ATTACHMENT 7
ATTACHMENT 7
ATTACHMENT 7
2023 Autocamp B model dimensions
Length – 30’ 10”
Ext width – 8’ 5.5”
Interior width – 8’ 1”
Interior height – 6’ 4”
Exterior height w A/C – 9’ 9”
Unit weight – 6300 lb
Hitch weight – 1000 lb
Door dimensions – 28.25” x 68.67”
Tire size – 225/75 R15 - Diameter 28.3
Window sizes and glass numbers
clear large bedroom 49” x 24”: 195510-24c
clear bedroom corners
RS – 28.8” x 25.3” : 372089C
CS - 28.8” x 25.3” : 372088C
clear bedroom 30” x30” : 195519-93c
clear galley 30.5” x 22.2”: 195510-07c
Frosted small bathroom18.5” x 22.2”: 195510-12cf
Frosted Large bathroom 49” x 24”: 195510-29cf
clear vista 30" x 7.13”: 372271-02C
clear vista 18" x 7.13”: 372271-01C
main door frosted: 372232CF
clear fixed 30”x20”: 371466
ATTACHMENT 7
ATTACHMENT 7
204187
SCALE 1/25
204187
C:\_Vault Working Folder\Designs\2\204187\204187.ipt
gbedalli
11/13/2019
gbedalli
THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN IS
THE EXCLUSIVE PROPERTY OF AIRSTREAM, INC. AND MAY NOT BE
REPRODUCED, NOR MAY THE INFORMATION CONTAINED HEREIN
OR DERIVABLE THEREFROM BE USED IN ANY MANNER EXCEPT BY
WRITTEN PERMISSION OF AIRSTREAM, INC. THE PROPRIETARY
RIGHTS TO THE AFORESAID INFORMATION, BOTH OF A PATENT-
ABLE AND UNPATENTABLE NATURE, ARE EXPRESSLY RESERVED
TO AIRSTREAM, INC.
UNLESS OTHERWISE SPECIFIED
GENERAL TOLERANCES APPLY
X.XXX = +/-.015
X.XX = +/-.06
X.X = +/-.13
X/X = +/-1/4
X° = +/-5°
AIRSTREAM
THIRD ANGLE
SIZE
1 OF 1
SHEET:
B
PART NUMBER : REV
B
DRAWN DATE:
DETAILER:
DESIGNER:
PART DESCRIPTION:
FIRST USAGE:
AUTOCAMP 2020
COMPOSITE FLOOR
204187
CHECKED BY:
STATUS:
Work In Progress
REV DATE PCR DESCRIPTION BY
B 10/28/2021 CV-000043 ADDED 1" DIAMETER HOLE PER PRODUCTION DEW A 12/11/2019 CV-AC20 ADDED OUTRIGGER HOLES GXB
- 11/13/2019 CV-AC20 INITIAL RELEASE GXB
NOTES:
1. MATERIAL: TRANSCORE SERIES RS1915SL (RMS0217)
THICKESS: 0.594" +0.015/-0.045
TOP SKIN: 0.090" SERIES 90 "S" 12 LAYER SKIN WITH RANDOM GLASS "R" SURFACE BOTTOM SKIN: 0.041" SERIES 50 "L" 4 LAYER SKIN WITH SURLOCK BONDABLE SURFACE "S"
2. DENSITY: 1.41 LBS./FT.2; APPROXIMATE WEIGHT: 270.03 LBS.
3. SCRIM COAT APPLIED TO TOP SURFACE.
4. ALL EDGES TO BE FREE OF BURRS EXCEEDING 1/8".
5. PACKAGING/SHIPPING MATERIALS SHOULD BE SUFFICIENT TO AVOID DAMAGE TO PARTS DURING SHIPMENT.
31.13 - 5.50
- .00
18.50 42.50
63.50 64.50
66.50 79.75
82.75 90.50
117.50
118.00
138.00
138.50
131.50
132.50
162.50
186.50
210.50
234.50
235.00
251.00
287.13
226.00
48.89 42.18
35.47 30.00
24.97 20.00
10.00 .00
10.00 20.00
24.97 30.00
35.47 42.18
48.89 32.09
26.09 25.89
15.39 14.14
3.14 26.09
32.09 48.14
27.59 38.00 31.00
86.63 67.0064.5031.13
.75
21.30 20.004.50
20.00 6.00
3.38 3.38
13.42 13.42
10.50 10.50
16.00 6.00 58.13
97.78 VENDOR / PART# LABEL LOCATION
LOCATE DOT MATRIX SYMBOL "+"
AT EACH POINT SHOWN.
DO NOT ADD HOLES TO FLOOR,
ONLY DOT MATRIX PATTERN
318.26
11.00 6.00
4.00 22.80
2.25 typ.
.25
256.00
.00
98.00 8.00
n1.00
B
ATTACHMENT 7
For technical support call 937-596-6111,
then press 1
Part Description: Part #: Price (TBD) Comments:
Window Glass only Bedroom large and small, galley, portholes, front and frosted rear, entry door, bathroom, frosted large and small bathroom
clear large bedroom: 195510-24c
clear 30x30 bedroom: 195519-93c
clear galley: 195510-07c
Frosted small bathroom: 195510-12cf
Frosted Large bathroom: 195510-29cf
clear 30" vista: 372271-02C
clear 18" vista: 372271-01C
main door frosted: 372232CF
clear 30x20 fixed: 371466
Fantastic Fan lift motors 382240-102 $ 63.06 Fantastic Fan - entire unit 690763 $ 182.31 Fantastic Fan remote control 690763-100 $ 17.48 Fantastic Fan screens 381450-100 $ 19.04 Thermostats - 690723-04 $ 58.11 AC Control board 690699-03 $90.44
Roof air filter grille 9430-4071 $ 15.50 Edison bulbs for AS’s 512975 $ 22.94 TV (32", for Zion and later units) 690791 $378.86
Blinds for opening windows (30" wide) 703700-04 $ 116.47 Blinds for fixed galley window 703700-02 $ 105.87 6 port hole shades 704199-05 $ 25.78 6 sun roof shades - gray 704120-02 $ 21.70 Skylight shade - white 704120-03 $ 21.53 Water inlet 2 601392-06 $ 24.85 smart plug inlet 2 513581 $ 116.20 Window lift arm knobs
Grey: 380230-03
Red:380230-04 $ 1.66 Kitchen faucets 602747 $ 327.06 Bathroom faucets 602748 $ 296.17 2 edison bulb light fixture 513397 $ 22.72 Emergency exit shades and track guides
Curb Side Center: 998231-01 $ 53.67 Curb Side Side: 998231-02 $ 62.13 Road Side Center: 998231-03 $ 53.67 Road Side Side: 998231-04 $ 62.13 Paper towel holders 382320 $ 40.62 Shower rack w bottle holders 382746 $ 30.31 Bathroom shelves (shelf) 382602-01 $ 109.96 Bathroom shelf mounting bracket 382602-02 $ 71.07 Toilet 602749 $ 672.84 Toilet paper holder 382632 $ 62.58 Kitchen round accent light under cabinet 3" 512830 $ 13.88 Cabinet hardware handles 382321 $ 8.69 Round ceiling light 4" 513136 $ 34.81 Bedroom USB plugs 513331 $ 14.87 Push Button Light Switch 512979 $ 51.31 Airstream stabilizer arm and jack 401027 $ 194.63 kit of 4 jacks and 1 manual crank Door magnets entry door 382743 $ 36.16 To place an order email [email protected]
ATTACHMENT 7
Door light above entry door with photocell 994165 $ 69.01 Cabinet hardware blum underside 382203-06 $ 1.94 plastic clips Cabinet hinges 382340 $3.61
Grabber catch latch - used on access panels 381228-02 $ 4.98 Rivets white and stainless White: 330166 $ 0.52 Stainless are specific to location on Airstream, please reach out to Airstream for specific location replacement number and comment Furnace air filters AutoCamp to Purchase
20 AMP GFCI - circuit breaker 501564-06 $ 32.20 20 AMP - circuit breaker 510564-01 $ 4.30 30/30 DOUBLE - circuit breaker 510564-16 $ 21.20 30/20 SINGLE - circuit breaker 510564-05 $ 6.36 30 AMP - circuit breaker
15 AMP - circuit breaker 510564-08 $ 6.93 Shower arm with flange 602791 $ 176.37 Sliding bathroom door hardware 382323 $ 115.67 Bathroom overflow passage gasket 602900 $ 18.72 Shower Diverters 602764 $ 59.91 shower drain covers 802357-01 $ 59.10 Paint ( Snowbank) for interior walls 995002 $ 19.62 Shower Glass Hardware Wall Clamp: 382588 $ 10.19 ceiling tube: 382590 26.05$ 5' length ceiling mount: 382589 24.69$
Clear Large Bedroom (rear egress) 195510-24c 176.70$
Clear 30x30 bedroom 195510-93c 167.61$
Clear Galley (shore & street identical) kit counter 195510-07c 184.19$ Frosted Small Bathroom (shore) 195510-12cf 150.79$
Frosted Large Bathroom (front) 195510-29cf 209.58$
Glass 30 x 20 clear fixed window 371466 30.76$
Glass frosted main door 372232CF 41.60$
Glass clear 18" Vista View 372271-01C 24.79$
Glass clear 30" Vista View 372271-02C 23.06$
RS Corrner Pano window (bedroom) 372089-C Note - description of window shows CS, since it is ususally front CS Corner Pano window (bedroom) 372088-C Note - description of window shows RS, since it is ususally front ATTACHMENT 7
TOLERANCES
ITEM PART NUMBER DESCRIPTION QTY
NEXT ASS'Y
TITLE
SCALE DATE DRAWING NUMBER REV.
DRAWN BY
APPROVED BY
±
FIRST USAGE:
LET DATE P.C.R. REVISION RECORD BY
UM
POS. 5 - 20 AMP - MAIN CABIN AC / MICROWAVE
MAIN LEG 1, BLACK - 50AMP
BREAKER LABEL
POS. 2 - 15 AMP - AC TO DC CONVERTER
POS. 1 - 20 AMP - REAR AC / GALLEY TOP RCPT(GFCI)
POS. 4 - 20 AMP - MAIN CABIN RECEPTACLES (GFCI)
POS. 8 - 30 AMP - LEG 2 FURNACE
110V CIRCUIT CHART
LEG CRT. SYM DESCRIPTION RATED
(AMPS) WIRE GA. BREAKER TYPE
1 1 S2 SELECTOR SWITCH 2 12-2 20A HACR
W 16.0 12-2
EE SUB (GALLEY TOP RECPT.) 12.0 14-2 15A GFCI
2C AC TO DC CONVERTER 8.0 14-2 15A HACR
7 BEDROOM SCONCE 3.0 14-2 10A HACR
Y 0.0
Z 1.0
AA 0.0
BB 1.0
CC 0.0
DD 1.0
4 MAIN CABIN 11.3 12-2 20A GFCI
K 1.5
N 1.5
O 1.5
P 1.5
Q 1.5
R 0.0
S 0.4
T 0.0
U 0.4
V 1.5
X 1.5
8F F FURNACE (LEG 1) 10.0 10-2 30A HACR
TOTAL CURRENT OF LEG 1 48.3
110V CIRCUIT CHART
LEG CRT. SYM DESCRIPTION
RATED
(AMPS) WIRE GA.
BREAKER
TYPE
2 5 SW1 SELECTOR SWITCH 1 12-2 20A HACR
A 16.0 12-2
J MICROWAVE (SINGLE) 12.0 12-2
6 BEDROOM RECEPTS 12.7 14-2 15A HACR
M 3.7
D 1.5
E 1.5
F 1.5
G 1.5
H 1.5
I 1.5
3 L WATER HEATER 12.0 14-2 15A HACR
8 FF FURNACE (LEG 2) 10 10-2 30A HACR
TOTAL CURRENT OF LEG 1 50.7
POS. 7 - 10 AMP - BEDROOM SCONCE LIGHTS
POS. 3 - 15 AMP - WATER HEATER
32 1M 5
A
64 C
W
MAIN LEG 2, RED - 50AMP
50 50 20 15
L1 L1 L1 L1
L2 L2 L2 L2
NEUTRAL
BUSS
GROUND
BUSS
15 20
GFCI
10 1 2 3 45 6 7 8
9 10 11 12 13 14 15 16
RedBlack
20 15
M
*Circuit Label reads from Left to Right in Panel
POS. 6 - 15 AMP - BEDROOM RECEPTS.
30 30
L1
6 POS. 8 - 30 AMP - LEG 1 FURNACE
ATTACHMENT 7
ATTACHMENT 7
ATTACHMENT 7
FRONT SHELLREAR SHELL
R.S. C.S.C.S. R.S.
CL
CL
CLCL
STA. 0.0000
CLCLCL
TOLERANCES
ITEM PART NUMBER DESCRIPTION
NEXT ASS'Y
TITLE
SCALE DATE DRAWING NUMBER
±
FIRST USAGE:
6 6F
150 6R
6B
6C
6ANC
NC NC NC
No. Ga Color
BLACK AC CONTROL SIG 1
Function
6A 16
RED HVAC +12V FEED6 14
PURPLE +12v FEED 1 14
BROWN4 14
PURPLE / blk BEDROOM LIGHTS 1A 14
WHITE/blu AC CONTROL B-6B 16
GREY TEMP SENSOR6S 18
RED/wht AC CONTROL R+6R 16
ORANGE AC CONTROL SIG 26C 16
BLUE T-STAT FURNACE RETURN6F 16
GREY/blk TEMP SENSOR -6T 18
WHITE GROUND150 *
FANTASTIC FAN +12V FEED
6 6B
150 6R
6F
6C
6ANC
NC NC NC
SENSOR
GREY
EY/blk
/wht
HITE/blu
ORANGE
BLACK
A
A
ATTACHMENT 7
NEW 943894
SCALE 1/10
NEW 943894
SCALE 1/12
UMAMT PERQTYDESCRIPTIONSTOCK #PART #ITEM
EA11FLANGE CLOSET , 3 X 4, SLIP FIT6012666012661
FT0.5513" PIPE X 6.50" LENGTH601161-04943894-012
EA123" ELBOW 90 DEGREES6307146307143
FT0.2113" PIPE X 2.50" LENGTH601161-04943894-024
EA133" WYE WITH 1.5" INLET6025816025815
EA113" PIPE X 20.25" LENGTH601161-04943894-036
FT0.2113" PIPE X 2.50" LENGTH601161-04943894-047
FT0.2113" PIPE X 2.50" LENGTH601161-04943894-058
EA113" TEE WITH 1.5" OUTLET6025806025809
FT2.5913" PIPE X 31" LENGTH601161-04943894-0610
EA11FITTING-3.00"-ABS-45D ELBOW-HxH60228160228111
FT4.3413" PIPE X 52" LENGTH601161-04943894-0712
EA11COUPLER, 3"60025360025313
EA11DUMP VALVE, ROTATING601607-14601607-1414
FT0.6713" PIPE X 8" LENGTH601161-04943894-0815
EA11TERMINATION ADAPTOR, 3" HUB X 3" BAY601607-06601607-0616 EA11TERMINATION CAP - 3" BAY601607-07601607-0717
FT1.0311.5" PIPE X 12.25" LENGTH601160-02943894-0918
EA18ELBOW, 90 DEG, ABS LONG SWEEP60003560003519
FT1.3211.5" PIPE X 15.75" LENGTH601160-02943894-1020
EA111.5" CLEANOUT TEE60138160138121
1CLEANOUT PLUG - 1 1/2"60015560015522
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-1123
FT0.9011.5" PIPE X 10.75" LENGTH601160-02943894-1224
EA12TEE - SANITARY - 1 1/2"60015660015625
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-1326
EA122" AIR ADMITTANCE VALVE - AYRLETT60230660230627
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-1428
EA11STEP AP20360014460014429
FT1.0011.5" PIPE X 12" LENGTH601160-02943894-1530
FT0.8411.5" PIPE X 10" LENGTH601160-02943894-1631
EA12ADAPTER - ANGLE - HEPVO690603-02690603-0232
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-1733
EA11ELBOW, 45 DEG, ABS60003060003034
FT9.2511.5" PIPE X 111" LENGTH601160-02943894-1835
FT0.5511.5" PIPE X 6.50" LENGTH601160-02943894-1936
FT0.2911.5" PIPE X 2.50" LENGTH601160-02943894-2037
FT3.0011.5" PIPE X 36" LENGTH601160-02943894-2138
FT1.5011.5" PIPE X 18" LENGTH601160-02943894-2239
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-2340
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-2441
EA11P-TRAP W/ COMPRESSION NUT602164-01602164-0142
FT0.5011.5" PIPE X 6" LENGTH601160-02943894-2543
FT0.8811.5" PIPE X 10.50" LENGTH601160-02943894-2644
FT1.3411.5" PIPE X 16" LENGTH601160-02943894-2745
EA11ADAPTER ABS FEMALE SLOAN #289160030860030846
EA11WASTE VALVE, HEPVO, HYGIENIC S/S690603-01690603-0147 EA11ADAPTER, 1 1/2" SPIGOT X 1 1/2" MPT60167660167648
FT0.6711.5" PIPE X 8" LENGTH601160-02943894-2849
EA111.5" TO 2" RUBBER BOOT60258760258750
FT0.2512" PIPE X 3" LENGTH601160-03943894-2951
FT0.0911.5" PIPE X 1" LENGTH601160-02943894-3052
EA12ELBOW VENT, 90D60003360003353
FT1.0911.5" PIPE X 13" LENGTH601160-02943894-3154
FT4.1711.5" PIPE X 50" LENGTH601160-02943894-3255
EA11COUPLING 1.50''60022760022756
FT2.5011.5" PIPE X 30" LENGTH601160-02943894-3357
943894
C:\_Vault Working Folder\Designs\Sketch Pads\Gregory Bedalli SketchPad\AUTOCAMP 2019\NEW 943894.iam gbedalli
1/10/2020
gbedalli
THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN IS
THE EXCLUSIVE PROPERTY OF AIRSTREAM, INC. AND MAY NOT BE
REPRODUCED, NOR MAY THE INFORMATION CONTAINED HEREIN
OR DERIVABLE THEREFROM BE USED IN ANY MANNER EXCEPT BY
WRITTEN PERMISSION OF AIRSTREAM, INC. THE PROPRIETARY
RIGHTS TO THE AFORESAID INFORMATION, BOTH OF A PATENT-
ABLE AND UNPATENTABLE NATURE, ARE EXPRESSLY RESERVED
TO AIRSTREAM, INC.
UNLESS OTHERWISE SPECIFIED
GENERAL TOLERANCES APPLY
X.XXX = +/-.015
X.XX = +/-.06
X.X = +/-.13
X/X = +/-1/4
X° = +/-5° THIRD ANGLE
SIZE
1 OF 2
SHEET:
D
PART NUMBER: REV
A
DRAWN DATE:
DETAILER:
DESIGNER:
PART DESCRIPTION:
FIRST USAGE:
AUTOCAMP 2019
DRAINAGE SYSTEM
943894
CHECKED BY:
STATUS:
Work In Progress
REV DATE PCR DESCRIPTION BY
A 1/10/2020 CV-AC20 ADDED LONG SWEEP ELBOWS, EXTRA HEPVO ELBOW GXB - 11/14/2018 CV-AC19 INITIAL RELEASE GXB
1 2
3 5
18 19
202119
24 22
25 27
29 19
30 32
31 19
19 46
47 32
49 50
51 45
9 5
5 53
54 53
55 56
57 44
6 17
15 3
16 14 13 12
11 10
43 42
27 25
39 19
38 34 19
36 19
35 TO ROOF VENT
SHOWER DRAIN
TOILET
FLUSH VALVE
HEPVO VALVE
DUMP VALVE
DRAIN EXIT / CAP
GALLEY SINK DRAIN
VANITY SINK DRAIN
R58.20
ALL CONNECTIONS TO MAIN DRAIN MUST OCCUR
WITHIN 72" RADIUS (MINUS 13.80" DROP FROM TOILET)
ATTACHMENT 7
944040
SCALE 1 / 7
944040|LAYOUT - FRESH WATER SYSTEM
UMAMT PERQTYDESCRIPTIONSTOCK #PART #ITEM
EA11LAYOUT - COLD BELOW FLOOR944040-01944040-011
EA11LAYOUT - HOT - BELOW FLOOR944040-02944040-022
EA11LAYOUT - COLD - GALLEY944040-03944040-033
EA11LAYOUT - HOT - GALLEY / WATER HEATER944040-04944040-044 EA11LAYOUT - COLD - LAVY / TOILET944040-05944040-055
EA11LAYOUT - HOT - LAVY944040-06944040-066
EA11LAYOUT - COLD - WATER HEATER944040-07944040-077
EA11LAYOUT - HOT - WATER HEATER944040-08944040-088
EA11LAYOUT - COLD / HOT - SHOWER944040-09944040-099
EA11LAYOUT - CITY WATER944040-10944040-1010
EA1111/2 CRIMP RING #14785601698-15601698-1511
EA12VALVE-SHUT OFF 1/2 BARB x 3/8 COMP60213760213712
FT3.251PEX PIPE - 3/4" x 20' - WHITE601698-12944040-113 EA11SHARKBITE 3/4" x 3/4" MNPT ADAPTER602848944040-214
EA151CLAMP - LOOP - STEEL W/ RUBBER - 3/4"340085-06340085-0615 DEW
6/14/2022
DEW
THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN IS
THE EXCLUSIVE PROPERTY OF AIRSTREAM, INC. AND MAY NOT BE
REPRODUCED, NOR MAY THE INFORMATION CONTAINED HEREIN
OR DERIVABLE THEREFROM BE USED IN ANY MANNER EXCEPT BY
WRITTEN PERMISSION OF AIRSTREAM, INC. THE PROPRIETARY
RIGHTS TO THE AFORESAID INFORMATION, BOTH OF A PATENT-
ABLE AND UNPATENTABLE NATURE, ARE EXPRESSLY RESERVED
TO AIRSTREAM, INC.
UNLESS OTHERWISE SPECIFIED
GENERAL TOLERANCES APPLY
X.XXX = +/-.015
X.XX = +/-.06
X.X = +/-.13
X/X = +/-1/4
X° = +/-5°
AIRSTREAM
THIRD ANGLE
SIZE
1 OF 1
SHE ET:
D
PART NUMBER : RE V
-
DRAWN DATE:
DETAILER:
DESIGNER:
PART DESCRIPTION:
FIRS T US AGE :
AUTOCAMP 2022
LAYOUT - FRESH WATER SYSTEM
944040
CHECKED BY :
STATUS:
Released
DEW
944040
C:\_Vault Working Folder\Designs\Sketch Pads\Walter-Sketch Pad\AUTOCAMP\FRESHWATER-LAYOUT\944040.iam
REV DATE PCR DESCRIPTION BY
- 6/14/2022 CV-000054 PRODUCITON RELEASE DEW
GALLEY
CONNECTION
CITY WATER
CONNECTION
TRIM BELOW FLOOR
TUBING AND CRIMP
10 3
4 8
WATER HEATER
CONNECTION
7 12
12 TRIM BELOW FLOOR
TUBING AND CRIMP
TRIM TUBING AND CRIMP
3 4
1 2
1 LOW POINT DRAIN
TRIM BELOW FLOOR
TUBING AND CRIMP
6 5
LAVY
CONNECTION TOILET
CONNECTION
1 2
TRIM BELOW FLOOR
TUBING AND CRIMP
FLEX TO CONNECT
FLEX TO CONNECT
SHOWER VALVE
CONNECTION
SHOWER HEAD
CONNECTION
9 11
11 11
11 11
11 11
SEE NOTE #1
NOTES:
1. INSTALL ITEM #13 (39.00") AND ITEM #14 THROUGH THE FLOOR AND
CONNECTED TO THE WATER HEATER PRESSURE RELIEF VALVE AT THE LOCATION NOTED BY THE NOTE CALLOUT. (ALONG SIDE THE LOW POINT DRAIN)
2. SUPPORT WATER LINES EVERY 3 FEET OR LESS WITH RUBBER LINE CLAMPS.
3. ALL WATER LINES ARE POLYBUTYLENE UNLESS NOTED.
ATTACHMENT 7
Cleaning the exterior - Annual
Regular washing of the outside of the Airstream is essential to keep it in good condition. You should wash the exterior of the Airstream not less than every month and apply wax in the Spring and Autumn. In coastal areas where the finish is exposed to salt air, or in polluted industrial areas, we recommend more frequent cleaning and waxing.
This is especially necessary for any units transported in the winter to remove road salt. Salt left on the body/shell will speed corrosion of sharp edges of aluminum where the clearcoat weathers quickest.
It is also important to remove sap, resin, asphalt and other sticky residues as soon as possible after they appear by washing and waxing. Sunlight and time will bake harden these materials, making them almost impossible to remove without heavy buffing.
Wash the Airstream in the shade, or on a cloudy day when the aluminum is cool. Pre-rinse. First rinse all grit and large particles of dirt from the surface. Spray all surfaces with fresh water using a hose with spray attachment.
Wash. Then remove oil, grease, dust and dirt by washing. It is best to again use a hose, connected to an auto style broom attachment with soft bristles (preferably with extending handle, for reaching the upper parts of the Airstream shell), thus ensuring a constant supply of fresh water onto the aluminum.
Fill a bucket with non abrasive soap or detergent (diluted according to manufacturer’s instructions). Dip the broom in the soapy water as required to keep the broom head soapy and then apply to the Airstream without excessive pressure.
Brush each aluminum panel in the direction of the grain of the metal, this helps prevent any fine scratches that occur bring visible. Never rub hard on the coating.
CAUTION: Do not wash the Airstream using a sponge and bucket, each time you return the sponge to the bucket, you will transfer dirt particles into the wash water, which then will be transferred to the sponge and scratch the aluminum as you rub the sponge on the Airstream body. Do not use abrasive polishes or solvents.
Rinse. Next rinse the cleaned trailer thoroughly with clean water, using the hose with spray attachment as per the initial rinse.
Dry. Drying with chamois or soft cloth may prevent streaking and spots. When drying or applying polish, always wipe with the grain of the metal.
Wax. After washing and drying, applying a wax will increase the life of the finish, protect the shell from minor scratches and make subsequent cleaning easier. Airstream recommends Walbernize wax.
Calking Inspection - Annual
The caulking and sealant used in external seams and joints such as end shell segments and around window frames, light bezels, the rub rail (at floor level) etc. should be checked regularly. If this material has dried out and become cracked, or if a portion has fallen out, it should be replaced with fresh materials to prevent possible rain leaks.
Caulking and sealants are available from an Airstream dealer.
TIP: Internal inspection following external washing is good practice to check for any possible leaks. Clues would be water running down the internal surfaces or pooling on flat surfaces.
Corrosion protection - Annual
It is recommended to apply corrosion protection to metal parts annually. CorrosionX works well for the aluminium parts and Beoshield T9 for the steel (underside) parts. The CorrosionX can be purchased in aerosol form in 2 strengths, standard (green colour) or HD (red colour), we recommend the green. Spray it onto a clean non abrasive cloth, then use that cloth to wipe cast alloy parts (tail light bezels, door hinges, etc) and cut edges of all the aluminium panels and the adjacent rivet lines. If the coating applied with the cloth is fairly light, it will not be too unsightly and the any residue can be left for added protection (and it will gradually weather away). If a clean up is necessary, a cleaner is available from the same company. In a coastal sand dune environment, I would do this targeted corrosion protection twice annually as part of your annual maintenance. The Beoshield T9 is also an aerosol and can be sprayed on chassis parts like the painted hitch/ A frame, rear bumper supports, axle mounting plates etc.
ATTACHMENT 7
Window Seals - Annual
We recommend applying 303 Aerospace Protectant (Airstream part # 44845WR-01)to the window seals annually to prevent them from drying out. If the seals dry out this can lead to windows sticking and becoming difficult to open. If a window is sticking, first wash the gasket with mild soap and water, allow to dry, then apply the 303 Aerospace Protectant.
Leveling – Initial setup or if trailer is moved
First, block or chock the tires to keep the trailer from rolling. The pads the trailers are placed on should be level side to side, so leveling should be limited to fore-aft. This is done using the tongue jack. Level the trailer before deploying stabilizer jacks on the four corners. If the stabilizers are deployed retract them. Raising or lowering the tongue jack with the stabilizers deployed will damage the stabilizers.
Place a level on the floor inside the door, then raise or lower the tongue jack to level the trailer front to back.
Once the trailer is level, stabilizers can be deployed onto the paver pads specified.
Note: the stabilizer jacks SHOULD NOT BE USED TO ATTEMPT TO LEVEL THE TRAILER. They are for stabilizing the trailer after it is in place, to eliminate the natural motion of the suspension.
ATTACHMENT 7
Airstream – instructions for main door adjustment June 2009 Before undertaking any main door adjustments, ensure the trailer is on level ground, then raise or lower the jockey wheel so the trailer is level (front to rear). Do not lower the corner steadies, or otherwise jack the trailer.
A – Screen door
First check the fit of the screen door. If this is not fitting properly, this can interfere with the main door closing action, so the screen door fit should be checked first and adjusted if necessary. Poor screen door fit is usually caused by customers pulling/ leaning on the screen door as they enter/ exit the trailer.
Step 1. Close the screen door. Does the frame of
the screen door hit the deadbolt in the main door
frame? If it does, proceed with Step 2.
Step 2. Open the screen door about 12”/300mm
and gently push it towards the upper and lower
hinges, to move the screen door frame away from
the deadbolt of the main door frame.
Step 3. Open the screen door about 2ft/ 600mm.
Swing it gently to close it. If the fit is correct, the screen door catch should engage and hold the
screen door closed. If the screen door catch does
not engage easily and the door springs back out,
then adjustment is required – see Step 4.
Step 4. Insert a small wood block as shown in
turn to the upper and then lower hinges, slightly
closing the screen door on the wooden block, to
adjust the shape of the L shaped screen door
hinge.
Step 5. Close the screen door. Gently tap the
screen door hinges against the main door frame, so
they follow the profile of the door frame. DO NOT
USE EXCESS FORCE! A square head hammer
protected with tape is the ideal tool for this.
Step 6. If the bottom of the screen door is
catching on the bottom of the door frame, pull the
base of the screen door out slightly.
ATTACHMENT 7
Airstream – instructions for main door adjustment June 2009 B1 – Main door – deadbolt alignment
If the main door needs to be slammed to be closed, check whether the deadbolt in the door frame is centred on the jaws of the main door lock:
Step 1. Open the main door and identify the jaws
to the main lock, see above photo. Then close the
main door so it is just ajar and lower your head to
the level of the main lock.
Step 2. Check whether the deadbolt in the door
frame (highlighted with the red arrow) lines up
between the 2 jaws of the lock. If the deadbolt is
not exactly centre, see Step 3 to adjust its height.
Step 3. Loosen the deadbolt (which has a
hexagonal head) by turning a wrench anti
clockwise.
Step 4. If the deadbolt needs to be moved more
than 3mm (1/8”), drill out the pop rivet below the
deadbolt.
Step 5. Tap the deadbolt up or down as required,
the ideal tool being a cold chisel with notch ground
out, see photo.
Step 6. Once the deadbolt is centred on the jaws
of the lock, re-tighten the deadbolt, then re-drill the hole for the pop rivet and install an aluminium pop
rivet.
Step 7. Lubricate the jaws of the main lock using graphite powder.
ATTACHMENT 7
Airstream – instructions for main door adjustment June 2009 B2 – Main door – curvature adjustment
Check the door fits the curve of the Airstream shell. Each Airstream shell is slightly different due to the hand made nature of the product. Doors are adjusted during production, but door curvature can sometimes need adjusting again when the trailer is in service.
Step 1. Open the main door so it is just ajar.
Check whether the gap between the door and
frame at the top of the door……..
…….is the same or similar to the gap at the bottom
of the door… If the gap at the top is wider,
proceed with Step 2.
IMPORTANT NOTE FOR TRAILERS WITH A WINDOW TO THE UPPER PART OF THE ENTRANCE DOOR! The rivets holding the upper inner skin of the door MUST be removed before any adjustment of the door curvature is made. Otherwise adjustment will crease the inner skin above and below the window and once creased, the only option is replacement of the door inner skin.
Step 2. Remove the screws holding the inside trim
of the window frame around the window and
remove the trim.
Step 3. Remove the internal plate of the main door
lock, by removing the 3 screws (circled red above)
and the rubber cap (circled blue) to the lock lever.
Step 4. Drill out all the pop rivets circled in red
above holding the upper inner skin in place. Just
the rivets circled blue over the top of the door can
be left in situ.
You can then proceed with adjusting the door
curvature. There are a number of ways to adjust
the curvature, see Steps 5-7.
Step 5. With the screen door closed, insert a
100x50mm wooden block between the door and
frame.
For example, if you need to align the top of the
door closer to the frame, insert the wooden block at
the base of the door, then push the top of the door
in.
ATTACHMENT 7
Airstream – instructions for main door adjustment June 2009
Step 6. Alternatively to align the top of the door
closer to the frame, have someone gently pull the
door of the door towards them as shown above,
whilst at the same time pushing the bottom in. Hold
the door in this position. The more force applied,
the more the door curvature will be altered.
Step 7. Whilst the door is being held, re-drill the
horizontal layer of rivet holes where the upper and
lower inner panels of the door meet. Install pop
rivets.
Step 8. Close the door so it is ajar and check the
door curvature, has the gap at the top of the door
become smaller so it matches the gap at the bottom
of the door?
Step 9. Then re-drill the remaining rivet holes and
install pop rivets, making sure the upper inner skin
of the door is pulled tight in all places.
Step 10. Re-fix the inner trim of the window frame.
Step 11. Re-fix the internal plate of the main door
lock. Align the moving part of the handle so it fits
into the lock mechanism as shown in the above
photo.
You are finished!
ATTACHMENT 7
Airstream Winterization
Open all faucets to cold (kitchen, bathroom, shower)
Open all valves as shown to let water drain from lines.
Once water as stopped draining, switch all faucets to hot.
Once water has stopped draining close faucets and use a compressor connected to the city water inlet to blow out any remaining water. (no more than 50psi)
ATTACHMENT 7
Troubleshooting the CheapHeat™
All Electric Furnace
-----------------------CAUTION------------------------
Only qualified service technicians should preform these test BE sure to adhere to all NEC safety precautions when preforming these test
DO NOT RUN ELECTRIC HEATER WITHOUT FAN RUNNING
ATTACHMENT 7
-----------------------CAUTION------------------------
Only qualified service technicians should preform these test BE sure to adhere to all NEC safety precautions when preforming these test
DO NOT RUN ELECTRIC HEATER WITHOUT FAN RUNNING
READ LEABELING ON PC
BOARD TO CONFIRM YOU ARE
TESTING THE CORRECT WIRES
ATTACHMENT 7
-----------------------CAUTION------------------------
Only qualified service technicians should preform these test BE sure to adhere to all NEC safety precautions when preforming these test
DO NOT RUN ELECTRIC HEATER WITHOUT FAN RUNNING
READ LEABELING FOR TERMINAL
BLOCK TO CONFIRM YOU ARE
TESTING THE CORRECT WIRES
ATTACHMENT 7
Note: The thermostat is designed to display temperatures from 41°F to 110°F however it will operate from -40°F to +175°F. If temperature is between -40°F and 41°F then 41 will be displayed as the room temperature. Also if the temperature is between 110°F and 175°F then 110 will be displayed. When temperature extremes fall outside the operating limits of the thermostat, “Er” will display in the temperature space of the LCD to show that current ambient temperature has exceeded thermostat capabilities. Additionally, if there is a problem with one of the remote temperature sensors, “Er” will display on the thermostat.
Note: If the system is in cooling and is programmed to have only a heating appliance connected in a zone then the thermostat will still display the room temperature in that zone. But the user will not be able to operate any cooling appliance in that zone because there is not one connected in that zone. Additionally, if the system is in heating and is programmed to have only a cooling appliance connected in a zone then the thermostat will still display the room temperature in that zone, but the user will not be able to operate any heating appliance in that zone because there is not one connected in that zone. Your homeowner packet should contain literature that will list what heating and cooling appliances are installed in each zone of your motor home.
Setpoint Buttons
The Setpoint buttons are located to the right and below of the LCD display.
These buttons adjust the desired temperature setpoint up and down. T o change the setpoint press UP or DOWN once. This displays the word Set on the LCD and puts the system in the mode to change the setpoint. Then, each press of the UP or DOWN changes the setpoint up or down for the displayed zone by one degree per press of the button.
The setpoints are not adjustable when the thermostat is turned off. Also setpoint is not adjustable for the displayed zone when the displayed zone is set to run Fan High or Fan Low in that zone, or if the displayed zone is turned to Off.
The setpoints are stored permanently in memory for each zone in both heating and cooling.
This allows the user to switch between heating and cooling at season changes and still have the same settings as the previous year.
SYSTEM Button
The SYSTEM button is used to put the thermostat into either heating, cooling or off.
When in OFF, the system will not operate any heating or cooling appliances.
However, the LCD display will still show the room temperatures in each zone.
When in HEAT, the system is in heating. The heating appliance selected will operate when the zone room temperature is one degree below the desired setpoint temperature. The heating appliance will continue to run until the zone room temperature is one degree above the desired setpoint temperature.
When in COOL, the system is in cooling. The cooling appliance connected in the particular zone will operate according to the mode the zone is set to.
ZONE Button
This button allows the user to toggle through the different area zones.
By pressing the ZONE button the user toggles through each zone. When the system is first powered up, it determines how many zones are in the system and only displays the detected zones.
MODE Button
By pressing the MODE button, the user toggles through the different modes for the system. When in cool, the thermostat will toggle through the following modes: Cool Auto, Cool High, Cool Low, Fan High, Fan Low and Off. When in heat, the thermostat will toggle through the following modes: Gas Heat, Heat Elec and Off. However, this will only happen if the system has both gas and electric heat in a zone. For instance, if a system only has an air conditioner and a gas furnace in a zone, then when set to heat, the user will only be able to toggle through Gas Heat and OFF because there is not electric heat available. Furthermore, if the system does not have an appliance connected in a zone, then the user will not be able to toggle modes in that zone.
Setting the Thermostat
The thermostat default setting for each zone upon initial startup is 78°F for cooling and 68°F for heating. The fan speed for the cooling mode is COOL AUTO, which is set to vary the fan speed according to the cooling needs. The fan speed for the heating mode is dependent on the type of heat that is installed for each zone and can not be changed.
Note: The temperature setpoint cannot be adjusted in the following situations: when in OFF, when the zone is turned off for either heating or cooling mode or when the fan is set to be running continuously in either high or low speed.
Set Temperature
1. Use the SYSTEM button to select either COOL or HEAT. The current room temperature for that zone will display.
2. Press the MODE button to select the operation your desire.
3. Press either the UP or DOWN arrow once to place the thermostat in the SET mode. At this point the thermostat displays the current setpoint for the displayed zone. (SET will show on the LCD display).
4. Press the appropriate arrow button to change the set point temperature to the desired setting.
Each press of the up arrow will increase the setpoint temperature by one degree. Each press of the down arrow will decrease the setpoint temperature by one degree.
5. Pressing ZONE button to toggle to the next zone or letting the thermostat sit idle for a few seconds will store the temperature setting in the thermostat memory.
6. This process should be done for each zone.
Changing Temperature Scale
Press both SYSTEM and MODE buttons in for 5 seconds. T emperature changes from °F to °C or °C to °F .
Note: Thermostat may be black
with white markings or white
with gray markings as shown.
Last digit represents
specific model number
Caution
This thermostat should be installed and programmed by trained technicians only. Adhere to all local and national codes. Disconnect all power to the system before installing, removing, or cleaning.
Application
The 9330-33* zone thermostats create a climate control system that allows the operator to control up to four air conditioners or heat pumps and up to two heating sources with only one thermostat.
The thermostat system will operate in both heat and cool modes, but will not allow the user to run simultaneously in heat and cool mode. Depending on the system that has been installed and programmed into the thermostat, each zone can be set up for a combination of the following systems:
cool only units, heat/cool units, heat pump units and heating appliances.
This thermostat will work with any RV Products air conditioner that is controlled with an RV Products zone control box.
A zone is an area of a motor coach that is climate controlled. This system can control up to four zones in a motor coach.
Operation
All 9330-33* thermostats function identically. The only difference is the color of the thermostat.
Description of Controls: Liquid Crystal Display (LCD)
The LCD display screen is the main interface between the user and the thermostat. This will display which zone the user is looking at. When the system is first powered up, the thermostat determines how many zones are connected to the system and only displays the zones detected.
The LCD also displays the mode that the particular zone is currently in. These will range from Cool Auto, Cool High, Cool Low, Fan High, Fan Low and Off in cooling, and from Gas Heat, Heat Elec (heat pump or electric strip heat) and Off in heating.
Also, the LCD displays the room temperature and setpoint temperature in the displayed zone. If the word Set is shown, then the setpoint or desired temperature is shown. If the word Set is not shown, then the temperature shown is the actual room temperature in the displayed zone.
Setpoint Indoor Temp. Operation
70 70+ Nothing is operating
69 Electric heat turns on (primary heat source)
71 Electric heat turns off (thermostat satisfied)
69 Electric heat turns on
65 Gas furnace turns on (first strike for 2nd stage elec heat counter) *see note* 71 Electric heat and gas furnace turn off
69 Electric heat turns on
65 Low gas furnace turns on (second strike for 2nd stage elec heat counter) *see note* 71 Electric heat and gas furnace turn off
69 Electric heat turns on
65 Gas furnace turns on and electric heat turns off (2nd stage elec heat counter reaches 3rd strike and the electric heat is locked out for 2 hours) *see note* 71 Gas furnace turns off (thermostat satisfied)
69 Gas furnace turns on (becomes primary heat source)
71 Gas furnace turns off (thermostat satisfied)
After 2 hour lockout
69 Electric heat turns on (resumes as primary heat source) 65 Electric heat turns off and low gas furnace turns on (becomes primary heat source and the electric heat is locked out for another 2 hours) 71 Gas furnace turns off (thermostat satisfied)
After 2 hour lockout
69 Electric heat turns on (resumes as primary heat source) 71 Electric heat turns off (thermostat satisfied)
(2nd stage elec heat counter is reset anytime the electric heat satisfies the thermostat setpoint and does not need the gas furnace) Note: The word “gas” will flash on LCD when 2nd stage heat is operating.
Electric heat algorithm to bring on gas furnace as 2nd stage heat (Zones 1 & 2 only).Heat Pump Lockout If the system has both gas heat, (LP furnace or
hydronic heat) and electric heat,(electric strip
heat or heatpump) appliances installed in the
same zone, then the system will automatically
switch from Heat Electric to Gas Heat if the
electric heat can not satisfy the desired setpoint
temperature. Because of the nature of the
electric heating systems, they tend to be less
effective the lower the outside temperature.
Therefore, at low temperatures, your electric
strip heat or heatpump may not be able to satisfy
the setpoint. The system switches from Heat
Elec to Gas Heat when the actual zone room
temperature is five degrees or more below the
desired setpoint temperature. If this happens
three times in a row, the electric heat is locked
out for two hours and the gas heat is the primary
heat source. When this happens, the LCD will
continue to display Elec but the word Gas will
flash on the LCD to alert the user that the electric
heat source is locked out. See table below for an
example of how the heatpump lockout system
works.
System
Mode
Zones
Demand
Control Box
HP Jumper
Operation of Unit
Off N/A 1 - 4 N/A N/A No units operating in this mode, LCD is displaying temperature of zone. User can toggle thru zones to see temperature in each zone (setpoint can’t be adjusted)
Cool Cool Auto 1 – 4 No N/A Nothing is operating since there is no cooling demand, LCD is displaying temperature of zone Cool Cool Auto 1 – 4 Yes N/A Compressor is energized, fan is energized Cool Cool High 1 – 4 No N/A Fan high is energized
Cool Cool High 1 – 4 Yes N/A Compressor is energized, fan high is energized Cool Cool Low 1 – 4 No N/A Fan low is energized
Cool Cool Low 1 – 4 Yes N/A Compressor is energized, fan low is energized Cool Fan High 1 – 4 N/A N/A Fan high is energized (setpoint cannot be adjusted) Cool Fan Low 1 – 4 N/A N/A Fan low is energized (setpoint cannot be adjusted) Cool Off 1 – 4 N/A N/A Nothing operational in zone (setpoint cannot be adjusted) Heat Elec 1 – 4 No Non HP Nothing is operating in this mode since there is no heating demand Heat Elec 1 – 4 Yes Non HP Fan is energized, heat strip is energized Heat Elec 1 – 4 No Hp Nothing is operating in this mode since there is no heating demand Heat Elec 1 – 4 Yes Hp High fan energized, compressor & reversing valve energized Heat Gas 1 – 4 No N/A Nothing is operating in this mode since there is no heating demand Heat Gas 1 – 4 Yes N/A Gas heat energized
Heat Off 1 – 4 N/A N/A Nothing operational in zone (setpoint cannot be adjusted) Notes:
1) When 2nd or 3rd stage heating is activated, it stays on until setpoint is satified. When heating stage is running for more than 20 minutes without reaching setpoint then the next available heating stage will be energized.
2) The word “GAS” will display on the LCD when 2nd stage heat (low gas furnace) is operating.
Set Fan Speed for Cooling Mode
1. Use the SYSTEM button to select cool option.
2. Pressing the MODE button will toggle through the available speeds. • “COOL AUTO” setting allows the fan speed to vary depending on the cooling needs. This is the default setting. • “COOL HIGH” or “COOL LOW” setting will set the fan speed to run continuously at high or low, but the upper unit will cycle when cooling is needed. • “FAN HIGH” and “FAN LOW” setting will set the fan to run continuously at high or low speed. The upper unit will not run to produce cooling. Setpoint is not adjustable in this mode. • “OFF” will turn the upper unit off for zone displayed. By continuing to press the “MODE” button, you can toggle through the settings for the zone displayed until you have determined the setting you desire.
Setpoint is not adjustable in this mode.
3. Once you have established the settings for Zone 1, press the ZONE button to store settings in thermostat memory and proceed to the next zone.
4. Repeat steps for each zone.
Note: There is a built-in delay between
programming and operation of the new
program. (Example: changing fan speed to
low from high, it will take approximately 10
seconds until the fan speed is changed.)
The thermostat must sit idle for five
seconds before the signal is sent to the
control board. The thermostat will then send
the signal to the control board in the control
box, then the signal is verified before the
change is put into operation.
This delay also helps to eliminate
“communication noise problems”.
Note: Setting SYSTEM button to OFF position will
shut down all unit operations.
This table lists the operations of the
thermostat system in each of the possible
settings. The chart shows the operations for
all types of appliances possible. All systems
will not necessarily have all available
options.
The chart to the left shows the system
functions with the 9330-33* thermostats.
Installation
Wiring the System
OEM must supply these mating parts
to connect these thermostats as shown
below. A minimum wire size of AWG 18
must be used for this system. Check
with appliance manufacturers for exact
wire size needed for each appliance.
9 8
7 6
5 4
3 2
1 1
2 RED/WHITE
BLUE
WHITE
GREEN
YELLOW
ORANGE
BLUE/WHITE
RED
BLACK
PURPLE
HEAT 3
HEAT 2
GROUND OUT
GROUND IN
+12 VDC IN
+12 VDC OUT
HEAT 1
HEAT 4
SIGNAL 2
SIGNAL 1
SIGNAL WIRES TWISTED
APPROX. 4 TURNS/INCH
CAP HOUSING
AMP PART #: 1-480707-0
CAP HOUSING
AMP PART #: 1-480699-0
PIN TERMINAL X10
AMP PART #: 350218-1 OR
350561-1
ATTACHMENT 7
PLUGS PROVIDED
ON THERMOSTAT
ZONE THERMOSTAT
1 2
3 6
5 4 7
8 9
1 2
BATTERY OR
12 VDC
POWER SUPPLY
+-
ZONE 1
CONTROL BOX
{
HIGH VOLTAGE
SUPPLY WIRING
GREEN (GND)
WHITE (L2)
BLACK (L1)
2-PIN PLUG TO
OPTIONAL
STRIP HEATER
9-PIN PLUG TO
UPPER UNIT
ROOM SENSOR
OPTIONAL
(ZONE 1 ONLY) FREEZE
SENSOR
FOR USE WITH LOAD SHED
DEVICE. REMOVE JUMPER
AND CONNECT TO CONTACTS.
{
ZONE 2
CONTROL BOX
{
HIGH VOLTAGE
SUPPLY WIRING
GREEN (GND)
WHITE (L2)
BLACK (L1)
2-PIN PLUG TO
OPTIONAL
STRIP HEATER
9-PIN PLUG TO
UPPER UNIT
ROOM SENSORFREEZE
SENSOR
FOR USE WITH LOAD SHED
DEVICE. REMOVE JUMPER
AND CONNECT TO CONTACTS.
{
ZONE 3
CONTROL BOX
{
HIGH VOLTAGE
SUPPLY WIRING
GREEN (GND)
WHITE (L2)
BLACK (L1)
2-PIN PLUG TO
OPTIONAL
STRIP HEATER
9-PIN PLUG TO
UPPER UNIT
ROOM SENSORFREEZE
SENSOR
FOR USE WITH LOAD SHED
DEVICE. REMOVE JUMPER
AND CONNECT TO CONTACTS.
{
ZONE 4
CONTROL BOX
{
HIGH VOLTAGE
SUPPLY WIRING
GREEN (GND)
WHITE (L2)
BLACK (L1)
2-PIN PLUG TO
OPTIONAL
STRIP HEATER
9-PIN PLUG TO
UPPER UNIT
ROOM SENSOR FREEZE
SENSOR
FOR USE WITH LOAD SHED
DEVICE. REMOVE JUMPER
AND CONNECT TO CONTACTS.
{
AMP PLUG 1-480698-0
SOCKET 350536-1
AMP PLUG 1-480706-0
SOCKET 350536-1
MATING PLUGS & TERMINALS
PROVIDED BY INSTALLER
+12V TO HEAT APPLIANCE 1
+12V TO HEAT APPLIANCE 4
+12V TO HEAT APPLIANCE 3
+12V TO HEAT APPLIANCE 2
OPTIONAL
AUTO GENERATOR
START SYSTEM
NOTES:
- SYSTEM SHOWN WITH MAXIMUM COOLING AND HEATING
APPLIANCE CONNECTIONS.
- CONTROL VOLTAGE & SIGNAL WIRING 18 GA.
- SUPPLY VOLTAGE WIRE SIZE PER UNIT SPECIFICATIONS.
- REFER TO MANUFACTURERS SPECIFICATIONS FOR HEATING
APPLIANCE WIRE SIZES.
- SYSTEM CAN HAVE A MAXIMUM OF 4 HEATING ZONES AND
AND CAN BE GAS FURNACES OR HYDRONIC HEATERS.
DANGER: When adjusting the jumpers on the upper unit control board be sure the line Voltage, (115 VAC) and the control Voltage, (12 VDC) are disconnected from the board. Failure to do this could result in injury or death.
Each zone must be controlled by an upper unit control board. When installed, this board is located in the return air plenum of the air conditioner (see installation instructions for the air conditioner control box). When installing the system, the upper unit control board must have two jumpers installed to operate properly. First of all, the zone jumper must be set according to which zone the board is to control. We recommend starting at the front of the coach as zone 1 and progressing towards the rear.
If the board is to control zone 1, then the jumper must be across the two jumpers labeled 1 and so on for each zone (see drawing below). The second jumper that must be installed is the HP/NON-HP jumper (see drawing below). This tells the system whether the unit being controlled is a heat pump or not. If the unit being controlled is a heat pump, the jumper must be between the center post and the one closest to the HP . Likewise if the unit being controlled is not a heat pump, then the jumper must be between the center post and the one closest to NON-HP . For further explanation, see installation instructions for the control box.
Setting the Upper Control Board
CAUTION: All zones boards must be wired and should have 12 VDC at each one before programming can be done. The system only needs to be programmed once. The programmer must know what appliances are installed in each zone before proceeding with programming. If the system is programmed incorrectly the user will not be able to operate some of the climate control appliances that are installed.
T o program each zone for the type of heating and cooling installed, follow the sequence outlined below.
Press the SYSTEM button until in OFF.
Put the thermostat in the programming mode by holding down simultaneously the up and down push buttons (that are located to the right of the LCD) until words start flashing on the LCD, which should be about 5 seconds.
Press the “ZONE” button until zone 1 is displayed on the LCD.
Press the “MODE” button until the correct setup is shown for that zone.
When in the programming mode, the following sequence of options will be toggled through in this sequence:
Programming the Thermostat
Down
button
Up
button
T oggle through all options, then stop at the desired one. Once the correct setup is selected for zone 1, press the ZONE button and repeat the process for each zone that is connected to the system. After the correct settings are selected for each zone that is hooked up, press the SYSTEM button once to exit from programming. This will exit the programming mode and the setup will be stored in memory indefinitely.
Note: If two or more upper unit control boards have been set to the same zone, the units will operate the same as one another.
If these applications
are connected:
Then thermostat LCD display that
should be selected is:
A/C Cool
A/C Gas Heater Cool Gas Heat
Gas Heater Gas Heat
A/C Gas Heater HP or Strip Heat Cool Gas Heat Elec
A/C HP or Strip Heat Cool Heat Elec
LIAF168
RV Products
A Division of Airxcel, Inc.
P.O. Box 4020, Wichita, KS 67204
Web: www.rvcomfort.com
This system is designed to work one of two ways. A built-in temperature sensor on the thermostat can control zone 1. In this case the thermostat must be located in zone 1. On the other hand, a remote temperature sensor can be connected to zone 1. This situation would allow the thermostat to be located virtually anywhere in the coach as long as the user can get to it to operate it. Every zone other than zone 1 must always have a remote temperature sensor to control the system.
This thermostat is a sensitive instrument. For accurate temperature control and comfort, the following considerations should be taken into account when locating both remote sensors and the thermostat if the thermostat is to be used as the zone 1 temperature sensor.
1. Locate on an inside wall about five feet above the floor. Pick a dry area where air circulation is good, but not in line with exterior doors.
2. Do not install where there are unusual heating conditions, such as direct sunlight, heat producing appliances (television, radio, wall lamps, etc.) or a furnace/air conditioner supply air register.
Thermostat and Room Temperature Sensor Location
Attaching the Wall Thermostat and Room Temperature Sensors
1. Attach the external room sensor to the wall using (2) #6 x 3/4 screws.
2. The external room sensor is wired to the two terminals marked “ROOM” on the control box low voltage strip.
3. Separate the thermostat cover from the base by gently pulling on the left and right sides.
4. Connect motor coach wiring harness to thermostat wire plug lead.
5. Attach the new thermostat base to the wall at the desired mounting location using (2) #6 x 3/4 screws.
6. Re-attach thermostat cover to thermostat after fastening thermostat to wall.
Troubleshooting
Symptom Remedy
No display on LCD No power to thermostat (Remove ceiling assembly grille and look in round opening of control box for green LED light. Light not displayed, there is no power to control box).
Heat or Cool displays on thermostat, but can’t modify settings Appliances may not be installed on this coach, check homeowners packet “Er” displaying on thermostat Current temperature may be outside display range of thermostat Extenal room sensor circuit may be disrupted. Contact service technician.
T emperature does not change on thermostat when unit is running Current temperature may be outside display range of thermostat (thermostat designed to show 41°F-110°F) Appliances not responding to thermostat setting changes Zone or appliance settings on upper control boards may not be correct for zones or appliances installed Built-in delay for communication signal
Setpoint cannot be adjusted Check setting of thermostat (Setpoint cannot be adjusted when SYSTEM is set to OFF , Cool or HEAT mode is set to OFF , the zone is turned OFF , or FAN is set to run HIGH or LOW continuously)
GAS flashing on LCD display Backup heat source is energized to supplement primary heat Backup heat source running with Heat Pump idle Heat pump is unable to keep up with heating demand, system locks out heat pump for 2 hours and backup heat becomes primary heat source for those 2 hours
Two or more units have identical operation Upper unit control boards may be set to same zone. Have service technician check.
Unit not responding Communication signal lost to that zone (Signal wire might have vibrated loose). The systemdoes not operate below 9.75 VDC.
System Wiring Diagram
** TBD **
The green LED lights when there is adequate control voltage, (12 VDC) at the board. The green LED will initially flash the number of times corresponding to the zone jumper setting. The green LED will stop flashing when communication with the thermostat is established.
For further explanation, see troubleshooting section of manual.
SIG
COMP
HEA TER
ROOM LINE 1
LINE 1
FREEZE
GEN
B–
R+
1 2 – +
LINE 2
LINE 2
LINE 2
LOWHIGH FAN
Once temperature settings have been set for each zone in heating and cooling, the thermostat memory will retain these settings during seasonal changovers and times of no electrical power.
A connection for an “Auto Generator Start” appliance is included on the upper unit control board that is mounted in the return air of the air conditioner or heat pump. This calls for the generator to run when calling for the compressor for cooling or heating, or when calling for strip heat. Note that the generator will not be called for fan only operation or for gas heat operation.
The thermostat wiring is factory installed by the OEM (original equipment manufacturer). The thermostat connects to the upper unit(s) with a 9-pin plug and 2-pin plug (see system wiring diagram). The OEM must supply the 12 VDC wiring and the heating appliance control wiring which connects to the 9-pin plug on the thermostat. RV Products suggests the thermostat wiring be a minimum of 18 gauge.
General
Zone arrangement should be set with the front of the vehicle as zone 1 and progress toward the rear of the coach.
The OEM installed the upper control boxes for the zone system at the factory and programmed the thermostat for the system that is installed in this motor coach. Before programming the thermostat, it is imperative that the programmer knows the types of appliances that have been installed in the motor coach in each zone. The heating appliance control circuit must not exceed 1 Amp.
Control Box
The control box mounted in the return air plenum has an opening that allows viewing of the green LED on the control board. The green LED, when lighted, indicates that the control voltage is adequate to run the system.
When the LED is not lighted, there is a problem with the 12 Volt DC control voltage and it must be serviced by a trained technician.
ATTACHMENT 7
ATTACHMENT 7
ATTACHMENT 7