSMITTED
IN ANY FORM, WITHOUT THE WRITTEN
PERMISSION OF
TROJAN TECHNOLOGIES.
CONFIDENTIALITY NOTICE
3020 GORE ROAD, LONDON, ONTARIO, CANADA, N5V-4T7
UNLESS OTHERWISE SPECIFIED:
2 PL DEC
3 PL DEC
ANGLE MAINTAINED DATA
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY
SolidWorks
DRAWN BY DJ
11-1152
D
ZONE
11-1152 LQ DJ A
SHT
DRAWING RELEASED
3 CREATED ON
RELEASE LOG #
2011-09-13
#
MASS: 0.71 lbs
JJS 2011-12-01
DATE APPD BY YYYY-MM-DD
CURRENT STATUS: Released
BRACKET ASSY, UV3+ LVL SNSR
0.078
R0.08
4.50 1.076
1.028
5.05 0.850
1.556
4 - R0.08
TYP
2 - 0.50
THRU HOLES
TYP
0.40 0.40
3.18 2 - R0.20
TYP
1.6 1.0
1.68 ITEM 1: 319016-01
NOTES:
1/ MATERIAL: 14 Ga. (.0781) SST304
2/ REMOVE BURRS/SHARP EDGES.
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M-1994
DIMENSIONS ARE IN INCHES
TOLERANCES APPLY AS SHOWN BELOW:
REMOVE ALL BURRS, ALL CORNERS R 0.010" OR
BREAK EDGE. CRITICAL CHARACTERISTIC
REV
A
DWG NO.
319016
DESCRIPTION
SCALE: 1:2 SHEET 2 OF 2 SIZE B
0.01 0.005
1.0 C
B
A
1 2 4 5 6
D
C
B
A
6 5 4 3 2 1
THIRD ANGLE PROJECTION
COPYRIGHT 2011 BY TROJAN
TECHNOLOGIES. ALL RIGHTS
RESERVED. NO PART OF THIS DOCUMENT
MAY BE REPRODUCED, STORED IN A
RETRIEVAL SYSTEM, OR TRANSMITTED
IN ANY FORM, WITHOUT THE WRITTEN
PERMISSION OF
TROJAN TECHNOLOGIES.
CONFIDENTIALITY NOTICE
3020 GORE ROAD, LONDON, ONTARIO, CANADA, N5V-4T7
UNLESS OTHERWISE SPECIFIED:
2 PL DEC
3 PL DEC
ANGLE MAINTAINED DATA
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY
SolidWorks
DRAWN BY DJ
11-1152
D
3 CREATED ON
RELEASE LOG #
2011-09-13
#
MASS: 0.71 lbs
2011-12-01
CURRENT STATUS: Released
BRACKET ASSY, UV3+ LVL SNSR
487 800-774-3539 • www.lappusa.com • www.lappcanada.com • www.lappmexico.com SKINTOP® SLN/ SLRN
Liquid Tight, Non-Metallic Strain Relief Cable Gland
with NPT Threads
Protection: 70 PSI
Seal: IP 68, 5 Bar
(Exceeds NEMA 6/ 6P Pressure rating)
Temperature range:
Static: -40O C to +80O C
Dynamic: -20O C to +80O C
Materials:
Body: Polyamide
Bushing: CR
Color: - Black (RAL 9005)
UV Resistant
- Gray (RAL 7001)
Technical Data:
NOTES:
1. Locknuts may be ordered separately, refer to Page 498.
2. Orders of 2000 pieces or more per item will be bulk packaged unless otherwise requested.
3. UL Status: R = Recognized; L = Listed
SKINTOP® SLN: Liquid Tight, Non-Metallic Strain Relief Cable Gland with NPT Threads SKINTOP® SLRN: Liquid Tight, Non-Metallic Strain Relief Cable Gland with Reducer Bushing SKINTOP® SLN/ SLRN is a durable, liquid tight, easy to
assemble strain relief cable gland with NPT threads that is universally suited for all types of machinery & equipment, including automation, motion control, process control and robotics.
Application Advantage:
• The heavy duty SKINTOP® design provides great pullout strength and very reliable strain relief
• Superior integrated locking mechanism includes an
internal ratchet for vibration proof protection
• Multi-trapezoidal thread requires just one twist to tighten • Generous high quality neoprene bushing provides a liquid tight and dust proof, hermetic seal
S2138
S2112
S2134
S2101
Part Number
Black Gray
UL
Status
Clamping Range
øF
inches
R
L
L
L
SW
Wrenching Flats
inches
0.748
0.945
1.299
1.654
Thread Type &
Size
C
Overall Length
inches
Standard
Pack
Size
Weight
100 pcs.
lbs.
D
Thread Length
inches
NPT-3/8"
NPT-1/2"
NPT-3/4"
NPT-1"
.138 - 0.315
.197 - 0.472
.512 - 0.709
.748 - 1.000
S1138
S1112
S1134
S1101
1.693
1.772
2.087
2.362
100
100
50 25
2.00 2.50
5.50 9.00
.591
.591
.591
.591
S2238
S2212
S2234
S2201
Part Number
Black Gray
UL
Status
Clamping Range
øF
inches
R
L
L
L
SW
Wrenching Flats
inches
0.748
0.945
1.299
1.654
Thread Type &
Size
C
Overall Length
inches
Standard
Pack
Size
Weight
100 pcs.
lbs.
D
Thread Length
inches
NPT-3/8"
NPT-1/2"
NPT-3/4"
NPT-1"
.079 - .236
.157 - .354
.354 - .630
.551 - .827
S1238
S1212
S1234
S1201
1.693
1.772
2.087
2.362
100
100
50 25
2.00 2.50
5.50 9.00
.591
.591
.591
.591
Cable
O.D.
EPIC®
Connectors:
SKINTOP®
DIX
Plugs
Page
526
Complete the installation with:
489 800-774-3539 • www.lappusa.com • www.lappcanada.com • www.lappmexico.com Protection: 70 PSI
Seal: IP 68, 5 Bar
(Exceeds NEMA 6/ 6P Pressure rating)
IP 69K
Temperature range:
Static: -40O C to +100O C
Dynamic: -20O C to +100O C
Materials:
Body: Polyamide
Bushing: CR
Locknuts: Included
Color: - Black (RAL 9005)
UV Resistant
- Gray (RAL 7001)
Technical Data:
NOTES:
1. Orders of 2000 pieces or more per item will be bulk packaged unless otherwise requested.
2. UL Status: R = Recognized; L = Listed
SKINTOP® SLM: Liquid Tight, Non-Metallic Strain Relief Cable Gland with Metric Threads SKINTOP® SLRM: Liquid Tight, Non-Metallic Strain Relief Cable Gland with Reducer Bushing SKINTOP® SLM/ SLRM
Liquid Tight, Non-Metallic Strain Relief Cable Gland
with Metric Threads
SKINTOP® SLM/ SLRM is a durable,
liquid tight, easy to assemble strain
relief cable gland with Metric threads
that is universally suited for all types
of machinery & equipment, including
automation, motion control, process
control and robotics.
Application Advantage:
• The heavy duty SKINTOP® design provides great pullout strength and very reliable strain relief
• Superior integrated locking mechanism includes an internal ratchet for vibration proof protection
• Multi-trapezoidal thread requires just one twist to tighten • Generous high quality neoprene bushing provides a liquid tight and dust proof, hermetic seal
• Economical solution that covers a large clamping range with only 8 sizes S2507
S2509
S2513
S2516
S2521
S2529
S2536
S2542
Part Number
Black Gray
UL
Status
Clamping Range
øF
inches
R
R
L
L
L
L
L
L
SW
Wrenching Flats
inches
0.591
0.748
0.984
1.181
1.417
1.811
2.165
2.598
Thread Type &
Size
C
Overall Length
inches
Standard
Pack
Size
Weight
100 pcs.
lbs.
D
Thread Length
inches
M-12X1.5
M-16X1.5
M-20X1.5
M-25X1.5
M-32X1.5
M-40X1.5
M-50X1.5
M-63X1.5
0.138 - 0.276
0.177 - 0.394
0.276 - 0.512
0.354 - 0.669
0.433 - 0.827
0.748 - 1.102
1.063 - 1.378
1.339 - 1.772
S1507
S1509
S1513
S1516
S1521
S1529
S1536
S1542
1.181
1.339
1.457
1.575
1.850
2.047
2.441
2.795
100
100
100
50 25
10 5
5 1.00
1.50 2.50
3.50 6.00
10.50 17.50
25.50 .315
.315
.354
.394
.394
.394
.472
.472
S2607
S2609
S2613
S2616
S2621
S2629
S2636
S2642
Part Number Black GrayUL Status
Clamping Range øF inches
R
R
L
L
L
L
L
L
SW Wrenching Flats inches
0.591
0.748
0.984
1.181
1.417
1.811
2.165
2.598
Thread Type & Size
C
Overall Length inches
Standard Pack SizeWeight 100 pcs. lbs.D Thread Length inches M-12X1.5
M-16X1.5
M-20X1.5
M-25X1.5
M-32X1.5
M-40X1.5
M-50X1.5
M-63X1.5
0.039 - 0.197
0.079 - 0.276
0.197 - 0.394
0.236 - 0.512
0.276 - 0.591
0.591 - 0.906
0.866 - 1.142
1.102 - 1.535
S1607
S1609
S1613
S1616
S1621
S1629
S1636
S1642
1.181
1.339
1.457
1.575
1.850
2.047
2.441
2.795
100
100
100
50 25
10 5
5 1.00
1.50 2.50
3.50 6.00
10.50 17.50
25.50 .315
.315
.354
.394
.394
.394
.472
.472
Cable
O.D.
EPIC®
Connectors:
SKINTOP®
DIX
Plugs
Complethinsalowth:
Dimensional Diagram
Use copper (60/70° C) wire only. Torque to 20 inch pounds. 2-3/8 in
11/64 in dia
1-5/32 in
3-1/2 in
1-11/16 in
2-3/4 in
2-5/16 in
5/8 in
2.0 in
Installation
1. Remove the plug-in module from the octal base. When plug-module is removed, the pin number identification can be see on the octal base.
2. Mount the octal socket (base) on a rigid vertical or horizontal surface using two #6 or #8 screws. The controls should be mounted within an enclosure of proper NEMA integrity.
3. After the base has been mounted, refer to the applicable wiring diagram. Connect the electrodes to the designated terminals of the socket using #14-#18 AWG wire for interconnecting leads. Be sure that the control is wired in accordance with the appropriate application drawing.
4. Wire the appropriate load contact in series with the “Hot” lead of the load device. Note: Load current rating must not exceed the maximum rating of the relay contact.
5. In accordance with the proper wiring diagram, connect the negative side (-) of the power supply to terminal #1 of the octal socket and the positive side (+) of the supply to terminal #2 of the socket. Verify that the power supply output voltage correlates to the data label on the control. Caution: Reversal of power supply leads from designated polarity may damage the internal solid-state circuitry of the control. Verify the correct polarity of the power supply connections before proceeding to step #6.
6. Plug the DC level control into the octal socket. Numbers at the base of the pins match the numbers on the installed base. The control is keyed for proper installation; the unit will not plug in if the pins are not properly aligned.
Warrick Controls recommends that you inspect and clean the electrode rods annually.
Time Delay: (decreasing level 1-30 sec)
Time Delay: (increasing level 1-30 sec)
Enclosure: 0- none, 1- NEMA 1, 4- NEMA 4
Mode: D- direct, I- inverse
Sensitivity (ohms): B- 22K, C- 100K, D- 470K,
E- 1M
Supply Voltage: 1- 12 VDC, 2- 24 VDC
DC XXXX XX XX
This bulletin should be used by experienced personnel as a guide to the installation of Series Direct Current Controls. Selection or installation of equipment should always be accompanied by competent technical assistance.
We encourage you to contact Gems Sensors or its local representative if further information is required.
Specifications
SPDT (1 form C) 1 Normally Open
(N.O.) and 1 Normally Closed (N.C.)
5A @ 30 VDC or 120 VAC, 4A @ 240
VAC resistive, 1/8th Hp 120 VAC, 240
VAC pilot duty code C150
Mechanical - 20 million operations.
Electrical - 100,000 operations minimum @ rated load
Solid-state components epoxy sealed
in a black polystyrene plug-in style
housing
12 or 24 VDC - Negative ground, ±20%
12 VDC Model - Relay de-energized
10mA, Relay energized 40mA
0-1M maximum specific resistance,
ohm factory set
-50° to +150° F
Contact Design:
Contact Ratings:
Contact Life:
Electronics
Module:
Supply Voltage
Supply Current:
Sensitivity Range:
Temperature
Range:
Warrick® Direct Current Controls Series
Installation and Operation Bulletin
Form 159
Sheet P/N 7800447
Rev. C
Single Level Wiring
Connect negative side (-) of VDC supply line to terminal #1 and positive side (+) to terminal #2. Note: Check polarity of power connections. Connect terminal #8 (H) to the electrode. Terminal #1 can be grounded to tank if the tank is metallic. When the tank is not metallic, terminal #1 must be connected to an additional electrode of length equal to or longer than the longest probe.
Operation
Direct Mode: The control energizes closing load contact 4- 6 and opening contact 3-6 when the level rises to the
electrode connected to terminal #8. The control deenergizes and the contacts return to their de-energized state when the level recedes below the electrode connected to terminal #8.
Inverse Mode: The control de-energizes opening load
contacts 4-6 and closing load contact 3-6 when the level rises to the electrode connected to terminal #8. The control energizes and the contacts return to the energized state when the level recedes below the electrode connected to terminal #8.
Differential Level Wiring
Connect negative side (-) of VDC supply line to terminal #1 and positive (+) side to terminal #2. Note: Check polarity of power connections. Connect terminal #8 (H) to the high
electrode and terminal #7 (L) to the low electrode. Terminal #1 can be grounded to tank if the tank is metallic. When the tank is not metallic, terminal #1 must be connected to an additional electrode of length equal to or longer than the longest probe.
Operation
Direct Mode: Direct Mode: The control energizes closing load contact 4-6 and opening load contact 3-6 when the level rises to the short electrode connected to terminal #8. The control remains energized until the level recedes below the long electrode connected to terminal #7.
Inverse Mode: The control de-energizes opening load
contact 4-6 and closing load contact 3-6 when the level rises to the short electrode connected to terminal #8. The control remains de-energized until the level recedes below the long electrode connected to terminal #7.
Note: For single level service controls utilizing both increasing and decreasing time delays, a jumper wire is required between terminals #7 and 8.
Wiring Diagram
High Probe
Low Probe
DC Power
Reference Probe Reference Probe
High Probe
If metallic, tank may
be used instead of
reference probe
NC
NO
NC
NO
H
C C
L
H
L
DC Power
7 1
6 4
2 3
8 1
6 4
2 7
3 8
If metallic, tank may
be used instead of
reference probe
Gems Sensors Inc.
One Cowles Road
Plainville, CT 06062-1198
Tel: 860-793-4579
Fax: 860-793-4580
Non-contact safety sensor
Eden
Eden is a non-contact safety sensor
used as interlocking device for e.g.
doors and safe position monitoring.
Eden consists of two parts: Adam
and Eva. Adam senses the presence
of Eva without mechanical contact
and therefore without any wear.
The compact size of Eden and its
360° mounting possibility make it
easy to use in most applications.
Different models of Eden are available for different types of control modules. All Eden models make it
very easy to reach PL e, often using
fewer components than other solutions.
All Eden models have an IP67/IP69K
sealing.
Local reset function
The integrated reset function reduces
the number of cables and PLC inputs.
PL e with fewer components
Series connection with PL e, local
reset and DYNlink signal allow to
considerably reduce the number of
components needed to reach PL e.
Affordable
range
Easy to
install
Large mounting tolerance
A 360° mounting possibility with generous tolerances facilitates mounting.
Fast connection
M12 connectors, local reset and accessories speed up installation.
Easier troubleshooting
Extensive LED indication and status
information reduce downtime.
Suitable in harsh environments
IP67/IP69K and a temperature range of
-40 to +70°C offer an excellent resistance in demanding environments.
No wear, no mechanical breakage
Non-contact sensing means no mechanical wear and no actuator that must fit in a specific opening. Moreover, the
large sensing tolerance means better tolerance to vibrations and fewer unwanted process stops.
Continuous
operation
2 Eden I ABB
Doors and hatches
Eden monitors whether the hatch is open or closed. The dangerous movement is stopped as soon as the hatch is opened.
Applications
Eden
Applications
Position control
Eden can be used to monitor the position of a machine when someone is in the work area. This can be useful when removing power to the machine causes problems like a long restart time.
As long as the machine remains in the safe position monitored by Eden, a person can be allowed to enter the hazardous area even though the machine is still powered. If the machine leaves the safe position while the person is still in the hazardous area, power is removed from the machine.
ABB I Eden 3
Features
Eden
Easy PL e with Eden safety sensor
- Eden sensors can be connected in series while maintaining Cat. 4.
- Only one Eden per guard is necessary to reach PL e (instead of two key switches).
- Eden reaches PL e without any need for periodic checks (see ISO/TR 24119).
Features
Low or high level coded sensor
Eva is available with General code or Unique code. If a new Adam is paired with an Eva general code at start up, Adam will accept all Eva with general code as a valid actuator. Eden will then classify as a low level coded sensor.
If a new Adam is paired with an Eva Unique code at startup (or Eva AS-i), Adam will only accept this specific Eva as a valid actuator. In this case Eden is classified as a high level coded sensor. A high level coded sensor should be used when the motivation to defeat a sensor cannot be eliminated (see EN ISO 14119:2013).
Simple status information with StatusBus
StatusBus is a simple and cost effective way to collect the status information of safety sensors. The StatusBus functionality is available with some DYNlink devices and allows to collect the status of each individual safety device, even when connected in series. A single input on Pluto safety PLC can collect the status of up to 30 safety devices. The devices are connected using standard cable and M12-5 connectors. No specific bus cable or extra communication module is necessary.
Info signal and extensive indication facilitate troubleshooting All Eden models offer extensive LED indication to help troubleshooting and localizing which doors/hatches are opened. The LED on Adam lights in green or red depending on status:
green - valid Eva within range
red - valid Eva out of range
flashing red/green - valid Eva within range, but no valid safety signal received (loop broken “upstream”)
The LED on Adam AS-i has slightly different default settings and can be programmed to light in any behaviour.
Local reset button
A local reset button with integrated LED can be connected directly to Adam Reset instead of to the safety control module.
In this way, each Eden can easily have its own reset button, which saves cable length and safety relays/PLC inputs. Adam Reset monitors the reset function and manages the LED in the reset button in the following way:
on - Adam and Eva are not in contact
flashing - Adam and Eva in contact, waiting for reset
off - Adam and Eva in contact and reset
360° mounting possibility
Eden offers 360° mounting possibility with generous tolerances.
4 Eden I ABB
Eden DYN
Eden DYN consists of an Adam DYN and an Eva (general or unique code).
Adam DYN uses the ABB Jokab Safety DYNlink signal that
allows to connect several safety products in series while maintaining PL e using only one channel. DYNlink signals must be used with Vital safety controller or Pluto safety PLC.
Up to 30 Adam DYN can be connected in series to Vital and up to 10 Adam DYN can be connected in series to one input of Pluto.
All products using the DYNlink signal can easily be connected in series and mixed in the same loop with a maintained PL e.
Tina adapters allow to use other products in a DYNlink loop, and a wide range of connection accessories simplifies the cabling.
Eden OSSD
Eden OSSD consists of an Adam OSSD and an Eva (general
or unique code).
Adam OSSD can be used with all safety relays and safety PLCs compatible with OSSD signals (commonly used for light guards). Up to 30 Adam OSSD can be connected in series, and since OSSD devices monitor their own outputs for short circuits, a Cat. 4/PL e can still be reached.
Models
Models
Eden
Eden AS-i
Eden AS-i consists of an Adam AS-i and an Eva AS-i (Eva AS-i has a unique code).
Eden AS-i can be used with any AS-i monitor. AS-i is a bus system that offers a very simple connection of up to 31 safety devices to one monitor according to PL e and makes it easy to move, remove and add safety devices.
When Eden AS-i is used with Pluto programmable safety controller, no other AS-i master or monitor is necessary, and no specific knowledge of AS-i is required.
Eden DYN
Eden OSSD
Eden AS-i
ABB I Eden 5
Ordering information
Eden
2TLC010045V0201
Adam DYN-Info M12-5
Adam
Type of safety
controller
StatusBus Info signal Local reset Series
connection
Connector
male
Type Order code
Pluto x x 1) x M12-5 Adam DYN-Status M12-5 2TLA020051R5200 Pluto or Vital x x M12-5 Adam DYN-Info M12-5 2TLA020051R5100 x x M12-5 Adam DYN-Reset M12-5 2TLA020051R5300
OSSD compatible
(incl. Pluto and
Sentry)
x M12-5 Adam OSSD-Info M12-5 2TLA020051R5400
x x M12-8 Adam OSSD-Info M12-8 2TLA020051R5700
x M12-5 Adam OSSD-Reset M12-5 2TLA020051R5600
x x x M12-8 Adam OSSD-Reset M12-8 2TLA020051R5900
AS-i safety monitor
(incl. Pluto AS-i and
B42 AS-i)
N/A 2) N/A 2) N/A 2) M12-4 Adam AS-i 2TLA020051R6000
1) Pin 5 can be used as a standard info signal or StatusBus. 2) AS-i offers the same advantages using another technology.
Eva
Compatible Adam Code description Code level Type Order code Adam DYN and OSSD General code. (Eva is interchangeable) Low level Eva General code 2TLA020046R0800 Unique code. (Prevents defeat/fraud) High level Eva Unique code 2TLA020046R0900 Adam AS-i Unique code. (Prevents defeat/fraud) High level Eva AS-i 2TLA020051R8000 Spare parts (included with main product on delivery)
Description Type Order code
Distance plate in yellow PBT (4 pcs). DA 1B 2TLA020053R0700 Black distance rings to be mounted in Adam and Eva mounting holes (4 pcs). DA 2B 2TLA020053R0300 Distance plate
2TLC172727F0201
Eva General code 2TLC010061V0201
Accessories
Description Type Order code
Mounting plate for conventional door/hatch and folding door. Two pieces are needed for a complete set.
JSM D4H 2TLA040033R3600
Mounting plate for folding doors. Used together with one piece of JSM D4H. JSM D4J 2TLA042020R4000 Sliding lock for Eden on conventional doors. (Eden is not included.) JSM D20 2TLA020302R1000 Mounting converting plate from Eden E to Eden OSSD or Eden DYN DA 3A 2TLA020053R0600 Heat shrinking tubes for M12 connectors. Protects M12 connectors in harsh environments and provides extra protection against tampering.
M12 Safety seal 2TLA020053R0800
Safety screwdriver bit SBIT Safety bit 2TLA020053R5000
Wrench for tightening of M12 connectors according to specified torque: 0.6 Nm. M12 Torque wrench 2TLA020053R0900 Safety screw to eliminate the risk of manipulation/tampering. 1pc M4 x2 0mm. Length adapted to Eden.
Safety screw SM4 x 20 2TLA020053R4200
Handheld terminal for addressing, configuration and testing of AS-i devices, StatusBus devices, DYNlink devices and conventional PNP devices.
FIXA 2TLA020072R2000
JSM D20 Eden slide lock
2TLC010040F0201
FIXA
2TLC010040F0201
Reset buttons for local reset
Description Type Order code
Reset button for Adam with 5 pins Smile 12RF 2TLA030053R2600 Reset button for Adam with 8 pins Smile 12RG 2TLA030053R2700 2TLC172575F0201
Smile 12RG Reset button
ABB I Eden 7
Technical data
Eden DYN Eden OSSD Eden AS-i
Approvals
Conformity
2006/42/EC - Machinery
2014/30/EU - EMC
2011/65/EU - RoHS
EN ISO 12100:2010,
EN ISO 13849-1:2008/AC:2009,
EN 62061:2005/A1:2013,
EN 60204-:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005,
EN 61000-6-4:2007, EN 60947-5- 3:2013,
EN ISO 14119:2013, EN 61508:2010
EN ISO 12100:2010,
EN ISO 13849-1:2015,
EN 62061:2005/A2:2015,
EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005,
EN 61000-6-4:2007, EN 60947-5-3:2013,
EN ISO 14119:2013, EN 61508:2010
EN ISO 12100:2010,
EN ISO 13849-1:2008, EN 62061:2005,
EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-4:2007
Functional safety data
EN/IEC 61508:2010 SIL3, PFHD = 4.5 x 10-9 SIL3, PFHD = 4.5 x 10-9 SIL3, PFHD = 6.0 x 10-9 EN/IEC 62061:2005+A1:2013 SILCL3, PFHD = 4.5 x 10-9 SILCL3, PFHD = 4.5 x 10-9 SILCL3, PFHD = 6.0 x 10-9 EN ISO 13849-1:2008 PL e, Cat. 4, PFHD = 4.5 x 10-9 PL e, Cat. 4, PFHD = 4.5 x 10-9 PL e, Cat. 4, PFHD = 6.0 x 10-9 Electrical data +24 VDC
Tolerance: +14.4...+27.6 VDC
+24 VDC
Tolerance: +14.4...+27.6 VDC
+30 VDC (AS-i bus)
Tolerance: +26.5...+31.6 VDC
Mechanical data
Operating temperature -40°C...+70°C (storage/operation) -40°C...+70°C (storage/operation) -40°C...+85°C (storage), -25°C...+55°C (operation)
Protection class IP67 and IP69K
Humidity range 35 to 85% (no icing, no condensation)
Material
Housing Polybutylene terephthalate (PBT)
Moulding Epoxy
Weight Eva: 70 g, Adam: 80 g
Assured release distance (Sar) 25 mm 25 mm 45 mm
Assured operating distance (Sao) 10 mm 10 mm 7.5 mm
Rated operating distance (Sn) 15 ± 2mm
Recommended distance between
Adam and Eva
7 mm
Min distance between two Eden 100 mm
Technical data
Eden
More information
Fore more information, e.g. the complete technical information, see product manual for:
Eden DYN 2TLC172271M0201
Eden OSSD 2TLC172272M0201
Eden AS-i 2TLC172230M0201
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MECHANICAL
DRAWINGS & CUT SHEETS
SECTION CONTENTS
Operator’s Kit
Hose Kit
Warning Sign UV Light
Lamp Specification
Lamp Driver Specification
Solo™ Lamp Sleeve, SG0031D01 - Rev B
Cable Management - Spiral Wrap
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Operator’s Kit
An Operator’s Kit is provided with each TrojanUVSigna™. The following items are included in the kit:
1. One (1) clear UV face shield.
2. Four (4) pairs of disposable vinyl gloves.
3. One 6 inch (150 mm) galvanized steel funnel for adding hydraulic oil to the Hydraulic System Center (HSC).
4. One (1) 10 micron absolute fiberglass weave filter element for each Hydraulic System Center.
5. One (1) tube of Food Grade Grease (CC-Lube).
6. One (1) tool to service wiper cannisters. Provided to aid in removal of end cap and scroll cage.
7. One (1) heavy duty grease gun features 14 oz. cartridge, suction loader fitting and a bleeder valve to eliminate air pockets, also includes 18” flexible hose and coupler.
8. Four (4) straight unions for bleeding hydraulic lines.
9. Four (4) hex caps for hoses.
10. One (1) Solo™ Lamp Plug tool.
11. One (1) 2cm Signa Sensor Gauge
3M™ Polycarbonate Faceshields Technical Data Sheet
Main Features
3M™ Polycarbonate Faceshields are designed to be used
with all 3M™ Headgear Systems to provide face
protection.
The key features include:
• Polycarbonate construction for impact and splash
protection
• Easy-Change faceshields mount quickly to 3M
Headgear Systems
• Easy-Change feature allows for quick faceshield
replacement
• Only compatible with 3M Headgear Systems
Standards
Meets the requirements of the following standards:
• ANSI Z87.1-2003 “High Impact” requirements
• CSA Z94.3-07
• EN166-2001: Protection against liquids (droplets or
splashes), Protection against high speed particles
(Medium Energy Impact)
Materials
• Faceshield: Polycarbonate
Applications
3M Polycarbonate Faceshields are designed to be used
only with 3M Headgear Systems. Polycarbonate
faceshields should be used when the wearer is likely to come in contact with either liquid splash or flying
particulates provided use is consistent with all instructions and product warnings.
ALL HEADGEAR/FACESHIELD COMBINATIONS MUST
BE WORN WITH SAFETY SPECTACLES AND/OR
SAFETY GOGGLES.
Typical applications include:
• Chipping, grinding, machining
• Woodworking
• Mechanical work
• Chemical work
• Metal processing
• Masonry
• High pressure washing
• Gas brazing, welding and cutting
In all cases a risk/hazard assessment should be carried out and use limitations considered to ascertain the
protection required.
WARNING!
Not for use in:
• Environments that require faceshields above a Shade
5.0 Product must never be altered or modified. The
appropriate 3M Headgear System must be used, based
on a hazard assessment.
Maintenance, Storage and Disposal
This product should be stored in the packaging provided in dry, clean conditions.
3M™ Polycarbonate Faceshields Technical Data Sheet
Physical Data for 3M™Polycarbonate Faceshields
Product Specifications
Nominal
Transmittance
Nominal
Ultraviolet
Transmittance
Prod#
SI# Description Height Width Thickness Visible Infrared Near UV Far UV 82579-00000
70-0715-2202-6 WP96R Clear Polycarbonate 22.8cm 36.8cm 1.0mm 88.9% 86.3% 0.7% 0.0% 82582-00000
70-0715-2205-9 WP96X Clear Polycarbonate 22.8cm 46.4cm 1.0mm 88.9% 86.3% 0.7% 0.0% 82583-00000
70-0715-2206-7 WP96XB Medium Green Polycarbonate 22.8cm 46.4cm 1.0mm 26.5% 63.0% 0.1% 0.0% 82584-00000
70-0715-2207-5 WP96XC Dark Green Polycarbonate 22.8cm 46.4cm 1.0mm 14.4% 53.8% 0.1% 0.0% 82585-00000
70-0715-1345-4 WP96XAL Clear Aluminized Polycarbonate 22.8cm 46.4cm 1.0mm 5.4% 3.7% 0.0% 0.0% 82586-00000
70-0715-2208-3 WP96XBAL Med. Green Aluminized Polycarbonate 22.8cm 46.4cm 1.0mm 2.3% 3.2% 0.0% 0.0% 82587-00000
70-0715-1346-2 WP96XCAL Dark Green Aluminized Polycarbonate 22.8cm 46.4cm 1.0mm 1.4% 5.4% 0.0% 0.0% 82543-00000
70-0715-2200-0 WP98 Clear Polycarbonate for HCP8 Chin Protector 17.8cm 36.8cm 1.0mm 88.9% 86.3% 0.7% 0.0% 82701-00000
70-0715-2218-2 WP96 Clear Polycarbonate 22.8cm 36.8cm 2.0mm 87.6% 85.4% 0.1% 0.0% 82704-00000
70-0715-2220-8 WP96AF Clear Polycarbonate Anti-Fog 22.8cm 36.8cm 2.0mm 88.9% 85.4% 0.1% 0.0% 82525-00000
70-0715-2196-0 WP96B Medium Green Polycarbonate 22.8cm 36.8cm 2.0mm 25.8% 54.7% 0.0% 0.0% 82702-00000
70-0715-2219-0 WP96C Dark Green Polycarbonate 22.8cm 36.8cm 2.0mm 14.6% 58.9% 5.2% 0.0% 82504-00000
70-0715-1341-3 WP96AL Clear Aluminized Polycarbonate 22.8cm 36.8cm 2.0mm 10.6% 6.8% 0.0% 0.0% 82518-00000
70-0715-1344-7 WP96BAL Med. Green Aluminized Polycarbonate 22.8cm 36.8cm 2.0mm 1.2% 3.5% 0.0% 0.0% 82509-00000
70-0715-1343-9 WP96CAL Dark Green Aluminized Polycarbonate 22.8cm 36.8cm 2.0mm 0.6% 2.2% 0.3% 0.0% 82705-10000
70-0715-2221-6 W96IR3 Shade 3.0 Polycarbonate 22.8cm 36.8cm 2.0mm 10.8% 5.2% 0.0% 0.0% 82706-10000
70-0715-2222-4 W96IR5 Shade 5.0 Polycarbonate 22.8cm 36.8cm 2.0mm 1.8% 0.5% 0.0% 0.0% 82600-00000
70-0715-2212-5
WCP96 Clear Polycarbonate with Anti-Fog and Hard
Coat 22.8cm 36.8cm 2.0mm 91.7% 84.8” 0.0% 0.0%
82601-00000
70-0715-2213-3
WCP96B Med. Green Polycarbonate with Anti-Fog
and Hard Coat 22.8cm 36.8cm 2.0mm 26.0% 64.5% 0.0% 0.0% 82602-00000
70-0715-2214-1
WCP96G Clear, Gold Plated Polycarbonate with AntiFog and Hard Coat 22.8cm 36.8cm 2.0mm 18.0% 3.1% 0.0% 0.0% 82603-00000
70-0715-2215-8
WCP96BG Med. Green, Gold Plated Polycarbonate
with Anti-Fog and Hard Coat 22.8cm 36.8cm 2.0mm 4.0% 2.1% 0.0% 0.0% 82604-00000
70-0715-2216-6
WCP96CG Dark Green, Gold Plated Polycarbonate
with Anti-Fog and Hard Coat 22.8cm 36.8cm 2.0mm 1.1% 0.8% 0.0% 0.0% Approximate Operating Temperature Range for Polycarbonate Faceshields: -40°C to 130°C Approximate temperature range refers to the actual temperature of the faceshield. Actual operating temperatures will vary widely based upon exposure to heat and other work environment conditions.
These head and face protection products help provide limited protection against certain flying particles. Misuse or failure to follow warnings and instructions may result in serious
personal injury, including blindness or death. For proper use, see supervisor, read instructions and warnings on the package or call 3M OH&ESD Technical Service at 1-800-243-4630.
WARNING
These head and face protection products help provide limited protection against certain flying particles. Misuse or failure to follow warnings and instructions may result in serious
personal injury, including blindness or death. For proper use, see supervisor, read instructions and warnings on the package or call 3M OH&ESD Technical Service at 1-800-243-4630.
WARNING
Occupational Health &
Environmental Safety Division
3M Center – Building 235-2W-70
St. Paul, MN 55144-1000
Sales Assistance: 1-800-328-1667
Technical Assistance: 1-800-243-4630
www.3M.com/OccSafety © 3M 2009. All rights reserved.
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Hose Kit
Refer to the Operations and Maintenance User’s Manual Instruction and TrojanUV Hose Assembly Field Connection for installation information. These can both be found in the Product Information section of this manual.
Part Trojan Part Number Qty
ELBOW, 90D 06JICMX08ORBM 316 907566-06-08-316 4
ELBOW, 90D 06JICMX06ORBM 316 907566-06-06-316 4
HOSE, 100R17 06 STR JICF 907680-06BB 4
TUBING, HEAT SHRINK 1” YLW 901932-012YLW 6
TUBING, HEAT SHRINK 1” RED 901932-012RED 6
TUBING, HEAT SHRINK 1” BLU 901932-012BLU 6
TUBING, HEAT SHRINK 1” GRN 901932-012GRN 6
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17”W
11”H
.5”H
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Warning Sign - UV Light
Custom made CAUTION label indicating UV LIGHT hazard which requires wearing proper eye & skin protection as mandatory actions.
Metal sign applicable for all weather outdoor hanging/posting at site.
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TrojanUV Solo LampTM Specification
General Description
1. Ultraviolet (UV) lamps will be high intensity low pressure amalgam TrojanUV Solo Lamps with nominal input wattage of 1000 Watts. Lamps that are not amalgam type will not be allowed.
2. The filament shall be significantly rugged to withstand shock and vibration.
3. Electrical connections for the lamp will consist of four (4) pins at one end of the lamp only.
4. Lamps without maintenance coating or that do not have four (4) pins are considered instant-start and are not acceptable due to reduced reliability and increased maintenance and operating costs.
5. Lamp wiring shall be Teflon-insulated stranded wire.
6. Lamps will be rated to produce zero levels of ozone.
7. Lamp data in sufficient detail to allow comparison with these specifications shall be submitted for evaluation and consideration a minimum of fifteen (15) days prior to bid.
Performance Requirements
8. Lamps will be operated by electronic lamp drivers with variable output capabilities enabling lamp dimming from 100% to 30% of nominal power.
9. Lamp aging characteristics (maintenance of UV output over time) will be independently validated in accordance with industry protocols including NWRI Ultraviolet Disinfection Guidelines for Drinking Water and Water Reuse (May 2003).
10. The lamp assembly will be designed to enable operation at optimum lamp efficiency across varying water temperatures and lamp power levels.
11. The lamp shall withstand a minimum of four (4) on/off cycles per day without reducing lamp life, warranty or causing any damage to the lamp.
Warranty
12. UV lamps to be warranted for 15,000 hours when operated in automatic mode, pro-rated after 9,000 hours. On/off cycles are limited to four (4) per day.
13. If a lamp fails prior to 9,000 hours a new lamp will be provided free of charge. Lamps that fail between 9,000 and 15,000 hours will be subject to a credit based on the unused portion of the lamp life.
Water
Confidence™
Mechanical Drawings & Cut Sheets
Mechanical Drawings &
Cut Sheets
Water
Confidence™
Mechanical Drawings & Cut Sheets
Mechanical Drawings & Cut Sheets
TrojanUV Solo LampTM Driver Specification
General Description
1. The lamp driver shall power two (2) amalgam lamps.
2. Failure of one lamp shall not affect operation of the other lamp.
3. The lamp driver shall be programmed-start type utilizing filament preheat followed by a high voltage pulse to ignite the lamp.
4. The communication protocol shall be Modbus implemented on RS485 electrical interface.
5. The lamp driver shall be UL, CE, RoHS compliant.
6. Driver data in sufficient detail to allow comparison with these specifications shall be submitted for evaluation and consideration a minimum of fifteen (15) days prior to bid.
Performance Requirements
7. The lamp driver shall have a power factor correction circuit to ensure minimum 99% power factor and less than 5% total harmonic distortion (THD) current at the maximum power level and nominal input voltage.
8. The lamp driver electrical conversion efficiency shall be minimum 95% at the maximum power level.
9. During lamp operation, variable filament heating current shall be provided according to a predetermined curve to maintain optimum filament temperature and amalgam temperature to ensure maximum lamp life and optimum lamp efficiency across varying water temperatures and lamp power levels.
10. A ground fault in the output circuit shall be detected and communicated as a warning to the external controls system but the corresponding lamp must operate undisturbed.
11. Local visual diagnostic shall be implemented with LEDs to indicate: lamp driver status, lamp status (on, idle, preheat, fault), power, communication status.
12. To facilitate trouble shooting and improve equipment reliability, a minimum of the following external protections / status / warnings and alarms must be implemented:
Lamp status, lamp driver status, lamp driver high temperature, input voltage out of range, lamp arc circuit open / short / out of range, lamp filament open circuit / out of range, end of lamp life (EOLL), ground fault, lamp circuit leakage (water in the sleeve), communication time-out.
Warranty
13. The lamp driver will be warranted for ten (10) years, pro-rated after 1 year.
Water
Confidence™
Mechanical Drawings & Cut Sheets
Mechanical Drawings &
Cut Sheets
COMPONENT
SPECIFICATION
DESCRIPTION: CABLE WRAP, SPIRAL DOC # 337907G
1. SPECIFICATION:
Description: ultraviolet resistant blank polyethylene spiral wrap designed for outdoor use.
Material: Polyethylene
Colour: Black
Outside Diameter: See Chart
Wall Thickness: See Chart
Max Operating Temp: 190°F (88°C)
Min Operating Temp: -76°F (-60°C)
Weight (lbs/M ft): varies (See attachment)
Max Bundle Range: varies (See attachment)
Approvals: Fed.Spec. L-P-390, MIL-P 21922, A-A-59602
Unit of Measurement: feet
2. PART NUMBER AND DESCRIPTION CHART:
Trojan Part
Number Description OD Wall Thickness
Manufacturer
Part Number
337907-001 CABLE WRAP, SPIRAL 1.5”OD 1.5” (38 mm) 0.1” (2.5mm) HT1-1/2UR
1 2 4
EXPLODED VIEW:
337909-002 SHOWN
3 337909-002 SHOWN 337909-001 SHOWN
NOTES:
1/ ASSEMBLY INSTRUCTIONS:
-HAND TIGHTEN ALL HARDWARE
-APPLY ANTI-SIEZE TO SCREWS BEFORE ASSEMBLY
-TORQUE M6X10 SCREWS TO 50 in-lbs (5.6 N-m)
CHART 1: PART NUMBER & DESCRIPTION
PART NUMBER DESCRIPTION
337909-001 MOUNT ASSY, TROUGH 8-12L
337909-002 MOUNT ASSY, TROUGH 14-24L
4 2 4 SCREW, SHCAP M6X10 316 DIN 912 010368-MNCB13160 010368G 3 2 4 WASHER, LOCK REG 6MM 316 012075-AA0060316 012075G 2 1 2 BRACKET, CABLE BUNDLE 337890 337890
1 1 1 PLATE, SPIRAL MOUNT DOUBLE 337892 337892
ITEM NO 337909-
001/QTY.
337909-
002/QTY. ITEM DESCRIPTION PART NO. DRAWING NO.
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M-2009
DIMENSIONS ARE IN MILLIMETERS
TOLERANCES APPLY AS SHOWN BELOW:
REV
A
DWG NO.
DESCRIPTION
MOUNT ASSY, TROUGH SIGNA 2R
SCALE: 1:2 SHEET 1 OF 1 SIZE B
0.5 0.25
1 A
B
C
6 5 4 2 1
A
B
C
D
6 5 4 3 2 1
THIRD ANGLE PROJECTION
COPYRIGHT BY TROJAN
TECHNOLOGIES, , ALL RIGHTS
RESERVED.
3020 GORE ROAD, LONDON, ONTARIO, CANADA, N5V-4T7
UNLESS OTHERWISE SPECIFIED:
0 PL DEC
1 PL DEC
2 PL DEC
ANGLE
MAINTAINED DATA
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY
SolidWorks
DRAWN BY JVV
17-0216
D
3 CREATED ON
RELEASE LOG #
2017-05-24
#
MASS: 0.88 Kgs
YYYY-MM-DD APPD BY DATE
DRAWING RELEASED RDG 2017-06-14
SHT
A 17-0216 JVV KRB
REV ZONE REVISION DESCRIPTION LOG NO. REV BY CHK BY
CURRENT STATUS: Released
337909G
1.0 REMOVE ALL BURRS, ALL CORNERS R.25mm OR
BREAK EDGE. CRITICAL CHARACTERISTIC
A TROJAN TECHNOLOGIES BUSINESS
ELECTRICAL DRAWINGS & CUT SHEETS
Water
Confi dence™
ELECTRICAL
DRAWINGS & CUT SHEETS
SECTION CONTENTS
System Control Center (SCC)
3410090 - Rev. A
Bill of Materials / Catalogue Data (Major Components Only) Power DistribuƟ on Center (PDC)
341010 - Rev. A
Bill of Materials / Catalogue Data (Major Components Only) Hydraulic System Center (HSC)
E810206H1 - Rev. A
E810206H2 - Rev. A
SG0024 - HSC G4 Assy - Rev. C
907717C, Sheet 15 - Wiper/LiŌ Hydraulic Diagram - Rev. AA Bill of Materials / Catalogue Data (Major Components Only) Level Sensor Control Box (LCP)
340393G - Rev. G
Bill of Materials / Catalogue Data (Major Components Only)
Water
Confidence™
Electrical Drawings & Cut Sheets
Electrical Drawings & Cut Sheets
8
Dependability and Performance from a Global Leader
in SD & SDHC Memory Cards
SanDisk® SDHC™ Memory Cards
Selected: 8GB | Item No. SDSDB-8192
Spec:
Form factor: SDHCTM (4GB, 8GB, 16GB, and 32GB), SDXCTM (64GB) Card dimension: 0.94" x 1.25" x 0.08" (24 mm x 32 mm x 2.1 mm) Operating temperature: -13ºF to 185ºF (-25ºC to 85 ºC) Storage temperature: -40ºF to 185ºF (-40ºC to 85ºC)
Compatibility: Compatible with SD or SDHC supporting host devices Security: Built-in write-protect switch prevents accidental data loss
DATASHEET
Modbus Serial Enhanced
Communication Module
MVI69E-MBS
The MVI69E-MBS Modbus Serial module for CompactLogix™ is designed for all applications requiring Modbus Serial connectivity.
This module comes with an Add-on Profile and an Add-on Instruction to reduce commissioning time. The MVI69E-MBS has two serial ports and can support both Master and/or Slave connectivity to interface with a variety of devices using the Modbus Protocol.
Features
Supports CompactLogix processors with 1769 I/O bus capability version 16 and greater (MicroLogix 1500 not supported) Add-on Instruction creates UDTs, providing logical definitions for I/O, status, and control data Add-on Profile support, improving integration in the CompactLogix System Diagnostic data available in processor controller tags, enabling decisions to be made based upon node health Module configuration backed up in CompactLogix project (ACD file) Module acts as a co-processor reducing impact to PLC scan time Supports up to 10,000 words of data
Supports up to 250 Modbus Commands per port
Each port can be configured individually as a Modbus Master or Modbus Slave device Supports Enron and Daniel-style Floating point data implementations Suitable for SCADA and field device interface applications
General Specifications
Configuration ProSoft Configuration Builder
I/O Size 60/120/240 - 16 bit integers
Communication
parameters
Baud Rate: 110 to 115K baud
Stop Bits: 1 or 2
Data Size: 7 or 8 bits
Parity: None, Even, Odd
RTS Timing delays: 0 to 65535 milliseconds
Modbus Modes RTU mode (binary) with CRC-16
ASCII mode with LRC error checking
Floating Point
Data
Floating point data movement supported, including configurable support for Enron, Daniel®, and other implementations
Modbus Function
Codes Supported
1: Read Coil Status
2: Read Input Status
3: Read Holding Registers
4: Read Input Registers
5: Force (Write) Single Coil
6: Preset (Write) Single
Holding Register
8: Diagnostics (Slave Only,
Responds to Sub function 00)
15: Force( Write) Multiple Coils
16: Preset (Write) Multiple
Holding Registers
17: Report Slave ID (Slave Only)
22: Mask Write Holding
Register (Slave Only)
23: Read/Write Holding
Registers (Slave Only)
Functional Specifications
Modbus Master
A port configured as a Modbus Master actively issues Modbus commands to other nodes on the Modbus network.
Command List Up to 250 command per Master port, each fully configurable for function, slave address, register to/from addressing and word/bit count.
Polling of command list Configurable polling of command list, including continuous and on change of state.
Status Data Error codes available on an individual command basis. A slave status list is maintained per active Modbus Master port.
Modbus Slave
A port configured as a Modbus Slave acts as a node and permits a remote Master to interact with all data contained in the module.
Node address 1 to 247 (software selectable)
Status Data Error codes, counters and port status available per configured slave port
Where Automation
Connects™
Global Distribution
ProSoft Technology®products are
distributed and supported worldwide
through a network of over 500
distributors in over 50 countries.
Our knowledgeable distributors are
familiar with your application needs.
For a complete list of distributors,
go to our web site at:
www.prosoft-technology.com
Global Support
We are there for you
All ProSoft Technology products are
backed with free, unlimited technical
support and a three year warranty.
Contact our worldwide Technical
Support team directly by phone or
email.
Global Offices
We are where you are
ProSoft Technology has regional
offices worldwide available to help
you with all your industrial
application needs. If you need help
choosing a ProSoft Technology
solution for your particular
application check out our contact
information under distributor sales
on the web site at:
www.prosoft-technology.com
Whether your application is large or
small, our technical professionals
are there to help you choose the
right communication solution.
Hardware Specifications
Specification Description
Dimensions Standard 1769 Single-slot module
Current Load 500 mA max @ 5 VDC
Power supply distance rating of 4
Operating Temp. 32° F to 140° F (0° C to 60°C)
Storage Temp. -40° F to 185° F (-40° C to 85° C)
Relative Humidity 5% to 95% (with no condensation)
LED Indicators OK - Module Status
ETH - Ethernet Communication
P1 - Port 1 Serial Communication
P2 - Port 2 Serial Communication
BP - Backplane Connectivity
CFG - Valid Configuration
Debug Port 10/100 Ethernet Port (auto-negotiating)
App Ports (P1,P2) RS-232, RS-485 or RS-422
RJ45 (DB-9F with supplied cable)
RS-232 handshaking configurable
500V Optical isolation from backplane
Shipped with Unit 2 - RJ45 to DB-9M cables for application ports 2 - DB-9F breakout boards
1 - 6 foot Ethernet Cable (straight-through)
Agency Approvals & Certifications
Agency
ATEX; Category 3, Zone 2
CE Mark
CSA; CB Safety
Environmental
KCC
RoHS Compliant
UL/cUL; Class 1, Div. 2 Groups A, B, C, D
Additional Products
ProSoft Technology®offers a full
complement of hardware and
software solutions for a wide variety
of industrial communication
platforms. For a complete list of
products, visit our web site at:
www.prosoft-technology.com
Ordering Information
To order this product, please use the
following:
Modbus Serial
Enhanced
Communication
Module
MVI69E-MBS
To place an order, please contact
your local ProSoft Technology
distributor. For a list of ProSoft
Technology distributors near you,
go to:
www.prosoft-technology.com
and select How to Buy from the
menu.
Copyright © 2014 ProSoft Technology, Inc., all rights
reserved. 5/8/2014
Specifications subject to change without notice.
Specifications subject to change without notice. Page 848 of 1513 https://www.phoenixcontact.com/ca/products/3030815
11/02/14 Page 1 / 2
Partition plate - ATP-ST 4-QUATTRO - 3030815
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://download.phoenixcontact.com)
Partition plate, Length: 90.9 mm, Width: 2 mm, Height: 45 mm, Color: gray Key commercial data
Packing unit 1 pc
GTIN
Weight per Piece (excluding packing) 6.92 GRM
Custom tariff number 85369010
Country of origin Germany
Technical data
Product type Partition plate
Classifications
eCl@ss
eCl@ss 4.0 27141199
eCl@ss 4.1 27141199
eCl@ss 5.0 27141145
eCl@ss 5.1 27141145
eCl@ss 6.0 27141133
eCl@ss 7.0 27141133
eCl@ss 8.0 27141133
ETIM
ETIM 2.0 EC000886
ETIM 3.0 EC000886
ETIM 4.0 EC000886
ETIM 5.0 EC000886
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Partition plate - ATP-ST 4-QUATTRO - 3030815
Classifications
UNSPSC
UNSPSC 6.01 30211828
UNSPSC 7.0901 39121425
UNSPSC 11 39121425
UNSPSC 12.01 39121425
UNSPSC 13.2 39121425
© Phoenix Contact 2013 - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/2907071
07/20/2021 Page 1 / 6
Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
QUINT UPS with IQ Technology, for DIN rail mounting, input: 24 V DC, output: 24 V DC / 20 A, charging current: 5 A
Product Description
The intelligent QUINT UPS for integration into established industrial networks: your systems continue to be supplied with uninterrupted power, even in the event of a mains failure. The battery management system with IQ Technology and a powerful battery charger ensures superior system availability.
Your advantages
Easy integration into networks using PROFINET, EtherNet/IP, EtherCAT® and USB interfaces Evaluation of state of health (SOH) and state of charge (SOC), thanks to the intelligent battery management system (BMS) Automatic recognition of the battery capacities and technologies (VRLA-WTR, LI-ION) Monitoring of output current and voltage, as well as manual connection and disconnection of the system SFB Technology selectively trips standard miniature circuit breakers. Loads connected in parallel continue working.
Key Commercial Data
Packing unit 1 pc
Weight per Piece (excluding packing) 681.700 g
Custom tariff number 85371091
Country of origin China
Technical data
Dimensions
Width 40 mm
Height 130 mm
Depth 125 mm
Width with alternative assembly 123 mm
Height with alternative assembly 130 mm
Depth with alternative assembly 42 mm
Installation distance right/left (active, passive) 0 mm / 0 mm (POut ≤50 %) Installation distance right/left (passive) 0 mm / 0 mm (POut ≥50% )
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Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Technical data
Dimensions
Installation distance right/left (active) 5 mm / 5 mm (POut ≥50% ) Installation distance top/bottom (active, passive) 40 mm / 20 mm (POut ≤50 %) Installation distance top/bottom (passive) 40 mm / 20 mm (POut ≥50% ) Installation distance top/bottom (active) 50 mm / 50 mm (POut ≥50% ) Ambient conditions
Degree of protection IP20
Inflammability class in acc. with UL 94 (housing / terminal blocks) V0 Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C Derating: 2.5 %/K) Ambient temperature (start-up type tested) -40 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing) Climatic class 3K3 (EN 60721)
Degree of pollution 2
Installation height ≤ 4000 m
Input data
Input voltage 24 V DC
Input voltage range 18 V DC ... 30 V DC
Electric strength, max. 35 V DC (Protected against polarity reversal) Internal input fuse no
Inrush current ≤ 8 A (≤ 4 ms)
Reverse polarity protection yes
Fixed backup threshold 22 V DC
Switch-on time max. 3 s
Voltage drop, input/output 0.4 V DC
Output data (general)
Short-circuit-proof yes
No-load proof yes
Switch-over time 0 ms
UPS connection in parallel no
UPS connection in series no
Energy storage device connection in parallel Yes, 5 (observe line protection) Energy storage device connection in series no
Efficiency typ. 98 %
Output data (mains operation)
Output voltage range 18 V DC ... 30 V DC (UOUT = UIN - 0.4 V DC) 18 V DC ... 32 V DC
Static Boost (IStat.Boost) 25 A
Dynamic Boost (IDyn.Boost) 30 A (5 s)
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07/20/2021 Page 3 / 6
Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Technical data
Output data (mains operation)
Selective Fuse Breaking (ISFB) 120 A (15 ms)
Output data (battery operation)
Output voltage range 19 V DC ... 28 V DC (UOUT = UBAT - 0.4 V DC) Static Boost (IStat.Boost) 25 A
Dynamic Boost (IDyn.Boost) 30 A (5 s)
Selective Fuse Breaking (ISFB) 120 A (15 ms)
Energy storage (battery)
Battery technology VRLA, VRLA-WTR, LI-ION
End-of-charge voltage (temperature-compensated) 25 V DC ... 32 V DC Max. capacity 135 Ah
Nominal capacity (without additional charger) 3 Ah ... 135 Ah Charging current (configurable) max. 5 A
Charging time 165 min. (12 Ah)
Buffer time 22 min. (12 Ah)
Temperature compensation (configurable) 42 mV/K
Charge characteristic curve IU0U
Temperature sensor yes
IQ-Technology yes
General data
Inflammability class in acc. with UL 94 (housing / terminal blocks) V0 MTBF (IEC 61709, SN 29500) > 1940000 h (25 °C)
> 1157000 h (40 °C)
> 568100 h (60 °C)
Life expectancy (electrolytic capacitors) 192072 h
Weight 0.6 kg
Environmental protection directive RoHS Directive 2011/65/EU WEEE
Reach
Connection data, input
Connection method Screw connection
Conductor cross section solid min. 0.2 mm²
Conductor cross section solid max. 6 mm²
Conductor cross section flexible min. 0.2 mm²
Conductor cross section flexible max. 4 mm²
Single conductor/terminal point, stranded, with ferrule, min. 0.2 mm² Single conductor/terminal point, stranded, with ferrule, max. 4 mm² Conductor cross section AWG min. 30
Conductor cross section AWG max. 10
Stripping length 8 mm
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Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Technical data
Connection data, input
Tightening torque, min 0.5 Nm
Tightening torque max 0.6 Nm
Connection data output
Connection method Screw connection
Conductor cross section solid min. 0.2 mm²
Conductor cross section solid max. 6 mm²
Conductor cross section flexible min. 0.2 mm²
Conductor cross section flexible max. 4 mm²
Single conductor/terminal point, stranded, with ferrule, min. 0.2 mm² Single conductor/terminal point, stranded, with ferrule, max. 4 mm² Conductor cross section AWG min. 30
Conductor cross section AWG max. 10
Stripping length 8 mm
Tightening torque, min 0.5 Nm
Tightening torque max 0.6 Nm
Connection data for battery
Connection method Screw connection
Conductor cross section solid min. 0.2 mm²
Conductor cross section solid max. 6 mm²
Conductor cross section flexible min. 0.2 mm²
Conductor cross section flexible max. 4 mm²
Conductor cross section AWG min. 30
Conductor cross section AWG max. 12
Stripping length 8 mm
Tightening torque, min 0.5 Nm
Tightening torque max 0.6 Nm
Standards
EMC requirements for noise immunity EN 61000-6-1
EN 61000-6-2
EMC requirements for noise emission EN 61000-6-3
EN 61000-6-4
Standard designation Protective extra-low voltage
Standards/regulations IEC 61010-1 (SELV)
IEC 61010-2-201 (PELV)
Overvoltage category EN 61010-1 II (≤ 4000 m)
Overvoltage category EN 61010-2-201 II (≤ 4000 m)
Conformance/approvals
Designation UL approval
Identification UL/C-UL Listed UL 61010-1
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Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Technical data
Conformance/approvals
Designation UL approval
Identification UL/C-UL Listed UL 61010-2-201
Designation UL approval
Identification UL/C-UL Listed ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D T4 (Hazardous Location)
Designation CSA
Identification CAN/CSA-C22.2 No. 61010-1-12
Designation CSA
Identification CAN/CSA-IEC 61010-2-201
Designation CSA
Identification CAN/CSA-C22.2 No. 213 Class I, Division 2, Groups A, B, C, D T4 (Hazardous Location)
Designation CB scheme
Identification IEC 61010-1
IEC 61010-2-201
Designation DNV
Identification Class Guideline DNVGL-CG-0339
Additional text Location classes: Temperature D (see Application/Limitation), Humidity B, Vibration A/C, EMC B
EMC data
Electromagnetic compatibility Conformance with EMC Directive 2014/30/EU Low Voltage Directive Conformance with Low Voltage Directive 2014/35/EC Electrostatic discharge EN 61000-4-2
Contact discharge 8 kV (Test Level 4)
Discharge in air 15 kV (Test Level 4)
Electromagnetic HF field EN 61000-4-3
Frequency range 80 MHz ... 1 GHz
Test field strength 20 V/m (Test Level 3)
Frequency range 1 GHz ... 6 GHz
Test field strength 10 V/m (Test Level 3)
Frequency range 1 GHz ... 6 GHz
Test field strength 10 V/m (Test Level 3)
Comments Criterion A
Fast transients (burst) EN 61000-4-4
Input 4 kV (Test Level 4 - asymmetrical)
Output 4 kV (Test Level 4 - asymmetrical)
Signal 4 kV (Test Level 4 - asymmetrical)
Comments Criterion B
Surge voltage load (surge) EN 61000-4-5
Input 1 kV (Test Level 3 - symmetrical)
2 kV (Test Level 3 - asymmetrical)
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Uninterruptible power supply - QUINT4-UPS/24DC/24DC/20 - 2907071 Technical data
EMC data
Output 1 kV (Test Level 3 - symmetrical)
2 kV (Test Level 3 - asymmetrical)
Signal 1 kV (Test Level 2 - asymmetrical)
Comments Criterion B
Conducted interference EN 61000-4-6
I/O/S asymmetrical
Frequency range 0.15 MHz ... 80 MHz
Voltage 10 V (Test Level 3)
Comments Criterion A
Power frequency magnetic field EN 61000-4-8
Frequency 16.67 Hz
50 Hz
60 Hz
Test field strength 100 A/m
Additional text 60 s
Comments Criterion A
Frequency 50 Hz
60 Hz
Frequency range 50 Hz ... 60 Hz
Test field strength 1 kA/m
Additional text 3 s
Frequency 0 Hz
Test field strength 300 A/m
Additional text DC, 60 s
Criterion A Normal operating behavior within the specified limits.
Criterion B Temporary impairment to operational behavior that is corrected by the device itself.
Environmental Product Compliance
REACh SVHC Lead 7439-92-1
Phoenix Contact 2021 © - all rights reserved
http://www.phoenixcontact.com
Phoenix Contact Inc. • P.O. Box 4100 • Harrisburg, PA 17111 • Phone: (717) 944-1300 • Fax: (717) 944-1625 1 Data Sheet 1476B
DIN-Rail Mounted Service Outlets
June 2003
Figure 1. European Outlet
Phoenix Contact Inc. • P.O. Box 4100 • Harrisburg, PA 17111 • Phone: (717) 944-1300 • Fax: (717) 944-1625 2 Description
The SD and EM-DUO family of service outlets
provides a fully enclosed touchproof service outlet for mounting on DIN-rail for today's control cabinets.
The SD series of outlets provides the maximum space
savings while providing one outlet for the control panel.
The SD outlets are capable of a 15 A capacity and are
available in European versions. With a footprint of only 3" x 1.75" the SD outlet will fit quietly in a corner of the control cabinet.
The EM-DUO family of outlets provides maximum
usage of today's service outlets. Available in a wide
array of variations, the EM-DUO will be able to meet
the needs of most UL and non-UL panel shops.
The EM-DUO family is available for usage at the 15 A
and 20 A levels as well as versions for 120 V ac and
250 V ac.
All SD and EM-DUO products are UL recognized to be
used in any UL panel or system. This allows the user
to quickly obtain UL recognized products versus
purchasing non-recognized components and awaiting
UL approval.
Table 1. EM-DUO SD-US/SC/LA/GY Specifications
Data Sheet 1476B
DIN-Rail Mounted Service Outlets
Single Outlets for 250 V ac Use
June 2003
Data Sheet 1476B
Single Outlet for use with
European style plugs
European Version
Part Number:
Description:
French Version
Part Number:
Description:
29 64 89 8
SD-D/SC/LA
29 63 33 6
SD-F/SC/LA
3 Data Sheet 1476B
DIN-Rail Mounted Service Outlets
Phoenix Contact Inc. • P.O. Box 4100 • Harrisburg, PA 17111 • Phone: (717) 944-1300 • Fax: (717) 944-1625 Figure 2. EM-DUO 120/15
Table 2. EM-DUO 120/15 Specifications
Dual Outlet for 120 V ac, 15 amp
Service
Standard Dual Outlet
Part Number:
Description:
Ground Fault Circuit Interruption (GFI)
Part Number:
Description:
GFI Detection with Auxiliary Outputs
Part Number:
Description:
Surge Protected Outlets
Part Number:
Description:
Surge Protected with Auxiliary Outlets
Part Number:
Description:
56 00 46 1
EM-DUO-120/15
56 00 46 2
EM-DUO-120/15/GFI
56 00 63 9
EM-DUO-120/15/GFI/AUX
56 01 28 3
EM-DUO-120/15/SPD
56 04 06 3
EM-DUO-120/15/SPD/AUX
Figure 3. EM-DUO 120/20
Table 3. EM-DUO 120/20 Specifications
Dual Outlet for 120 V ac, 20 amp
Service
Standard Dual Outlet
Part Number:
Description:
Ground Fault Circuit Interruption (GFI)
Part Number:
Description:
GFI Detection with Auxiliary Outputs
Part Number:
Description:
Faceless GFI (No Sockets)
Part Number:
Description:
56 00 52 5
EM-DUO-120/20
56 02 51 9
EM-DUO-120/20/GFI
56 03 04 9
EM-DUO-120/20/GFI/AUX
56 02 19 2
EM-DUO-120/20/GFI/AUX/NO
Figure 9. EM-DUO 120/15/GFI/AUX Connection
Diagram
Figure 8. EM-DUO/120/15 Connection Diagram
Data Sheet 1476B 5
Figure 6. EM-DUO/120/15 Dimensional Diagram
Figure 7. EM-DUO/120/15/GFI/AUX Dimensional Diagram
DIN-Rail Mounted Service Outlets
Phoenix Contact Inc. • P.O. Box 4100 • Harrisburg, PA 17111 • Phone: (717) 944-1300 • Fax: (717) 944-1625
https://www.phoenixcontact.com/ca/products/2891001
Oct/26/2015 Page 1 / 4
Industrial Ethernet Switch - FL SWITCH SFNB 5TX - 2891001 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Ethernet switch, 5 TP RJ45 ports, automatic detection of data transmission speed of 10 or 100 Mbps (RJ45), autocrossing function
Why buy this product
Auto negotiation and autocrossing detection simplifies installation and setup Local diagnostic indicators with LEDs
RJ45 ports support a transmission speed of 10/100 Mbps
Key Commercial Data
Packing unit 1 pc
GTIN
Weight per Piece (excluding packing) 303.5 GRM
Custom tariff number 85176200
Country of origin Taiwan
Technical data
Note
Utilization restriction EMC: class A product, see manufacturer's declaration in the download area
Dimensions
Width 28 mm
Height 110 mm
Depth 70 mm
Ambient conditions
Degree of protection IP20
Ambient temperature (operation) -10 °C ... 60 °C
Ambient temperature (storage/transport) -20 °C ... 85 °C Permissible humidity (operation) 5 % ... 95 % (non-condensing) Permissible humidity (storage/transport) 5 % ... 95 % (non-condensing)
https://www.phoenixcontact.com/ca/products/2891001
Oct/26/2015 Page 2 / 4
Industrial Ethernet Switch - FL SWITCH SFNB 5TX - 2891001 Technical data
Ambient conditions
Air pressure (operation) 86 kPa ... 108 kPa (up to 1500 m above mean sea level) Air pressure (storage/transport) 66 kPa ... 108 kPa (up to 3500 m above mean sea level) Noise immunity EN 61000-6-2
Interfaces
Interface 1 Ethernet (RJ45)
No. of ports 5 (RJ45 ports)
Connection method RJ45
Note on connection method Auto negotiation and autocrossing Transmission physics Ethernet in RJ45 twisted pair
Transmission speed 10/100 MBit/s
Function
Basic functions Unmanaged switch / auto negotiation, complies with IEEE 802.3, store and forward switching mode
Status and diagnostic indicators LEDs: US, link and activity per port Network expansion parameters
Cascading depth Network, linear, and star structure: any Maximum conductor length (twisted pair) 100 m
Supply voltage
Supply voltage 24 V DC
Residual ripple 3.6 VPP (within the permitted voltage range) Supply voltage range 12 V DC ... 48 V DC
Typical current consumption 185 mA (at US = 24 V DC)
Max. current consumption 345 mA (@12 V C)
General
Mounting type DIN rail
Type AX Block design
Net weight 291.6 g
Housing material Aluminum
Noise emission EN 61000-6-4
Conformity with EMC directives
Developed in acc. with standard IEC 61000-6.2
Test standard IEC 61000-4-2 (ESD)
Test result Criterion B
Test standard IEC 61000-4-3 (immunity to radiated interference) Test result Criterion A
Test standard IEC 61000-4-4 (burst)
Test result Criterion B
Test standard IEC 61000-4-5 (surge)
https://www.phoenixcontact.com/ca/products/2891001
Oct/26/2015 Page 3 / 4
Industrial Ethernet Switch - FL SWITCH SFNB 5TX - 2891001 Technical data
Conformity with EMC directives
Test result Criterion B
Test standard IEC 61000-4-6 (immunity to conducted interference) Test result Criterion A
Test standard IEC 61000-4-8 (immunity to magnetic fields) Test result Criterion A
Test standard EN 55022 (emitted interference)
Test result Criterion A
Classifications
eCl@ss
eCl@ss 4.0 27250501
eCl@ss 4.1 27250501
eCl@ss 5.0 19030117
eCl@ss 5.1 19030117
eCl@ss 6.0 19170106
eCl@ss 7.0 19170106
eCl@ss 8.0 19170106
ETIM
ETIM 2.0 EC000734
ETIM 3.0 EC000734
ETIM 4.0 EC000734
ETIM 5.0 EC000734
UNSPSC
UNSPSC 6.01 43172901
UNSPSC 7.0901 43201404
UNSPSC 11 43172015
UNSPSC 12.01 43201410
UNSPSC 13.2 43201410
Approvals
Approvals
Approvals
UL Listed / cUL Listed / EAC / EAC / KC / cULus Listed
Ex Approvals
UL Listed / cUL Listed / cULus Listed
https://www.phoenixcontact.com/ca/products/2891001
Oct/26/2015 Page 4 / 4
Industrial Ethernet Switch - FL SWITCH SFNB 5TX - 2891001 Approvals
Approvals submitted
Approval details
UL Listed
cUL Listed
EAC
EAC
KC
cULus Listed
Phoenix Contact 2015 © - all rights reserved
http://www.phoenixcontact.com
3 ft Cat5e Blue Snagless Shielded RJ45 F/UTP Cat
5e Patch Cable - 3ft Patch Cord
Product ID: S45PATCH3BL
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cables offer reliable Ethernet connections. This 3ft cable meets or exceeds all Category 5e specifications and features a durable blue jacket that simplifies departmental color coding while providing rugged flexibility for network connections.
To reduce susceptibility to EMI/RFI and near end cross-talk, the patch cable is shielded throughout the length of the cable, as well as around the RJ45 connectors. Our Cat5e Shielded F/UTP Snagless Patch Cables also feature a snagless design that protects the RJ45 clip from snagging during installation, as well as PVC molded strain relief that prevents the RJ45 connector termination point from bending at sharp angles - reducing the risk of cable damage.
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cable is constructed of top quality materials (100% copper conductors, 24 Gauge Wire, 50 micron Gold Connectors) to ensure optimum durability and performance, and backed by our Lifetime Warranty.
www.startech.com
1 800 265 1844
Certifications, Reports
and Compatibility
Applications
• Designed for Network Adapters, Hubs, Switches, Routers, DSL/Cable Modems and other applications requiring high-speed cables • Works with 1000 BASE-T, 100 BASE-T, 10 BASE-T, Token Ring, ATM & ISDN networks • Suited for industrial applications
Features
• StarTech.com Category 5e shielded cables are manufactured to meet or exceed CAT5e specifications • Molded strain relief and stranded wires for added flexibility and durability
• Colored Hoods for departmental color coding and easy identification www.startech.com
1 800 265 1844
Warranty Lifetime
Hardware Cable Jacket Type PVC - Polyvinyl Chloride
Cable Type Shielded Snag-less
Fire Rating CMG Rated (General Purpose)
Number of Conductors 4 pair F/UTP
Performance Cable Rating CAT5e - 350 MHz
Connector(s) Connector A 1 - RJ-45 Male
Connector B 1 - RJ-45 Male
Physical
Characteristics
Cable Length 3 ft [0.9 m]
Color Blue
Product Length 3 ft [0.9 m]
Weight of Product 1.8 oz [51 g]
Wire Gauge 24 AWG
Packaging
Information
Package Height 9.5 in [24.2 cm]
Package Length 8 in [20.2 cm]
Package Width 0.2 in [6.2 mm]
Shipping (Package) Weight 1.8 oz [51 g]
Product appearance and specifications are subject to change without notice. www.startech.com
1 800 265 1844
6 ft Cat5e Blue Snagless Shielded RJ45 F/UTP Cat
5e Patch Cable - 6ft Patch Cord
Product ID: S45PATCH6BL
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cables offer reliable Ethernet connections. This 6ft cable meets or exceeds all Category 5e specifications and features a durable blue jacket that simplifies departmental color coding while providing rugged flexibility for network connections.
To reduce susceptibility to EMI/RFI and near end cross-talk, the patch cable is shielded throughout the length of the cable, as well as around the RJ45 connectors. Our Cat5e Shielded F/UTP Snagless Patch Cables also feature a snagless design that protects the RJ45 clip from snagging during installation, as well as PVC molded strain relief that prevents the RJ45 connector termination point from bending at sharp angles - reducing the risk of cable damage.
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cable is constructed of top quality materials (100% copper conductors, 24 Gauge Wire, 50 micron Gold Connectors) to ensure optimum durability and performance, and backed by our Lifetime Warranty.
www.startech.com
1 800 265 1844
Certifications, Reports
and Compatibility
Applications
• Designed for Network Adapters, Hubs, Switches, Routers, DSL/Cable Modems and other applications requiring high-speed cables • Works with 1000 BASE-T, 100 BASE-T, 10 BASE-T, Token Ring, ATM & ISDN networks • Suited for industrial applications
Features
• StarTech.com Category 5e shielded cables are manufactured to meet or exceed CAT5e specifications • Molded strain relief and stranded wires for added flexibility and durability
• Colored Hoods for departmental color coding and easy identification www.startech.com
1 800 265 1844
Warranty Lifetime
Hardware Cable Jacket Type PVC - Polyvinyl Chloride
Cable Type Shielded Snag-less
Fire Rating CMG Rated (General Purpose)
Number of Conductors 4 pair F/UTP
Performance Cable Rating CAT5e - 350 MHz
Connector(s) Connector A 1 - RJ-45 Male
Connector B 1 - RJ-45 Male
Physical
Characteristics
Cable Length 6 ft [1.8 m]
Color Blue
Product Length 6 ft [1.8 m]
Weight of Product 2.8 oz [78 g]
Wire Gauge 24 AWG
Packaging
Information
Package Height 0.7 in [18 mm]
Package Length 8.7 in [22 cm]
Package Width 7.9 in [20 cm]
Shipping (Package) Weight 3 oz [86 g]
Product appearance and specifications are subject to change without notice. www.startech.com
1 800 265 1844
3 ft Cat5e Blue Snagless Shielded RJ45 F/UTP Cat 5e Patch Cable - 3ft Patch Cord StarTech ID: S45PATCH3
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cables offer reliable Ethernet connections. This 3ft cable meets or exceeds all Category 5e specifications and features a durable blue jacket that simplifies departmental color coding while providing rugged flexibility for network connections.
To reduce susceptibility to EMI/RFI and near end cross-talk, the patch cable is shielded throughout the length of the cable, as well as around the RJ45 connectors. Our Cat5e Shielded F/UTP Snagless Patch Cables also feature a snagless design that protects the RJ45 clip from snagging during installation, as well as PVC molded strain relief that prevents the RJ45 connector termination point from bending at sharp angles - reducing the risk of cable damage.
StarTech.com's Cat5e Shielded F/UTP Snagless Patch Cable is constructed of top quality materials (100% copper conductors, 24 Gauge Wire, 50 micron Gold Connectors) to ensure optimum durability and performance, and backed by our Lifetime Warranty.
Applications
Designed for Network Adapters, Hubs, Switches, Routers, DSL/Cable Modems and other applications requiring high-speed cables
Works with 1000 BASE-T, 100 BASE-T, 10 BASE-T, Token Ring, ATM & ISDN networks Suited for industrial applications
Features
StarTech.com Category 5e shielded cables are manufactured to meet or exceed CAT5e specifications Molded strain relief and stranded wires for added flexibility and durability Colored Hoods for departmental color coding and easy identification intrl.startech.com
Technical Specifications
Warranty Lifetime
Number of Conductors 4 pair STP
Cable Jacket Type PVC - Polyvinyl Chloride
Fire Rating CMG Rated (General Purpose)
Cable Type Shielded Snag-less
Connector A 1 - RJ-45 Male
Connector B 1 - RJ-45 Male
Cable Rating CAT5e - 350 MHz
Color Blue
Wire Gauge 24 AWG
Cable Length 3 ft [0.9 m]
Product Length 3 ft [0.9 m]
Shipping (Package) Weight 0.1 lb [0.1 kg]
Certifications, Reports and Compatibility
intrl.startech.com
PHOENIX CONTACT Ltd Page 1 / 3
http://www.phoenixcontact.ca 9-Mar-2012
Extract from the online
catalog
NS 35/ 7,5 PERF 2000MM
Order No.: 0801733
http://eshop.phoenixcontact.ca/phoenix/treeViewClick.do?UID=0801733 DIN rail, material: steel galvanized and passivated with a thick layer, perforated, height 7.5 mm, width 35 mm, length: 2000 mm Commercial data
EAN
4 017918 006686
Pack 2 m
Customs tariff 72287010
Catalog page information Page 341 (CL2-2011)
Product notes
WEEE/RoHS-compliant since:
Jan/13/2006
Please note that the data given
here has been taken from the
online catalog. For comprehensive
information and data, please refer
to the user documentation at http://
www.download.phoenixcontact.com.
The General Terms and Conditions
of Use apply to Internet downloads.
Technical data
General data
Height 7.5 mm
Length 2000 mm
Width 35 mm
Material Steel
Coating Galvanized, passivated with a thick layer
Color silver
Test standard In acc. with EN 60715: 2001
NS 35/ 7,5 PERF 2000MM Order No.: 0801733
http://eshop.phoenixcontact.ca/phoenix/treeViewClick.do?UID=0801733 PHOENIX CONTACT Ltd Page 2 / 3
http://www.phoenixcontact.ca 9-Mar-2012
Drawings
Dimensioned drawing
https://www.phoenixcontact.com/ca/products/3022276
07/15/2016 Page 1 / 2
End clamp - CLIPFIX 35-5 - 3022276
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Quick mounting end clamp for NS 35/7,5 DIN rail or NS 35/15 DIN rail, with marking option, with parking option for FBS...5, FBS...6, KSS 5, KSS 6, width: 5.15 mm, color: gray Why buy this product
■ Phoenix Contact has engineered its CLIPFIX end brackets to maintain a secure grip on the various DIN rail systems ■ Design width of just 5.2 mm
■ Parking option for bridges and plugs
■ Large-surface labeling
Key Commercial Data
Packing unit 50 STK
Minimum order quantity 50 STK
GTIN
Weight per Piece (excluding packing) 5.13 g
Custom tariff number 39269099
Country of origin Germany
Technical data
Dimensions
Height 35 mm
Length 48.5 mm
Width 5.15 mm
General
Material PA
Color gray
Standards and Regulations
Flammability rating according to UL 94 V2
https://www.phoenixcontact.com/ca/products/3022276
07/15/2016 Page 2 / 2
End clamp - CLIPFIX 35-5 - 3022276
Classifications
eCl@ss
eCl@ss 4.0 27141199
eCl@ss 4.1 27141199
eCl@ss 5.0 27141135
eCl@ss 5.1 27141135
eCl@ss 6.0 27141135
eCl@ss 7.0 27141135
eCl@ss 8.0 27141135
eCl@ss 9.0 27141135
ETIM
ETIM 2.0 EC000761
ETIM 3.0 EC001041
ETIM 4.0 EC001041
ETIM 5.0 EC001041
UNSPSC
UNSPSC 6.01 30212109
UNSPSC 7.0901 39121708
UNSPSC 11 39121708
UNSPSC 12.01 39121708
UNSPSC 13.2 39121708
Phoenix Contact 2016 © - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/1050004
07/15/2016 Page 1 / 2
Zack marker strip - ZB 5 :BLANK - 1050004
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Zack marker strip, Strip, white, unlabeled, can be labeled with: Plotter, Mounting type: Snap into tall marker groove, for terminal block width: 5.2 mm, Lettering field: 5.1 x 10.5 mm The illustration shows the variants
of the ZB 5
Why buy this product
■ Other pitches available on request
■ Labeling service: Phoenix Contact can custom-label all zack marker strip markers according to your requirements ■ The multi-section marking strips are easy to fit and can be easily separated if required ■ The ZB zack marker strip system is a marking solution for modular terminal blocks and electronics modules with tall marker grooves ■ Unlabeled marking strips can be custom-labeled with a plotter or by hand Key Commercial Data
Packing unit 10 STK
Minimum order quantity 10 STK
GTIN
Weight per Piece (excluding packing) 1.3 g
Custom tariff number 39209200
Country of origin Germany
Technical data
Dimensions
Width (a) 5 mm
Ambient conditions
Ambient temperature (operation) -40 °C ... 100 °C
General
Note Can be labeled with CMS
Color white
Components free from silicone and halogen
Flammability rating according to UL 94 V2
Material PA
Wipe resistance DIN EN 61010-1 (VDE 0411-1)
https://www.phoenixcontact.com/ca/products/1050004
07/15/2016 Page 2 / 2
Zack marker strip - ZB 5 :BLANK - 1050004
Technical data
General
DIN VDE 0611
Number of individual labels 10
Number of individual labels per row 10
Number of marker strips 10
Marking mounting type Snap into tall marker groove
Standards and Regulations
Wipe resistance DIN EN 61010-1 (VDE 0411-1)
DIN VDE 0611
Flammability rating according to UL 94 V2
Classifications
eCl@ss
eCl@ss 4.0 24190208
eCl@ss 4.1 24190208
eCl@ss 5.0 27149103
eCl@ss 5.1 27141137
eCl@ss 6.0 27141137
eCl@ss 7.0 27141137
eCl@ss 8.0 27141137
eCl@ss 9.0 27141137
ETIM
ETIM 2.0 EC000761
ETIM 3.0 EC000761
ETIM 4.0 EC000761
ETIM 5.0 EC000761
UNSPSC
UNSPSC 6.01 30211811
UNSPSC 7.0901 39121410
UNSPSC 11 39121410
UNSPSC 12.01 39121410
UNSPSC 13.2 39121410
Phoenix Contact 2016 © - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/3030514
09/12/2016 Page 1 / 3
End cover - D-ST 2,5-QUATTRO - 3030514
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
End cover, Length: 72 mm, Width: 2.2 mm, Height: 36.5 mm, Color: gray Key Commercial Data
Packing unit 1 STK
GTIN
GTIN 4017918187972
Weight per Piece (excluding packing) 2.800 g
Custom tariff number 85389060
Country of origin Germany
Technical data
Environmental Product Compliance
China RoHS No hazardous substances above threshold values General
Color gray
Material PA
Flammability rating according to UL 94 V0
Dimensions
Width 2.2 mm
Length 72 mm
Height 36.5 mm
General
Relative insulation material temperature index (Elec., UL 746 B) 130 °C Temperature index of insulation material (DIN EN 60216-1 (VDE 0304-21)) 125 °C
Static insulating material application in cold -60 °C
https://www.phoenixcontact.com/ca/products/3030514
09/12/2016 Page 2 / 3
End cover - D-ST 2,5-QUATTRO - 3030514
Technical data
General
Behavior in fire for rail vehicles (DIN 5510-2) Test passed Flame test method (DIN EN 60695-11-10) V0
Oxygen index (DIN EN ISO 4589-2) >32 %
NF F16-101, NF F10-102 Class I 2
NF F16-101, NF F10-102 Class F 2
Surface flammability NFPA 130 (ASTM E 162) passed
Specific optical density of smoke NFPA 130 (ASTM E 662) passed Smoke gas toxicity NFPA 130 (SMP 800C) passed
Calorimetric heat release NFPA 130 (ASTM E 1354) 27,5 MJ/kg Fire protection for rail vehicles (DIN EN 45545-2) R22 HL 1 - HL 3 Fire protection for rail vehicles (DIN EN 45545-2) R23 HL 1 - HL 3 Fire protection for rail vehicles (DIN EN 45545-2) R24 HL 1 - HL 3 Fire protection for rail vehicles (DIN EN 45545-2) R26 HL 1 - HL 3 Standards and Regulations
Flammability rating according to UL 94 V0
Classifications
eCl@ss
eCl@ss 4.0 27141111
eCl@ss 4.1 27141111
eCl@ss 5.0 27141133
eCl@ss 5.1 27141133
eCl@ss 6.0 27141133
eCl@ss 7.0 27141133
eCl@ss 8.0 27141133
eCl@ss 9.0 27141133
ETIM
ETIM 2.0 EC000886
ETIM 3.0 EC000886
ETIM 4.0 EC000886
ETIM 5.0 EC000886
UNSPSC
UNSPSC 6.01 30211827
UNSPSC 7.0901 39121424
UNSPSC 11 39121424
UNSPSC 12.01 39121424
UNSPSC 13.2 39121424
FBS ... plug-in bridges
– To allow individual potential distribution,
the terminal blocks of the
CLIPLINE complete system have two
bridge shafts
– The 2- to 50-pos. bridges can bridge up to
50 terminal blocks in one step in these
bridge shafts
Designation of bridges
– The last digit in the bridge designation indicates the dimension of the terminal width. An FBS ...-4 bridge can be used
with CLIPLINE complete terminal blocks
with the terminal width of 4.2 mm, and an
FBS ...-6 bridge can be used with terminal
blocks with a terminal width of 6.2 mm.
Vertical potential bridge
– Potential bridge to connect the upper and
the lower levels of a double-level terminal
block
– The bridge can be connected later
through the bridge shaft of the upper level
to the lower level
– The FBS-PV UT vertical bridge can be
used with the UTTB 2,5 and UTTB 4.
– The FBS-PV vertical bridge can be used
with the STTBS 2,5, STTBS 4, PITTB 2,5,
PITTB 4, PITTBS 2,5, QTTCB 1,5 and
STTB 2,5/4P
– The FBS 1,5/S-PV vertical bridge can be
used with the PITTB 1,5/S, PIT 1,5/S-3L
and PIT 1,5/S-PE/L/L
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The modular terminal block system - CLIPLINE complete
Accessories for the modular terminal block system
] ^ _ ` a b
For additional information, visit www.phoenixcontact.net/catalog c d e f g h i j k l m h j n o m n
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The modular terminal block system - CLIPLINE complete
Accessories for the modular terminal block system
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https://www.phoenixcontact.com/ca/products/3209581
07/15/2016 Page 1 / 5
Feed-through terminal block - PT 2,5-QUATTRO BU - 3209581 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Feed-through terminal block, Connection method: Push-in connection, Cross section: 0.14 mm² - 4 mm², AWG: 26 - 12, Width: 5.2 mm, Height: 35.3 mm, Color: blue, Mounting type: NS 35/7,5, NS 35/15 Why buy this product
■ The Push-in connection terminal blocks are characterized by the system features of the CLIPLINE complete system and by easy and toolfree wiring of conductors with ferrules or solid conductors ■ The compact design and front connection enable wiring in a confined space ■ In addition to the testing facility in the double function shaft, all terminal blocks provide an additional test connection ■ Tested for railway applications
Key Commercial Data
Packing unit 50 STK
Weight per Piece (excluding packing) 10.65 g
Custom tariff number 85369040
Country of origin Germany
Technical data
General
Number of levels 1
Number of connections 4
Potentials 1
Nominal cross section 2.5 mm²
Color blue
Insulating material PA
Flammability rating according to UL 94 V0
Area of application Railway industry
Machine building
Plant engineering
Process industry
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07/15/2016 Page 2 / 5
Feed-through terminal block - PT 2,5-QUATTRO BU - 3209581 Technical data
General
Rated surge voltage 8 kV
Degree of pollution 3
Overvoltage category III
Insulating material group I
Maximum load current
28 A (In case of a 4 mm² conductor cross section, the maximum load current must not be exceeded by the total current of all connected conductors.)
Nominal current IN 24 A (with 2.5 mm² conductor connection cross section) Nominal voltage UN 800 V
Open side panel Yes
Dimensions
Width 5.2 mm
End cover width 2.2 mm
Length 72.2 mm
Height 35.3 mm
Height NS 35/7,5 36.8 mm
Height NS 35/15 44.3 mm
Connection data
Connection method Push-in connection
Connection in acc. with standard IEC 60947-7-1
Conductor cross section solid min. 0.14 mm²
Conductor cross section solid max. 4 mm²
Conductor cross section AWG min. 26
Conductor cross section AWG max. 12
Conductor cross section flexible min. 0.14 mm²
Conductor cross section flexible max. 2.5 mm²
Min. AWG conductor cross section, flexible 26
Max. AWG conductor cross section, flexible 14
Conductor cross section flexible, with ferrule without plastic sleeve min. 0.14 mm² Conductor cross section flexible, with ferrule without plastic sleeve max. 2.5 mm² Conductor cross section flexible, with ferrule with plastic sleeve min. 0.14 mm² Conductor cross section flexible, with ferrule with plastic sleeve max. 2.5 mm² 2 conductors with same cross section, stranded, TWIN ferrules with plastic sleeve, max. 0.5 mm²
Conductor cross section AWG min. 26
Conductor cross section AWG max. 12
Stripping length 8 mm ... 10 mm
Internal cylindrical gage A3
Standards and Regulations
Connection in acc. with standard CSA
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Feed-through terminal block - PT 2,5-QUATTRO BU - 3209581 Technical data
Standards and Regulations
IEC 60947-7-1
Flammability rating according to UL 94 V0
Classifications
eCl@ss
eCl@ss 4.0 27141121
eCl@ss 4.1 27141121
eCl@ss 5.0 27141120
eCl@ss 5.1 27141120
eCl@ss 6.0 27141120
eCl@ss 7.0 27141120
eCl@ss 8.0 27141120
eCl@ss 9.0 27141120
ETIM
ETIM 2.0 EC000897
ETIM 3.0 EC000897
ETIM 4.0 EC000897
ETIM 5.0 EC000897
UNSPSC
UNSPSC 6.01 30211811
UNSPSC 7.0901 39121410
UNSPSC 11 39121410
UNSPSC 12.01 39121410
UNSPSC 13.2 39121410
Approvals
Approvals
Approvals
CSA / UL Recognized / VDE Zeichengenehmigung / cUL Recognized / RS / ABS / NK / IECEE CB Scheme / BV / EAC / NK / EAC / DNV GL / cULus Recognized
Ex Approvals
ATEX / IECEx / EAC Ex
Approvals submitted
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Feed-through terminal block - PT 2,5-QUATTRO BU - 3209581 Approvals
Approval details
CSA
B C
mm²/AWG/kcmil 26-12 26-12
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
UL Recognized
B C
mm²/AWG/kcmil 26-12 26-12
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
VDE Zeichengenehmigung
mm²/AWG/kcmil 0.2-2.5
Nominal current IN 24 A
Nominal voltage UN 800 V
cUL Recognized
B C
mm²/AWG/kcmil 26-12 26-12
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
RS
ABS
NK
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Feed-through terminal block - PT 2,5-QUATTRO BU - 3209581 Approvals
IECEE CB Scheme
mm²/AWG/kcmil 0.2-2.5
Nominal voltage UN 800 V
BV
EAC
NK
EAC
DNV GL
cULus Recognized
Phoenix Contact 2016 © - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/3209578
07/15/2016 Page 1 / 7
Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Feed-through terminal block, Connection method: Push-in connection, Cross section: 0.14 mm² - 4 mm², AWG: 26 - 12, Width: 5.2 mm, Height: 35.3 mm, Color: gray, Mounting type: NS 35/7,5, NS 35/15 Why buy this product
■ The Push-in connection terminal blocks are characterized by the system features of the CLIPLINE complete system and by easy and toolfree wiring of conductors with ferrules or solid conductors ■ The compact design and front connection enable wiring in a confined space ■ In addition to the testing facility in the double function shaft, all terminal blocks provide an additional test connection ■ Tested for railway applications
Key Commercial Data
Packing unit 50 STK
Weight per Piece (excluding packing) 10.6 g
Custom tariff number 85369040
Country of origin Germany
Technical data
General
Number of levels 1
Number of connections 4
Potentials 1
Nominal cross section 2.5 mm²
Color gray
Insulating material PA
Flammability rating according to UL 94 V0
Area of application Railway industry
Machine building
Plant engineering
Process industry
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07/15/2016 Page 2 / 7
Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Technical data
General
Rated surge voltage 8 kV
Degree of pollution 3
Overvoltage category III
Insulating material group I
Maximum load current
28 A (In case of a 4 mm² conductor cross section, the maximum load current must not be exceeded by the total current of all connected conductors.)
Nominal current IN 24 A (with 2.5 mm² conductor connection cross section) Nominal voltage UN 800 V
Open side panel Yes
Shock protection test specification DIN EN 50274 (VDE 0660-514):2002-11 Back of the hand protection guaranteed
Finger protection guaranteed
Result of surge voltage test Test passed
Surge voltage test setpoint 9.8 kV
Result of power-frequency withstand voltage test Test passed Power frequency withstand voltage setpoint 2 kV
Result of the test for mechanical stability of terminal points (5 x conductor connection) Test passed
Result of bending test Test passed
Bending test rotation speed 10 rpm
Bending test turns 135
Bending test conductor cross section/weight 0.14 mm² / 0.2 kg
2.5 mm² / 0.7 kg
4 mm² / 0.9 kg
Tensile test result Test passed
Conductor cross section tensile test 0.14 mm²
Tractive force setpoint 10 N
Conductor cross section tensile test 2.5 mm²
Tractive force setpoint 50 N
Conductor cross section tensile test 4 mm²
Tractive force setpoint 60 N
Result of tight fit on support Test passed
Tight fit on carrier NS 35
Setpoint 1 N
Result of voltage-drop test Test passed
Requirements, voltage drop ≤ 3.2 mV
Result of temperature-rise test Test passed
Short circuit stability result Test passed
Conductor cross section short circuit testing 2.5 mm²
Short-time current 0.3 kA
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Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Technical data
General
Conductor cross section short circuit testing 4 mm²
Short-time current 0.48 kA
Result of aging test Test passed
Ageing test for screwless modular terminal block temperature cycles 192 Result of thermal test Test passed
Proof of thermal characteristics (needle flame) effective duration 30 s Oscillation, broadband noise test result Test passed
Test specification, oscillation, broadband noise DIN EN 50155 (VDE 0115-200):2008-03 Test spectrum Service life test category 2, bogie mounted Test frequency f1 = 5 Hz to f2 = 250 Hz
ASD level 6.12 (m/s2
)
2 /Hz
Acceleration 3.12 g
Test duration per axis 5 h
Test directions X-, Y- and Z-axis
Shock test result Test passed
Test specification, shock test DIN EN 50155 (VDE 0115-200):2008-03 Shock form Half-sine
Acceleration 30g
Shock duration 18 ms
Number of shocks per direction 3
Test directions X-, Y- and Z-axis (pos. and neg.)
Relative insulation material temperature index (Elec., UL 746 B) 130 °C Temperature index of insulation material (DIN EN 60216-1 (VDE 0304-21)) 125 °C
Static insulating material application in cold -60 °C
Flame test method (DIN EN 60695-11-10) V0
Oxygen index (DIN EN ISO 4589-2) >32 %
2 passed
passed
passed
28 MJ/kg
HL 1 - HL 3
HL 1 - HL 3
HL 1 - HL 3
HL 1 - HL 3
Dimensions
Width 5.2 mm
End cover width 2.2 mm
Length 72.2 mm
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Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Technical data
Dimensions
Height 35.3 mm
Height NS 35/7,5 36.8 mm
Height NS 35/15 44.3 mm
Connection data
Connection method Push-in connection
Connection in acc. with standard IEC 60947-7-1
Conductor cross section solid min. 0.14 mm²
Conductor cross section solid max. 4 mm²
Conductor cross section AWG min. 26
Conductor cross section AWG max. 12
Conductor cross section flexible min. 0.14 mm²
Conductor cross section flexible max. 2.5 mm²
Min. AWG conductor cross section, flexible 26
Max. AWG conductor cross section, flexible 14
Conductor cross section flexible, with ferrule without plastic sleeve min. 0.14 mm² Conductor cross section flexible, with ferrule without plastic sleeve max. 2.5 mm² Conductor cross section flexible, with ferrule with plastic sleeve min. 0.14 mm² Conductor cross section flexible, with ferrule with plastic sleeve max. 2.5 mm² 2 conductors with same cross section, stranded, TWIN ferrules with plastic sleeve, max. 0.5 mm²
Conductor cross section AWG min. 26
Conductor cross section AWG max. 12
Stripping length 8 mm ... 10 mm
Internal cylindrical gage A3
Standards and Regulations
Connection in acc. with standard CSA
IEC 60947-7-1
Flammability rating according to UL 94 V0
Classifications
eCl@ss
eCl@ss 4.0 27141121
eCl@ss 4.1 27141121
eCl@ss 5.0 27141120
eCl@ss 5.1 27141120
eCl@ss 6.0 27141120
eCl@ss 7.0 27141120
eCl@ss 8.0 27141120
eCl@ss 9.0 27141120
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Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Classifications
ETIM
ETIM 2.0 EC000897
ETIM 3.0 EC000897
ETIM 4.0 EC000897
ETIM 5.0 EC000897
UNSPSC
UNSPSC 6.01 30211811
UNSPSC 7.0901 39121410
UNSPSC 11 39121410
UNSPSC 12.01 39121410
UNSPSC 13.2 39121410
Approvals
Approvals
Approvals
CSA / UL Recognized / VDE Zeichengenehmigung / cUL Recognized / RS / ABS / NK / IECEE CB Scheme / BV / EAC / NK / EAC / DNV GL / cULus Recognized
Ex Approvals
ATEX / IECEx / EAC Ex
Approvals submitted
Approval details
CSA
B C
mm²/AWG/kcmil 26-12 26-12
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
UL Recognized
B C
mm²/AWG/kcmil 26-12 26-12
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Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Approvals
B C
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
VDE Zeichengenehmigung
mm²/AWG/kcmil 0.2-2.5
Nominal current IN 24 A
Nominal voltage UN 800 V
cUL Recognized
B C
mm²/AWG/kcmil 26-12 26-12
Nominal current IN 20 A 20 A
Nominal voltage UN 600 V 600 V
RS
ABS
NK
IECEE CB Scheme
mm²/AWG/kcmil 0.2-2.5
Nominal voltage UN 800 V
BV
EAC
NK
EAC
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Feed-through terminal block - PT 2,5-QUATTRO - 3209578
Approvals
DNV GL
cULus Recognized
Phoenix Contact 2016 © - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/2866323
Dec/13/2015 Page 1 / 5
Power supply unit - TRIO-PS/1AC/24DC/10 - 2866323
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Primary-switched TRIO POWER power supply for DIN rail mounting, input: 1-phase, output: 24 V DC/10 A Product Description
TRIO POWER power supplies with standard functionality
TRIO POWER is particularly suited to standard machine production, thanks to 1- and 3-phase versions up to 960 W. The wide-range input and the international approval package enable worldwide use.
The robust metal housing, the high electric strength, and the wide temperature range ensure a high level of power supply reliability.
Why buy this product
Use the third negative terminal block as a grounding terminal block and minimize installation costs Rugged design with metal housing and wide temperature range from -25 to +70°C Maximum operational reliability thanks to high MTBF (mean time between failures) of more than 500,000 hours and high dielectric strength of up to 300 V AC
Compensation of voltage drops by means of output voltage that can be adjusted on the front
Key Commercial Data
Packing unit 1 pc
GTIN
Weight per Piece (excluding packing) 1000.0 GRM
Custom tariff number 85044070
Country of origin China
Technical data
Dimensions
Width 60 mm
Height 130 mm
Depth 152.5 mm
Ambient conditions
Degree of protection IP20
Ambient temperature (operation) -25 °C ... 70 °C (> 55° C derating : 2.5%/K)
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Power supply unit - TRIO-PS/1AC/24DC/10 - 2866323
Technical data
Ambient conditions
Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing) Noise immunity EN 61000-6-2:2005
Input data
Nominal input voltage range 100 V AC ... 240 V AC
Input voltage range 85 V AC ... 264 V AC (Derating < 90 V AC: 2,5 % / V) Dielectric strength maximum 300 V AC
AC frequency range 45 Hz ... 65 Hz
Discharge current to PE < 3.5 mA
Inrush surge current < 15 A
Power failure bypass > 24 ms (120 V AC)
> 24 ms (230 V AC)
Input fuse 6.3 A (slow-blow, internal)
Choice of suitable circuit breakers 10 A ... 16 A (Characteristics B, C, D, K) Power factor (cos phi) 0.99
Type of protection Transient surge protection
Protective circuit/component Varistor
Output data
Nominal output voltage 24 V DC ±1 %
Setting range of the output voltage 22.5 V DC ... 29.5 V DC (> 24 V DC, constant capacity restricted) Nominal output current 10 A (UOUT = 24 V DC)
Derating 55 °C ... 70 °C (2.5%/K)
Connection in parallel Yes, for redundancy and increased capacity Connection in series Yes
Max. capacitive load Unlimited
Active current limitation Approx. 14 A (for short-circuit) Control deviation < 1 % (change in load, static 10 % ... 90 %) < 2 % (change in load, dynamic 10 % ... 90 %)
< 0.1 % (change in input voltage ±10 %)
Residual ripple < 10 mVPP
Output power 240 W
Typical response time < 1 s
Peak switching voltages nominal load < 50 mVPP
Maximum power dissipation in no-load condition 6.7 W
Power loss nominal load max. 30 W
General
Net weight 1.4 kg
Operating voltage display Green LED
Efficiency 89 % (for 230 V AC and nominal values)
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Power supply unit - TRIO-PS/1AC/24DC/10 - 2866323
Technical data
General
Insulation voltage input/output 4 kV AC (type test)
2 kV AC (routine test)
Protection class I (with PE connection)
MTBF (IEC 61709, SN 29500) > 981000 h
Mounting position horizontal DIN rail NS 35, EN 60715
Assembly instructions Can be aligned: Horizontally 0 mm, vertically 50 mm Electromagnetic compatibility Conformance with EMC Directive 2004/108/EC Low Voltage Directive Conformance with LV directive 2006/95/EC Standard – Electrical equipment of machines EN 60204-1
Standard - Electrical safety EN 60950-1/VDE 0805 (SELV) Standard – Electronic equipment for use in electrical power installations and their assembly into electrical power installations EN 50178/VDE 0160 (PELV) Standard – Safety extra-low voltage EN 60950-1 (SELV)
EN 60204 (PELV)
Standard - Safe isolation DIN VDE 0100-410
Standard – Protection against shock currents, basic requirements for protective separation in electrical equipment EN 50178
Standard – Limitation of mains harmonic currents EN 61000-3-2 UL approvals UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950
Overvoltage category III
Connection data, input
Connection method Screw connection
Conductor cross section solid min. 0.2 mm²
Conductor cross section solid max. 2.5 mm²
Conductor cross section flexible min. 0.2 mm²
Conductor cross section flexible max. 2.5 mm²
Conductor cross section AWG min. 24
Conductor cross section AWG max. 14
Stripping length 9 mm
Screw thread M2,5
Connection data, output
Connection method Screw connection
Conductor cross section solid min. 0.2 mm²
Conductor cross section solid max. 2.5 mm²
Conductor cross section flexible min. 0.2 mm²
Conductor cross section flexible max. 2.5 mm²
Conductor cross section AWG min. 24
Conductor cross section AWG max. 14
Stripping length 9 mm
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Power supply unit - TRIO-PS/1AC/24DC/10 - 2866323
Technical data
Connection data, output
Screw thread M2,5
Signaling
Status display "DC OK" LED green
Note on status display UOUT < 0.9 x UN: LED flashing
Standards and Regulations
Electromagnetic compatibility Conformance with EMC Directive 2004/108/EC Shock 30g in each direction, according to IEC 60068-2-27 Noise immunity EN 61000-6-2:2005
Connection in acc. with standard CUL
Standards/regulations EN 61000-4-3
EN 61000-4-4
EN 61000-4-6
Standard – Electrical equipment of machines EN 60204-1
Standard - Electrical safety EN 60950-1/VDE 0805 (SELV) Standard – Electronic equipment for use in electrical power installations and their assembly into electrical power installations EN 50178/VDE 0160 (PELV) Standard – Safety extra-low voltage EN 60950-1 (SELV)
EN 60204 (PELV)
Standard - Safe isolation DIN VDE 0100-410
Standard – Protection against shock currents, basic requirements for protective separation in electrical equipment EN 50178
Standard – Limitation of mains harmonic currents EN 61000-3-2 UL approvals UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950
Vibration (operation) < 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6) Low Voltage Directive Conformance with LV directive 2006/95/EC Classifications
eCl@ss
eCl@ss 4.0 27040702
eCl@ss 4.1 27040702
eCl@ss 5.0 27049002
eCl@ss 5.1 27049002
eCl@ss 6.0 27049002
eCl@ss 7.0 27049002
eCl@ss 8.0 27049002
eCl@ss 9.0 27040701
ETIM
ETIM 2.0 EC001039
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Power supply unit - TRIO-PS/1AC/24DC/10 - 2866323
Classifications
ETIM
ETIM 3.0 EC001039
ETIM 4.0 EC000599
ETIM 5.0 EC002540
UNSPSC
UNSPSC 6.01 30211502
UNSPSC 7.0901 39121004
UNSPSC 11 39121004
UNSPSC 12.01 39121004
UNSPSC 13.2 39121004
Phoenix Contact 2015 © - all rights reserved
http://www.phoenixcontact.com
https://www.phoenixcontact.com/ca/products/2907922
07/20/2021 Page 1 / 4
Type 3 surge protection plug - PLT-SEC-T3-120-P-UT/PT - 2907922 Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid (http://phoenixcontact.com/download)
Replacement plug for type 2/3 surge protection from the PLT-SEC-…-UT/PT product series. Nominal voltage 120 V.
Key Commercial Data
Packing unit 1 pc
Weight per Piece (excluding packing) 33.160 g
Custom tariff number 85363080
Country of origin Germany
Technical data
Dimensions
Height 46.7 mm
Width 17.5 mm
Depth 65.7 mm
Horizontal pitch 1 Div.
Ambient conditions
Degree of protection IP20
Ambient temperature (operation) -40 °C ... 80 °C
Ambient temperature (storage/transport) -40 °C ... 80 °C Altitude ≤ 6000 m (amsl (above mean sea level))
Permissible humidity (operation) 5 % ... 95 %
Shock (operation) 30g (Half-sine / 11 ms / 3x ±X, ±Y, ±Z) Vibration (operation) 5g (5 ... 500 Hz / 2.5 h / X, Y, Z) General
EN type T2 / T3
IEC power supply system TN-S
TT
Number of ports One
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Type 3 surge protection plug - PLT-SEC-T3-120-P-UT/PT - 2907922 Technical data
General
Mode of protection L-N
L-PE
N-PE
Mounting type on base element
Color light grey RAL 7035
Housing material PA 6.6-FR 20 % GF
PA 6.6-FR
Degree of pollution 2
Flammability rating according to UL 94 V-0
Type Male
Number of positions 2
Surge protection fault message optical
Protective circuit
Nominal voltage UN 120 V AC (TN-S)
120 V AC (TT)
Nominal frequency fN 50 Hz (60 Hz)
Maximum continuous voltage UC 150 V AC
Residual current IPE ≤ 5 µA
Nominal discharge current In (8/20) µs 5 kA
Standby power consumption PC ≤ 10.6 mVA (at UREF)
≤ 13.5 mVA (at UC)
Reference test voltage UREF 132 V AC
Max. discharge current Imax (8/20) µs 10 kA
Combination wave UOC 6 kV
Voltage protection level Up (L-N) ≤ 0.75 kV (at UOC)
≤ 0.95 kV (at In)
Voltage protection level Up (L-PE) ≤ 0.85 kV
Voltage protection level Up (N-PE) ≤ 0.85 kV
TOV behavior at UT (L-N) 240 V AC (5 s / withstand mode) 240 V AC (120 min / withstand mode)
TOV behavior at UT (L-PE) 240 V AC (5 s / withstand mode) 240 V AC (120 min / withstand mode)
1332 V AC (200 ms / safe failure mode)
TOV behavior at UT (N-PE) 1200 V AC (200 ms / safe failure mode) Response time tA (L-N) ≤ 25 ns
Response time tA (L-PE) ≤ 100 ns
Response time tA (N-PE) ≤ 100 ns
Short-circuit current rating ISCCR 10 kA AC
Max. backup fuse with branch wiring 32 A (gG / B / C)
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Type 3 surge protection plug - PLT-SEC-T3-120-P-UT/PT - 2907922 Technical data
Additional technical data
Short-circuit current rating ISCCR 0.25 kA DC (Without additional backup fuse in the DC branch wiring) 5 kA DC (for 20 A gG / B backup fuse)
Maximum continuous voltage UC 150 V DC
Residual voltage Ures (L-N) ≤ 0.68 kV (at 2 kA)
≤ 0.75 kV (at 3 kA)
≤ 0.64 kV (at UOC = 4 kV)
Residual voltage Ures (L-PE) ≤ 0.58 kV (at 2 kA)
≤ 0.65 kV (at 3 kA)
≤ 0.75 kV (at UOC = 4 kV)
Residual voltage Ures (N-PE) ≤ 0.58 kV (at 2 kA)
≤ 0.65 kV (at 3 kA)
≤ 0.75 kV (at UOC = 4 kV)
Mode of protection (DC+) - (DC-)
(DC+/DC-) - PE
IEC test classification (in accordance with IEC 61643-21) D1 Impulse durability (line-line) D1 - 500 A
Impulse durability (line-earth) D1 - 500 A
Pulse discharge current Iimp (10/350) µs (line-line) 0.5 kA Pulse discharge current Iimp (10/350) µs (line-earth) 0.5 kA Connection data
Connection method pluggable
UL specifications
SPD Type 2CA
Maximum continuous operating voltage MCOV 150 V AC
150 V DC
Nominal voltage 150 V DC
Rated load current IL 20 A
Mode of protection L-N
L-G
N-G
(DC+) - (DC-)
(DC+) - G
(DC-) - G
Power distribution system Single phase
DC
Nominal frequency 50/60 Hz
Voltage protection rating VPR (L-N) 800 V
Voltage protection rating VPR (L-G) 900 V
Voltage protection rating VPR (N-G) 900 V
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Type 3 surge protection plug - PLT-SEC-T3-120-P-UT/PT - 2907922 Technical data
UL specifications
Nominal discharge current In 5 kA
Short-circuit current rating (SCCR) 10 kA AC
5 kA DC
Standards and Regulations
Standards/specifications IEC 61643-11 2011
EN 61643-11 2012
Environmental Product Compliance
China RoHS Environmentally friendly use period: unlimited = EFUP-e No hazardous substances above threshold values
Phoenix Contact 2021 © - all rights reserved
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System pro M compact®
Miniature Circuit Breaker SU200M
for branch circuit protection acc. to UL 489
The miniature circuit breaker SU 200 M
is ABB’s solution for UL 489 branch circuit
protection up to 480 Y/277 V AC and
96 V DC. This circuit breaker is an allround device for AC and DC applications for universal use in North American and
global markets due to its approvals acc.
to the international standards UL, CSA
and IEC. Moreover, SU 200 M is fully
compatible with System pro M compact®
UL 489 accessories.
Features
− High performance MCB with 10 kA interrupting capacity acc. to UL 489 / CSA 22.2 No. 5 and 15 kA breaking capacity
acc. to IEC/EN 60947-2
− Certified up to In
= 40 A at 480 Y/277 V AC acc. to UL 489 /
CSA 22.2 No. 5
− Certified for AC and DC use acc. to UL and CSA
− 40 °C reference temperature acc. to UL and CSA
− Current limiting acc. to UL 489
− Clear contact position indication in red/green (”real CPI“) 2CDC021004S0014
Standards
UL 489
CSA 22.2 No. 5
IEC/EN 60947-2
Approvals
UL 489 US
CSA 22.2 No. 5 CA
VDE DE
CCC CN
Standards and approvals
2CDC021046S0014
2 1SXP403001B0201
Miniature Circuit Breaker SU200M
Technical data
General Data
Standards UL 489, CSA 22.2 No. 5, IEC/EN 60947-2
Poles 1P, 2P, 3P, 4P
Tripping characteristics C, K, Z
Rated current In
0.2 - 63 A
Rated frequency f 50 / 60 Hz, DC (0 Hz)
Rated insulation voltage Ui acc. to IEC/EN 60664-1 250 V AC (phase to ground), 440 V AC (phase to phase) Overvoltage category III
Pollution degree 3
IEC/EN 60947-2
Rated operational voltage Ue
1P: 230 V AC; 2P, 3P, 4P: 400 V AC
Max. power frequency recovery voltage Umax AC 1P: 253 V AC; 2P, 3P, 4P: 440 V AC Min. operating voltage 12 V AC, 12 V DC
Rated ultimate short-circuit breaking capacity Icu 15 kA Rated service short-circuit breaking capacity Ics ≤ 40 A: 11.25 kA > 40 A: 7.5 kA
Rated impulse withstand voltage Uimp (1.2/50μs) 4 kV (test voltage 6.2 kV at sea level, 5 kV at 2,000 m) Dielectric test voltage 2 kV (50 / 60Hz, 1 min.)
Reference temperature for tripping characteristics 30 °C Electrical endurance In
< 30 A: 20,000 ops (AC), In ≥ 30 A: 10,000 ops. (AC);
1 cycle (2 s - ON, 13 s - OFF, In
≤ 32 A), 1 cycle (2 s - ON, 28 s - OFF, In > 32 A)
UL / CSA
Rated voltage AC
AC
AC
AC
DC
1P: 277 V AC up to 40 A for C, Z char.,
277 V AC up to 35 A for K char., 240 V AC
2P, 3P, 4P: 480 Y / 277 V AC up to 40 A for C, Z char., 480 Y / 277 V AC up to 35 A for K char., 240 V AC
1P: 48 V DC; 2P: 96 V DC (2p in series)
Rated interrupting capacity acc. to UL 1077 –
Short-circuit current rating acc. to UL 489 10 kA
Application –
Reference temperature for tripping characteristics 40 °C Electrical endurance 6,000 ops (AC), 6,000 ops. (DC); 1 cycle (1 s - ON, 9 s - OFF) Mechanical data
Housing Insulation group II, RAL 7035
Toggle Insulation group II, black, sealable
Contact position indication Real CPI (green OFF / red ON) Protection degree acc. to DIN EN 60529 IP20*, IP40 in enclosure with cover Mechanical endurance 20,000 ops.
Shock resistance acc. to IEC/EN 60068-2-27 25 g - 2 shocks - 13 ms Vibration resistance acc. to IEC/EN 60068-2-6 5g - 20 cycles at 5…150…5 Hz with load 0.8 In Environmental conditions (damp heat cyclic) acc. to IEC/EN 60068-2-30 28 cycles with 55°C/90-96% and 25°C/95-100% Ambient temperature -25 … +55°C
Storage temperature -40 ... +70 °C
Installation
Terminal Failsafe bi-directional cylinder-lift terminal Cross-section of conductors (top/bottom) solid, stranded: 35 mm² / 35 mm² flexible: 25 mm2 / 25 mm2
18 – 4 AWG
Cross-section of busbars (top/bottom) 10 mm² / 10 mm²
18 – 8 AWG
Torque 2.8 Nm
AWG 18-16: 13.3 in-lbs.
AWG 14-10: 17.7 in-lbs.
AWG 8-4: 39.8 in-lbs.
Screwdriver No. 2 Pozidrive
Mounting On DIN rail 35 mm acc. to EN 60715 by fast clip Mounting position any
Supply optional
Dimensions and weight
Mounting dimensions acc. to DIN 43880 Mounting dimension 3 Pole dimensions (H x D x W) 111 x 69 x 17.5 mm
Pole weight approx. 125 g
Combination with auxiliary elements
Auxiliary contact Yes
Signal contact Yes
Shunt trip Yes
1SXP403001B0201 3
Miniature Circuit Breaker SU200M
Tripping characteristics
Tripping characteristics
Acc. to Tripping
characteristics
Rated
current
Thermal release 1) Electromagnetic release 2)
I
n
Currents:
conventional
non-tripping
current
I
1 conventional
tripping
current
I
2 Tripping
time
Range of
instantaneous
tripping
Tripping time
IEC/EN 60947-2 C 0.5 to 63 A 1.05 · In
1.3 · In
> 1 h
< 1 h 3)
5 · In
10 · In
> 0.2 s
< 0.2 s
K 0.2 to 63 A 1.05 · In
1.3 · In
> 1 h
< 1 h 3)
10 · In
14 · In
> 0.2 s
< 0.2 s
Z 0.5 to 63 A 1.05 · In
1.3 · In
> 1 h
< 1 h 3)
2 · In
3 · In
> 0.2 s
< 0.2 s
1) The thermal releases are calibrated to a nominal reference ambient temperature of 30 °C.
In the case of higher ambient temperatures, the current values fall by approx. 6 % for each 10 K temperature rise. 2) The indicated tripping values of electromagnetic tripping devices apply to a frequency of 50/60 Hz. The thermal release operates independent of frequency. 3) As from operating temperature (after I1 > 1h)
C characteristic
2CDC022002F0214
4 1SXP403001B0201
Miniature Circuit Breaker SU200M
Tripping characteristics
K characteristic Z characteristic 2CDC022004F0214
2CDC022005F0214
8 1SXP403001B0201
Miniature Circuit Breaker SU200M
Current limiting – Ipeak and I2t values acc. to UL 489
Type Voltage Current
A
Power Factor Phase I
peak
kA
I
2t
kA2S
SU203M-K0.2 480Y/277 10000 0.45-0.5 3 0.026 0.008
SU203M-K7 480Y/277 4095 0.45-0.5 3 2.3 11.9
SU203M-K7 480Y/277 7500 0.45-0.5 3 3.4 16.7
SU203M-K7 480Y/277 10000 0.45-0.5 3 4.6 19.0
SU203M-K20 480Y/277 4095 0.45-0.5 3 2.9 18.1
SU203M-K20 480Y/277 7500 0.45-0.5 3 4.3 28.1
SU203M-K20 480Y/277 10000 0.45-0.5 3 6.4 34.6
SU203M-K35 480Y/277 4095 0.45-0.5 3 3.4 27.9
SU203M-K35 480Y/277 7500 0.45-0.5 3 4.7 33.1
SU203M-K35 480Y/277 10000 0.45-0.5 3 9.0 72.0
SU203M-C40 480Y/277 4095 0.45-0.5 3 3.4 22.8
SU203M-C40 480Y/277 7500 0.45-0.5 3 5.1 42.5
SU203M-C40 480Y/277 10000 0.45-0.5 3 9.3 74.6
SU201M-K0.2 277 10000 0.45-0.5 1 0.7 0.092
SU201M-K7 277 4095 0.45-0.5 1 2.5 10.5
SU201M-K7 277 7500 0.45-0.5 1 3.4 16.9
SU201M-K7 277 10000 0.45-0.5 1 3.4 14.5
SU201M-K20 277 4095 0.45-0.5 1 2.8 14.7
SU201M-K20 277 7500 0.45-0.5 1 4.1 23.5
SU201M-K20 277 10000 0.45-0.5 1 4.7 32.5
SU201M-K35 277 4095 0.45-0.5 1 3.0 19.8
SU201M-K35 277 7500 0.45-0.5 1 4.7 36.5
SU201M-K35 277 10000 0.45-0.5 1 4.4 22.1
SU201M-C40 277 4095 0.45-0.5 1 3.6 22.9
SU201M-C40 277 7500 0.45-0.5 1 5.3 52.6
SU201M-C40 277 10000 0.45-0.5 1 5.9 44.9
SU203M-K63 240 4095 0.45-0.5 3 3.6 19.9
SU203M-K63 240 7500 0.45-0.5 3 5.1 33.0
SU203M-K63 240 10000 0.45-0.5 3 6.3 43.3
SU201M-K63 240 4095 0.45-0.5 1 3.9 33.8
SU201M-K63 240 7500 0.45-0.5 1 5.2 43.8
SU201M-K63 240 10000 0.45-0.5 1 6.5 61.8
1SXP403001B0201 9
Miniature Circuit Breaker SU200M
Accessories and dimensional drawing
Accessory overview
2CDC092011F0014
The certification of the Accessories has been done with one accessory only.
The number of electrical operations is limited to 4,000 operations for the maximum combinations and the combinations including shunt trips.
H Auxiliary contact S2C-H6RU
(change-over contact)
S/H Signal contact S2C-S6RU
ST Shunt trip S2C-A...U 2CDC022007F0014
Dimensional drawing
SU 200 M
For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory)
ELECTRICAL SOLUTIONS
B2.
Cable
Accessories
C1.
Wiring
Duct
C3.
Abrasion
Protection
C4.
Cable
Management
D1.
Terminals
D2.
Power
Connectors
E1.
Labeling
Systems
E2.
Labels
E3.
Pre-Printed
& Write-On
Markers
F.
Index
B3.
Stainless
Steel Ties
C2.
Surface
Raceway
E5.
Lockout/
Tagout
& Safety
Solutions
B1.
Cable Ties
A.
System
Overview
D3.
Grounding
Connectors
E4.
Permanent
Identification
Panduct ® Type F Narrow Slot Wiring Duct
• Narrow slot/finger design provides more slots to fit the spacing of high-density terminal blocks and other hardware
• Material: Lead-free PVC
• UL recognized continuous use temperature: 122°F (50°C) • UL 94 flammability rating of V-0
• Conforms with NFPA 79-2007 section 13.3.1 requirement for flame retardant material
• Provided with mounting holes
• Base and cover length is 6 feet
Part number shown for LG (Light Gray). For other color availability see color selection guide, page C1.48.
Base and cover sold separately.
*“H” dimension includes duct and cover.
W
H
.20 TYP [5.0]
.50 TYP [12.7]
Multiple slot restrictors present with
2" and greater duct wall height.
To order cover with protective film
add “-F” to part number. 6" cover
not available with film.
Base
Part Number
Duct Size (W x H)* Slot Width Cover
Part Number
Std.
Pkg.
Qty.
Base
Ctn.
Qty.
Cover
Ctn.
In. mm In. mm Qty.
F.5X.5LG6 0.69 x 0.60 17.5 x 15.2 0.20 5.0 C.5LG6 6 120 120 F.5X1LG6 0.69 x 1.06 17.5 x 26.9 0.20 5.0 C.5LG6 6 120 120 F.75X.75LG6 0.93 x 0.82 23.6 x 20.9 0.20 5.0 C.75LG6 6 120 120 F.75X1.5LG6 0.93 x 1.57 23.6 x 39.9 0.20 5.0 C.75LG6 6 120 120 F1X1LG6 1.26 x 1.13 32.0 x 28.7 0.20 5.0 C1LG6 6 120 120 F1X1.5LG6 1.26 x 1.62 32.0 x 41.1 0.20 5.0 C1LG6 6 120 120 F1X2LG6 1.26 x 2.12 32.0 x 53.8 0.20 5.0 C1LG6 6 120 120 F1X3LG6 1.26 x 3.12 32.0 x 79.2 0.20 5.0 C1LG6 6 120 120 F1X4LG6 1.26 x 4.10 32.0 x 104.1 0.20 5.0 C1LG6 6 60 120 F1.5X1LG6 1.75 x 1.12 44.5 x 28.4 0.20 5.0 C1.5LG6 6 120 120 F1.5X1.5LG6 1.75 x 1.62 44.5 x 41.1 0.20 5.0 C1.5LG6 6 120 120 F1.5X2LG6 1.75 x 2.12 44.5 x 53.8 0.20 5.0 C1.5LG6 6 120 120 F1.5X3LG6 1.75 x 3.12 44.5 x 79.2 0.20 5.0 C1.5LG6 6 120 120 F1.5X4LG6 1.75 x 4.10 44.5 x 104.1 0.20 5.0 C1.5LG6 6 60 120 F2X1LG6 2.25 x 1.12 57.2 x 28.4 0.20 5.0 C2LG6 6 120 120 F2X1.5LG6 2.25 x 1.62 57.2 x 41.1 0.20 5.0 C2LG6 6 120 120 F2X2LG6 2.25 x 2.12 57.2 x 53.8 0.20 5.0 C2LG6 6 120 120 F2X3LG6 2.25 x 3.12 57.2 x 79.2 0.20 5.0 C2LG6 6 60 120 F2X4LG6 2.25 x 4.10 57.2 x 104.1 0.20 5.0 C2LG6 6 60 120 F2X5LG6 2.25 x 5.10 57.2 x 129.5 0.20 5.0 C2LG6 6 60 120 F2.5X3LG6 2.75 x 3.12 69.9 x 79.2 0.20 5.0 C2.5LG6 6 120 120 F3X1LG6 3.25 x 1.12 82.6 x 28.4 0.20 5.0 C3LG6 6 120 120 F3X2LG6 3.25 x 2.12 82.6 x 53.8 0.20 5.0 C3LG6 6 120 120 F3X3LG6 3.25 x 3.12 82.6 x 79.2 0.20 5.0 C3LG6 6 60 120 F3X4LG6 3.25 x 4.10 82.6 x 104.1 0.20 5.0 C3LG6 6 60 120 F3X5LG6 3.25 x 5.10 82.6 x 129.5 0.20 5.0 C3LG6 6 60 120 F4X2LG6 4.25 x 2.12 108.0 x 53.8 0.20 5.0 C4LG6 6 60 120 F4X3LG6 4.25 x 3.12 108.0 x 79.2 0.20 5.0 C4LG6 6 60 120 F4X4LG6 4.25 x 4.10 108.0 x 104.1 0.20 5.0 C4LG6 6 60 120 F4X5LG6 4.25 x 5.10 108.0 x 129.5 0.20 5.0 C4LG6 6 60 120 F6X4LG6 6.25 x 4.15 158.8 x 105.4 0.20 5.0 C6LG6 6 60 120
AU 2 CONDUCTOR AL/CU
• Manufactured from high strength 6061-T6
aluminum alloy.
• Electro-Tin plated.
• UL 486B 90° C Listed and is CSA certified for 600
Volts.
• Suitable for use with either copper or aluminum
conductors.
• Chamfered wire entry provides ease of installation.
• UL File E6207
Catalog No. Fig. No. Wire Range AL/CU Bolt Size Length Width Hex Size N.A.E.D. No.
AU-0 1 1/0-14 STR. 1/4 1-15/32 1-1/8 S 78366900066
AU-2/0 1 2/0-14 STR. 1/4 1-15/32 1-1/4 3/16 78366900074 AU-250 2 250 MCM-6 STR. 3/8 2-9/16 1-21/32 5/16 78366900330 AU-350 2 350 MCM-6 STR. 1/2 2-7/8 1-57/64 5/16 78366900381 AU-350-2N 3 350 MCM-6 STR. 1/2 (2) 4-5/16 2 5/16 78366900574 AU-600 2 600 MCM-2 STR. 1/2 3-3/16 2-13/32 1/2 78366900568 AU-600-2NS 3 600 MCM-2 STR. 1/2 (2) 4-11/16 2-13/32 1/2 78366900576 AU-600-2N 4 600 MCM-2 STR. 1/2 (2) 5-1/2 2-13/32 1/2 78366900577 AU-800 2 800 MCM-300 MCM 5/8 3-3/8 3-3/16 1/2 78366900680 AU-800-2NS 3 800 MCM-300 MCM 1/2 (2) 4-3/4 3-3/16 1/2 78366900700 AU-800-2N 4 800 MCM-300 MCM 1/2 (2) 6-3/16 3 1/2 78366900702 AU-1000 2 1000 MCM-500 MCM 5/8 3-3/8 3-3/16 9/16 78366900699 AU-1000-2NS 3 1000 MCM-500 MCM 1/2 (2) 4-3/4 3-3/16 9/16 78366900794 AU-1000-2N 4 1000 MCM-500 MCM 1/2 (2) 6-3/16 3-3/16 9/16 78366900796
Extended Product Type:
Product ID:
EAN:
Catalog Description:
Long Description:
Minimum Order Quantity:
CustomsTariff Number:
Color:
Product Net Height:
Product Net Depth:
Product Net Weight:
Product Net Width:
Spacing:
Connection Type:
Function:
Connecting Capacity Main Circuit:
Rated Current (In):
Rated Short-time Withstand Current
(Icw):
Pollution Degree:
Power Loss:
Degree of Protection:
Insulation Material:
Mounting on DIN Rail:
Tightening Torque:
Rated Cross-Section:
Connecting Capacity UL/CSA:
Short-Circuit Current Rating (SCCR):
Maximum Operating Voltage
UL/CSA:
RoHS Status:
Ambient Air Temperature:
Instructions and Manuals:
CB Certificate:
CSA Certificate:
cUL Certificate:
Data Sheet, Technical Information:
Declaration of Conformity - CE:
EAC Certificate:
RoHS Information:
General Information
DBL125
1SNL312510R0000
3472599856585
DBL125 Distribution Terminal Blocks
- Save installation time with our modular solutions, - Ease the installation with plate or rail mounting options on our modular blocks, - Easily increase the number of outputs using jumpers.
Categories
Products » Low Voltage Products and Systems » Connection Devices » Terminal Blocks » Solution Series Ordering
1 piece
85369010
Grey
Dimensions
75 mm
50.7 mm
120 g
28.2 mm
Technical
28.2 mm
Screw clamp
Feed-through
Screw Clamp / Rigid 1x 10 ... 35 mm²
Main Circuit 125 A
for 1 s 4000 A
3 4 W
acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP20 Polyamide
TH35-7.5 (35 x 7.5 mm Mounting Rail) acc. to IEC 60715
TH35-15 (35 x 15 mm Mounting Rail) acc. to IEC 60715
Main Circuit 3.5 ... 5 N·m
35 mm²
Technical UL/CSA
Stranded 2 AWG
100 kA
Main Circuit 1000 V
Environmental
Following EU Directive 2002/95/EC August 18, 2005 and amendment Operation -55 ... +110 °C
Storage -55 ... +110 °C
Certificates and Declarations (Document Number)
1SNC166001B0201
1SND166005A0200
1SND166007A0200
1SND166006A0200
1SNC166013B0201
1SND225005U1000
1SND161011A1100
1SND230557F0200
Classifications
DBL125
ETIM 4:
ETIM 5:
ETIM 6:
Object Classification Code:
Package Level 1 Width:
Package Level 1 Length:
Package Level 1 Height:
Package Level 1 GrossWeight:
Package Level 1 EAN:
Package Level 2 Units:
Package Level 2 Width:
Package Level 2 Length:
Package Level 2 Height:
Product Packing Type:
Package Level 1 Units:
EC000276 - Distribution terminal block
EC000276 - Distribution terminal block
EC000276 - Distribution terminal block
X
Container Information
57 mm
95 mm
37 mm
0.14 kg
3472599856585
75 piece
230 mm
380 mm
310 mm
Box
1 piece
Technical Data
PanelView Plus 7 Performance Terminals
Catalog Numbers 2711P-T7C22D9P, 2711P-T7C22D9P-B, 2711P-T7C22A9P, 2711P-T7C22A9P-B, 2711P-B7C22D9P, 2711P-B7C22D9P-B, 2711P-B7C22A9P, 2711P-B7C22A9P-B, 2711P-T9W22D9P, 2711P-T9W22D9-B, 2711P-T9W22A9P, 2711P-T9W22A9P-B, 2711P-T10C22D9P, 2711P-T10C22D9P-B, 2711P-T10C22A9P, 2711P-T10C22A9P-B, 2711P-B10C22D9P, 2711P-B10C22D9P-B, 2711P-B10C22A9P, 2711P-B10C22A9-B, 2711P-T12W22D9P, 2711P-T12W22D9P-B, 2711P-T12W22A9P, 2711P-T12W22A9P-B, 2711P-T15C22D9P, 2711P-T15C22D9P-B, 2711P-T15C22A9P, 2711P-T15C22A9P-B, 2711P-B15C22D9P, 2711P-B15C22D9P-B, 2711P-B15C22A9P, 2711P-B15C22A9P-B, 2711P-T19C22D9P, 2711P-T19C22D9P-B, 2711P-T19C22A9P, 2711P-T19C22A9P-B
Summary of Changes
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Topic Page
Environmental Specifications 2
Certifications 3
Technical Specifications 4
Product Dimensions 7
Accessories 8
HMI Software 9
Additional Resources 10
Topic Page
Updated system memory to 512 MB RAM and 512 MB storage.
Updated user memory to 80 MB, approx, nonvolatile storage for applications. 4, 5, 6
2 Rockwell Automation Publication 2711P-TD009C-EN-P - July 2016 PanelView Plus 7 Performance Terminals
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Environmental Specifications
5IJTUBCMFMJTUTFOWJSPONFOUBMTQFDJGJDBUJPOTGPSUIF1BOFM7JFX1MVT1FSGPSNBODFUFSNJOBMT Attribute Value
Temperature, operating (1)
(1) The 19-inch terminals (2711P-T19C22D9P, 2711P-T19C22D9P-B, 2711P-T19C22A9P, and 2711P-T19C22A9P-B) are rated up to 50 °C (122 °F) operating temperature. 0…55 °C (32…131 °F)
Temperature, nonoperating -25…+70 °C (-13…+158 °F)
Heat dissipation (2)
(2) Typical BTU measurements were taken at 25 °C (77 °F). 7-in. DC (touch, and touch with keypad), 51 BTU (typical) 7-in. AC (touch, and touch with keypad), 53 BTU (typical) 9-in. DC, 55 BTU (typical)
9-in. AC, 58 BTU (typical)
10-in. DC (touch, and touch with keypad), 51 BTU (typical) 10-in. AC (touch, and touch with keypad), 56 BTU (typical) 12-in. DC, 60 BTU (typical)
12-in. AC, 67 BTU (typical)
15-in. DC (touch, and touch with keypad), 61 BTU (typical) 15-in. AC (touch, and touch with keypad), 68 BTU (typical) 19-in. DC, 114 BTU (typical)
19-in. AC, 119 BTU (typical)
Altitude, operating 2000M
Relative humidity 5…95% without condensation
Vibration 0.012 pk-pk, 10…57 Hz
2 g peak at 57…500 Hz (3)
(3) The 15-inch and 19-inch terminals (2711P-T15C22D9P, 2711P-T15C22D9P-B, 2711P-T15C22A9P, 2711P-T15C22A9P-B, 2711P-B15C22D9P, 2711P-B15C22D9P-B, 2711P-B15C22A9P, 2711P-B15C22A9P-B, 2711P-T19C22D9P, 2711P-T19C22D9P-B, 2711P-T19C22A9P, 2711P-T19C22A9P-B) are rated to: 0.006 in. pk-pk, 10...57 Hz, 1 g peak at 57...640 Hz.
Shock, operating 15 g at 11 ms
Shock, nonoperating 30 g at 11 ms
Enclosure ratings NEMA and UL Type 12, 13, 4X, also rated IP66 as Classified by UL
Rockwell Automation Publication 2711P-TD009C-EN-P - July 2016 3 PanelView Plus 7 Performance Terminals
Certifications
5IJTUBCMFMJTUTDFSUJGJDBUJPOTGPSUIF1BOFM7JFX1MVT1FSGPSNBODFUFSNJOBMT Certification(1)
(1) When marked. See the Product Certification link at http://www.rockwellautomation.com/global/certification/overview.page for Declarations of Conformity, Certificates, and other certification details.
Value
cULus
cULus Listed Industrial Control Equipment for use in Hazardous Locations (E10314) per standards ANSI / ISA 12.12.01 and CSA C22.2 No. 213. rated:
• Class I, Div 2, Groups A, B, C, D
Enclosure type ratings per UL50 and CSA C22.2 No. 94.2-07.
Enclosure ingress protection classified by UL per IEC 60529.
CE (EMC)
European Union 2004/108/EC EMC Directive, compliant with:
• EN 61000-6-2; Industrial Immunity
• EN 61000-6-4; Industrial Emissions
• EN 61131-2; Programmable Controllers
CE (LVD) European Union 2006/95/EC Low Voltage Directive, compliant with:
• EN 61131-2; Programmable Controllers
RCM Australian Radiocommunications Act, compliant with:
• AS/NZS CISPR 11; Industrial Emissions
RoHS China RoHS, Turkey RoHS, European RoHS
KCC Certificate of compliance
EtherNet/IP ODVA conformance tested to EtherNet/IP specifications
4 Rockwell Automation Publication 2711P-TD009C-EN-P - July 2016 PanelView Plus 7 Performance Terminals
Technical Specifications
5IFUBCMFTJOUIJTTFDUJPOQSPWJEFUFDIOJDBMTQFDJGJDBUJPOTGPSUIF1BOFM7JFX1MVT1FSGPSNBODFUFSNJOBMT PanelView Plus 7 Performance 7-in and 9-in Terminals
Attribute
7-in. Touch
2711P--T7C22D9P, 2711P--T7C22D9P-B (1)
2711P-T7C22A9P, 2711P-T7C22A9P-B
(1) Catalog numbers with a -B extension denote terminals that exclude the Allen-Bradley brand marking. Customers can put their own brand labels on these terminals. 7-in. Touch with Keypad
2711P-B7C22D9P, 2711P-B7C22D9P-B (1)
2711P-B7C22A9P, 2711P-B7C22A9P-B
9-in. Touch
2711P-T9W22D9P, 2711P-T9W22D9P-B (1)
2711P-T9W22A9P, 2711P-T9W22A9P-B
Operator input Touch Touch with keypad Touch
Display type TFT Color
Display size, diagonal 6.5-in. 9-in. widescreen
Viewing area (W x H) 132 x 99 mm (5.2 x 3.9 in.) 196 x 118 mm (7.7 x 4.6 in.) Display resolution 640 x 480 VGA, 18-bit color graphics 800 x 480 WVGA, 18-bit color graphics Aspect ratio 4:3 5:3
Brightness, typical 300 cd/m2
(Nits)
Backlight life White light-emitting diode, solid-state
Life: 50,000 h min at 40 °C (104 °F) to half-brightness, backlight is not replaceable Touch screen
Analog resistive
Actuation rating: 1 million presses
Operating force: 100 grams
Battery (real-time
clock backup)
Accuracy: +/-2 minutes per month.
Battery life: 4 years min at 25 °C (77 °F)
Replacement: CR2032 lithium coin cell
Memory:
• System
• User
• 512 MB RAM and 512 MB storage
• 80 MB, approx, nonvolatile storage for applications
Secure Digital (SD)
card slot One SD card slot for external storage; supports cat. no. 1784-SDx cards USB ports:
• Host
• Device
• Two USB high-speed 2.0 host ports (type A) support removable flash drives for external storage • One high-speed 2.0 device port (type B) that will be functional in a future release Operating system Windows CE with Extended Features and MS Office Viewers (includes FTP, VNC client server, ActiveX controls, PDF reader, third-party device support) Ethernet ports Two 10/100Base-T, Auto MDI/MDI-X Ethernet ports that support Device Level Ring (DLR), linear, or star network topologies Software FactoryTalk View Studio for Machine Edition, FactoryTalk ViewPoint, version 2.6 or later Electrical
Input voltage 24V DC nom
(18…30V DC) 100…240V AC 24V DC nom
(18…30V DC) 100…240V AC 24V DC nom
(18…30V DC) 100…240V AC
Power consumption 50 W max
(2.1 A at 24V DC) 105VA 50 W max
(2.1 A at 24V DC) 105VA 50 W max
(2.1 A at 24V DC) 105VA
Power supply Supports (SELV) and
(PELV) 24V DC supplies(2)
(2) DC-powered terminals support safety extra low voltage (SELV) and protective extra low voltage (PELV) 24V DC power supplies such as cat. nos. 1606-XLP95E, 1606-XLP100E, 2711P-RSACDIN. — Supports (SELV) and
(PELV) 24V DC supplies(2) — Supports (SELV) and (PELV) 24V DC supplies(2) — Mechanical
Weight, approx 1.2 kg (2.65 lb) 1.47 kg (3.25 lb) 1.58 kg (3.48 lb) Dimensions, approx
(H x W x D)
170 x 212 x 69.6 mm
6.69 x 8.35 x 2.74 in.
179 x 285 x 69.6 mm
7.05 x 11.22 x 2.74 in.
190 x 280 x 69.6 mm
7.48 x 11.02 x 2.74 in.
Cutout dimensions,
approx (H x W)
142 x 184 mm
5.59 x 7.24 in.
142 x 237 mm
5.59 x 9.33 in.
162 x 252 mm
6.38 x 9.92 in.