SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 6 of 11
3.4 DUCT SEALING
A. Seal ducts for duct static-pressure, seal classes, and leakage classes specified in "Duct Schedule" Article according to SMACNA's "HVAC Duct Construction Standards - Metal and Flexible."
B. Seal ducts at a minimum to the following seal classes according to SMACNA's "HVAC Duct Construction Standards - Metal and Flexible":
1. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible."
2. Outdoor, Supply-Air Ducts: Seal Class A.
3. Outdoor, Exhaust Ducts: Seal Class C.
4. Outdoor, Return-Air Ducts: Seal Class C.
5. Unconditioned Space, Supply-Air Ducts in Pressure Classes 2-Inch wg and Lower: Seal Class B.
6. Unconditioned Space, Supply-Air Ducts in Pressure Classes Higher Than 2-Inch wg:
Seal Class A.
7. Unconditioned Space, Exhaust Ducts: Seal Class C.
8. Unconditioned Space, Return-Air Ducts: Seal Class B.
9. Conditioned Space, Supply-Air Ducts in Pressure Classes 2-Inch wg and Lower: Seal Class C.
10. Conditioned Space, Supply-Air Ducts in Pressure Classes Higher Than 2-Inch wg: Seal Class B.
11. Conditioned Space, Exhaust Ducts: Seal Class B.
12. Conditioned Space, Return-Air Ducts: Seal Class C.
C. Leakage Tests: (Engineer shall include or remove as required)
1. Test 100 percent of installed ductwork for leakage in accordance with "System Pressure Testing for Leaks," published by United Sheet Metal Division of United McGill Corporation. Use prescribed test kit containing test blower, two U-tube manometers and calibrated curve attached to the orifice tube assembly.
2. Pressurize installed duct system in 2 inch water gauge over design operating pressure.
Total allowable leakage shall not exceed one percent of air handling capacity of system.
If system is tested in sections, add leakage rates for individual sections to determine leakage for the whole system.
3. Correct leaks found in excess of allowable limits. Retest.
4. Have test results available for review on a progressive and final basis. Include test results in project closing file.
5. For Bidding purposes, assume all leakage tests will be witnessed by Engineer. Notify Engineer of testing schedule a minimum of (7) days in advance.
6. Disassemble, reassemble, and seal segments of systems to accommodate leakage testing and for compliance with test requirements.
7. Test for leaks before applying external insulation.
3.5 HANGER AND SUPPORT INSTALLATION
A. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Chapter 5, "Hangers and Supports."
B. Building Attachments: Concrete inserts, powder-actuated fasteners, or structural-steel fasteners appropriate for construction materials to which hangers are being attached.
1. Where practical, install concrete inserts before placing concrete.
SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 7 of 11
2. Install powder-actuated concrete fasteners after concrete is placed and completely cured.
3. Use powder-actuated concrete fasteners for standard-weight aggregate concretes or for slabs more than 4 inches thick.
4. Do not use powder-actuated concrete fasteners for lightweight-aggregate concretes or for slabs less than 4 inches thick.
5. Do not use powder-actuated concrete fasteners for seismic restraints.
C. Hanger Spacing: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Table 5-1, "Rectangular Duct Hangers Minimum Size," and Table 5-2, "Minimum Hanger Sizes for Round Duct," for maximum hanger spacing; install hangers and supports within 24 inches of each elbow and within 48 inches of each branch intersection.
D. Hangers Exposed to View: Threaded rod and angle or channel supports.
E. Support vertical ducts with steel angles or channel secured to the sides of the duct with welds, bolts, sheet metal screws, or blind rivets; support at each floor and at a maximum intervals of 16 feet.
F. Install upper attachments to structures. Select and size upper attachments with pull-out, tension, and shear capacities appropriate for supported loads and building materials where used.
3.6 SEISMIC-RESTRAINT-DEVICE INSTALLATION
A. Install ducts with hangers and braces designed to support the duct and to restrain against seismic forces required by applicable building codes. Comply with SMACNA's "Seismic Restraint Manual: Guidelines for Mechanical Systems." And ASCE/SEI 7.
3.7 CONNECTIONS
A. Make connections to equipment with flexible connectors complying with Section 233300 "Air Duct Accessories."
B. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" for branch, outlet and inlet, and terminal unit connections.
3.8 START UP
A. Air Balance: Comply with requirements in Section 230593 "Testing, Adjusting, and Balancing for HVAC."
3.9 DUCT SCHEDULE
A. Fabricate ducts with galvanized sheet steel except as otherwise indicated and as follows:
B. Supply Ducts:
1. Ducts Connected to Fan Coil Units, Furnaces, Heat Pumps, and Terminal Units:
a. Pressure Class: Positive 2-inch wg.
b. Minimum SMACNA Seal Class: C.
SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 8 of 11
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
2. Ducts Connected to Constant-Volume Air-Handling Units:
a. Pressure Class: Positive 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
3. Ducts Connected to Variable-Air-Volume Air-Handling Units:
a. Pressure Class: Positive 3-inch wg.
b. Minimum SMACNA Seal Class: B.
c. SMACNA Leakage Class for Rectangular: 8.
d. SMACNA Leakage Class for Round and Flat Oval: 4.
4. Ducts Connected to Equipment Not Listed Above:
a. Pressure Class: Positive 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
C. Return Ducts:
1. Ducts Connected to Fan Coil Units, Furnaces, Heat Pumps, and Terminal Units:
a. Pressure Class: Positive or negative 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
2. Ducts Connected to Air-Handling Units:
a. Pressure Class: Positive or negative 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
3. Ducts Connected to Equipment Not Listed Above:
a. Pressure Class: Positive or negative 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: [3] [6] [12] <Insert value>.
D. Exhaust Ducts:
1. Ducts Connected to Fans Exhausting (ASHRAE 62.1, Class 1 and 2) Air:
a. Pressure Class: Negative 2-inch wg.
b. Minimum SMACNA Seal Class: C if negative pressure, and A if positive pressure. c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 9 of 11
2. Ducts Connected to Air-Handling Units:
a. Pressure Class: Positive or negative 3-inch wg.
b. Minimum SMACNA Seal Class: B if negative pressure, and A if positive pressure. c. SMACNA Leakage Class for Rectangular: 8.
d. SMACNA Leakage Class for Round and Flat Oval: 4.
E. Outdoor-Air (Not Filtered, Heated, or Cooled) Ducts:
1. Ducts Connected to Fan Coil Units, Furnaces, Heat Pumps, and Terminal Units:
a. Pressure Class: Positive or negative 2-inch wg.
b. Minimum SMACNA Seal Class: C.
c. SMACNA Leakage Class for Rectangular: 16.
d. SMACNA Leakage Class for Round and Flat Oval: 8.
2. Ducts Connected to Air-Handling Units:
a. Pressure Class: Positive or negative 3-inch wg.
b. Minimum SMACNA Seal Class: B.
c. SMACNA Leakage Class for Rectangular: 8.
d. SMACNA Leakage Class for Round and Flat Oval: 4.
3. Ducts Connected to Equipment Not Listed Above:
a. Pressure Class: Positive or negative 3-inch wg.
b. Minimum SMACNA Seal Class: B.
c. SMACNA Leakage Class for Rectangular: 8.
d. SMACNA Leakage Class for Round and Flat Oval: 4.
F. Intermediate Reinforcement:
1. Galvanized-Steel Ducts: Galvanized steel.
2. PVC-Coated Ducts:
a. Exposed to Airstream: Match duct material.
b. Not Exposed to Airstream: Galvanized.
3. Stainless-Steel Ducts:
a. Exposed to Airstream: Match duct material.
b. Not Exposed to Airstream: Match duct material.
4. Aluminum Ducts: Aluminum.
G. Elbow Configuration:
1. Rectangular Duct: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-2, "Rectangular Elbows."
a. Velocity 1000 fpm or Lower:
1) Radius Type RE 1 with minimum 0.5 radius-to-diameter ratio. 2) Mitered Type RE 4 without vanes.
SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 10 of 11
b. Velocity 1000 to 1500 fpm:
1) Radius Type RE 1 with minimum 1.0 radius-to-diameter ratio. 2) Radius Type RE 3 with minimum 0.5 radius-to-diameter ratio and two vanes. 3) Mitered Type RE 2 with vanes complying with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-3, "Vanes and Vane Runners," and Figure 4-4, "Vane Support in Elbows."
c. Velocity 1500 fpm or Higher:
1) Radius Type RE 1 with minimum 1.5 radius-to-diameter ratio. 2) Radius Type RE 3 with minimum 1.0 radius-to-diameter ratio and two vanes. 3) Mitered Type RE 2 with vanes complying with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-3, "Vanes and Vane Runners," and Figure 4-4, "Vane Support in Elbows."
2. Rectangular Duct: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-2, "Rectangular Elbows."
a. Radius Type RE 1 with minimum 1.5 radius-to-diameter ratio. b. Radius Type RE 3 with minimum 1.0 radius-to-diameter ratio and two vanes. c. Mitered Type RE 2 with vanes complying with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-3, "Vanes and Vane Runners," and Figure 4-4, "Vane Support in Elbows."
3. Round Duct: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 3-4, "Round Duct Elbows."
a. Minimum Radius-to-Diameter Ratio and Elbow Segments: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Table 3-1, "Mitered Elbows." Elbows with less than 90-degree change of direction have proportionately fewer segments.
1) Velocity 1000 fpm or Lower: 0.5 radius-to-diameter ratio and three segments for 90-degree elbow.
2) Velocity 1000 to 1500 fpm: 1.0 radius-to-diameter ratio and four segments for 90-degree elbow.
3) Velocity 1500 fpm or Higher: 1.5 radius-to-diameter ratio and five segments for 90-degree elbow.
4) Radius-to Diameter Ratio: 1.5.
b. Round Elbows, 12 Inches and Smaller in Diameter: Stamped or pleated. c. Round Elbows, 14 Inches and Larger in Diameter: Standing seam.
H. Branch Configuration:
1. Rectangular Duct: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 4-6, "Branch Connection."
a. Rectangular Main to Rectangular Branch: 45-degree entry. b. Rectangular Main to Round Branch: Spin in.
2. Round: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Figure 3-5, "90 Degree Tees and Laterals," and Figure 3-6, "Conical Tees." Saddle taps are permitted in existing duct.
SECTION 23 31 13 METAL DUCTS
METAL DUCTS 23 31 13 - 11 of 11
a. Velocity 1000 fpm or Lower: 90-degree tap.
b. Velocity 1000 to 1500 fpm: Conical tap.
c. Velocity 1500 fpm or Higher: 45-degree lateral.
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SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 1 of 7
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Backdraft and pressure relief dampers.
2. Manual volume dampers.
3. Control dampers.
4. Flange connectors.
5. Turning vanes.
6. Duct-mounted access doors.
7. Flexible connectors.
8. Duct accessory hardware.
1.2 SUBMITTALS
A. See section 220000 “General Requirements of Plumbing and HVAC” for submittal requirements.
PART 2 - PRODUCTS
2.1 ASSEMBLY DESCRIPTION
A. Comply with NFPA 90A, "Installation of Air Conditioning and Ventilating Systems," and with NFPA 90B, "Installation of Warm Air Heating and Air Conditioning Systems." B. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods unless otherwise indicated. Sheet metal materials shall be free of pitting, seam marks, roller marks, stains, discolorations, and other imperfections.
2.2 MATERIALS
A. Galvanized Sheet Steel: Comply with ASTM A 653/A 653M.
1. Galvanized Coating Designation: G90.
2. Exposed-Surface Finish: Mill phosphatized.
B. Stainless-Steel Sheets: Comply with ASTM A 480/A 480M, Type 304, and having a 2D finish for concealed ducts and 2BA finish for exposed ducts.
C. Aluminum Sheets: Comply with ASTM B 209, Alloy 3003, Temper H14; with mill finish for concealed ducts and standard, 1-side bright finish for exposed ducts.
D. Extruded Aluminum: Comply with ASTM B 221, Alloy 6063, Temper T6.
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 2 of 7
E. Reinforcement Shapes and Plates: Galvanized-steel reinforcement where installed on galvanized sheet metal ducts; compatible materials for aluminum and stainless-steel ducts.
F. Tie Rods: Galvanized steel, 1/4-inch minimum diameter for lengths 36 inches or less; 3/8-inch minimum diameter for lengths longer than 36 inches.
2.3 BACKDRAFT AND PRESSURE RELIEF DAMPERS
A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. Cesco Products; a divsion of MESTEK, Inc.
2. Nailor Industries Inc.
3. Ruskin Company.
B. Description: Gravity balanced.
C. Maximum Air Velocity: 1000 fpm.
D. Maximum System Pressure: 4.5 inch wg.
E. Frame: Hat-shaped, 0.063-inch-thick extruded aluminum, with welded corners or mechanically attached and mounting flange.
F. Blades: Multiple single-piece blades, end pivoted, maximum 6-inch width, 0.025-inch-thick, roll-formed aluminum with sealed edges.
G. Blade Action: Parallel.
H. Blade Seals: Extruded vinyl, mechanically locked.
I. Blade Axles:
1. Material: Nonmetallic.
2. Diameter: 0.20 inch.
J. Bearings: synthetic pivot bushings.
K. Accessories:
1. Adjustment device to permit setting for varying differential static pressure.
2. Counterweights and spring-assist kits for vertical airflow installations.
3. Electric actuators.
4. Chain pulls.
5. Screen Mounting: Front mounted in sleeve.
a. Sleeve Thickness: 20 gage minimum.
b. Sleeve Length: 6 inches minimum.
6. Screen Mounting: Rear mounted.
7. Screen Material: Aluminum.
8. Screen Type: Bird.
9. 90-degree stops.
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 3 of 7
2.4 MANUAL VOLUME DAMPERS
A. Standard, Steel, Manual Volume Dampers:
1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
a. Cesco Products; a divsion of MESTEK, Inc.
b. Nailor Industries Inc.
c. Ruskin Company.
2. Standard leakage rating.
3. Suitable for horizontal or vertical applications.
4. Frames:
a. Frame: 16 Gauge galvanized steel, 5 in deep
b. Mitered and welded corners.
c. Flanges for attaching to walls and flangeless frames for installing in ducts.
5. Blades:
a. Multiple or single blade.
b. Parallel- or opposed-blade design.
c. Stiffen damper blades for stability.
d. 16 gauge galvanized steel with V groove for stiffness.
6. Blade Axles: Galvanized steel.
7. Bearings:
a. Molded synthetic.
b. Dampers in ducts with pressure classes of 3-inch wg or less shall have axles full length of damper blades and bearings at both ends of operating shaft.
8. Tie Bars and Brackets: Galvanized steel.
2.5 CONTROL DAMPERS
A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. Cesco Products; a divsion of MESTEK, Inc.
2. Nailor Industries Inc.
3. Ruskin Company.
B. Frames:
1. U shaped.
2. 16 gage galvanized steel.
3. Interlocking, gusseted corners.
C. Blades:
1. Multiple blade with maximum blade width of 6 inches.
2. Parallel- and opposed-blade design.
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 4 of 7
3. 14 gage Galvanized-steel.
4. Blade Edging: Closed-cell neoprene.
5. Blade Edging: Inflatable seal blade edging, or replaceable rubber seals.
D. Blade Axles: 1/2-inch-diameter; galvanized steel; blade-linkage hardware of zinc-plated steel and brass; ends sealed against blade bearings.
1. Operating Temperature Range: From minus 40 to plus 200 deg F.
E. Bearings:
1. Oil-impregnated stainless-steel sleeve.
2. Dampers in ducts with pressure classes of 3-inch wg or less shall have axles full length of damper blades and bearings at both ends of operating shaft.
3. Thrust bearings at each end of every blade.
2.6 FLANGE CONNECTORS
A. Description: Roll-formed, factory-fabricated, slide-on transverse flange connectors, gaskets, and components.
B. Material: Galvanized steel.
C. Gage and Shape: Match connecting ductwork.
2.7 TURNING VANES
A. Manufactured Turning Vanes for Metal Ducts: Curved blades of galvanized sheet steel; support with bars perpendicular to blades set; set into vane runners suitable for duct mounting.
1. Acoustic Turning Vanes: Fabricate airfoil-shaped aluminum extrusions with perforated faces and fibrous-glass fill.
B. Manufactured Turning Vanes for Nonmetal Ducts: Fabricate curved blades of resin-bonded fiberglass with acrylic polymer coating; support with bars perpendicular to blades set; set into vane runners suitable for duct mounting.
C. General Requirements: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible"; Figures 4-3, "Vanes and Vane Runners," and 4-4, "Vane Support in Elbows." D. Vane Construction: Double wall.
2.8 DUCT-MOUNTED ACCESS DOORS
A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. Cesco Products; a divsion of MESTEK, Inc.
2. Ductmate Industries, Inc.
3. Flexmaster U.S.A., Inc.
4. Nailor Industries Inc.
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 5 of 7
B. Duct-Mounted Access Doors: Fabricate access panels according to SMACNA's "HVAC Duct Construction Standards - Metal and Flexible"; Figures 7-2, "Duct Access Doors and Panels," and 7-3, "Access Doors - Round Duct."
1. Door:
a. Double wall, rectangular.
b. Galvanized sheet metal with insulation fill and thickness as indicated for duct pressure class.
c. Vision panel.
d. Hinges and Latches: 1-by-1-inchbutt or piano hinge and cam latches. e. Fabricate doors airtight and suitable for duct pressure class.
2. Frame: Galvanized sheet steel, with bend-over tabs and foam gaskets.
3. Number of Hinges and Locks:
a. Access Doors Less Than 12 Inches Square: No hinges and two sash locks. b. Access Doors up to 18 Inches Square: Continuous and two sash locks. c. Access Doors up to 24 by 48 Inches: Continuous and two compression latches with outside and inside handles.
d. Access Doors Larger Than 24 by 48 Inches: Continuous and two compression latches with outside and inside handles.
C. Pressure Relief Access Door:
1. Door and Frame Material: Galvanized sheet steel.
2. Door: Double wall with insulation fill with metal thickness applicable for duct pressure class.
3. Operation: Open outward for positive-pressure ducts and inward for negative-pressure ducts.
4. Factory set at 3.0- to 8.0-inch wg.
5. Doors close when pressures are within set-point range.
6. Hinge: Continuous piano.
7. Latches: Cam.
8. Seal: Neoprene or foam rubber.
9. Insulation Fill: 1-inch-thick, fibrous-glass or polystyrene-foam board.
2.9 FLEXIBLE CONNECTORS
A. Materials: Flame-retardant or noncombustible fabrics.
B. Coatings and Adhesives: Comply with UL 181, Class 1.
C. Metal-Edged Connectors: Factory fabricated with a fabric strip 3-1/2 inches wide attached to two strips of 2-3/4-inch-wide, 0.028-inch-thick, galvanized sheet steel or 0.032-inch-thick aluminum sheets. Provide metal compatible with connected ducts.
D. Indoor System, Flexible Connector Fabric: Glass fabric double coated with neoprene.
1. Minimum Weight: 26 oz./sq. yd..
2. Tensile Strength: 480 lbf/inch in the warp and 360 lbf/inch in the filling.
3. Service Temperature: Minus 40 to plus 200 deg F.
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 6 of 7
E. Outdoor System, Flexible Connector Fabric: Glass fabric double coated with weatherproof, synthetic rubber resistant to UV rays and ozone.
1. Minimum Weight: 24 oz./sq. yd..
2. Tensile Strength: 530 lbf/inch in the warp and 440 lbf/inch in the filling.
3. Service Temperature: Minus 50 to plus 250 deg F.
2.10 DUCT ACCESSORY HARDWARE
A. Instrument Test Holes: Cast iron or cast aluminum to suit duct material, including screw cap and gasket.
Size to allow insertion of pitot tube and other testing instruments and of length to suit duct-insulation thickness.
B. Adhesives: High strength, quick setting, neoprene based, waterproof, and resistant to gasoline and grease.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install duct accessories according to applicable details in SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" for metal ducts and in NAIMA AH116, "Fibrous Glass Duct Construction Standards," for fibrous-glass ducts.
B. Install duct accessories of materials suited to duct materials; use galvanized-steel accessories in galvanized-steel and fibrous-glass ducts, stainless-steel accessories in stainless-steel ducts, and aluminum accessories in aluminum ducts.
C. Install control dampers at inlet of exhaust fans or exhaust ducts as close as possible to exhaust fan unless otherwise indicated.
D. Install volume dampers at points on supply, return, and exhaust systems where branches extend from larger ducts. Where dampers are installed in ducts having duct liner, install dampers with hat channels of same depth as liner, and terminate liner with nosing at hat channel.
E. Set dampers to fully open position before testing, adjusting, and balancing.
F. Install test holes at fan inlets and outlets and elsewhere as indicated.
G. Install fire and smoke dampers according to UL listing.
H. Install duct access doors on sides of ducts to allow for inspecting, adjusting, and maintaining accessories and equipment at the following locations:
1. On both sides of duct coils.
2. Upstream and downstream from duct filters.
3. At outdoor-air intakes and mixed-air plenums.
4. At drain pans and seals.
5. Downstream from control dampers, backdraft dampers, and equipment.
6. Adjacent to and close enough to fire or smoke dampers, to reset or reinstall fusible links. Access doors for access to fire or smoke dampers having fusible links shall be pressure
SECTION 23 33 00 AIR DUCT ACCESSORIES
AIR DUCT ACCESSORIES 23 33 00 - 7 of 7
relief access doors and shall be outward operation for access doors installed upstream from dampers and inward operation for access doors installed downstream from dampers.
7. At each change in direction and at maximum 50-foot spacing.
8. Control devices requiring inspection.
9. Elsewhere as indicated.
I. Install access doors with swing against duct static pressure.
J. Access Door Sizes:
1. One-Hand or Inspection Access: 8 by 5 inches.
2. Two-Hand Access: 12 by 6 inches.
3. Head and Hand Access: 18 by 10 inches.
4. Head and Shoulders Access: 21 by 14 inches.
5. Body Access: 25 by 14 inches.
6. Body plus Ladder Access: 25 by 17 inches.
K. Label access doors according to Section 230553 "Identification for HVAC Piping and Equipment" to indicate the purpose of access door.
L. Install flexible connectors to connect ducts to equipment.
M. Connect terminal units to supply ducts directly or with maximum 12-inch lengths of flexible duct. Do not use flexible ducts to change directions.
N. Connect diffusers or light troffer boots to ducts directly or with maximum 60-inch lengths of flexible duct clamped or strapped in place.
O. Connect flexible ducts to metal ducts with draw bands.
P. Install duct test holes where required for testing and balancing purposes.
3.2 FIELD QUALITY CONTROL
A. Tests and Inspections:
1. Operate dampers to verify full range of movement.
2. Inspect locations of access doors and verify that purpose of access door can be performed.
3. Operate fire and smoke dampers to verify full range of movement and verify that proper heatresponse device is installed.
4. Inspect turning vanes for proper and secure installation.
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SECTION 23 33 46 FLEXIBLE DUCTS
FLEXIBLE DUCTS 23 33 46 - 1 of 2
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes: Insulated flexible ducts.
1.2 SUBMITTALS
A. See section 220000 “General Requirements of Plumbing and HVAC” for submittal requirements.
PART 2 - PRODUCTS
2.1 ASSEMBLY DESCRIPTION
A. Comply with NFPA 90A, "Installation of Air Conditioning and Ventilating Systems," and with NFPA 90B, "Installation of Warm Air Heating and Air Conditioning Systems." B. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods unless otherwise indicated. Sheet metal materials shall be free of pitting, seam marks, roller marks, stains, discolorations, and other imperfections.
C. Comply with the Air Diffusion Council's "ADC Flexible Air Duct Test Code FD 72-R1." D. Comply with ASTM E 96/E 96M, "Test Methods for Water Vapor Transmission of Materials."
2.2 INSULATED FLEXIBLE DUCTS
A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. Flexmaster U.S.A., Inc.
2. McGill AirFlow LLC.
3. Thermaflex; a Flex-Tek Group company.
B. Insulated, Flexible Duct: UL 181, Class 1, two-ply vinyl film supported by helically wound, spring-steel wire; fibrous-glass insulation; aluminized vapor-barrier film.
1. Pressure Rating: 10-inch wg positive and 1.0-inch wg negative.
2. Maximum Air Velocity: 4000 fpm.
3. Temperature Range: Minus 10 to plus 160 deg F.
4. Insulation R-Value: R6.
SECTION 23 33 46 FLEXIBLE DUCTS
FLEXIBLE DUCTS 23 33 46 - 2 of 2
2.3 FLEXIBLE DUCT CONNECTORS
A. Clamps: Stainless-steel band with cadmium-plated hex screw to tighten band with a worm-gear action in sizes 3 through 18 inches, to suit duct size.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install flexible ducts according to applicable details in SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" for metal ducts and in NAIMA AH116, "Fibrous Glass Duct Construction Standards," for fibrous-glass ducts.
B. Install in indoor applications only. Flexible ductwork should not be exposed to UV lighting.
C. Connect terminal units to supply ducts with maximum 12-inch lengths of flexible duct. Do not use flexible ducts to change directions.
D. Connect diffusers or light troffer boots to ducts with maximum 60-inch lengths of flexible duct clamped or strapped in place.
E. Install duct test holes where required for testing and balancing purposes.
F. Installation:
1. Install ducts fully extended.
2. Do not bend ducts across sharp corners.
3. Bends of flexible ducting shall not exceed a minimum of one duct diameter.
4. Avoid contact with metal fixtures, water lines, pipes, or conduits.
5. Install flexible ducts in a direct line, without sags, twists, or turns.
G. Supporting Flexible Ducts:
1. Suspend flexible ducts with bands 1-1/2 inches wide or wider and spaced a maximum of 48 inches apart. Maximum centerline sag between supports shall not exceed 1/2 inch per 12 inches.
2. Install extra supports at bends placed approximately one duct diameter from center line of the bend.
3. Ducts may rest on ceiling joists or truss supports. Spacing between supports shall not exceed the maximum spacing per manufacturer's written installation instructions.
4. Vertically installed ducts shall be stabilized by support straps at a maximum of 72 inches o.c.
END OF SECTION
SECTION 23 37 13 GRILLES, REGISTERS AND DIFFUSERS
GRILLES, REGISTERS AND DIFFUSERS 23 37 13 - 1 of 2
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Grilles, Registers and Diffusers.
B. Related Requirements:
1. Section 233300 "Air Duct Accessories" for fire and smoke dampers and volume-control dampers not integral to diffusers.
1.2 SUBMITTALS
A. See Section 220000 “General Requirements of Plumbing and HVAC” for submittal requirements.
PART 2 - PRODUCTS
2.1 GRILLES, REGISTERS AND DIFFUSERS
A. Manufacturers: Subject to compliance with requirements, provide products by the following:
1. Krueger.
2. Nailor Industries Inc.
3. Price
B. See the “Grilles Registers and Diffusers Schedule” on the drawings for grille, register or diffuser type, mounting, capacities, characteristics, finish, etc.
C. Coordinate the color and finish of all grilles registers and diffusers with the architect if not specifically listed in the “Grilles Registers and Diffusers Schedule”.
D. Substituted grilles, registers and diffusers must meet or exceed the performance of the schedules diffuser.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install grilles, registers and diffusers level and plumb.
B. Outlets and Inlets: Drawings indicate general arrangement of ducts, fittings, and accessories.
Air outlet and inlet locations have been indicated to achieve design requirements for air volume, noise criteria, airflow pattern, throw, and pressure drop. Make final locations where indicated, as much as practical. For units installed in lay-in ceiling panels, locate units in the center of panel.
SECTION 23 37 13 GRILLES, REGISTERS AND DIFFUSERS
GRILLES, REGISTERS AND DIFFUSERS 23 37 13 - 2 of 2
Where architectural features or other items conflict with installation, notify Architect for a determination of final location.
C. Install grilles, registers and diffusers with airtight connections to ducts and to allow service and maintenance of dampers, air extractors, and fire dampers.
D. Provide all duct transitions and duct fittings required for a complete installation.
3.2 ADJUSTING
A. After installation, adjust grilles, registers and diffusers to air patterns indicated, or as directed, before starting air balancing.
END OF SECTION
SECTION 23 81 26 SPLIT-SYSTEM AIR-CONDITIONERS
SPLIT-SYSTEM AIR-CONDITIONERS 23 81 26 - 1 of 4
PART 1 - GENERAL
1.1 SUMMARY
A. Section includes split-system air-conditioning and heat-pump units consisting of separate evaporator-fan and compressor-condenser components.
1.2 ACTION SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.
1. Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection.
1.3 INFORMATIONAL SUBMITTALS
A. Warranty: Sample of special warranty.
1.4 CLOSEOUT SUBMITTALS
A. Operation and maintenance data.
1.5 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
B. ASHRAE Compliance:
1. Fabricate and label refrigeration system to comply with ASHRAE 15, "Safety Standard for Refrigeration Systems."
2. ASHRAE Compliance: Applicable requirements in ASHRAE 62.1, Section 4 - "Outdoor Air Quality," Section 5 - "Systems and Equipment," Section 6 - " Procedures," and Section 7 - "Construction and System Start-up."
C. ASHRAE/IESNA Compliance: Applicable requirements in ASHRAE/IESNA 90.1.
1.6 WARRANTY
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of split-system air-conditioning units that fail in materials or workmanship within specified warranty period.
SECTION 23 81 26 SPLIT-SYSTEM AIR-CONDITIONERS
SPLIT-SYSTEM AIR-CONDITIONERS 23 81 26 - 2 of 4
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Daikin AC
B. LG
2.2 INDOOR UNITS
A. General:
1. The indoor unit shall be factory assembled and pre-wired with all necessary electronic and refrigerant controls. Both liquid and suction lines must be individually insulated between the outdoor and indoor units.
B. Unit Cabinet:
1. The indoor unit shall have a white, “flat screen” finish.
2. The drain and refrigerant piping shall be concealed from view and enter the unit through the back panel.
3. The cabinet shall be supplied with a mounting plate to be installed onto a wall for securely mounting the cabinet.
C. Fan:
1. The evaporator fan shall be an assembly consisting of a direct-driven fan by a single motor.
2. The fan shall be statically and dynamically balanced and operate on a motor with permanent lubricated bearings.
3. An auto-swing louver for adjustable air flow (both vertically and horizontally).
4. The indoor fan shall offer a choice of five speeds, plus quiet and auto settings.
D. Filter:
1. The return air filter provided will be a mildew proof, removable and washable filter.
E. Coil:
1. The evaporator coil shall be a nonferrous, aluminum fin on copper tube heat exchanger.
2. All tube joints shall be brazed with silver alloy or phoscopper.
3. All coils will be factory pressure tested.
4. A condensate pan shall be provided under the coil with a drain connection.
5. Provide condensate pump where required and coordinate with electrical contractor for power requirements.
F. Electrical
1. Electrical connections shall be made. See drawings for voltage, phase requirements.
G. Control:
1. The unit shall have a wall mounted, wired controller. The controller shall have the following capabilities:
a. System On/Off
b. Fan: On/Auto
c. Mode: Cool/Dry/Heat/Auto
d. Schedule: 7 day programmable
e. Temperature adjustment
f. Auxiliary contacts to turn on/off supplemental heating equipment if applicable.
2.3 OUTDOOR UNITS
A. General:
1. The outdoor unit shall be complete factory assembled and pre-wired with all necessary electronic and refrigerant controls. The system shall have all provisions required to allow cooling operation to 5 outside air temperature.
B. Unit Cabinet:
1. The outdoor unit shall be completely weatherproof and corrosion resistant. The unit shall be constructed from rust-proofed mild steel panels coated with a baked enamel finish.
C. Condenser Fan:
1. The fan shall be a direct drive, propeller type fan.
2. The motor shall be inverter driven, permanently lubricated type bearings, inherent.
SECTION 23 81 26 SPLIT-SYSTEM AIR-CONDITIONERS
SPLIT-SYSTEM AIR-CONDITIONERS 23 81 26 - 3 of 4
3. A fan guard is provided on the outdoor unit to prevent contact with fan operation.
4. Airflow shall be horizontal discharge.
D. Condenser Coil:
1. The outdoor unit shall be completely weatherproof and corrosion resistant. The unit shall be constructed from rust-proofed mild steel panels coated with a baked enamel finish.
E. Compressor:
1. The compressor shall be a inverter driven compressor.
2. The outdoor unit shall have an accumulator and four-way reversing valve.
3. The compressor shall have an internal thermal overload.
4. The outdoor unit can operate with a maximum vertical height difference of 66 feet and overall maximum length of 100 feet without any oil traps or additional components.
F. Electrical
1. The electrical power requirement is 208-230 volt, 1-phase, and 60 Hz power.
2. The outdoor shall be controlled by a microprocessor located in the outdoor and indoor units via commands from the wired controller.
3. Dedicated EEV’s shall be provided for capacity control during part load of the indoor unit.
G. Sound:
1. The outdoor unit shall have a sound level of 54 dB(A) when in maximum cooling operation and measured 3ft from the outdoor unit.
2.4 ACCESSORIES
A. Refrigerant Line Kits: Soft-annealed copper suction and liquid lines factory cleaned, dried, pressurized, and sealed; factory-insulated suction line with flared fittings at both ends.
B. Drain Hose: For condensate.
C. Additional Monitoring:
1. Monitor constant and variable motor loads.
2. Monitor variable-frequency-drive operation.
3. Monitor economizer cycle.
4. Monitor cooling load.
5. Monitor air distribution static pressure and ventilation air volumes.
2.5 CAPACITIES AND CHARACTERISTICS
A. See Drawings.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install units level and plumb.
B. Install evaporator-fan components using manufacturer's standard mounting devices securely fastened to building structure.
C. Install roof-mounted, compressor-condenser components on equipment supports specified in Section 07 72 00 "Roof Accessories." Anchor units to supports with removable, cadmiumplated fasteners.
D. Equipment Mounting:
1. Comply with requirements for vibration isolation and seismic control devices specified in Section 23 05 48 "Vibration and Seismic Controls for HVAC."
2. Comply with requirements for vibration isolation devices specified in Section 23 05 48.13 "Vibration Controls for HVAC."
E. Install and connect precharged refrigerant tubing to component's quick-connect fittings. Install tubing to allow access to unit.
3.2 CONNECTIONS
A. Piping installation requirements are specified in other Sections. Drawings indicate general arrangement of piping, fittings, and specialties.
B. Where piping is installed adjacent to unit, allow space for service and maintenance of unit.
SECTION 23 81 26 SPLIT-SYSTEM AIR-CONDITIONERS
SPLIT-SYSTEM AIR-CONDITIONERS 23 81 26 - 4 of 4
3.3 FIELD QUALITY CONTROL
A. Perform tests and inspections.
1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing.
B. Tests and Inspections:
1. Leak Test: After installation, charge system and test for leaks. Repair leaks and retest until no leaks exist.
2. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation.
3. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment.
C. Remove and replace malfunctioning units and retest as specified above.
D. Prepare test and inspection reports.
3.4 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain units.
END OF SECTION 238126
SECTION 26 05 00 COMMON WORK RESULTS FOR ELECTRICAL
COMMON WORK RESULTS FOR ELECTRICAL 260500 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Sleeves for raceways and cables.
2. Sleeve seals.
3. Grout.
4. Common electrical installation requirements.
1.2 SUBMITTALS
A. Product Data: For sleeve seals.
PART 2 - PRODUCTS
2.1 SLEEVES FOR RACEWAYS AND CABLES
A. Steel Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, galvanized steel, plain ends.
B. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated.
C. Sleeves for Rectangular Openings: Galvanized sheet steel.
1. Minimum Metal Thickness:
a. For sleeve cross-section rectangle perimeter less than 50 inches and no side more than 16 inches, thickness shall be 0.052 inch.
b. For sleeve cross-section rectangle perimeter equal to, or more than, 50 inches and 1 or more sides equal to, or more than, 16 inches, thickness shall be 0.138 inch.
2.2 SLEEVE SEALS
A. Description: Modular sealing device, designed for field assembly, to fill annular space between sleeve and raceway or cable.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
2. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
a. Advance Products & Systems, Inc.
b. Calpico, Inc.
SECTION 26 05 00 COMMON WORK RESULTS FOR ELECTRICAL
COMMON WORK RESULTS FOR ELECTRICAL 260500 - 2
c. Metraflex Co.
d. Pipeline Seal and Insulator, Inc.
3. Sealing Elements: EPDM or NBR interlocking links shaped to fit surface of cable or conduit. Include type and number required for material and size of raceway or cable.
4. Pressure Plates: Stainless steel. Include two for each sealing element.
5. Connecting Bolts and Nuts: Stainless steel]of length required to secure pressure plates to sealing elements. Include one for each sealing element.
2.3 GROUT
A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107, factory-packaged, nonmetallic aggregate grout, noncorrosive, nonstaining, mixed with water to consistency suitable for application and a 30-minute working time.
PART 3 - EXECUTION
3.1 COMMON REQUIREMENTS FOR ELECTRICAL INSTALLATION
A. Comply with NECA 1.
B. Measure indicated mounting heights to bottom of unit for suspended items and to center of unit for wall-mounting items.
C. Headroom Maintenance: If mounting heights or other location criteria are not indicated, arrange and install components and equipment to provide maximum possible headroom consistent with these requirements.
D. Equipment: Install to facilitate service, maintenance, and repair or replacement of components of both electrical equipment and other nearby installations. Connect in such a way as to facilitate future disconnecting with minimum interference with other items in the vicinity.
E. Right of Way: Give to piping systems installed at a required slope.
3.2 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS
A. Electrical penetrations occur when raceways, cables, wireways, cable trays, or busways penetrate concrete slabs, concrete or masonry walls, or fire-rated floor and wall assemblies.
B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or formed openings are used. Install sleeves during erection of slabs and walls.
C. Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.
D. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall assemblies unless openings compatible with firestop system used are fabricated during construction of floor or wall.
E. Cut sleeves to length for mounting flush with both surfaces of walls.
SECTION 26 05 00 COMMON WORK RESULTS FOR ELECTRICAL
COMMON WORK RESULTS FOR ELECTRICAL 260500 - 3
F. Extend sleeves installed in floors 2 inches above finished floor level.
G. Size pipe sleeves to provide 1/4-inch annular clear space between sleeve and raceway or cable, unless indicated otherwise.
H. Seal space outside of sleeves with grout for penetrations of concrete and masonry
1. Promptly pack grout solidly between sleeve and wall so no voids remain. Tool exposed surfaces smooth; protect grout while curing.
I. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between sleeve and raceway or cable, using joint sealant appropriate for size, depth, and location of joint.
Comply with requirements in Division 07 Section "Joint Sealants.".
J. Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at raceway and cable penetrations. Install sleeves and seal raceway and cable penetration sleeves with firestop materials. Comply with requirements in Division 07 Section "Penetration Firestopping."
K. Roof-Penetration Sleeves: Seal penetration of individual raceways and cables with flexible boot-type flashing units applied in coordination with roofing work.
L. Aboveground, Exterior-Wall Penetrations: Seal penetrations using steel pipe sleeves and mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
M. Underground, Exterior-Wall Penetrations: Install cast-iron pipe sleeves. Size sleeves to allow for 1-inch annular clear space between raceway or cable and sleeve for installing mechanical sleeve seals.
3.3 SLEEVE-SEAL INSTALLATION
A. Install to seal exterior wall penetrations.
B. Use type and number of sealing elements recommended by manufacturer for raceway or cable material and size. Position raceway or cable in center of sleeve. Assemble mechanical sleeve seals and install in annular space between raceway or cable and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.
3.4 FIRESTOPPING
A. Apply firestopping to penetrations of fire-rated floor and wall assemblies for electrical installations to restore original fire-resistance rating of assembly. Firestopping materials and installation requirements are specified in Division 07 Section "Penetration Firestopping." END OF SECTION 260500
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SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 260519 - 1 PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes the following:
1. Building wires and cables rated 600 V and less.
2. Connectors, splices, and terminations rated 600 V and less.
3. Sleeves and sleeve seals for cables.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Field quality-control test reports.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
B. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 CONDUCTORS AND CABLES
A. Copper Conductors: Comply with NEMA WC 70.
B. Conductor Insulation: Comply with NEMA WC 70 for Types THW and THHN-THWN.
2.2 CONNECTORS AND SPLICES
A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. AFC Cable Systems, Inc.
2. Hubbell Power Systems, Inc.
3. O-Z/Gedney; EGS Electrical Group LLC.
4. 3M; Electrical Products Division.
5. Tyco Electronics Corp.
SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 260519 - 2 C. Description: Factory-fabricated connectors and splices of size, ampacity rating, material, type, and class for application and service indicated.
2.3 SLEEVES FOR CABLES
A. Steel Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, galvanized steel, plain ends.
B. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated.
C. Coordinate sleeve selection and application with selection and application of firestopping specified in Division 07 Section "Penetration Firestopping."
2.4 SLEEVE SEALS
A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
C. Basis-of-Design Product: Subject to compliance with requirements, provide the product indicated on Drawings or a comparable product by one of the following:
1. Advance Products & Systems, Inc.
2. Calpico, Inc.
3. Metraflex Co.
4. Pipeline Seal and Insulator, Inc.
D. Description: Modular sealing device, designed for field assembly, to fill annular space between sleeve and cable.
1. Sealing Elements: EPDM or NBR interlocking links shaped to fit surface of cable or conduit. Include type and number required for material and size of raceway or cable.
2. Pressure Plates: Stainless steel. Include two for each sealing element.
3. Connecting Bolts and Nuts: Stainless steel of length required to secure pressure plates to sealing elements. Include one for each sealing element.
PART 3 - EXECUTION
3.1 CONDUCTOR MATERIAL APPLICATIONS
A. Feeders: Copper Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and larger.
B. Branch Circuits: Copper. Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and larger.
SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 260519 - 3
3.2 CONDUCTOR INSULATION AND MULTICONDUCTOR CABLE APPLICATIONS AND WIRING
METHODS
A. Service Entrance: Type THHN-THWN, single conductors in raceway.
B. Exposed Feeders: Type THHN-THWN, single conductors in raceway.
C. Feeders Concealed in Ceilings, Walls, Partitions, and Crawlspaces: Type THHN-THWN, single conductors in raceway.
D. Feeders Concealed in Concrete, below Slabs-on-Grade, and Underground: Type THHNTHWN, single conductors in raceway.
E. Exposed Branch Circuits, Including in Crawlspaces: Type THHN-THWN, single conductors in raceway.
F. Branch Circuits Concealed in Ceilings, Walls, and Partitions: Type THHN-THWN, single conductors in raceway, OR Romex product NEC compliant for application and approved by AHJ. Contractor shall verify NEC and AHJ compliance prior to any rough-in.
G. Branch Circuits Concealed in Concrete, below Slabs-on-Grade, and Underground:
Type THHN-THWN, single conductors in raceway.
H. Cord Drops and Portable Appliance Connections: Type SO, hard service cord with stainlesssteel, wire-mesh, strain relief device at terminations to suit application.
I. Class 1 Control Circuits: Type THHN-THWN, in raceway.
J. Class 2 Control Circuits: Type THHN-THWN, in raceway.
3.3 INSTALLATION OF CONDUCTORS AND CABLES
A. Conceal cables in finished walls, ceilings, and floors, unless otherwise indicated.
B. Use manufacturer-approved pulling compound or lubricant where necessary; compound used must not deteriorate conductor or insulation. Do not exceed manufacturer's recommended maximum pulling tensions and sidewall pressure values.
C. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips, that will not damage cables or raceway.
D. Install exposed cables parallel and perpendicular to surfaces of exposed structural members, and follow surface contours where possible.
E. Support cables according to Division 26 Sections "Hangers and Supports for Electrical Systems."
F. Identify and color-code conductors and cables according to Division 26 Section "Identification for Electrical Systems."
G. Tighten electrical connectors and terminals according to manufacturer's published torquetightening values. If manufacturer's torque values are not indicated, use those specified in UL 486A and UL 486B.
SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 260519 - 4 H. Make splices and taps that are compatible with conductor material and that possess equivalent or better mechanical strength and insulation ratings than unspliced conductors.
1. Use oxide inhibitor in each splice and tap conductor for aluminum conductors.
I. Wiring at Outlets: Install conductor at each outlet, with at least 6 inches of slack.
3.4 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS
A. Coordinate sleeve selection and application with selection and application of firestopping specified in Division 07 Section "Penetration Firestopping." B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or formed openings are used. Install sleeves during erection of slabs and walls.
C. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall assemblies unless openings compatible with firestop system used are fabricated during construction of floor or wall.
D. Cut sleeves to length for mounting flush with both wall surfaces.
E. Extend sleeves installed in floors 2 inches above finished floor level.
F. Size pipe sleeves to provide 1/4-inch annular clear space between sleeve and cable unless sleeve seal is to be installed.
G. Seal space outside of sleeves with grout for penetrations of concrete and masonry and with approved joint compound for gypsum board assemblies.
H. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between sleeve and cable, using joint sealant appropriate for size, depth, and location of joint according to Division 07 Section "Joint Sealants."
I. Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at cable penetrations. Install sleeves and seal with firestop materials according to Division 07 Section "Penetration Firestopping."
J. Roof-Penetration Sleeves: Seal penetration of individual cables with flexible boot-type flashing units applied in coordination with roofing work.
K. Aboveground Exterior-Wall Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Size sleeves to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
L. Underground Exterior-Wall Penetrations: Install cast-iron "wall pipes" for sleeves. Size sleeves to allow for 1-inch annular clear space between cable and sleeve for installing mechanical sleeve seals.
3.5 SLEEVE-SEAL INSTALLATION
A. Install to seal underground exterior-wall penetrations.
SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 260519 - 5 B. Use type and number of sealing elements recommended by manufacturer for cable material and size. Position cable in center of sleeve. Assemble mechanical sleeve seals and install in annular space between cable and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.
3.6 FIRESTOPPING
A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fire-resistance rating of assembly according to Division 07 Section "Penetration Firestopping."
3.7 FIELD QUALITY CONTROL
A. Perform tests and inspections and prepare test reports.
B. Tests and Inspections:
1. After installing conductors and cables and before electrical circuitry has been energized, test service entrance and feeder conductors, and conductors feeding the following critical equipment and service for compliance with requirements.
2. Perform each visual and mechanical inspection and electrical test stated in NETA Acceptance Testing Specification. Certify compliance with test parameters.
3. Infrared Scanning: After Substantial Completion, but not more than 60 days after Final Acceptance, perform an infrared scan of each splice in cables and conductors No. 3 AWG and larger. Remove box and equipment covers so splices are accessible to portable scanner.
a. Follow-up Infrared Scanning: Perform an additional follow-up infrared scan of each splice 11 months after date of Substantial Completion. b. Instrument: Use an infrared scanning device designed to measure temperature or to detect significant deviations from normal values. Provide calibration record for device.
c. Record of Infrared Scanning: Prepare a certified report that identifies splices checked and that describes scanning results. Include notation of deficiencies detected, remedial action taken, and observations after remedial action.
C. Test Reports: Prepare a written report to record the following:
1. Test procedures used.
2. Test results that comply with requirements.
3. Test results that do not comply with requirements and corrective action taken to achieve compliance with requirements.
D. Remove and replace malfunctioning units and retest as specified above.
END OF SECTION 260519
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SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260526 - 1 PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes methods and materials for grounding systems and equipment.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Field quality-control test reports.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
B. Comply with UL 467 for grounding and bonding materials and equipment.
PART 2 - PRODUCTS
2.1 CONDUCTORS
A. Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by applicable Code or authorities having jurisdiction.
B. Bare Copper Conductors:
1. Solid Conductors: ASTM B 3.
2. Stranded Conductors: ASTM B 8.
3. Tinned Conductors: ASTM B 33.
4. Bonding Cable: 28 kcmil, 14 strands of No. 17 AWG conductor, 1/4 inch in diameter.
5. Bonding Conductor: No. 4 or No. 6 AWG, stranded conductor.
6. Bonding Jumper: Copper tape, braided conductors, terminated with copper ferrules; 1- 5/8 inches wide and 1/16 inch thick.
7. Tinned Bonding Jumper: Tinned-copper tape, braided conductors, terminated with copper ferrules; 1-5/8 inches wide and 1/16 inch thick.
2.2 CONNECTORS
A. Listed and labeled by a nationally recognized testing laboratory acceptable to authorities having jurisdiction for applications in which used, and for specific types, sizes, and combinations of conductors and other items connected.
SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260526 - 2 B. Bolted Connectors for Conductors and Pipes: Copper or copper alloy, bolted pressure-type, with at least two bolts.
1. Pipe Connectors: Clamp type, sized for pipe.
C. Welded Connectors: Exothermic-welding kits of types recommended by kit manufacturer for materials being joined and installation conditions.
2.3 GROUNDING ELECTRODES
A. Ground Rods: Copper-clad, 3/4 inch by10 feet in diameter.
PART 3 - EXECUTION
3.1 APPLICATIONS
A. Conductors: Install solid conductor for No.8 AWG and smaller, and stranded conductors for No.6 AWG and larger, unless otherwise indicated.
B. Underground Grounding Conductors: Install bare copper conductor, No. 2/0 AWG minimum.
Bury at least 24 inches below grade.
C. Isolated Grounding Conductors: Green-colored insulation with continuous yellow stripe. On feeders with isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of green and yellow tape, with at least three bands of green and two bands of yellow.
D. Conductor Terminations and Connections:
1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors.
2. Underground Connections: Welded connectors, except at test wells and as otherwise indicated.
3. Connections to Ground Rods at Test Wells: Bolted connectors.
4. Connections to Structural Steel: Welded connectors.
3.2 EQUIPMENT GROUNDING
A. Install insulated equipment grounding conductors with the following items, in addition to those required by NFPA 70:
1. Feeders and branch circuits.
2. Lighting circuits.
3. Receptacle circuits.
4. Single-phase motor and appliance branch circuits.
5. Three-phase motor and appliance branch circuits.
6. Flexible raceway runs.
7. Armored and metal-clad cable runs.
8. Busway Supply Circuits: Install insulated equipment grounding conductor from grounding bus in the switchgear, switchboard, or distribution panel to equipment grounding bar terminal on busway.
SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260526 - 3
9. Computer and Rack-Mounted Electronic Equipment Circuits: Install insulated equipment grounding conductor in branch-circuit runs from equipment-area power panels and power-distribution units.
10. X-Ray Equipment Circuits: Install insulated equipment grounding conductor in circuits supplying x-ray equipment.
B. Air-Duct Equipment Circuits: Install insulated equipment grounding conductor to duct-mounted electrical devices operating at 120 V and more, including air cleaners, heaters, dampers, humidifiers, and other duct electrical equipment. Bond conductor to each unit and to air duct and connected metallic piping.
C. Water Heater, Heat-Tracing, and Antifrost Heating Cables: Install a separate insulated equipment grounding conductor to each electric water heater and heat-tracing cable. Bond conductor to heater units, piping, connected equipment, and components.
D. Signal and Communication Equipment: For telephone, alarm, voice and data, and other communication equipment, provide No. 4 AWG minimum insulated grounding conductor in raceway from grounding electrode system to each service location, terminal cabinet, wiring closet, and central equipment location.
1. Service and Central Equipment Locations and Wiring Closets: Terminate grounding conductor on a 1/4-by-2-by-12-inch grounding bus.
2. Terminal Cabinets: Terminate grounding conductor on cabinet grounding terminal.
E. Metal Poles Supporting Outdoor Lighting Fixtures: Install grounding electrode and a separate insulated equipment grounding conductor in addition to grounding conductor installed with branch-circuit conductors.
3.3 INSTALLATION
A. Grounding Conductors: Route along shortest and straightest paths possible, unless otherwise indicated or required by Code. Avoid obstructing access or placing conductors where they may be subjected to strain, impact, or damage.
B. Ground Rods: Drive rods until tops are 2 inches below finished floor or final grade, unless otherwise indicated.
1. Interconnect ground rods with grounding electrode conductor below grade and as otherwise indicated. Make connections without exposing steel or damaging coating, if any.
2. For grounding electrode system, install at least three rods spaced at least one-rod length from each other and located at least the same distance from other grounding electrodes, and connect to the service grounding electrode conductor.
C. Test Wells: Ground rod driven through drilled hole in bottom of handhole. Handholes are specified in Division 26 Section "Underground Ducts and Raceways for Electrical Systems," and shall be at least 12 inches deep, with cover.
1. Test Wells: Install at least one test well for each service, unless otherwise indicated.
Install at the ground rod electrically closest to service entrance. Set top of test well flush with finished grade or floor.
SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260526 - 4 D. Bonding Straps and Jumpers: Install in locations accessible for inspection and maintenance, except where routed through short lengths of conduit.
1. Bonding to Structure: Bond straps directly to basic structure, taking care not to penetrate any adjacent parts.
2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install so vibration is not transmitted to rigidly mounted equipment.
3. Use exothermic-welded connectors for outdoor locations, but if a disconnect-type connection is required, use a bolted clamp.
E. Grounding and Bonding for Piping:
1. Metal Water Service Pipe: Install insulated copper grounding conductors, in conduit, from building's main service equipment, or grounding bus, to main metal water service entrances to building. Connect grounding conductors to main metal water service pipes, using a bolted clamp connector or by bolting a lug-type connector to a pipe flange, using one of the lug bolts of the flange. Where a dielectric main water fitting is installed, connect grounding conductor on street side of fitting. Bond metal grounding conductor conduit or sleeve to conductor at each end.
2. Water Meter Piping: Use braided-type bonding jumpers to electrically bypass water meters. Connect to pipe with a bolted connector.
3. Bond each aboveground portion of gas piping system downstream from equipment shutoff valve.
F. Bonding Interior Metal Ducts: Bond metal air ducts to equipment grounding conductors of associated fans, blowers, electric heaters, and air cleaners. Install tinned bonding jumper to bond across flexible duct connections to achieve continuity.
3.4 FIELD QUALITY CONTROL
A. Perform the following tests and inspections and prepare test reports:
1. After installing grounding system but before permanent electrical circuits have been energized, test for compliance with requirements.
2. Test completed grounding system at each location where a maximum ground-resistance level is specified, at service disconnect enclosure grounding terminal, and at ground test wells.
a. Measure ground resistance not less than two full days after last trace of precipitation and without soil being moistened by any means other than natural drainage or seepage and without chemical treatment or other artificial means of reducing natural ground resistance.
b. Perform tests by fall-of-potential method according to IEEE 81.
B. Report measured ground resistances that exceed the following values:
1. Power and Lighting Equipment or System with Capacity 500 kVA and Less: 10 ohms.
2. Power and Lighting Equipment or System with Capacity 500 to 1000 kVA: 5 ohms.
3. Power and Lighting Equipment or System with Capacity More Than 1000 kVA: 3 ohms.
4. Power Distribution Units or Panelboards Serving Electronic Equipment: 3 ohm(s).
C. Excessive Ground Resistance: If resistance to ground exceeds specified values, notify Architect promptly and include recommendations to reduce ground resistance.
SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 260526 - 5 END OF SECTION 260526
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SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260529 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section includes:
1. Hangers and supports for electrical equipment and systems.
2. Construction requirements for concrete bases.
1.2 PERFORMANCE REQUIREMENTS
A. Delegated Design: Design supports for multiple raceways, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated.
B. Design supports for multiple raceways capable of supporting combined weight of supported systems and its contents.
C. Design equipment supports capable of supporting combined operating weight of supported equipment and connected systems and components.
D. Rated Strength: Adequate in tension, shear, and pullout force to resist maximum loads calculated or imposed for this Project, with a minimum structural safety factor of five times the applied force.
E. Comply with all Seismic Requirements.
1.3 SUBMITTALS
A. Product Data: For steel slotted support systems.
B. Shop Drawings: Show fabrication and installation details and include calculations for the following:
1. Trapeze hangers. Include Product Data for components.
2. Steel slotted channel systems. Include Product Data for components.
3. Equipment supports.
C. Welding certificates.
1.4 QUALITY ASSURANCE
A. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."
B. Comply with NFPA 70.
SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260529 - 2
PART 2 - PRODUCTS
2.1 SUPPORT, ANCHORAGE, AND ATTACHMENT COMPONENTS
A. Steel Slotted Support Systems: Comply with MFMA-4, factory-fabricated components for field assembly.
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
2. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
a. Allied Tube & Conduit.
b. Cooper B-Line, Inc.; a division of Cooper Industries. c. ERICO International Corporation.
d. GS Metals Corp.
e. Thomas & Betts Corporation.
f. Unistrut; Tyco International, Ltd.
g. Wesanco, Inc.
3. Metallic Coatings: Hot-dip galvanized after fabrication and applied according to MFMA-4.
4. Nonmetallic Coatings: Manufacturer's standard PVC, polyurethane, or polyester coating applied according to MFMA-4.
5. Painted Coatings: Manufacturer's standard painted coating applied according to MFMA4.
6. Channel Dimensions: Selected for applicable load criteria.
B. Raceway and Cable Supports: As described in NECA 1 and NECA 101.
C. Conduit and Cable Support Devices: Steel hangers, clamps, and associated fittings, designed for types and sizes of raceway or cable to be supported.
D. Support for Conductors in Vertical Conduit: Factory-fabricated assembly consisting of threaded body and insulating wedging plug or plugs for non-armored electrical conductors or cables in riser conduits. Plugs shall have number, size, and shape of conductor gripping pieces as required to suit individual conductors or cables supported. Body shall be malleable iron.
E. Structural Steel for Fabricated Supports and Restraints: ASTM A 36/A 36M, steel plates, shapes, and bars; black and galvanized.
F. Mounting, Anchoring, and Attachment Components: Items for fastening electrical items or their supports to building surfaces include the following:
1. Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened portland cement concrete, steel, or wood, with tension, shear, and pullout capacities appropriate for supported loads and building materials where used.
a. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
b. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260529 - 3
1) Hilti Inc.
2) ITW Ramset/Red Head; a division of Illinois Tool Works, Inc. 3) MKT Fastening, LLC.
4) Simpson Strong-Tie Co., Inc.; Masterset Fastening Systems Unit
2. Mechanical-Expansion Anchors: Insert-wedge-type, stainless steel, for use in hardened portland cement concrete with tension, shear, and pullout capacities appropriate for supported loads and building materials in which used.
a. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
b. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1) Cooper B-Line, Inc.; a division of Cooper Industries. 2) Empire Tool and Manufacturing Co., Inc.
3) Hilti Inc.
4) ITW Ramset/Red Head; a division of Illinois Tool Works, Inc. 5) MKT Fastening, LLC.
3. Concrete Inserts: Steel or malleable-iron, slotted support system units similar to MSS Type 18; complying with MFMA-4 or MSS SP-58.
4. Clamps for Attachment to Steel Structural Elements: MSS SP-58, type suitable for attached structural element.
5. Through Bolts: Structural type, hex head, and high strength. Comply with ASTM A 325.
6. Toggle Bolts: All-steel springhead type.
7. Hanger Rods: Threaded steel.
2.2 FABRICATED METAL EQUIPMENT SUPPORT ASSEMBLIES
A. Description: Welded or bolted, structural-steel shapes, shop or field fabricated to fit dimensions of supported equipment.
B. Materials: Comply with requirements in Division 05 Section "Metal Fabrications" for steel shapes and plates.
PART 3 - EXECUTION
3.1 APPLICATION
A. Comply with NECA 1 and NECA 101 for application of hangers and supports for electrical equipment and systems except if requirements in this Section are stricter.
B. Maximum Support Spacing and Minimum Hanger Rod Size for Raceway: Space supports for EMT, IMC, and RMC as required by NFPA 70. Minimum rod size shall be 1/4 inch in diameter.
C. Multiple Raceways or Cables: Install trapeze-type supports fabricated with steel slotted [or other ]support system, sized so capacity can be increased by at least 25 percent in future without exceeding specified design load limits.
SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260529 - 4
1. Secure raceways and cables to these supports with two-bolt conduit clamps.
D. Spring-steel clamps designed for supporting single conduits without bolts may be used for 1- 1/2-inch and smaller raceways serving branch circuits and communication systems above suspended ceilings and for fastening raceways to trapeze supports.
3.2 SUPPORT INSTALLATION
A. Comply with NECA 1 and NECA 101 for installation requirements except as specified in this Article.
B. Raceway Support Methods: In addition to methods described in NECA 1, EMT, IMC, and RMC may be supported by openings through structure members, as permitted in NFPA 70.
C. Strength of Support Assemblies: Where not indicated, select sizes of components so strength will be adequate to carry present and future static loads within specified loading limits.
Minimum static design load used for strength determination shall be weight of supported components plus 200 lb.
D. Mounting and Anchorage of Surface-Mounted Equipment and Components: Anchor and fasten electrical items and their supports to building structural elements by the following methods unless otherwise indicated by code:
1. To Wood: Fasten with lag screws or through bolts.
2. To New Concrete: Bolt to concrete inserts.
3. To Masonry: Approved toggle-type bolts on hollow masonry units and expansion anchor fasteners on solid masonry units.
4. To Existing Concrete: Expansion anchor fasteners.
5. Instead of expansion anchors, powder-actuated driven threaded studs provided with lock washers and nuts may be used in existing standard-weight concrete 4 inches thick or greater. Do not use for anchorage to lightweight-aggregate concrete or for slabs less than 4 inches thick.
6. To Steel: Welded threaded studs complying with AWS D1.1/D1.1M, with lock washers and nuts.
7. To Light Steel: Sheet metal screws.
8. Items Mounted on Hollow Walls and Nonstructural Building Surfaces: Mount cabinets, panelboards, disconnect switches, control enclosures, pull and junction boxes, transformers, and other devices on slotted-channel racks attached to substrate.
E. Drill holes for expansion anchors in concrete at locations and to depths that avoid reinforcing bars.
3.3 INSTALLATION OF FABRICATED METAL SUPPORTS
A. Comply with installation requirements in Division 05 Section "Metal Fabrications" for sitefabricated metal supports.
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor electrical materials and equipment.
C. Field Welding: Comply with AWS D1.1/D1.1M.
SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 260529 - 5
3.4 CONCRETE BASES
A. Construct concrete bases of dimensions indicated but not less than 4 inches larger in both directions than supported unit, and so anchors will be a minimum of 10 bolt diameters from edge of the base.
B. Use 3000-psi , 28-day compressive-strength concrete. Concrete materials, reinforcement, and placement requirements are specified in Division 03 Section Miscellaneous Cast-in-Place Concrete.
C. Anchor equipment to concrete base.
1. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.
2. Install anchor bolts to elevations required for proper attachment to supported equipment.
3. Install anchor bolts according to anchor-bolt manufacturer's written instructions.
3.5 PAINTING
A. Touchup: Clean field welds and abraded areas of shop paint. Paint exposed areas immediately after erecting hangers and supports. Use same materials as used for shop painting. Comply with SSPC-PA 1 requirements for touching up field-painted surfaces.
1. Apply paint by brush or spray to provide minimum dry film thickness of 2.0 mils.
B. Touchup: Comply with requirements in Division 09 painting Sections for cleaning and touchup painting of field welds, bolted connections, and abraded areas of shop paint on miscellaneous metal.
C. Galvanized Surfaces: Clean welds, bolted connections, and abraded areas and apply galvanizing-repair paint to comply with ASTM A 780.
END OF SECTION 260529
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SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260533 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes raceways, fittings, boxes, enclosures, and cabinets for electrical wiring.
B. See Division 26 Section "Underground Ducts and Raceways for Electrical Systems" for exterior ductbanks and manholes, and underground handholes, boxes, and utility construction.
1.2 SUBMITTALS
A. Product Data: For surface raceways, wireways and fittings, floor boxes, hinged-cover enclosures, and cabinets.
B. Shop Drawings: For custom enclosures and cabinets. Include plans, elevations, sections, details, and attachments to other work.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
B. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 METAL CONDUIT AND TUBING
A. Rigid Steel Conduit: ANSI C80.1.
B. IMC: ANSI C80.6.
C. EMT: ANSI C80.3.
D. FMC: Zinc-coated steel.
E. LFMC: Flexible steel conduit with PVC jacket.
F. Fittings for Conduit (Including all Types and Flexible and Liquidtight), EMT, and Cable:
NEMA FB 1; listed for type and size raceway with which used, and for application and environment in which installed.
1. Conduit Fittings for Hazardous (Classified) Locations: Comply with UL 886.
2. Fittings for EMT: Steel or die-cast, compression type.
SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260533 - 2
2.2 NONMETALLIC CONDUIT AND TUBING
A. ENT: NEMA TC 13.
B. RNC: NEMA TC 2, Type EPC-40-PVC, unless otherwise indicated.
C. LFNC: UL 1660.
D. Fittings for ENT and RNC: NEMA TC 3; match to conduit or tubing type and material.
E. Fittings for LFNC: UL 514B.
2.3 BOXES, ENCLOSURES, AND CABINETS
A. Sheet Metal Outlet and Device Boxes: NEMA OS 1.
B. Cast-Metal Outlet and Device Boxes: NEMA FB 1, aluminum, Type FD, with gasketed cover.
C. Nonmetallic Outlet and Device Boxes: NEMA OS 2.
D. Metal Floor Boxes: Cast metal, fully adjustable, rectangular.
E. Nonmetallic Floor Boxes: Nonadjustable, round.
F. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1.
G. Cast-Metal Access, Pull, and Junction Boxes: NEMA FB 1, cast aluminum with gasketed cover.
H. Hinged-Cover Enclosures: NEMA 250, Type 1, with continuous-hinge cover with flush latch, unless otherwise indicated.
1. Metal Enclosures: Steel, finished inside and out with manufacturer's standard enamel.
2. Nonmetallic Enclosures: Plastic.
I. Cabinets:
1. NEMA 250, Type 1, galvanized-steel box with removable interior panel and removable front, finished inside and out with manufacturer's standard enamel.
2. Hinged door in front cover with flush latch and concealed hinge.
3. Key latch to match panelboards.
4. Metal barriers to separate wiring of different systems and voltage.
5. Accessory feet where required for freestanding equipment.
PART 3 - EXECUTION
3.1 RACEWAY APPLICATION
A. Outdoors: Apply raceway products as specified below, unless otherwise indicated:
1. Exposed Conduit: Rigid steel conduit or IMC.
2. Concealed Conduit, Aboveground: rigid steel conduit, IMC or EMT.
SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260533 - 3
3. Underground Conduit: RNC, Type EPC-40PVC, direct buried.
4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): LFNC.
5. Boxes and Enclosures, Aboveground: NEMA 250, Type 3R.
B. Comply with the following indoor applications, unless otherwise indicated:
1. Exposed, Not Subject to Physical Damage: EMT.
2. Exposed, Not Subject to Severe Physical Damage: EMT.
3. Exposed and Subject to Severe Physical Damage: Rigid steel conduit or IMC. Includes raceways in the following locations:
a. Loading dock.
b. Corridors used for traffic of mechanized carts, forklifts, and pallet-handling units. c. Mechanical rooms.
4. Concealed in Ceilings and Interior Walls and Partitions: EMT.
5. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): FMC, except use LFMC in damp or wet locations.
6. Damp or Wet Locations: Rigid steel conduit or IMC.
7. Raceways for Optical Fiber or Communications Cable: EMT.
8. Boxes and Enclosures: NEMA 250, Type 1, except use NEMA 250, Type 4, stainless steel in damp or wet locations.
C. Minimum Raceway Size: 3/4-inch trade size.
D. Raceway Fittings: Compatible with raceways and suitable for use and location.
1. Rigid and Intermediate Steel Conduit: Use threaded rigid steel conduit fittings, unless otherwise indicated.
3.2 INSTALLATION
A. Comply with NECA 1 for installation requirements applicable to products specified in Part 2 except where requirements on Drawings or in this Article are stricter.
B. Keep raceways at least 6 inches away from parallel runs of flues and steam or hot-water pipes.
Install horizontal raceway runs above water and steam piping.
C. Complete raceway installation before starting conductor installation.
D. Support raceways as specified in Division 26 Section "Hangers and Supports for Electrical Systems." Comply with all Seismic requirements.
E. Arrange stub-ups so curved portions of bends are not visible above the finished slab.
F. Install no more than the equivalent of three 90-degree bends in any conduit run except for communications conduits, for which fewer bends are allowed.
G. Conceal conduit and EMT within finished walls, ceilings, and floors, unless otherwise indicated.
SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260533 - 4
H. Raceways Embedded in Slabs:
1. Run conduit larger than 1-inch trade size, parallel or at right angles to main reinforcement. Where at right angles to reinforcement, place conduit close to slab support.
2. Arrange raceways to cross building expansion joints at right angles with expansion fittings.
3. Change from ENT to RNC, Type EPC-40-PVC, rigid steel conduit, or IMC before rising above the floor.
I. Raceway Terminations at Locations Subject to Moisture or Vibration: Use insulating bushings to protect conductors, including conductors smaller than No. 4 AWG.
J. Install pull wires in empty raceways. Use polypropylene or monofilament plastic line with not less than 200-lb tensile strength. Leave at least 12 inches of slack at each end of pull wire.
K. Raceways for Communications Cable: Install as follows:
1. 3/4-Inch Trade Size and Smaller: Install raceways in maximum lengths of 50 feet.
2. 1-Inch Trade Size and Larger: Install raceways in maximum lengths of 75 feet.
3. Install with a maximum of two 90-degree bends or equivalent for each length of raceway unless Drawings show stricter requirements. Separate lengths with pull or junction boxes or terminations at distribution frames or cabinets where necessary to comply with these requirements.
L. Install raceway sealing fittings at suitable, approved, and accessible locations and fill them with listed sealing compound. For concealed raceways, install each fitting in a flush steel box with a blank cover plate having a finish similar to that of adjacent plates or surfaces. Install raceway sealing fittings at the following points:
1. Where conduits pass from warm to cold locations, such as boundaries of refrigerated spaces.
2. Where otherwise required by NFPA 70.
M. Expansion-Joint Fittings for RNC: Install in each run of aboveground conduit that is located where environmental temperature change may exceed 30 deg F and that has straight-run length that exceeds 25 feet.
1. Install expansion-joint fittings for each of the following locations, and provide type and quantity of fittings that accommodate temperature change listed for location:
a. Outdoor Locations Not Exposed to Direct Sunlight: 125 deg F temperature change.
b. Outdoor Locations Exposed to Direct Sunlight: 155 deg F temperature change. c. Indoor Spaces: Connected with the Outdoors without Physical Separation: 125 deg F temperature change.
d. Attics: 135 deg F temperature change.
2. Install fitting(s) that provide expansion and contraction for at least 0.00041 inch per foot of length of straight run per deg F of temperature change.
3. Install each expansion-joint fitting with position, mounting, and piston setting selected according to manufacturer's written instructions for conditions at specific location at the time of installation.
SECTION 26 05 33 RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS 260533 - 5
N. Flexible Conduit Connections: Use maximum of 72 inches of flexible conduit for equipment subject to vibration, noise transmission, or movement; and for transformers and motors.
1. Use LFMC in damp or wet locations subject to severe physical damage.
2. Use LFMC or LFNC in damp or wet locations not subject to severe physical damage.
O. Recessed Boxes in Masonry Walls: Saw-cut opening for box in center of cell of masonry block, and install box flush with surface of wall.
P. Set metal floor boxes level and flush with finished floor surface.
Q. Set nonmetallic floor boxes level. Trim after installation to fit flush with finished floor surface.
3.3 INSTALLATION OF UNDERGROUND CONDUIT
A. Direct-Buried Conduit:
1. Excavate trench bottom to provide firm and uniform support for conduit. Prepare trench bottom as specified in Division 31 Section "Earth Moving" for pipe less than 6 inches in nominal diameter.
2. Install backfill as specified in Division 31 Section "Earth Moving."
3. After installing conduit, backfill and compact. Start at tie-in point, and work toward end of conduit run, leaving conduit at end of run free to move with expansion and contraction as temperature changes during this process. Firmly hand tamp backfill around conduit to provide maximum supporting strength. After placing controlled backfill to within 12 inches of finished grade, make final conduit connection at end of run and complete backfilling with normal compaction as specified in Division 31 Section "Earth Moving."
4. Install manufactured duct elbows for stub-ups at poles and equipment and at building entrances through the floor, unless otherwise indicated. Encase elbows for stub-up ducts throughout the length of the elbow.
5. Install manufactured rigid steel conduit elbows for stub-ups at poles and equipment and at building entrances through the floor.
a. Couple steel conduits to ducts with adapters designed for this purpose, and encase coupling with 3 inches of concrete.
b. For stub-ups at equipment mounted on outdoor concrete bases, extend steel conduit horizontally a minimum of 60 inches from edge of equipment pad or foundation. Install insulated grounding bushings on terminations at equipment.
6. Warning Planks: Bury warning planks approximately 12 inches above direct-buried conduits, placing them 24 inches o.c. Align planks along the width and along the centerline of conduit.
3.4 FIRESTOPPING
A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore original fire-resistance rating of assembly. Firestopping materials and installation requirements are specified in Division 07 Section "Penetration Firestopping." END OF SECTION 260533
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SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Identification for raceways.
2. Identification of power and control cables.
3. Identification for conductors.
4. Underground-line warning tape.
5. Warning labels and signs.
6. Instruction signs.
7. Equipment identification labels.
8. Miscellaneous identification products.
1.2 SUBMITTALS
A. Product Data: For each electrical identification product indicated.
1.3 QUALITY ASSURANCE
A. Comply with ANSI A13.1.
B. Comply with NFPA 70.
C. Comply with 29 CFR 1910.144 and 29 CFR 1910.145.
D. Comply with ANSI Z535.4 for safety signs and labels.
E. Adhesive-attached labeling materials, including label stocks, laminating adhesives, and inks used by label printers, shall comply with UL 969.
PART 2 - PRODUCTS
2.1 POWER RACEWAY IDENTIFICATION MATERIALS
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of color field for each raceway size.
B. Colors for Raceways Carrying Circuits at 600 V or Less:
1. Black letters on an orange field.
2. Legend: Indicate voltage and system or service type.
C. Self-Adhesive Vinyl Labels for Raceways Carrying Circuits at 600 V or Less: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 2
D. Snap-Around Labels for Raceways Carrying Circuits at 600 V or Less: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.
E. Snap-Around, Color-Coding Bands for Raceways Carrying Circuits at 600 V or Less: Slit, pretensioned, flexible, solid-colored acrylic sleeve, 2 inches long, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.
F. Write-On Tags: Polyester tag, 0.015 inch thick, with corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker recommended by printer manufacturer.
2.2 ARMORED AND METAL-CLAD CABLE IDENTIFICATION MATERIALS A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of color field for each raceway and cable size.
B. Colors for Raceways Carrying Circuits at 600 V and Less:
1. Black letters on an orange field.
2. Legend: Indicate voltage and system or service type.
C. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label.
D. Self-Adhesive Vinyl Tape: Colored, heavy duty, waterproof, fade resistant; 2 inches wide; compounded for outdoor use.
2.3 POWER AND CONTROL CABLE IDENTIFICATION MATERIALS
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of color field for each raceway and cable size.
B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label.
C. Write-On Tags: Polyester tag, 0.015 inch thick, with corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker recommended by printer manufacturer.
D. Snap-Around Labels: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 3
E. Snap-Around, Color-Coding Bands: Slit, pretensioned, flexible, solid-colored acrylic sleeve, 2 inches long, with diameter sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.
2.4 CONDUCTOR IDENTIFICATION MATERIALS
A. Color-Coding Conductor Tape: Colored, self-adhesive vinyl tape not less than 3 mils thick by 1 to 2 inches wide.
B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and chemical-resistant coating and matching wraparound adhesive tape for securing ends of legend label.
C. Marker Tapes: Vinyl or vinyl-cloth, self-adhesive wraparound type, with circuit identification legend machine printed by thermal transfer or equivalent process.
D. Write-On Tags: Polyester tag, 0.015 inch thick, with corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker recommended by printer manufacturer.
2.5 FLOOR MARKING TAPE
A. 2-inch wide, 5-mil pressure-sensitive vinyl tape, with black and white stripes and clear vinyl overlay.
2.6 UNDERGROUND-LINE WARNING TAPE
A. Tape:
1. Recommended by manufacturer for the method of installation and suitable to identify and locate underground electrical and communications utility lines.
2. Printing on tape shall be permanent and shall not be damaged by burial operations.
3. Tape material and ink shall be chemically inert, and not subject to degrading when exposed to acids, alkalis, and other destructive substances commonly found in soils.
B. Color and Printing:
1. Comply with ANSI Z535.1 through ANSI Z535.5.
2. Inscriptions for Red-Colored Tapes: ELECTRIC LINE, HIGH VOLTAGE.
3. Inscriptions for Orange-Colored Tapes: TELEPHONE CABLE, CATV CABLE, COMMUNICATIONS CABLE, OPTICAL FIBER CABLE.
2.7 WARNING LABELS AND SIGNS
A. Comply with NFPA 70 and 29 CFR 1910.145.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 4
B. Self-Adhesive Warning Labels: Factory-printed, multicolor, pressure-sensitive adhesive labels, configured for display on front cover, door, or other access to equipment unless otherwise indicated.
C. Baked-Enamel Warning Signs:
1. Preprinted aluminum signs, punched or drilled for fasteners, with colors, legend, and size required for application.
2. 1/4-inch grommets in corners for mounting.
3. Nominal size, 7 by 10 inches.
D. Metal-Backed, Butyrate Warning Signs:
1. Weather-resistant, nonfading, preprinted, cellulose-acetate butyrate signs with 0.0396- inch galvanized-steel backing; and with colors, legend, and size required for application.
2. 1/4-inch grommets in corners for mounting.
3. Nominal size, 10 by 14 inches.
E. Warning label and sign shall include, but are not limited to, the following legends:
1. Multiple Power Source Warning: "DANGER - ELECTRICAL SHOCK HAZARD - EQUIPMENT HAS MULTIPLE POWER SOURCES."
2. Workspace Clearance Warning: "WARNING - OSHA REGULATION - AREA IN FRONT OF ELECTRICAL EQUIPMENT MUST BE KEPT CLEAR FOR 36 INCHES.
2.8 INSTRUCTION SIGNS
A. Engraved, laminated acrylic or melamine plastic, minimum 1/16 inch thick for signs up to 20 sq. inches and 1/8 inch thick for larger sizes.
1. Engraved legend with black letters on white face.
2. Punched or drilled for mechanical fasteners.
3. Framed with mitered acrylic molding and arranged for attachment at applicable equipment.
B. Adhesive Film Label: Machine printed, in black, by thermal transfer or equivalent process.
Minimum letter height shall be 3/8 inch.
C. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal transfer or equivalent process. Minimum letter height shall be 3/8 inch. Overlay shall provide a weatherproof and UV-resistant seal for label.
2.9 EQUIPMENT IDENTIFICATION LABELS
A. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal transfer or equivalent process. Minimum letter height shall be 3/8 inch. Overlay shall provide a weatherproof and UV-resistant seal for label.
B. Self-Adhesive, Engraved, Laminated Acrylic or Melamine Label: Adhesive backed, with white letters on a dark-gray background. Minimum letter height shall be 3/8 inch.
C. Stenciled Legend: In nonfading, waterproof, black ink or paint. Minimum letter height shall be 1 inch.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 5
2.10 MISCELLANEOUS IDENTIFICATION PRODUCTS
A. Paint: Comply with requirements in Division 09 painting Sections for paint materials and application requirements. Select paint system applicable for surface material and location (exterior or interior).
B. Fasteners for Labels and Signs: Self-tapping, stainless-steel screws or stainless-steel machine screws with nuts and flat and lock washers.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Location: Install identification materials and devices at locations for most convenient viewing without interference with operation and maintenance of equipment.
B. Apply identification devices to surfaces that require finish after completing finish work.
C. Self-Adhesive Identification Products: Clean surfaces before application, using materials and methods recommended by manufacturer of identification device.
D. Attach signs and plastic labels that are not self-adhesive type with mechanical fasteners appropriate to the location and substrate.
E. System Identification Color-Coding Bands for Raceways and Cables: Each color-coding band shall completely encircle cable or conduit. Place adjacent bands of two-color markings in contact, side by side. Locate bands at changes in direction, at penetrations of walls and floors, at 50-foot maximum intervals in straight runs, and at 25-foot maximum intervals in congested areas.
F. Underground-Line Warning Tape: During backfilling of trenches install continuous underground-line warning tape directly above line at 6 to 8 inches below finished grade. Use multiple tapes where width of multiple lines installed in a common trench exceeds 16 inches overall.
G. Painted Identification: Comply with requirements in Division 09 painting Sections for surface preparation and paint application.
3.2 IDENTIFICATION SCHEDULE
A. Accessible Raceways and Metal-Clad Cables, 600 V or Less, for Service, Feeder, and Branch Circuits More Than 30A, and 120v to ground: Install labels at 30-foot maximum intervals.
B. Accessible Raceways and Cables within Buildings: Identify the covers of each junction and pull box of the following systems with self-adhesive vinyl labels with the wiring system legend and system voltage. System legends shall be as follows:
1. Emergency Power.
2. Power.
3. UPS.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 6
C. Power-Circuit Conductor Identification, 600 V or Less: For conductors in vaults, pull and junction boxes, manholes, and handholes, use color-coding conductor tape to identify the phase.
1. Color-Coding for Phase and Voltage Level Identification, 600 V or Less: Use colors listed below for ungrounded feeder and branch-circuit conductors. a. Color shall be factory applied or field applied for sizes larger than No. 8 AWG, if authorities having jurisdiction permit.
b. Colors for 208/120-V Circuits:
1) Phase A: Black.
2) Phase B: Red.
3) Phase C: Blue.
c. Colors for 480/277-V Circuits:
1) Phase A: Brown.
2) Phase B: Orange.
3) Phase C: Yellow.
d. Field-Applied, Color-Coding Conductor Tape: Apply in half-lapped turns for a minimum distance of 6 inches from terminal points and in boxes where splices or taps are made. Apply last two turns of tape with no tension to prevent possible unwinding. Locate bands to avoid obscuring factory cable markings.
D. Install instructional sign including the color-code for grounded and ungrounded conductors using adhesive-film-type labels.
E. Conductors to Be Extended in the Future: Attach marker tape to conductors and list source.
F. Auxiliary Electrical Systems Conductor Identification: Identify field-installed alarm, control, and signal connections.
1. Identify conductors, cables, and terminals in enclosures and at junctions, terminals, and pull points. Identify by system and circuit designation.
2. Use system of marker tape designations that is uniform and consistent with system used by manufacturer for factory-installed connections.
3. Coordinate identification with Project Drawings, manufacturer's wiring diagrams, and the Operation and Maintenance Manual.
G. Locations of Underground Lines: Identify with underground-line warning tape for power, lighting, communication, and control wiring and optical fiber cable.
1. Limit use of underground-line warning tape to direct-buried cables.
2. Install underground-line warning tape for both direct-buried cables and cables in raceway.
H. Workspace Indication: Install floor marking tape to show working clearances in the direction of access to live parts. Workspace shall be as required by NFPA 70 and 29 CFR 1926.403 unless otherwise indicated. Do not install at flush-mounted panelboards and similar equipment in finished spaces.
I. Warning Labels for Indoor Cabinets, Boxes, and Enclosures for Power and Lighting: Bakedenamel warning sign.
SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS
IDENTIFICATION FOR ELECTRICAL SYSTEMS 260553 - 7
1. Comply with 29 CFR 1910.145.
2. Identify system voltage with black letters on an orange background.
3. Apply to exterior of door, cover, or other access.
4. For equipment with multiple power or control sources, apply to door or cover of equipment including, but not limited to, the following:
a. Power transfer switches.
b. Controls with external control power connections.
J. Operating Instruction Signs: Install instruction signs to facilitate proper operation and maintenance of electrical systems and items to which they connect. Install instruction signs with approved legend where instructions are needed for system or equipment operation.
K. Emergency Operating Instruction Signs: Install instruction signs with white legend on a red background with minimum 3/8-inch- high letters for emergency instructions at equipment used for.
L. Equipment Identification Labels: On each unit of equipment, install unique designation label that is consistent with wiring diagrams, schedules, and the Operation and Maintenance Manual.
Apply labels to disconnect switches and protection equipment, central or master units, control panels, control stations, terminal cabinets, and racks of each system. Systems include power, lighting, control, communication, signal, monitoring, and alarm systems unless equipment is provided with its own identification.
1. Labeling Instructions:
a. Indoor Equipment: Adhesive film label. Unless otherwise indicated, provide a single line of text with 1/2-inch high letters on 1-1/2-inch high label; where two lines of text are required, use labels 2 inches high.
b. Outdoor Equipment: Engraved, laminated acrylic or melamine label Stenciled legend 4 inches high.
c. Elevated Components: Increase sizes of labels and letters to those appropriate for viewing from the floor.
d. Unless provided with self-adhesive means of attachment, fasten labels with appropriate mechanical fasteners that do not change the NEMA or NRTL rating of the enclosure.
END OF SECTION 260553
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SECTION 26 09 23 LIGHTING CONTROL DEVICES
LIGHTING CONTROL DEVICES 260923 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes the following lighting control devices:
1. Indoor occupancy sensors.
2. Daylight sensors
3. Lighting control systems and components
B. See drawing details and notes for "Network Lighting Controls" for low-voltage, manual and programmable lighting control systems.
C. See Division 26 Section "Wiring Devices" for wall-box dimmers, wall-switch occupancy sensors, and manual light switches.
D. All systems, controls, devices, components etc. shall meet California Title 24 requirements.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Field quality-control test reports.
C. Operation and maintenance data.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
PART 2 - PRODUCTS
2.1 LIGHTING CONTROL SYSTEMS AND COMPONENTS
A. Basis-of-Design Product: Subject to compliance with requirements, provide the product indicated on Drawings or a comparable product deemed equivalent by engineer::
2.2 INDOOR OCCUPANCY SENSORS
A. Basis-of-Design Product: Subject to compliance with requirements, provide the product indicated on Drawings or a comparable product deemed equivalent by engineer:
1. Lithonia Lighting; Acuity Lighting Group, Inc.
2. Sensor Switch, Inc.
3. Watt Stopper (The).
SECTION 26 09 23 LIGHTING CONTROL DEVICES
LIGHTING CONTROL DEVICES 260923 - 2
B. General Description: Wall- or ceiling-mounting, solid-state units with a separate relay unit.
1. Operation: As indicated on drawings and notes
2. Sensor Output: Contacts rated to operate the connected relay, complying with UL 773A.
Sensor shall be powered from the relay unit.
3. Relay Unit: Dry contacts rated for 20-A ballast load at 120- and 277-V ac, for 13-A tungsten at 120-V ac, and for 1 hp at 120-V ac. Power supply to sensor shall be 24-V dc, 150-mA, Class 2 power source as defined by NFPA 70.
4. Mounting:
a. Sensor: Suitable for mounting in any position on a standard outlet box. b. Relay: Externally mounted through a 1/2-inch knockout in a standard electrical enclosure.
c. Time-Delay and Sensitivity Adjustments: Recessed and concealed behind hinged door.
5. Indicator: LED, to show when motion is being detected during testing and normal operation of the sensor.
6. Bypass Switch: Override the on function in case of sensor failure.
7. Automatic Light-Level Sensor: Adjustable from 2 to 200 fc; Provide 0-10vdc dimming control with adjustable daylighting discount factor.
C. PIR/SOUND Dual detection Type: Ceiling mounting; detect occupancy by sensing a combination of heat, movement and sound in area of coverage.
1. Detector Sensitivity: Detect occurrences of 6-inch minimum movement of any portion of a human body that presents a target of not less than 36 sq. in.
2. Detection Coverage (Room): Detect occupancy anywhere in a circular area of 1000 sq. ft when mounted on a 96-inch high ceiling.
3. Detection Coverage (Corridor): Detect occupancy within 90 feet when mounted on a 10- foot high ceiling.
2.3 OUTDOOR PHOTOELECTRIC SWITCHES
A. Basis-of-Design Product: Subject to compliance with requirements, provide the product indicated on Drawings or a comparable product by one of the following:
1. Intermatic, Inc.
2. Lithonia Lighting; Acuity Lighting Group, Inc.
3. Paragon Electric Co.; Invensys Climate Controls.
4. Square D; Schneider Electric.
5. TORK.
6. Watt Stopper (The).
B. Description: Solid state, with SPST dry contacts rated for 1800-VA tungsten or 1000-VA inductive, to operate connected relay, contactor coils, or microprocessor input; complying with UL 773A.
1. Light-Level Monitoring Range: 1.5 to 10 fc, with an adjustment for turn-on and turn-off levels within that range, and a directional lens in front of photocell to prevent fixed light sources from causing turn-off.
2. Time Delay: 15-second minimum, to prevent false operation.
3. Surge Protection: Metal-oxide varistor, complying with IEEE C62.41.1, IEEE C62.41.2, and IEEE 62.45 for Category A1 locations.
SECTION 26 09 23 LIGHTING CONTROL DEVICES
LIGHTING CONTROL DEVICES 260923 - 3
4. Mounting: Twist lock complying with IEEE C136.10, with base-and-stem mounting or stem-and-swivel mounting accessories as required to direct sensor to the north sky exposure.
C. Description: Solid state, with SPST dry contacts rated for 1800 VA to operate connected load, relay, or contactor coils; complying with UL 773.
1. Light-Level Monitoring Range: 1.5 to 10 fc, with an adjustment for turn-on and turn-off levels within that range.
2. Time Delay: 30-second minimum, to prevent false operation.
3. Lightning Arrester: Air-gap type.
4. Mounting: Twist lock complying with IEEE C136.10, with base.
D. Description: Electrically operated and electrically held, combination type with fusible switch, complying with NEMA ICS 2 and UL 508.
1. Current Rating for Switching: Listing or rating consistent with type of load served, including tungsten filament, inductive, and high-inrush ballast (ballast with 15 percent or less total harmonic distortion of normal load current).
2. Fault Current Withstand Rating: Equal to or exceeding the available fault current at the point of installation.
3. Enclosure: Comply with NEMA 250.
4. Provide with control and pilot devices as indicated on Drawings matching the NEMA type specified for the enclosure.
2.4 CONDUCTORS AND CABLES
A. Power Wiring to Supply Side of Remote-Control Power Sources: Not smaller than No. 12 AWG.
Comply with requirements in Division 26 Section "Low-Voltage Electrical Power Conductors and Cables."
B. Classes 2 and 3 Control Cable: Multiconductor cable with stranded-copper conductors not smaller than No. 18AWG. Comply with requirements in Division 26 Section "Low-Voltage Electrical Power Conductors and Cables."
C. Class 1 Control Cable: Multiconductor cable with stranded-copper conductors not smaller than No.14AWG. Comply with requirements in Division 26 Section "Low-Voltage Electrical Power Conductors and Cables."
PART 3 - EXECUTION
3.1 SENSOR INSTALLATION
A. Install and aim sensors in locations to achieve not less than 90 percent coverage of areas indicated. Do not exceed coverage limits specified in manufacturer's written instructions.
B. When requested within 12 months of date of Substantial Completion, provide on-site assistance in adjusting sensors to suit actual occupied conditions. Provide up to two visits to Project during other than normal occupancy hours for this purpose.
SECTION 26 09 23 LIGHTING CONTROL DEVICES
LIGHTING CONTROL DEVICES 260923 - 4
3.2 WIRING INSTALLATION
A. Wiring Method: Comply with Division 26 Section "Low-Voltage Electrical Power Conductors and Cables." Minimum conduit size shall be 1/2 inch.
B. Wiring within Enclosures: Comply with NECA 1. Separate power-limited and nonpower-limited conductors according to conductor manufacturer's written instructions.
C. Size conductors according to lighting control device manufacturer's written instructions, unless otherwise indicated.
D. Splices, Taps, and Terminations: Make connections only on numbered terminal strips in junction, pull, and outlet boxes; terminal cabinets; and equipment enclosures.
3.3 IDENTIFICATION
A. Identify components and power and control wiring according to Division 26 Section "Identification for Electrical Systems."
1. Identify controlled circuits in lighting contactors.
2. Identify circuits or luminaries controlled by photoelectric and occupancy sensors at each sensor.
B. Label components with a unique designation.
3.4 FIELD QUALITY CONTROL
A. Perform the following field tests and inspections and prepare test reports:
1. After installing time switches and sensors, and after electrical circuitry has been energized, adjust and test for compliance with requirements.
2. Operational Test: Verify operation of each lighting control device, and adjust time delays.
B. Lighting control devices that fail tests and inspections are defective work.
END OF SECTION 260923
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 1
SECTION 262416 - PANELBOARDS
PART 1 - GENERAL
1.1 SUMMARY
A. Section includes distribution panelboards and lighting and appliance branch-circuit panelboards.
1.2 PERFORMANCE REQUIREMENTS
A. Seismic Performance: Panelboards shall withstand the effects of earthquake motions determined according to SEI/ASCE 7.
1. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings: For each panelboard and related equipment.
1. Include dimensioned plans, elevations, sections, and details. Show tabulations of installed devices, equipment features, and ratings.
2. Detail enclosure types and details for types other than NEMA 250, Type 1.
3. Detail bus configuration, current, and voltage ratings.
4. Short-circuit current rating of panelboards and overcurrent protective devices.
5. Include evidence of NRTL listing for series rating of installed devices.
6. Detail features, characteristics, ratings, and factory settings of individual overcurrent protective devices and auxiliary components.
7. Include wiring diagrams for power, signal, and control wiring.
8. Include time-current coordination curves for each type and rating of overcurrent protective device included in panelboards.
C. Seismic Qualification Certificates: Submit certification that panelboards, overcurrent protective devices, accessories, and components will withstand seismic forces defined in Division 26 Section "Vibration and Seismic Controls for Electrical Systems." D. Field quality-control reports.
E. Panelboard schedules for installation in panelboards.
F. Operation and maintenance data.
1.4 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 2
B. Comply with NEMA PB 1.
C. Comply with NFPA 70.
1.5 WARRANTY
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace transient voltage suppression devices that fail in materials or workmanship within specified warranty period.
1. Warranty Period: Five years from date of Substantial Completion.
PART 2 - PRODUCTS
2.1 GENERAL REQUIREMENTS FOR PANELBOARDS
A. Fabricate and test panelboards according to IEEE 344 to withstand seismic forces defined in Division 26 Section "Vibration and Seismic Controls for Electrical Systems." B. Enclosures: Flush- and surface mounted cabinets.
1. Rated for environmental conditions at installed location. a. Indoor Dry and Clean Locations: NEMA 250, Type 1.
b. Outdoor Locations: NEMA 250, Type 3R.
2. Front: Secured to box with concealed trim clamps. For surface-mounted fronts, match box dimensions; for flush-mounted fronts, overlap box.
3. Hinged Front Cover: Entire front trim hinged to box and with standard door within hinged trim cover.
4. Directory Card: Inside panelboard door, mounted in transparent card holder.
C. Incoming Mains Location: Top and bottom.
D. Phase, Neutral, and Ground Buses: Hard-drawn copper, 98 percent conductivity.
E. Conductor Connectors: Suitable for use with conductor material and sizes.
1. Material: Hard-drawn copper, 98 percent conductivity.
2. Main and Neutral Lugs: Compression type.
3. Ground Lugs and Bus Configured Terminators: Compression type.
4. Feed-Through Lugs: Compression type, suitable for use with conductor material. Locate at opposite end of bus from incoming lugs or main device.
5. Subfeed (Double) Lugs: Compression type suitable for use with conductor material.
Locate at same end of bus as incoming lugs or main device.
F. Service Equipment Label: NRTL labeled for use as service equipment for panelboards with one or more main service disconnecting and overcurrent protective devices.
G. Future Devices: Mounting brackets, bus connections, filler plates, and necessary appurtenances required for future installation of devices.
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 3
H. Panelboard Short-Circuit Current Rating: Rated for series-connected system with integral or remote upstream overcurrent protective devices and labeled by an NRTL. Include size and type of allowable upstream and branch devices, and listed and labeled for series-connected shortcircuit rating by an NRTL.
I. Panelboard Short-Circuit Current Rating: Fully rated to interrupt symmetrical short-circuit current available at terminals.
2.2 DISTRIBUTION PANELBOARDS
A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.
3. Siemens Energy & Automation, Inc.
4. Square D; a brand of Schneider Electric.
B. Panelboards: NEMA PB 1, power and feeder distribution type.
C. Doors: Secured with vault-type latch with tumbler lock; keyed alike.
D. Mains: Circuit breaker.
E. Branch Overcurrent Protective Devices: For Circuit-Breaker Frame Sizes 125 A and Smaller:
Bolt-on circuit breakers.
F. Branch Overcurrent Protective Devices: For Circuit-Breaker Frame Sizes Larger Than 125 A:
Bolt-on circuit breakers; plug-in circuit breakers where individual positive-locking device requires mechanical release for removal.
G. Branch Overcurrent Protective Devices: Fused switches.
2.3 LIGHTING AND APPLIANCE BRANCH-CIRCUIT PANELBOARDS
A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
1. Eaton Electrical Inc.
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.
3. Siemens Energy & Automation, Inc.
4. Square D;
B. Panelboards: NEMA PB 1, lighting and appliance branch-circuit type.
C. Mains: Circuit breaker or lug.
D. Branch Overcurrent Protective Devices: Bolt-on circuit breakers, replaceable without disturbing adjacent units.
E. Doors: Concealed hinges; secured with flush latch with tumbler lock; keyed alike.
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 4
F. Column-Type Panelboards: Narrow gutter extension, with cover, to overhead junction box equipped with ground and neutral terminal buses.
2.4 DISCONNECTING AND OVERCURRENT PROTECTIVE DEVICES
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
B. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.
3. Siemens Energy & Automation, Inc.
4. Square D; a brand of Schneider Electric.
C. Molded-Case Circuit Breaker (MCCB): Comply with UL 489, with interrupting capacity to meet available fault currents.
1. Thermal-Magnetic Circuit Breakers: Inverse time-current element for low-level overloads, and instantaneous magnetic trip element for short circuits. Adjustable magnetic trip setting for circuit-breaker frame sizes 250 A and larger.
2. Adjustable Instantaneous-Trip Circuit Breakers: Magnetic trip element with frontmounted, field-adjustable trip setting.
3. Electronic trip circuit breakers with rms sensing; field-replaceable rating plug or fieldreplicable electronic trip; and the following field-adjustable settings:
a. Instantaneous trip.
b. Long- and short-time pickup levels.
c. Long- and short-time time adjustments.
d. Ground-fault pickup level, time delay, and I2
t response.
4. Current-Limiting Circuit Breakers: Frame sizes 400 A and smaller; let-through ratings less than NEMA FU 1, RK-5.
5. GFCI Circuit Breakers: Single- and two-pole configurations with Class A ground-fault protection (6-mA trip).
6. Ground-Fault Equipment Protection (GFEP) Circuit Breakers: Class B ground-fault protection (30-mA trip).
7. Arc-Fault Circuit Interrupter (AFCI) Circuit Breakers: Comply with UL 1699; 120/240-V, single-pole configuration.
8. Molded-Case Circuit-Breaker (MCCB) Features and Accessories:
a. Standard frame sizes, trip ratings, and number of poles. b. Lugs: Compression style, suitable for number, size, trip ratings, and conductor materials.
c. Application Listing: Appropriate for application; Type SWD for switching fluorescent lighting loads; Type HID for feeding fluorescent and high-intensity discharge (HID) lighting circuits.
d. Ground-Fault Protection: Integrally mounted relay and trip unit with adjustable pickup and time-delay settings, push-to-test feature, and ground-fault indicator. e. Communication Capability: Circuit-breaker-mounted communication module with functions and features compatible with power monitoring and control system specified in Division 26 Section "Electrical Power Monitoring and Control."
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 5
f. Shunt Trip: 120V trip coil energized from separate circuit, set to trip at [55] [75] percent of rated voltage.
g. Handle Padlocking Device: Fixed attachment, for locking circuit-breaker handle in on or off position.
h. Handle Clamp: Loose attachment, for holding circuit-breaker handle in on position.
D. Fused Switch: NEMA KS 1, Type HD; clips to accommodate specified fuses; lockable handle.
1. Fuses, and Spare-Fuse Cabinet: Comply with requirements specified in Division 26 Section "Fuses."
2.5 ACCESSORY COMPONENTS AND FEATURES
A. Portable Test Set: For testing functions of solid-state trip devices without removing from panelboard. Include relay and meter test plugs suitable for testing panelboard meters and switchboard class relays.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Receive, inspect, handle, store and install panelboards and accessories according to NECA 407.
B. Comply with mounting and anchoring requirements specified in Division 26 Section "Vibration and Seismic Controls for Electrical Systems."
C. Mount top of trim 90 inches above finished floor unless otherwise indicated.
D. Mount panelboard cabinet plumb and rigid without distortion of box. Mount recessed panelboards with fronts uniformly flush with wall finish and mating with back box.
E. Install overcurrent protective devices and controllers not already factory installed.
1. Set field-adjustable, circuit-breaker trip ranges.
F. Install filler plates in unused spaces.
G. Stub four 1-inch empty conduits from panelboard into accessible ceiling space or space designated to be ceiling space in the future. Stub four 1-inch empty conduits into raised floor space or below slab not on grade.
H. Arrange conductors in gutters into groups and bundle and wrap with wire ties.
I. Comply with NECA 1.
3.2 IDENTIFICATION
A. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs complying with Division 26 Section "Identification for Electrical Systems."
SECTION 26 24 16 PANELBOARDS
PANELBOARDS 262416 - 6
B. Create a directory to indicate installed circuit loads and incorporating Owner's final room designations. Obtain approval before installing. Use a computer or typewriter to create directory; handwritten directories are not acceptable.
C. Panelboard Nameplates: Label each panelboard with a nameplate complying with requirements for identification specified in Division 26 Section "Identification for Electrical Systems."
D. Device Nameplates: Label each branch circuit device in distribution panelboards with a nameplate complying with requirements for identification specified in Division 26 Section "Identification for Electrical Systems."
3.3 FIELD QUALITY CONTROL
A. Perform tests and inspections.
B. Acceptance Testing Preparation:
1. Test insulation resistance for each panelboard bus, component, connecting supply, feeder, and control circuit.
2. Test continuity of each circuit.
C. Tests and Inspections:
1. Perform each visual and mechanical inspection and electrical test stated in NETA Acceptance Testing Specification. Certify compliance with test parameters.
2. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance; otherwise, replace with new units and retest.
D. Panelboards will be considered defective if they do not pass tests and inspections.
E. Prepare test and inspection reports, including a certified report that identifies panelboards included and that describes scanning results. Include notation of deficiencies detected, remedial action taken, and observations after remedial action.
END OF SECTION 262416
WIRING DEVICES 262726 - 1
SECTION 26 27 26 WIRING DEVICES
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes the following:
1. Receptacles, receptacles with integral GFCI, and associated device plates.
2. Wall-box motion sensors.
3. Snap switches and wall-box dimmers.
4. Solid-state fan speed controls.
5. Wall-switch and exterior occupancy sensors.
6. Communications outlets.
B. See Division 27 Section "Communications Horizontal Cabling" for workstation outlets.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings: List of legends and description of materials and process used for premarking wall plates.
C. Samples: One for each type of device and wall plate specified, in each color specified.
D. Operation and Maintenance Data: For wiring devices to include in all manufacturers' packing label warnings and instruction manuals that include labeling conditions.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
B. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Manufacturers' Names: Shortened versions (shown in parentheses) of the following manufacturers' names are used in other Part 2 articles:
1. Cooper Wiring Devices; a division of Cooper Industries, Inc. (Cooper).
2. Hubbell Incorporated; Wiring Device-Kellems (Hubbell).
3. Leviton Mfg. Company Inc. (Leviton).
4. Pass & Seymour/Legrand; Wiring Devices & Accessories (Pass & Seymour).
WIRING DEVICES 262726 - 2
2.2 STRAIGHT BLADE RECEPTACLES
A. Convenience Receptacles, 125 V, 20 A: Comply with NEMA WD 1, NEMA WD 6 configuration 5-20R, and UL 498.
1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following:
2. Products: Subject to compliance with requirements, provide one of the following:
a. Cooper; 5351 (single), 5352 (duplex).
b. Hubbell; HBL5351 (single), CR5352 (duplex).
c. Leviton; 5891 (single), 5352 (duplex).
d. Pass & Seymour; 5381 (single), 5352 (duplex).
2.3 GFCI RECEPTACLES
A. General Description: Straight blade, feed through type. Comply with NEMA WD 1, NEMA WD 6, UL 498, and UL 943, Class A, and include indicator light that is lighted when device is tripped.
B. Duplex GFCI Convenience Receptacles, 125 V, 20 A:
1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following:
2. Products: Subject to compliance with requirements, provide one of the following:
a. Cooper; GF20.
b. Pass & Seymour; 2084.
2.4 SNAP SWITCHES
A. Comply with NEMA WD 1 and UL 20.
B. Switches, 120/277 V, 20 A:
1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following:
2. Products: Subject to compliance with requirements, provide switches as indicated on drawings and applicaton.
2.5 WALL-BOX DIMMERS
A. Switches as indicated on drawings.
2.6 WALL PLATES
A. Single and combination types to match corresponding wiring devices.
1. Plate-Securing Screws: Metal with head color to match plate finish.
2. Material for Finished Spaces: Smooth, high-impact thermoplastic 0.035-inch.
3. Material for Unfinished Spaces: Smooth, high-impact thermoplastic.
WIRING DEVICES 262726 - 3
4. Material for Damp Locations: Thermoplastic with spring-loaded lift cover, and listed and labeled for use in "wet locations."
B. Wet-Location, Weatherproof Cover Plates: NEMA 250, complying with type 3R weatherresistant thermoplastic with lockable cover.
2.7 FINISHES
A. Color: Wiring device catalog numbers in Section Text do not designate device color.
1. Wiring Devices Connected to Normal Power System: As selected by Architect, unless otherwise indicated or required by NFPA 70 or device listing.
2. Wiring Devices Connected to Emergency Power System: Red.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Comply with NECA 1, including the mounting heights listed in that standard, unless otherwise noted.
B. Coordination with Other Trades:
1. Take steps to insure that devices and their boxes are protected. Do not place wall finish materials over device boxes and do not cut holes for boxes with routers that are guided by riding against outside of the boxes.
2. Keep outlet boxes free of plaster, drywall joint compound, mortar, cement, concrete, dust, paint, and other material that may contaminate the raceway system, conductors, and cables.
3. Install device boxes in brick or block walls so that the cover plate does not cross a joint unless the joint is troweled flush with the face of the wall.
4. Install wiring devices after all wall preparation, including painting, is complete.
C. Conductors:
1. Do not strip insulation from conductors until just before they are spliced or terminated on devices.
2. Strip insulation evenly around the conductor using tools designed for the purpose. Avoid scoring or nicking of solid wire or cutting strands from stranded wire.
3. The length of free conductors at outlets for devices shall meet provisions of NFPA 70, Article 300, without pigtails.
4. Existing Conductors:
a. Cut back and pigtail, or replace all damaged conductors. b. Straighten conductors that remain and remove corrosion and foreign matter. c. Pigtailing existing conductors is permitted provided the outlet box is large enough.
D. Device Installation:
1. Replace all devices that have been in temporary use during construction or that show signs that they were installed before building finishing operations were complete.
WIRING DEVICES 262726 - 4
2. Keep each wiring device in its package or otherwise protected until it is time to connect conductors.
3. Do not remove surface protection, such as plastic film and smudge covers, until the last possible moment.
4. Connect devices to branch circuits using pigtails that are not less than 6 inches in length.
5. When there is a choice, use side wiring with binding-head screw terminals. Wrap solid conductor tightly clockwise, 2/3 to 3/4 of the way around terminal screw.
6. Use a torque screwdriver when a torque is recommended or required by the manufacturer.
7. When conductors larger than No. 12 AWG are installed on 15- or 20-A circuits, splice No. 12 AWG pigtails for device connections.
8. Tighten unused terminal screws on the device.
9. When mounting into metal boxes, remove the fiber or plastic washers used to hold device mounting screws in yokes, allowing metal-to-metal contact.
E. Receptacle Orientation:
1. Install ground pin of vertically mounted receptacles up, and on horizontally mounted receptacles to the left.
F. Device Plates: Do not use oversized or extra-deep plates. Repair wall finishes and remount outlet boxes when standard device plates do not fit flush or do not cover rough wall opening.
G. Dimmers:
1. Install dimmers within terms of their listing.
2. Verify that dimmers used for fan speed control are listed for that application.
3. Install unshared neutral conductors on line and load side of dimmers according to manufacturers' device listing conditions in the written instructions.
H. Arrangement of Devices: Unless otherwise indicated, mount flush, with long dimension vertical and with grounding terminal of receptacles on top. Group adjacent switches under single, multigang wall plates.
3.2 IDENTIFICATION
A. Comply with Division 26 Section "Identification for Electrical Systems."
1. Receptacles: Identify panelboard and circuit number from which served. Use hot, stamped or engraved machine printing with white-filled lettering on face of plate, and durable wire markers or tags inside outlet boxes.
3.3 FIELD QUALITY CONTROL
A. Perform tests and inspections and prepare test reports.
1. Test Instruments: Use instruments that comply with UL 1436.
2. Test Instrument for Convenience Receptacles: Digital wiring analyzer with digital readout or illuminated LED indicators of measurement.
B. Tests for Convenience Receptacles:
1. Line Voltage: Acceptable range is 105 to 132 V.
WIRING DEVICES 262726 - 5
2. Percent Voltage Drop under 15-A Load: A value of 6 percent or higher is not acceptable.
3. Ground Impedance: Values of up to 2 ohms are acceptable.
4. GFCI Trip: Test for tripping values specified in UL 1436 and UL 943.
5. Using the test plug, verify that the device and its outlet box are securely mounted.
6. The tests shall be diagnostic, indicating damaged conductors, high resistance at the circuit breaker, poor connections, inadequate fault current path, defective devices, or similar problems. Correct circuit conditions, remove malfunctioning units and replace with new, and retest as specified above.
END OF SECTION 262726
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SECTION 26 28 16 ENCLOSED SWITCHES AND CIRCUIT BREAKERS ENCLOSED SWITCHES AND CIRCUIT BREAKERS 262816 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Fusible switches.
2. Nonfusible switches.
3. Receptacle switches.
4. Shunt trip switches.
5. Molded-case circuit breakers (MCCBs).
6. Enclosures.
1.2 DEFINITIONS
A. NC: Normally closed.
B. NO: Normally open.
C. SPDT: Single pole, double throw.
1.3 PERFORMANCE REQUIREMENTS
A. Seismic Performance: Enclosed switches and circuit breakers shall withstand the effects of earthquake motions determined according to ASCE/SEI 7.
1. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified."
1.4 SUBMITTALS
A. Product Data: For each type of enclosed switch, circuit breaker, accessory, and component indicated.
B. Shop Drawings: For enclosed switches and circuit breakers. Include plans, elevations, sections, details, and attachments to other work.
1. Wiring Diagrams: For power, signal, and control wiring.
C. Seismic Qualification Certificates: For enclosed switches and circuit breakers, accessories, and components, from manufacturer.
D. Field quality-control reports.
E. Operation and maintenance data.
SECTION 26 28 16 ENCLOSED SWITCHES AND CIRCUIT BREAKERS ENCLOSED SWITCHES AND CIRCUIT BREAKERS 262816 - 2
1.5 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
B. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 FUSIBLE SWITCHES
A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.
3. Siemens Energy & Automation, Inc.
4. Square D; a brand of Schneider Electric.
B. Type GD, General Duty, Single Throw, 240-V ac, 800 A and Smaller: UL 98 and NEMA KS 1, horsepower rated, with cartridge fuse interiors to accommodate indicated fuses, lockable handle with capability to accept two padlocks, and interlocked with cover in closed position.
C. Accessories:
1. Equipment Ground Kit: Internally mounted and labeled for copper and aluminum ground conductors.
2. Neutral Kit: Internally mounted; insulated, capable of being grounded and bonded; labeled for copper and aluminum neutral conductors.
3. Class R Fuse Kit: Provides rejection of other fuse types when Class R fuses are specified.
4. Lugs: Suitable for number, size, and conductor material.
5. Service-Rated Switches: Labeled for use as service equipment.
2.2 MOLDED-CASE CIRCUIT BREAKERS
A. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.
3. Siemens Energy & Automation, Inc.
4. Square D; a brand of Schneider Electric.
B. General Requirements: Comply with UL 489, NEMA AB 1, and NEMA AB 3, with interrupting capacity to comply with available fault currents.
C. Thermal-Magnetic Circuit Breakers: Inverse time-current element for low-level overloads and instantaneous magnetic trip element for short circuits. Adjustable magnetic trip setting for circuit-breaker frame sizes 250 A and larger.
SECTION 26 28 16 ENCLOSED SWITCHES AND CIRCUIT BREAKERS ENCLOSED SWITCHES AND CIRCUIT BREAKERS 262816 - 3
D. Electronic Trip Circuit Breakers: Field-replaceable rating plug, rms sensing, with the following field-adjustable settings:
1. Instantaneous trip.
2. Long- and short-time pickup levels.
3. Long- and short-time time adjustments.
4. Ground-fault pickup level, time delay, and I2t response.
E. Current-Limiting Circuit Breakers: Frame sizes 400 A and smaller, and let-through ratings less than NEMA FU 1, RK-5.
F. Features and Accessories:
1. Standard frame sizes, trip ratings, and number of poles.
2. Lugs: Suitable for number, size, trip ratings, and conductor material.
3. Application Listing: Appropriate for application; Type SWD for switching fluorescent lighting loads; Type HID for feeding fluorescent and high-intensity discharge lighting circuits.
4. Ground-Fault Protection: Comply with UL 1053; integrally mounted, self-powered type with mechanical ground-fault indicator; relay with adjustable pickup and time-delay settings, push-to-test feature, internal memory, and shunt trip unit; and three-phase, zerosequence current transformer/sensor.
5. Shunt Trip: Trip coil energized from separate circuit, with coil-clearing contact.
6. Auxiliary Contacts: One SPDT switch with "a" and "b" contacts; "a" contacts mimic circuit-breaker contacts, "b" contacts operate in reverse of circuit-breaker contacts.
7. Alarm Switch: One NO contact that operates only when circuit breaker has tripped.
2.3 ENCLOSURES
A. Enclosed Switches and Circuit Breakers: NEMA AB 1, NEMA KS 1, NEMA 250, and UL 50, to comply with environmental conditions at installed location.
1. Indoor, Dry and Clean Locations: NEMA 250, Type 1.
2. Outdoor Locations: NEMA 250, Type 3R.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install individual wall-mounted switches and circuit breakers with tops at uniform height unless otherwise indicated.
B. Comply with mounting and anchoring requirements specified in Division 26 Section "Vibration and Seismic Controls for Electrical Systems."
C. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and temporary blocking of moving parts from enclosures and components.
D. Install fuses in fusible devices.
E. Comply with NECA 1.
SECTION 26 28 16 ENCLOSED SWITCHES AND CIRCUIT BREAKERS ENCLOSED SWITCHES AND CIRCUIT BREAKERS 262816 - 4
3.2 IDENTIFICATION
A. Comply with requirements in Division 26 Section "Identification for Electrical Systems."
1. Identify field-installed conductors, interconnecting wiring, and components; provide warning signs.
2. Label each enclosure with engraved metal or laminated-plastic nameplate.
3.3 FIELD QUALITY CONTROL
A. Perform tests and inspections.
B. Acceptance Testing Preparation:
1. Test insulation resistance for each enclosed switch and circuit breaker, component, connecting supply, feeder, and control circuit.
2. Test continuity of each circuit.
C. Tests and Inspections:
1. Perform each visual and mechanical inspection and electrical test stated in NETA Acceptance Testing Specification. Certify compliance with test parameters.
2. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance; otherwise, replace with new units and retest.
D. Enclosed switches and circuit breakers will be considered defective if they do not pass tests and inspections.
E. Prepare test and inspection reports, including a certified report that identifies enclosed switches and circuit breakers and that describes scanning results. Include notation of deficiencies detected, remedial action taken, and observations after remedial action.
END OF SECTION 262816
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Diesel engine.
2. Diesel fuel-oil system.
3. Control and monitoring.
4. Generator overcurrent and fault protection.
5. Generator, exciter, and voltage regulator.
6. Load bank.
7. Outdoor engine generator enclosure.
8. Vibration isolation devices.
B. Related Requirements:
1. Section 263600 "Transfer Switches" for transfer switches including sensors and relays to initiate automatic-starting and -stopping signals for engine generators.
1.2 DEFINITIONS
A. EPS: Emergency power supply.
B. EPSS: Emergency power supply system.
C. Operational Bandwidth: The total variation from the lowest to highest value of a parameter over the range of conditions indicated, expressed as a percentage of the nominal value of the parameter.
1.3 ACTION SUBMITTALS
A. Product Data: For each type of product.
1. Include rated capacities, operating characteristics, electrical characteristics, and furnished specialties and accessories.
2. Include thermal damage curve for generator.
3. Include time-current characteristic curves for generator protective device.
4. Include fuel consumption in gallons per hour at 0.8 power factor at 0.5, 0.75, and 1.0 times generator capacity.
5. Include generator efficiency at 0.8 power factor at 0.5, 0.75, and 1.0 times generator capacity.
6. Include airflow requirements for cooling and combustion air in cubic feet per minute at 0.8 power factor, with air-supply temperature of 95, 80, 70, and 50 deg F. Provide Drawings indicating requirements and limitations for location of air intake and exhausts.
7. Include generator characteristics, including, but not limited to, kilowatt rating, efficiency, reactances, and short-circuit current capability.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 2
B. Shop Drawings:
1. Include plans and elevations for engine generator and other components specified.
Indicate access requirements affected by height of subbase fuel tank.
2. Include details of equipment assemblies. Indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection.
3. Identify fluid drain ports and clearance requirements for proper fluid drain.
4. Design calculations for selecting vibration isolators and seismic restraints and for designing vibration isolation bases.
5. Vibration Isolation Base Details: Detail fabrication including anchorages and attachments to structure and to supported equipment. Include base weights.
6. Include diagrams for power, signal, and control wiring. Complete schematic, wiring, and interconnection diagrams indicating terminal markings for engine generators and functional relationship between all electrical components.
1.4 INFORMATIONAL SUBMITTALS
A. Qualification Data:
B. Seismic Qualification Data: Certificates, for engine generator, accessories, and components, from manufacturer.
1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.
2. Dimensioned Outline Drawings of Equipment Unit: With engine and generator mounted on rails, identify center of gravity and total weight, including full fuel tank, supplied enclosure, external silencer, subbase-mounted fuel tank, and each piece of equipment not integral to the engine generator, and locate and describe mounting and anchorage provisions.
3. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements.
C. Source Quality-Control Reports: Including, but not limited to, the following:
1. Certified summary of prototype-unit test report.
2. Certified Test Reports: For components and accessories that are equivalent, but not identical, to those tested on prototype unit.
3. Report of factory test on units to be shipped for this Project, indicating evidence of compliance with specified requirements.
4. Report of sound generation.
5. Report of exhaust emissions indicating compliance with applicable regulations.
6. Certified Torsional Vibration Compatibility: Comply with NFPA 110.
D. Field quality-control reports.
E. Warranty: For special warranty.
1.5 CLOSEOUT SUBMITTALS
A. Operation and Maintenance Data: For packaged engine generators to include in emergency, operation, and maintenance manuals.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 3
1. In addition to items specified in Section 017823 "Operation and Maintenance Data," include the following:
a. List of tools and replacement items recommended to be stored at Project for ready access. Include part and drawing numbers, current unit prices, and source of supply. b. Operating instructions laminated and mounted adjacent to generator location. c. Training plan.
1.6 MAINTENANCE MATERIAL SUBMITTALS
A. Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.
1. Fuses: One for every 10 of each type and rating, but no fewer than one of each.
2. Indicator Lamps: Two for every six of each type used, but no fewer than two of each.
3. Filters: One set each of lubricating oil, fuel, and combustion-air filters.
4. Tools: Each tool listed by part number in operations and maintenance manual.
1.7 QUALITY ASSURANCE
A. Manufacturer Qualifications: Current certificate holder for compliance with ISO 9001.
B. Installer Qualifications: An authorized representative who is trained and approved by manufacturer.
C. Testing Agency Qualifications: Accredited by NETA.
1. Testing Agency's Field Supervisor: Certified by NETA to supervise on-site testing.
1.8 WARRANTY
A. Manufacturer's Warranty: Manufacturer agrees to repair or replace components of packaged engine generators and associated auxiliary components that fail in materials or workmanship within specified warranty period.
1. Warranty Period: 5 years from date of Substantial Completion.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Basis-of-Design Product: Subject to compliance with requirements, provide Generac Power Systems, Inc.; SD series or comparable product by one of the following:
B. Source Limitations: Obtain packaged engine generators and auxiliary components from single source from single manufacturer.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 4
2.2 PERFORMANCE REQUIREMENTS
A. Seismic Performance: Engine generator housing, subbase fuel tank, day tank, engine generator, batteries, battery racks, silencers, sound attenuating equipment, accessories, and components to withstand the effects of earthquake motions determined in accordance with ASCE/SEI 7 .
1. The term "withstand" means "the unit will remain in place without separation of any parts when subjected to the seismic forces specified and the unit will be fully operational after the seismic event."
2. Shake-table testing shall comply with ICC-ES AC156. Testing shall be performed with all fluids at worst-case normal levels.
3. For life-safety components required to function after an earthquake (such as fire-sprinkler systems, components that contain hazardous content, and storage racks in structures open to the public), the Component Importance Factor is 1.5. For other components, the Component Importance Factor is 1.0 unless the structure is in Seismic Use Group III and component is necessary for continued operation of facility or failure of component could impair continued operation of facility, in which case the Component Importance Factor is
1.5. 4. Component Importance Factor: 1.5
B. NFPA Compliance:
1. Comply with NFPA 37.
2. Comply with NFPA 70.
3. Comply with NFPA 99.
C. UL Compliance: Comply with UL 2200.
D. Engine Exhaust Emissions: Comply with EPA Tier 2 requirements and applicable state and local government requirements.
E. Noise Emission: Comply with applicable state and local government requirements for maximum noise level at adjacent property boundaries due to sound emitted by engine generator including engine, engine exhaust, engine cooling-air intake and discharge, and other components of installation.
F. Environmental Conditions: Engine generator system shall withstand the following environmental conditions without mechanical or electrical damage or degradation of performance capability:
1. Ambient Temperature: 41 to 122 deg F
2. Relative Humidity: Zero to 95 percent.
2.3 ENGINE GENERATOR ASSEMBLY DESCRIPTION
A. Factory-assembled and -tested, water-cooled engine, with brushless generator and accessories.
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and use.
C. Power Rating: Standby.
D. EPSS Class: Engine generator shall be classified as a Class 2 in accordance with NFPA 110.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 5
E. Service Load: 250 kVA.
F. Power Factor: .8 lagging.
G. Frequency: 60 Hz.
H. Voltage: 208V ac.
I. Phase: Three-phase, 4 wire,
J. Induction Method: Turbocharged.
K. Governor: Adjustable isochronous, with speed sensing.
L. Mounting Frame: Structural steel framework to maintain alignment of mounted components without depending on concrete foundation. Provide lifting attachments sized and spaced to prevent deflection of base during lifting and moving.
1. Rigging Diagram: Inscribed on metal plate permanently attached to mounting frame to indicate location and lifting capacity of each lifting attachment and engine generator center of gravity.
M. Capacities and Characteristics:
1. Power Output Ratings: Nominal ratings as indicated at 0.8 power factor excluding power required for the continued and repeated operation of the unit and auxiliaries[, with capacity as required to operate as a unit as evidenced by records of prototype testing].
2. Nameplates: For each major system component to identify manufacturer's name and address, and model and serial number of component.
N. Engine Generator Performance:
1. Steady-State Voltage Operational Bandwidth: 3 percent of rated output voltage from no load to full load.
2. Transient Voltage Performance: Not more than 20 percent variation for 50 percent stepload increase or decrease. Voltage shall recover and remain within the steady-state operating band within three seconds.
3. Steady-State Frequency Operational Bandwidth: 0.5 percent of rated frequency from no load to full load.
4. Steady-State Frequency Stability: When system is operating at any constant load within the rated load, there shall be no random speed variations outside the steady-state operational band and no hunting or surging of speed.
5. Transient Frequency Performance: Less than 5 percent variation for 50 percent step-load increase or decrease. Frequency shall recover and remain within the steady-state operating band within five seconds.
6. Output Waveform: At no load, harmonic content measured line to line or line to neutral shall not exceed 5 percent total and 3 percent for single harmonics. Telephone influence factor, determined in accordance with NEMA MG 1, shall not exceed 50 percent.
7. Sustained Short-Circuit Current: For a three-phase, bolted short circuit at system output terminals, system shall supply a minimum of 300 percent of rated full-load current for not less than 10 seconds and then clear the fault automatically, without damage to generator system components.
8. Start Time:
a. Comply with NFPA 110, Type 10 system requirements.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 6
b. 10 seconds.
2.4 DIESEL ENGINE
A. Fuel: ASTM D975, diesel fuel oil, Grade 2-D S15.
B. Rated Engine Speed: 1800 rpm.
C. Lubrication System: Engine or skid-mounted.
1. Filter and Strainer: Rated to remove 90 percent of particles 5 micrometers and smaller while passing full flow.
2. Thermostatic Control Valve: Control flow in system to maintain optimum oil temperature.
Unit shall be capable of full flow and is designed to be fail-safe.
3. Crankcase Drain: Arranged for complete gravity drainage to an easily removable container with no disassembly and without use of pumps, siphons, special tools, or appliances.
D. Jacket Coolant Heater: Electric-immersion type, factory installed in coolant jacket system. Comply with UL 499 and with NFPA 110 requirements for Level 1 equipment for heater capacity.
E. Integral Cooling System: Closed loop, liquid cooled, with radiator factory mounted on engine generator set mounting frame and integral engine-driven coolant pump.
1. Coolant: Solution of 50 percent ethylene-glycol-based antifreeze and 50 percent water, with anticorrosion additives as recommended by engine manufacturer.
2. Size of Radiator: Adequate to contain expansion of total system coolant from cold start to 110 percent load condition.
3. Expansion Tank: Constructed of welded steel plate and rated to withstand maximum closed-loop coolant system pressure for engine used. Equip with gauge glass and petcock.
4. Temperature Control: Self-contained, thermostatic-control valve modulates coolant flow automatically to maintain optimum constant coolant temperature as recommended by engine manufacturer.
5. Maximum Ambient Operating Temperature: 122 deg F.
6. Coolant Hose: Flexible assembly with inside surface of nonporous rubber and outer covering of aging-, UV-, and abrasion-resistant fabric. a. Rating: 50-psig maximum working pressure with coolant at 180 deg F, and noncollapsible under vacuum. b. End Fittings: Flanges or steel pipe nipples with clamps to suit piping and equipment connections.
F. Muffler/Silencer:
1. Critical type, sized as recommended by engine manufacturer and selected with exhaust piping system to not exceed engine manufacturer's engine backpressure requirements. a. Sound level measured at a distance of 23 ft. from exhaust discharge after installation is complete shall be 76 dBA or less.
G. Air-Intake Filter: Heavy-duty, engine-mounted air cleaner with replaceable dry-filter element and "blocked filter" indicator.
H. Starting System: 24V electric, with negative ground.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 7
1. Components: Sized so they are not damaged during a full engine-cranking cycle with ambient temperature at maximum specified in "Performance Requirements" Article.
2. Cranking Motor: Heavy-duty unit that automatically engages and releases from engine flywheel without binding.
3. Cranking Cycle: As required by NFPA 110 for system level specified.
4. Battery: Lead acid, with capacity within ambient temperature range specified in "Performance Requirements" Article to provide specified cranking cycle at least three times without recharging.
5. Battery Cable: Size as recommended by engine manufacturer for cable length indicated.
Include required interconnecting conductors and connection accessories.
6. Battery-Charging Alternator: Factory mounted on engine with solid-state voltage regulation and 35-A minimum continuous rating.
7. Battery Charger: Current-limiting, automatic-equalizing, and float-charging type designed for lead-acid batteries. Unit shall comply with UL 1236 and include the following features:
a. Operation: Equalizing-charging rate of 10 A shall be initiated automatically after battery has lost charge until an adjustable equalizing voltage is achieved at battery terminals. Unit shall then be automatically switched to a lower float-charging mode and shall continue to operate in that mode until battery is discharged again. b. Automatic Temperature Compensation: Adjust float and equalize voltages for variations in ambient temperature from minus 40 to 140 deg to prevent overcharging at high temperatures and undercharging at low temperatures. c. Automatic Voltage Regulation: Maintain constant output voltage regardless of input voltage variations up to plus or minus 10 percent.
d. Ammeter and Voltmeter: Flush mounted in door. Meters shall indicate charging rates.
e. Safety Functions: Sense abnormally low battery voltage and close contacts providing low battery voltage indication on control and monitoring panel. Sense high battery voltage and loss of ac input or dc output of battery charger. Either condition shall close contacts that provide a battery-charger malfunction indication at system control and monitoring panel.
f. Enclosure and Mounting: NEMA 250, Type 1, wall-mounted cabinet.
2.5 DIESEL FUEL-OIL SYSTEM
A. Comply with NFPA 37.
B. Piping: Fuel-oil piping shall be Schedule 40 black steel, complying with requirements in Section 231113 "Facility Fuel-Oil Piping." Cast iron, aluminum, copper, and galvanized steel shall not be used in the fuel-oil system.
C. Main Fuel Pump: Mounted on engine to provide primary fuel flow under starting and load conditions.
D. Fuel Filtering: Remove water and contaminants larger than 1 micron.
E. Relief-Bypass Valve: Automatically regulates pressure in fuel line and returns excess fuel to source.
F. Fuel-Oil Storage Tank: Comply with requirements in Consult tank manufacturers about capacities available for size of set in Project. See discussion of fuel tanks in the Evaluations.
G. Subbase-Mounted, Double-Wall, Fuel-Oil Tank: Factory installed and piped, complying with UL 142 fuel-oil tank. Features include the following:
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 8
1. Tank level indicator.
2. Fuel-Tank Capacity: 24hrs at 100% load
3. Leak detection in interstitial space.
4. Vandal-resistant fill cap.
5. Containment Provisions: Comply with requirements of authorities having jurisdiction.
2.6 CONTROL AND MONITORING
A. Automatic Starting System Sequence of Operation: When mode-selector switch on the control and monitoring panel is in the automatic position, remote-control contacts in one or more separate automatic transfer switches initiate starting and stopping of engine generator. When modeselector switch is switched to the on position, engine generator starts. The off position of same switch initiates engine generator shutdown. When engine generator is running, specified system or equipment failures or derangements automatically shut down engine generator and initiate alarms.
B. Manual Starting System Sequence of Operation: Switching on-off switch on the generator control panel to the on position starts engine generator. The off position of same switch initiates engine generator shutdown. When engine generator is running, specified system or equipment failures or derangements automatically shut down engine generator and initiate alarms.
C. Provide minimum run time control set for 15 minutes with override only by operation of a remote emergency-stop switch.
D. Control panel must comply with UL 6200.
E. Connectivity: Native Ethernet, WiFi, and Bluetooth connectivity.
F. Web Browser Interface: All user interaction accomplished via standard web browser interface.
Solutions requiring dedicated software for connectivity are not acceptable.
G. Remote Connectivity: User interface available both internally and externally to the user's network, based on network security preferences. All remote connectivity may be disabled at any time by the user.
H. Automated Notification: Controller capable of sending multiple automated email alerts without intermediate service provider.
I. Notification Customization: User configurable allowing any operational or fault condition to initiate notification to any personnel including (but not limited to) generator service provider.
J. Environmentally Hardened Design: Open circuit boards, edge cards, and PC ribbon cable connections are unacceptable.
K. Circuit boards with surface-mounted components to provide vibration durability. Circuit boards utilizing large capacitors or heat sinks must utilize encapsulation methods to securely support these components.
L. Configuration:
1. Operating and safety indications, protective devices, basic system controls, and engine gauges shall be grouped in a common control and monitoring panel mounted on the engine generator. Mounting method shall isolate the control panel from engine generator vibration.
Panel powered from the engine generator battery.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 9
M. Control and Monitoring Panel:
1. Digital engine generator controller with integrated touch screen, controls, and microprocessor, capable of local and remote control, monitoring, and programming, with battery backup.
2. Instruments: Located on the control and monitoring panel and viewable during operation. a. Engine lubricating-oil pressure gauge.
b. Engine-coolant temperature gauge.
c. DC voltmeter (alternator battery charging).
d. Running-time meter.
e. AC voltmeter, for each phase.
f. AC ammeter, for each phase.
g. AC frequency meter.
h. Generator-voltage adjusting feature.
3. Controls and Protective Devices: Controls, shutdown devices, and common alarm indication, including the following:
a. Cranking control equipment.
b. Run-Off-Auto switch.
c. Control switch not in automatic position alarm.
d. Overcrank alarm.
e. Overcrank shutdown device.
f. Low-water temperature alarm.
g. High engine temperature pre-alarm.
h. High engine temperature.
i. High engine temperature shutdown device.
j. Overspeed alarm.
k. Overspeed shutdown device.
l. Low fuel main tank.
1) Low-fuel-level alarm shall be initiated when the level falls below that required for operation for duration required
m. Coolant low-level alarm.
n. Coolant low-level shutdown device.
o. Coolant high-temperature prealarm.
p. Coolant high-temperature alarm.
q. Coolant low-temperature alarm.
r. Coolant high-temperature shutdown device.
s. EPS load indicator.
t. Battery high-voltage alarm.
u. Low cranking voltage alarm.
v. Battery-charger malfunction alarm.
w. Battery low-voltage alarm.
x. Lamp test.
y. Contacts for local and remote common alarm.
z. Remote manual stop shutdown device.
aa. Generator overcurrent-protective-device not-closed alarm. bb. Hours of operation.
cc. Engine generator metering, including voltage, current, hertz, kilowatt, kilovolt ampere, and power factor.
N. Connection to Datalink:
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 10
1. A separate terminal block, factory wired to Form C dry contacts, for each alarm and status indication.
2. Provide connections for datalink transmission of indications to remote data terminals via Modbus Data system connections to terminals are covered in Section 260913 "Electrical Power Monitoring and Control."
O. Common Remote Panel with Common Audible Alarm: Include necessary contacts and terminals in control and monitoring panel. Remote panel shall be powered from the engine generator battery.
P. Remote Alarm Annunciator: An LED indicator light labeled with proper alarm conditions shall identify each alarm event, and a common audible signal shall sound for each alarm condition.
Silencing switch in face of panel shall silence signal without altering visual indication. Connect so that after an alarm is silenced, clearing of initiating condition will reactivate alarm until silencing switch is reset. Cabinet and faceplate are surface- or flush-mounting type to suit mounting conditions indicated.
1. Overcrank alarm.
2. Low water-temperature alarm.
3. High engine temperature pre-alarm.
4. High engine temperature alarm.
5. Low lube oil pressure alarm.
6. Overspeed alarm.
7. Low fuel main tank alarm.
8. Low coolant level alarm.
9. Low cranking voltage alarm.
10. Contacts for local and remote common alarm.
11. Audible-alarm silencing switch.
12. Air shutdown damper when used.
13. Run-Off-Auto switch.
14. Control switch not in automatic position alarm.
15. Fuel tank derangement alarm.
16. Fuel tank high-level shutdown of fuel supply alarm.
17. Lamp test.
18. Low-cranking voltage alarm.
19. Generator overcurrent-protective-device not-closed alarm.
Q. Remote Emergency-Stop Switch: Flush; wall mounted unless otherwise indicated; and labeled.
Push button shall be protected from accidental operation.
2.7 GENERATOR OVERCURRENT AND FAULT PROTECTION
A. Overcurrent protective devices shall be coordinated to optimize selective tripping when a short circuit occurs.
1. Overcurrent protective devices for the entire EPSS shall be coordinated to optimize selective tripping when a short circuit occurs. Coordination of protective devices shall consider both utility and EPSS as the voltage source.
2. Overcurrent protective devices for the EPSS shall be accessible only to authorized personnel.
B. Generator Overcurrent Protective Device:
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 11
1. Insulated-case circuit breaker, electronic-trip type; 100 percent rated; complying with UL 489:
a. Tripping Characteristics: Adjustable long-time and short-time delay and instantaneous.
b. Trip Settings: Selected to coordinate with generator thermal damage curve. c. Shunt Trip: Connected to trip breaker when engine generator is shut down by other protective devices.
d. Mounting: Adjacent to, or integrated with, control and monitoring panel.
C. Generator Protector: Microprocessor-based unit shall continuously monitor current level in each phase of generator output, integrate generator heating effect over time, and predict when thermal damage of alternator will occur. When signaled by generator protector or other engine generator protective devices, a shunt-trip device in the generator disconnect switch shall open the switch to disconnect the generator from load circuits. Protector performs the following functions:
1. Initiates a generator overload alarm when generator has operated at an overload equivalent to 110 percent of full-rated load for 60 seconds. Indication for this alarm is integrated with other engine generator malfunction alarms. Contacts shall be available for load shed functions.
2. Under single- or three-phase fault conditions, regulates generator to 300 percent of rated full-load current for up to 10 seconds.
3. As overcurrent heating effect on the generator approaches the thermal damage point of the unit, protector switches the excitation system off, opens the generator disconnect device, and shuts down the engine generator.
4. Senses clearing of a fault by other overcurrent devices and controls recovery of rated voltage to avoid overshoot.
D. Ground-Fault Indication: Comply with NFPA 70, "Emergency System" signals for ground fault.
1. Indicate ground fault with other engine generator alarm indications.
2. Trip generator protective device on ground fault.
E. Arc Energy Reduction: Comply with NFPA 70 for arc energy reduction for circuit breakers 1200A and greater.
1. Energy-reducing maintenance switch with local status indicator.
2. Instantaneous override that is less than the available arcing current.
2.8 GENERATOR, EXCITER, AND VOLTAGE REGULATOR
A. Comply with NEMA MG 1.
B. Drive: Generator shaft shall be directly connected to engine shaft. Exciter shall be rotated integrally with generator rotor.
C. Electrical Insulation: Class H.
D. Stator-Winding Leads: Brought out to terminal box to permit future reconnection for other voltages if required. Provide 12 lead alternator.
E. Construction shall prevent mechanical, electrical, and thermal damage due to vibration, overspeed up to 125 percent of rating, and heat during operation at 110 percent of rated capacity.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 12
F. Enclosure: Dripproof.
G. Instrument Transformers: Mounted within generator enclosure.
H. Voltage Regulator: Solid-state type, separate from exciter, providing performance as specified and as required by NFPA 110.
1. Voltage Adjustment on Control and Monitoring Panel: Provide plus or minus 5 percent adjustment of output-voltage operating band.
2. Maintain voltage within 30 percent on one step, full load.
3. Provide anti-hunt provision to stabilize voltage.
4. Maintain frequency within 5 percent and stabilize at rated frequency within 5 seconds.
I. Strip Heater: Thermostatically controlled unit arranged to maintain stator windings above dew point.
J. Windings: Two-thirds pitch stator winding and fully linked amortisseur winding.
K. Subtransient Reactance: 15 percent maximum, based on the rating of the engine generator set.
2.9 OUTDOOR ENGINE GENERATOR ENCLOSURE
A. Generator packaged within sound attenuated enclosure.
B. Sound Insulation: Enclosure and air discharge hood completely lined with 3 inches of fiberglass and perforated aluminum.
C. Enclosure Construction: Minimum 14 gauge steet with hinged, removable doors to allow access to the engine, alternator, and control panel. Adjustable hinges for door alignment. Hinges and all exposed fasteners must be stainless steel. Pop-rivets weaken the paint system and are not allowed on external painted surfaces. Each door equipped with lockable hardware and identical keys.
D. Upward discharging enclosure ventilation exhaust hood.
E. Enclosure Finish: Electrostatic applied powered paint, baked and finished to manufacturer's specifications.
F. Enclosure Color: Manufacturers standard Color
G. Silencer mounted on top of enclosure.
H. Engine-Cooling Airflow through Enclosure: Maintain temperature rise of system components within required limits when unit operates at 110 percent of rated load for two hours with ambient temperature at top of range specified in system service conditions.
1. Louvers: Fixed-engine, cooling-air inlet and discharge. Stormproof and drainable louvers prevent entry of rain and snow.
2. Ventilation: Provide temperature-controlled exhaust fan interlocked to prevent operation when engine is running.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 13
I. Interior Lights with Switch: Factory-wired, vapor-proof luminaires within housing; arranged to illuminate controls and accessible interior. Arrange for external electrical connection.
1. AC lighting system and connection point for operation when remote source is available.
2. DC lighting system for operation when remote source and generator are both unavailable.
J. Convenience Outlets: Factory-wired, GFCI. Arrange for external electrical connection.
2.10 VIBRATION ISOLATION DEVICES
A. Elastomeric Isolator Pads: Oil- and water-resistant elastomer or natural rubber, arranged in single or multiple layers, molded with a nonslip pattern and galvanized-steel baseplates of sufficient stiffness for uniform loading over pad area, and factory cut to sizes that match requirements of supported equipment.
1. Material: Standard neoprene separated by steel shims.
2. Shore A Scale Durometer Rating: 70
3. Number of Layers: 1
B. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with seismic restraint.
1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to wind loads or if weight is removed; factory-drilled baseplate bonded to 1/4-inch thick, elastomeric isolator pad attached to baseplate underside; and adjustable equipment-mounting and - leveling bolt that acts as blocking during installation.
2. Outside Spring Diameter: Not less than 80 percent of compressed height of the spring at rated load.
3. Minimum Additional Travel: 50 percent of required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
6. Minimum Deflection: 1 Inch
C. Vibration isolation devices shall not be used to accommodate misalignments or to make bends.
2.11 FINISHES
A. Indoor and Outdoor Enclosures and Components: Manufacturer's standard finish over corrosionresistant pretreatment and compatible primer.
B. Powder coated paint surfaces:
1. Minimum Paint Thickness: 2.5 mil in accordance with ASTM D 1186-87.
2. Material Hardness: ASTM D3363-92a.
3. Resistance to Cracking: ASTM D522-B.
4. Paint Adhesion: ASTM D3359-B.
5. Resistance to Salt Water Corrosion: ASTM B117, ASTM D1654.
6. Resistance to Humidity: ASTM D1735, ASTM D1654.
7. Impact Resistance: ASTM 2784.
8. UV Protection: SAE J1690.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 14
2.12 SOURCE QUALITY CONTROL
A. Prototype Testing: Factory test engine generator using same engine model, constructed of identical or equivalent components and equipped with identical or equivalent accessories.
1. Tests: Comply with IEEE 115 and with NFPA 110.
B. Project-Specific Equipment Tests: Before shipment, factory test engine generator and other system components and accessories manufactured specifically for this Project. Perform tests at rated load and power factor. Include the following tests:
1. Test components and accessories furnished with installed unit that are not identical to those on tested prototype to demonstrate compatibility and reliability.
2. Test generator, exciter, and voltage regulator as a unit.
3. Full load run.
4. Maximum power.
5. Voltage regulation.
6. Transient and steady-state governing.
7. Single-step load pickup.
8. Safety shutdown.
9. Provide 14 days' advance notice of tests and opportunity for observation of tests by Owner's representative.
10. Report factory test results within 10 days of completion of test.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas, equipment bases, and conditions, with Installer present, for compliance with requirements for installation and other conditions affecting packaged engine generator performance.
B. Examine roughing-in for piping systems and electrical connections. Verify actual locations of connections before packaged engine generator installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Interruption of Existing Electrical Service: Do not interrupt electrical service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary electrical service in accordance with requirements indicated:
1. Notify Construction Manager no fewer than 2 working days in advance of proposed interruption of electrical service.
3.3 INSTALLATION
A. Comply with NECA 1 and NECA 404.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 15
B. Comply with packaged engine generator manufacturers' written installation and alignment instructions and with NFPA 110
C. Equipment Mounting:
1. Install packaged engine generators on cast-in-place concrete equipment bases. Comply with requirements for equipment bases and foundations specified in Section 033000 "Castin-Place Concrete."
2. Coordinate size and location of concrete bases for packaged engine generators. Cast anchor-bolt inserts into bases. Concrete, reinforcement, and formwork requirements are specified with concrete.
D. Install packaged engine generator to provide access, without removing connections or accessories, for periodic maintenance.
3.4 IDENTIFICATION
A. Install a sign indicating the generator neutral is bonded to the main service neutral at the main service location.
3.5 FIELD QUALITY CONTROL
A. Testing Agency:
1. Owner will engage a qualified testing agency to perform tests and inspections.
2. Engage a qualified testing agency to perform tests and inspections.
3. Engage a factory-authorized service representative to test and inspect components, assemblies, and equipment installations, including connections.
4. Perform tests and inspections with the assistance of a factory-authorized service representative.
B. Tests and Inspections:
1. Perform tests recommended by manufacturer and each visual and mechanical inspection and electrical and mechanical test listed in first two subparagraphs below, as specified in NETA ATS. Certify compliance with test parameters.
a. Visual and Mechanical Inspection:
1) Compare equipment nameplate data with Drawings and the Specifications. 2) Inspect physical and mechanical condition.
3) Inspect anchorage, alignment, and grounding.
4) Verify that the unit is clean.
b. Electrical and Mechanical Tests:
1) Test protective relay devices.
2) Verify phase rotation, phasing, and synchronized operation as required by the application.
3) Functionally test engine shutdown for low oil pressure, overtemperature, overspeed, and other protection features as applicable. 4) Perform vibration test for each main bearing cap.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 16
5) Verify correct functioning of the governor and regulator.
2. NFPA 110 Acceptance Tests: Perform tests required by NFPA 110 that are additional to those specified here, including, but not limited to, single-step full-load pickup test.
3. Battery Tests: Equalize charging of battery cells in accordance with manufacturer's written instructions. Record individual cell voltages.
a. Measure charging voltage and voltages between available battery terminals for fullcharging and float-charging conditions. Check electrolyte level and specific gravity under both conditions.
b. Test for contact integrity of all connectors. Perform an integrity load test and a capacity load test for the battery.
c. Verify acceptance of charge for each element of the battery after discharge. d. Verify that measurements are within manufacturer's specifications.
4. Battery-Charger Tests: Verify specified rates of charge for both equalizing and floatcharging conditions.
5. System Integrity Tests: Methodically verify proper installation, connection, and integrity of each element of engine generator system before and during system operation. Check for air, exhaust, and fluid leaks.
6. Exhaust-System Back-Pressure Test (non-enclosed units): Use a manometer with a scale exceeding 40-inch wg. Connect to exhaust line close to engine exhaust manifold. Verify that back pressure at full-rated load is within manufacturer's written allowable limits for the engine.
7. Exhaust Emissions Test: Comply with applicable government test criteria.
8. Voltage and Frequency Transient Stability Tests: Use recording oscilloscope to measure voltage and frequency transients for 50 and 100 percent step-load increases and decreases, and verify that performance is as specified.
9. Harmonic-Content Tests: Measure harmonic content of output voltage at 25 and 100 percent of rated linear load. Verify that harmonic content is within specified limits.
C. Coordinate tests with tests for transfer switches and run them concurrently.
D. Test instruments shall have been calibrated within the past 12 months, traceable to NIST Calibration Services, and adequate for making positive observation of test results. Make calibration records available for examination on request.
E. Leak Test: After installation, charge exhaust, coolant, and fuel systems and test for leaks. Repair leaks and retest until no leaks exist.
F. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation for generator and associated equipment.
G. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment.
H. Remove and replace malfunctioning units and retest as specified above.
I. Retest: Correct deficiencies identified by tests and observations, and retest until specified requirements are met.
J. Report results of tests and inspections in writing. Record adjustable relay settings and measured insulation resistances, time delays, and other values and observations. Attach a label or tag to each tested component indicating satisfactory completion of tests.
SECTION 26 32 13.13 DIESEL-ENGINE-DRIVEN GENERATOR SETS DIESEL-ENGINE-DRIVEN GENERATOR SETS 26 32 13.13 - 17
3.6 MAINTENANCE SERVICE
A. Initial Maintenance Service: Beginning at Substantial Completion, maintenance service shall include 12 months' full maintenance by skilled employees of manufacturer's authorized service representative. Include quarterly preventive maintenance and exercising to check for proper starting, load transfer, and running under load. Include routine preventive maintenance as recommended by manufacturer and adjusting as required for proper operation. Parts shall be manufacturer's authorized replacement parts and supplies.
3.7 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain packaged engine generators.
END OF SECTION
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SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
AUTOMATIC TRANSFER SWITCH 26 36 23 - 1
PART 1 GENERAL
1.01 Scope
Furnish and install automatic transfer switch(es) with number of poles, amperage, voltage, and withstand current ratings as shown on the plans. Basis of design is a Generac TX Transfer Switch Non Service Entrance Rated Delayed/Programmed Transition, 600A , 3 Pole 4 Wire 208V , Transfer Switch in a Nema 1 Enclosure. Each automatic transfer shall consist of a mechanically held power transfer switch unit and a microprocessor controller, interconnected to provide complete automatic operation. All transfer switches and control panels shall be the product of the same manufacturer.
1.02 Acceptable Manufacturers
Automatic transfer switches shall be Generac TX Series. Any alternate shall be submitted to the consulting engineer in writing at least 10 days prior to bid. Each alternate bid must list any deviations from this specification.
1.03 Codes and Standards
The automatic transfer switches and accessories shall conform to the requirements of:
A. UL 1008 - Standard for Automatic Transfer Switches
B. NFPA 70 - National Electrical Code (2017 version and later for start circuit monitoring) C. NEC Articles 700, 701, 702, 708
D. NFPA 99 – Health Care Facilities
E. NFPA 110 – Emergency and Standby Power Systems
F. IEEE Standard 446 – IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications
G. NEMA Standards ICS10, MG1, MG250, ICS6, AB1
H. ANSI C62.41
I. International Standards Organization: ISO 8528, 9001.
J. Where seismic rating and/or certification is required: IBC 2018, OSHPD PART 2 PRODUCTS
2.01 Mechanically Held Transfer Switch
A. The basis of design is the Generac TX Series Transfer switch that utilities a knife blade mechanically latching design with maintenance free contacts. The transfer switch unit shall be an electrically operated and mechanically held. The open transition switch shall be mechanically interlocked to ensure only one of two possible positions, normal or emergency. The delayed transition switch shall be mechanically interlocked to ensure one of three possible position, normal and emergency.
B. The switch shall be positively locked and unaffected by momentary outages so that contact pressure is maintained at a constant value and temperature rise at the contacts is minimized for maximum reliability and operating life.
C. All main contacts shall be silver composition. Switches shall have segmented blow-on construction for high withstand current capability and be protected by separate arcing contacts.
D. A manual operating handle shall be provided for maintenance purposes.
E. Designs utilizing components of or parts thereof which are not intended for continuous duty, repetitive switching or transfer between two active power sources are not acceptable.
SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
AUTOMATIC TRANSFER SWITCH 26 36 23 - 2
F. Where neutral conductors must be switched, the ATS shall be provided with fully rated neutral transfer contacts.
G. Where neutral conductors are to be solidly connected, a neutral terminal plate with fully rated AL-CU pressure connectors shall be provided.
H. The switch shall be capable of the following methods of transfer: Open with In-Phase transition only, Time Delay in Neutral transition, or In-Phase transition with a default to Time Delay in Neutral.
2.02 ATS Control with Integrated User Interface Panel
A. The basis of design is the Generac TXC-100 Controller with Integrated User Interface Panel which is voltage agnostic for service purposes removing the need for technicians to carry and support control panels for every available voltage. Any manufacturers that provide a controller or control panel that does not meet this requirement should notify the consulting engineer before bidding.
B. The controller shall be connected to the transfer switch by an interconnecting wiring harness. The harness shall include a keyed disconnect plug to enable the controller to be disconnected from the transfer switch for routine maintenance.
C. The controller shall direct the operation of the transfer switch. The controller's sensing and logic shall be controlled by a built-in microprocessor for maximum reliability, minimum maintenance, and include standard on-board serial communications capability.
D. A user accessible USB port shall be provided to facilitate firmware updates, uploading of switch operational parameters, downloading of event history and switch operational statistics. This USB port shall be front accessible without opening the ATS door.
E. The controller shall provide single and three phase capability for maximum application flexibility and minimal spare part requirements. Voltage sensing shall be true RMS type and shall be accurate to ± 1% of nominal voltage. Frequency sensing shall be accurate to ± 0.1Hz. Time delay settings shall be accurate to ±0.5% of the full-scale value of the time delay. The panel shall be capable of operating over a temperature range of -20 to + 70 degrees C.
F. The controller power supply shall be field-configurable to operate on 120V through 480V systems without the need for transformers.
G. Control logic shall be backed up with a rechargeable, user-replaceable lithium-ion battery that shall also maintain control power for up to 60 minutes in the event no source power is available.
H. The controller shall be enclosed with a protective cover and be mounted separate from the transfer switch unit for safety and ease of maintenance.
I. The controller shall meet or exceed the requirements for Electromagnetic Compatibility (EMC) as follows:
1. IEC 61000 – 4 – 3 Radiated RF Field Immunity
2. IEC 61000 – 4 – 4 Electrical Fast Transient/Burst Immunity
3. IEC 61000 – 4 – 5 Surge Immunity
4. IEC 61000 – 4 – 6 Conducted RF Immunity
5. IEC 61000 – 4 -11 Voltage Dips and Interruptions
6. EN 61000 – 6 - 2 Industrial Immunity Requirements EN 61000-6-4 - Radiated Emissions
7. EN 61000 – 6 - 4 Conducted Emissions
8. CISPR 11 – Conducted RF Emissions and Radiated RF Emissions
2.03 Enclosure
SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
AUTOMATIC TRANSFER SWITCH 26 36 23 - 3
The basis of design is a Generac TX Series Transfer Switch in a Nema 1 Enclosure, with dimensions no larger than Not SE Rated Inches in Height , 63.19 Inches in Width, and 28.22 Inches In Depth. Larger enclosures than the basis of design will need to be approved by the Consulting Engineer to ensure there is enough wall space and appropriate clearance.
A. Provide a temperature and humidity controlled anti-condensation heater for all NEMA 3R and 4X enclosed units. Heater shall be an available option on NEMA 1 enclosures, when called for on plans. Heater cover to indicate a hot surface.
B. The switch mechanism and controller shall be easily removable from the enclosure in the field. This requirement will facilitate easy single-person installation on wall mounted switches, conduit fitting, and cable pulling while minimizing risk of damage and/or contamination of ATS components during the install process.
C. Controller human interface and USB port shall be visible and operational through the enclosure door, without the need for personal protective equipment, avoiding arc-flash hazard for routine checks of the controller status.
PART 3 OPERATIONS
3.01 Controller Display and Keypad
A. A backlit four-line graphical LCD display and human interface shall be an integral part of the controller for viewing all available data and setting desired operational parameters. Operational parameters shall also be available for viewing and limited control through the RS-485 communications port.
B. All instructions and controller settings shall be easily accessible, readable and accomplished without the use of codes, calculations, or instruction manuals.
C. The user interface shall be provided with test/reset modes. The test mode will simulate a normal source failure. The reset mode shall bypass the time delays on either transfer to emergency or retransfer to normal.
D. The following parameters shall only be adjustable only by authorized service personnel:
1. Nominal line voltage and frequency
2. Single or three phase sensing on normal
3. Transfer operating mode configuration, (open transition, or delayed transition)
3.02 Voltage and Frequency Sensing
A. Voltage and frequency on both the normal and emergency sources (as noted below) shall be continuously monitored, with the following pickup, dropout, and trip settings capabilities; values shown as percentage of nominal unless otherwise specified.
Voltage and Frequency Settings Range Default Value
Source 1 (Normal) is Genset Yes or No No
Source 1 Undervoltage Dropout 50-97% 85%
Source 1 Undervoltage Pickup 52-99% 90%
Source 1 Overvoltage Dropout 105-120% 110%
SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
AUTOMATIC TRANSFER SWITCH 26 36 23 - 4
Source 1 Overvoltage Pickup 103-118% 105%
Source 1 Underfrequency
Dropout
90-97% 90%
Source 1 Underfrequency Pickup 91-99% 95%
Source 1 Overfrequency Dropout 103-110% 105%
Source 1 Overfrequency Pickup 101-109% 102%
Source 1 Voltage Imbalance Drop 5-20% 5%
Source 1 Voltage Imbalance
Pickup
3-18% 3%
Source 1 Warmup Time 0-1800s 3s
Source 1 Cooldown Time 0-1800s 1800s
Source 1 Minimum Run Time 300-1800s 1200s
Source 2 is Generator Yes or No Yes
Source 2 Undervoltage Dropout 50-97% 85%
Source 2 Undervoltage Pickup 52-99% 90%
Source 2 Overvoltage Dropout 105-120% 110%
Source 2 Overvoltage Pickup 103-118% 105%
Source 2 Underfrequency
Dropout
90-97% 90%
Source 2 Underfrequency Pickup 91-99% 99%
Source 2 Overfrequency Dropout 103-110% 105%
Source 2 Overfrequency Pickup 101-109% 102%
Source 2 Voltage Imbalance Drop 5-20% 5%
Source 2 Voltage Imbalance
Pickup
3-18% 3%
Source 2 Minimum Run Time 300-1800s 1200s
Source 2 Warmup Time 0-1800s 3s
Source 2 Cooldown Time 0-1800s 1800s
Phase Rotation Check ABC, CBA, OFF ABC
Supply Overvoltage 350 VAC Fixed
Manual Return to Normal Yes or No
Time Delay Settings
SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
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Transfer to Emergency 120s max 30s
Re-transfer to Normal 1,800s max 1,800s
Time Delay Neutral 120s max 30s
Engine Cool Down 300-1,800s 1,800s
Delayed Transition Time 120s max 120s
Elevator Signal 120s max 30s
In Phase Transfer Yes or No
In Phase Synchronization Time 60-3600s 300s
Preferred Source S1, S2 S1
Voltage Imbalance Enable Yes or No
Voltage Imbalance Timeout 10-30s max 20s
B. Repetitive accuracy of all settings shall be within 1% at +25C C. Voltage and frequency settings shall be field adjustable in 1% increments either locally with the display and keypad or remotely via RS-485 communications port access.
D. Source status screens shall be provided for both normal & emergency to provide digital readout of voltage and frequency.
E. The backlit graphical display shall have multiple language capability. Languages can be selected from the user interface.
3.03 Time Delays
A. A Line Interrupt delay shall be provided to override momentary normal source outages, delay all transfer and engine starting signals; adjustable 0 to 120 seconds. It shall be possible to bypass the time delay from the controller user interface.
B. An Engine Warm Up delay shall be provided for extended engine RPM stabilization where fast transfer to the emergency source is not required; adjustable 0 to 1,800 seconds. It shall be possible to bypass the time delay from the controller user interface.
C. A Transfer to Emergency delay shall be provided for controlled sequencing of loads to the emergency source; adjustable from 0 to 120 seconds. It shall be possible to bypass the time delay from the controller user interface.
D. A Retransfer to Normal delay shall be provided to ensure stability of the normal source, adjustable from 0 to 1,800 seconds. Time delay shall be automatically bypassed if the emergency source fails and normal source is acceptable.
E. An Engine Minimum Runtime delay shall be provided to reduce nuisance starts when the normal source power is unstable but does not trigger a transfer to the emergency source, adjustable from 5 to 30 minutes. Operates in conjunction with Engine Cool Down delay.
F. An Engine Cool Down delay shall be provided; adjustable 300 – 1,800 seconds.
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AUTOMATIC TRANSFER SWITCH 26 36 23 - 6
G. An Elevator Signal Before Transfer output signal shall be provided to drive an external relay for selective load disconnect control. The controller shall have the ability to activate an adjustable 0 to 120 second delay in any of the following modes:
1. Prior to transfer only.
2. Prior to and after transfer.
3. Normal to emergency only.
4. Emergency to normal only.
5. Normal to emergency and emergency to normal.
6. All transfer conditions or only when both sources are available.
H. For special applications (i.e. three-sources), the option to select the Preferred Source.
I. All adjustable time delays shall be field adjustable without the use of special tools or software.
Time Delay Summary Table:
Time Delay Description Range Default Value
Line Interrupt Delay 0 – 120 sec. 3 sec.
Engine Warm Up Delay 0 – 1,800 sec. 3 sec.
Transfer to Emergency 0 – 120 sec. 3 sec.
Retransfer to Normal 0 – 1,800 sec. 1,800 sec.
Engine Minimum Run Time 5 – 30 min. 5 min.
Engine Cool Down 300 – 1,800 sec. 1,800 sec.
Delayed Transition (Center Off Position) 0 – 120 sec. 120 sec.
Elevator Signal Before Transfer 0 – 120 sec. 0 sec.
Preferred Source Normal (S1), Emerg. (S2) Normal (S1)
3.04 External Control Interfaces and Indicators
A. Communications connectors, user interface and display shall be accessible and usable without presenting an arcflash hazard.
B. Customer inputs shall be optically isolated for wider compatibility with external systems. This will protect the controller from external surges and transient voltages.
C. Surge Protection for the ATS controls shall be provided.
D. Replaceable fuses to protect the power supply to the ATS control panel.
E. A set of contacts rated 5 amps, 30 VDC shall be provided for a low-voltage engine start signal. The start signal shall prevent dry cranking of the engine by requiring the generator set to reach proper output and run for the duration of the Engine Minimum Runtime setting, regardless of whether the normal source restores before the load is transferred.
F. Engine starting contacts shall facilitate start-circuit monitoring to comply with the 2017 and later versions of NFPA 70 Article 700.10 (D)(3).
G. Two sets of Form-C auxiliary contacts, rated 10 amps, 250 VAC shall be provided to indicate the switch actuator position, including center-off for Time Delay Neutral switches or a Permissive (Emergency Inhibit) condition.
H. A single General Alarm (summary alarm) indication shall light up the alert indicator and de-energize the configured common alarm output relay for external monitoring.
I. LED indicating lights shall be provided; one to indicate when the ATS is connected to the normal source and one to indicate when the ATS is connected to the emergency source.
J. LED indicating lights shall be provided and energized by controller outputs. The lights shall provide true source availability of the normal and emergency source, as determined by the voltage sensing trip and reset settings for each source.
K. LED indicating light shall be provided to indicate switch not in automatic mode (manual).
L. LED indicating light shall be provided to indicate any alarm condition.
M. The controller shall have two programmable inputs and one programmable output as standard; with an optional expansion board to add up to four programmable input/outputs. Programmable I/O conditions shall include:
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Programmable Output Programmable Input
Source 1 – Two Wire Start Permissive (Emergency Inhibit) Source 2 – Two Wire Start Remote Engine Fast Test
Engine Exercising Remote Engine Normal Test
Engine Warmup ATS Timer
Signal Before Transfer Initiate Demand Response
General Alarm
Source 1 Good
Source 2 Good
N. System Status - The controller LCD display shall include a System Status screen which shall be accessible from any point in the menu system by depressing the “ESC” key until you arrive at the System Status screen. This screen shall display a clear description of the active operating sequences and switch position. Operational status information displayed shall include:
1. Source 1 status (good or bad)
2. Source 2 status (good or bad)
3. Any active timer
4. Permissive (Emergency Inhibit when active)
3.05 Transfer and Exercise Controls
The following standard features shall be built into the controller, capable of being activated through keypad programming as required by the user:
A. Provide the ability to select “commit/no commit to transfer” to determine whether the load should be transferred to the emergency generator if the normal source restores before the generator is ready to accept the load.
B. An engine generator exercising timer shall be provided to configure daily, day of week, weekly, bi-weekly, or monthly testing of an engine generator set at a specified time of day with or without load for a programmable period of time (Engine Minimum Runtime).
C. Terminals shall be provided for a remote contact to signal the ATS to transfer to emergency for remote test. Test signal can be enabled through the keypad or digital input. Transfer to emergency for demand response can be enabled by a digital input.
D. For In-Phase Transfer Switch Designs: An in-phase monitor shall be provided in the controller such that the transfer occurs with less than ten degrees phase angle difference between sources. The monitor shall control transfer so that motor load inrush currents do not exceed normal starting currents and shall not require external control of power sources. In-phase switch transfer time shall not exceed 25ms.
PART 4 ADDITIONAL FEATURES AND ACCESSORIES
4.01 Additional Optional Features
A. Expanded Input/Output Module. Expandable Input/Output Board Module Includes: 4 Relay Outputs and 4 Optically Isolated Inputs
PART 5 ADDITIONAL REQUIREMENTS
5.01 Withstand and Closing Ratings
A. The ATS shall be rated to close on and withstand the available RMS symmetrical short circuit current at the ATS terminals with the type of overcurrent protection shown on the plans. The basis of design for this project is a Generac
SECTION 26 36 23 AUTOMATIC TRANSFER SWITCH
AUTOMATIC TRANSFER SWITCH 26 36 23 - 8
TX Series Automatic Transfer Switch with a 50ka 3 Cycle Rating, 50ka (.05 seconds) Time Based Rating, and a 85ka Specific Breaker Rating Transfer switches from other manufacturers with ratings less than provided in this section will need to be
B. Provide a temperature and humidity controlled anti-condensation heater for all NEMA 3R and 4X enclosed units.
Heater shall be an available option on NEMA 1 enclosures, when called for on plans. Heater cover to indicate a hot surface.
C. The switch mechanism and controller shall be easily removable from the enclosure in the field. This requirement will facilitate easy single-person installation on wall mounted switches, conduit fitting, and cable pulling while minimizing risk of damage and/or contamination of ATS components during the install process.
D. Controller human interface and USB port shall be visible and operational through the enclosure door, without the need for personal protective equipment, avoiding arc-flash hazard for routine checks of the controller status.
5.02 Tests and Certification
A. The complete ATS shall be factory tested to ensure proper operation of the individual components and correct overall sequence of operation and to ensure that the operating transfer time, voltage, frequency and time delay settings are in compliance with the specification requirements.
B. The ATS manufacturer shall be certified to ISO 9001: 2015 International Quality Standard and the manufacturer shall have third party certification verifying quality assurance in design/development, production, installation and servicing in accordance with ISO 9001: 2015.
5.03 Service Representation
A. The ATS manufacturer shall support a service organization of company-employed personnel located throughout the contiguous United States. The service center's personnel must be factory trained and must be on call 24 hours a day, 365 days a year.
B. The manufacturer shall maintain records of switch shipments, by serial number, for a minimum of 10 years.
5.04 Warranty
A. The basis of design is a Generac TX Series Automatic Transfer Switch with a Comprehensive 5 Year Warranty.
B. A Basic Warranty is defined as the manufacturer covering replacement parts for the listed amount of the warranty period.
C. The Comprehensive Warranty is defined as the manufacturer covering replacement parts, labor, and limited technician travel costs for covered warranty repairs during the listed warranty period.
D. The switch mechanism and controller shall be easily removable from the enclosure in the field. This requirement will facilitate easy single-person installation on wall mounted switches, conduit fitting, and cable pulling while minimizing risk of damage and/or contamination of ATS components during the install process.
E. Controller human interface and USB port shall be visible and operational through the enclosure door, without the need for personal protective equipment, avoiding arc-flash hazard for routine checks of the controller status.
END OF SECTION
SECTION 26 51 00 INTERIOR LIGHTING
INTERIOR LIGHTING 265100 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Interior lighting fixtures, lamps.
2. Emergency lighting units.
3. Exit signs.
4. Lighting fixture supports.
B. Related Sections:
1. Division 26 Section "Lighting Control Devices" for automatic control of lighting, including time switches, photoelectric relays, occupancy sensors, and multipole lighting relays and contactors.
1.2 SUBMITTALS
A. Product Data: For each type of lighting fixture, arranged in order of fixture designation. Include data on features, accessories, and finishes.
B. Shop Drawings: Show details of nonstandard or custom lighting fixtures. Indicate dimensions, weights, methods of field assembly, components, features, and accessories. Product Certificates: For each type of ballast for bi-level and dimmer-controlled fixtures, from manufacturer.
C. Field quality-control reports.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
B. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Products: Subject to compliance with requirements, available products that may be incorporated into the Work include, but are not limited to, product(s) indicated on Drawings.
Substitutions shall be submitted to Engineer minimum (10) days prior to bid date for evaluation.
SECTION 26 51 00 INTERIOR LIGHTING
INTERIOR LIGHTING 265100 - 2
2.2 LIGHTING FIXTURE SUPPORT COMPONENTS
A. Comply with Division 26 Section "Hangers and Supports for Electrical Systems" for channeland angle-iron supports and nonmetallic channel and angle supports.
B. Single-Stem Hangers: 1/2-inch steel tubing with swivel ball fittings and ceiling canopy. Finish same as fixture.
C. Twin-Stem Hangers: Two, 1/2-inch steel tubes with single canopy designed to mount a single fixture. Finish same as fixture.
D. Wires: ASTM A 641/A 641M, Class 3, soft temper, zinc-coated steel, 12 gage.
E. Wires for Humid Spaces: ASTM A 580/A 580M, Composition 302 or 304, annealed stainless steel, 12 gage.
F. Rod Hangers: 3/16-inch minimum diameter, cadmium-plated, threaded steel rod.
G. Hook Hangers: Integrated assembly matched to fixture and line voltage and equipped with threaded attachment, cord, and locking-type plug.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Lighting fixtures: Set level, plumb, and square with ceilings and walls. Install lamps in each fixture. Comply with all Seismic requirements.
B. Comply with NFPA 70 for minimum fixture supports.
C. Suspended Lighting Fixture Support:
1. Pendants and Rods: Where longer than 48 inches brace to limit swinging.
2. Stem-Mounted, Single-Unit Fixtures: Suspend with twin-stem hangers.
3. Continuous Rows: Use tubing or stem for wiring at one point and tubing or rod for suspension for each unit length of fixture chassis, including one at each end.
D. Adjust aimable lighting fixtures to provide required light intensities.
E. Connect wiring according to Division 26 Section "Low-Voltage Electrical Power Conductors and Cables."
3.2 FIELD QUALITY CONTROL
A. Test for Emergency Lighting: Interrupt power supply to demonstrate proper operation. Verify transfer from normal power to battery and retransfer to normal.
B. Prepare a written report of tests, inspections, observations, and verifications indicating and interpreting results. If adjustments are made to lighting system, retest to demonstrate compliance with standards.
SECTION 26 51 00 INTERIOR LIGHTING
INTERIOR LIGHTING 265100 - 3
END OF SECTION 265100
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SECTION 265600 EXTERIOR LIGHTING
EXTERIOR LIGHTING 265600 - 1
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Exterior luminaires with lamps.
1.2 SUBMITTALS
A. Product Data: For each luminaire, pole, and support component, arranged in order of lighting unit designation. Include data on features, accessories, and finishes.
B. Shop Drawings: Anchor-bolt templates keyed to specific poles and certified by manufacturer.
1.3 QUALITY ASSURANCE
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
B. Comply with IEEE C2, "National Electrical Safety Code." C. Comply with NFPA 70.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Products: Subject to compliance with requirements, available products that may be incorporated into the Work include, but are not limited to, product(s) indicated on Drawings.
Substitutions shall be submitted to Engineer minimum (10) days prior to bid date for evaluation.
PART 3 - EXECUTION
3.1 LUMINAIRE INSTALLATION
A. Install lamps in each luminaire.
B. Fasten luminaire to indicated structural supports. Comply with all Seismic Requirements.
1. Use fastening methods and materials selected to resist seismic forces defined for the application and approved by manufacturer.
C. Adjust luminaires that require field adjustment or aiming.
SECTION 265600 EXTERIOR LIGHTING
EXTERIOR LIGHTING 265600 - 2
3.2 CORROSION PREVENTION
A. Aluminum: Do not use in contact with earth or concrete. When in direct contact with a dissimilar metal, protect aluminum by insulating fittings or treatment.
B. Steel Conduits: Comply with Division 26 Section "Raceway and Boxes for Electrical Systems." In concrete foundations, wrap conduit with 0.010-inch-thick, pipe-wrapping plastic tape applied with a 50 percent overlap.
3.3 GROUNDING
A. Ground metal poles and support structures according to Division 26 Section "Grounding and Bonding for Electrical Systems."
1. Install grounding electrode for each pole unless otherwise indicated.
2. Install grounding conductor pigtail in the base for connecting luminaire to grounding system.
B. Ground nonmetallic poles and support structures according to Division 26 Section "Grounding and Bonding for Electrical Systems."
1. Install grounding electrode for each pole.
2. Install grounding conductor and conductor protector.
3. Ground metallic components of pole accessories and foundations.
END OF SECTION 265600
SECTION 28 13 00 PHYSICAL ACCESS CONTROL SYSTEM
PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 1 of 10
PART 1 GENERAL
1.01 DESCRIPTION
A. This section specifies the finishing, installation, connection, testing of Physical Access Control System, hereinafter referred to as the PACS.
1.02 RELATED WORK
A. All Sections listed in the Table of Contents are a Condition of this Section.
1.03 QUALITY ASSURANCE
A. The Contractor shall be responsible for providing, installing, and the operation of the PACS as shown. The Contractor shall also provide certification as required.
B. The security system will be installed and tested to ensure all components are fully compatible as a system and can be integrated with all associated security subsystems, whether the security system is stand-alone or a part of a complete Information Technology (IT) computer network.
C. Contractor Qualifications:
1. The Contractor or security sub-contractor shall be a licensed security Contractor with a minimum of five (5) years experience installing and servicing systems of similar scope and complexity.
1.04 SUBMITTALS
A. Shop drawing and as-built packages shall include:
1. Specification and scope of work pages for all individual security systems applicable to the design package that will:
a. Outline all general and job specific work required within the design package.
b. Provide a detailed device identification table outlining device Identification (ID) and use for all security systems equipment utilized in the design package.
2. Drawing sheets that will be plotted on the individual floor plans or site plans shall:
a. Include a title block as defined above.
b. Clearly define the drawings scale in both standard and metric measurements.
c. Provide device identification and location.
d. Address all signal and power conduit runs and sizes that are associated with the design of the electronic security system and other security elements (e.g., barriers, etc.).
e. Identify all pull box and conduit locations, sizes, and fill capacities.
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B. Complete a full review process conducted by the Contractor along with the Owner’s representative to ensure all work has been clearly defined and completed. All reviews shall be conducted in accordance with the project schedule.
C. Provide manufacturer security system product cut-sheets. Submit for approval at least 30 days prior to commencement of formal testing, a Security System Operational Test Plan.
Include procedures for operational testing of each component and security subsystem, to include performance of an integrated system test.
D. Submit manufacture’s certification of Underwriters Laboratories, Inc. (UL) listing as specified. Provide all maintenance and operating manuals per Section 01 00 00, GENERAL REQUIREMENTS.
E. General: Submittals shall be in full compliance of the Contract Documents. All submittals shall be provided in accordance with this section. Submittals lacking the breath or depth these requirements will be considered incomplete and rejected. Submissions are considered multidisciplinary and shall require coordination with applicable divisions to provide a complete and comprehensive submission package. Additional general provisions are as follows:
1. The Contractor shall schedule submittals in order to maintain the project schedule. For coordination drawings refer to Specification Section 01 33 10 - DESIGN SUBMITTAL PROCEDURES, which outline basic submittal requirements and coordination. Section 01 33 10 shall be used in conjunction with this section.
2. The Contractor shall identify variations from requirements of Contract Documents and state product and system limitations, which may be detrimental to successful performance of the completed work or system.
3. Each package shall be submitted at one (1) time for each review and include components from applicable disciplines (e.g., electrical work, architectural finishes, door hardware, etc.) which are required to produce an accurate and detailed depiction of the project.
4. Manufacturer’s information used for submittal shall have pages with items for approval tagged, items on pages shall be identified, and capacities and performance parameters for review shall be clearly marked through use of an arrow or highlighting. Provide space for Resident Engineer and Contractor review stamps.
5. Technical Data Drawings shall be in the latest version of AutoCAD®, drawn accurately, and in accordance with CAD Standards. FREEHAND SKETCHES
OR COPIED VERSIONS OF THE CONSTRUCTION DOCUMENTS WILL NOT BE ACCEPTED. The Contractor shall not reproduce Contract Documents or copy standard information as the basis of the Technical Data Drawings. If departures from the technical data drawings are subsequently deemed necessary by the Contractor, details of such departures and the reasons thereof shall be submitted in writing to the Resident Engineer for approval before the initiation of work.
6. Packaging: The Contractor shall organize the submissions according to the following packaging requirements:
SECTION 28 13 00 PHYSICAL ACCESS CONTROL SYSTEM
PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 3 of 10
a. Manual Content: In each manual include information specified in the individual Specification section, and the following information for each major component of building equipment and controls:
1) General system or equipment description.
2) Design factors and assumptions.
3) Copies of applicable Shop Drawings and Product Data. 4) System or equipment identification including: manufacturer, model and serial numbers of each component, operating
instructions, emergency instructions, wiring diagrams, inspection and test procedures, maintenance procedures and schedules, precautions against improper use and maintenance, repair instructions, sources of required maintenance materials and related services, and a manual index.
b. Manufacturer’s Data: Where manufacturer's standard printed data is included in the manuals, include only those sheets that are pertinent to the part or product installed. Mark each sheet to identify each part or product included in the installation. Where more than one (1) item in tabular format is included, identify each item, using appropriate references from the Contract Documents. Identify data that is applicable to the installation and delete references to information which is not applicable.
c. Where manufacturer's standard printed data is not available and the information is necessary for proper operation and maintenance of equipment or systems, or it is necessary to provide additional information to supplement the data included in the manual, prepare written text to provide the necessary information. Organize the text in a consistent format under a separate heading for different procedures. Where necessary, provide a logical sequence of instruction for each operating or maintenance procedure. Where similar or more than one product is listed on the submittal the Contractor shall differentiate by highlighting the specific product to be utilized.
F. Operations and Maintenance Manuals: Final copies of the manuals shall be delivered to the Resident Engineer as part of the acceptance test. The draft copy used during site testing shall be updated with any changes required prior to final delivery of the manuals.
Each manual’s contents shall be identified on the cover. The manual shall include names, addresses, and telephone numbers of each sub-contractor installing equipment or systems, as well as the nearest service representatives for each item of equipment for each system. The manuals shall include a table of contents and tab sheets. Tab sheets shall be placed at the beginning of each chapter or section and at the beginning of each appendix. The final copies delivered after completion of the endurance test shall include all modifications made during installation, checkout, and acceptance. Six (6) hard-copies and one (1) soft copy on CD of each item listed below shall be delivered as a part of final systems acceptance.
1.05 APPLICABLE PUBLICATIONS
A. The publications listed below (including amendments, addenda, revisions, supplement, and errata) form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
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B. American National Standards Institute (ANSI)/ Security Industry Association (SIA):
AC-03 ............................ Access Control: Access Control Guideline Dye Sublimation Printing Practices for PVC Access Control Cards
C. National Fire Protection Association (NFPA):
70-14 ............................. National Electrical Code
1.06 COORDINATION
A. Coordinate arrangement, mounting, and support of electronic safety and security equipment.
PART 2 PRODUCTS
2.01 GENERAL
A. All equipment and materials for the system will be compatible to ensure correct operation as outlined in FIPS 201, March 2006 and HSPD-12.
B. The security system characteristics listed in this section will serve as a guide in selection of equipment and materials for the PACS. If updated or more suitable versions are available then the Contracting Officer will approve the acceptance of prior to an installation.
C. PACS equipment shall meet or exceed all requirements listed below.
2.02 SURGE AND TAMPER PROTECTION
A. Surge Protection: Protect components from voltage surges originating external to equipment housing and entering through power, communication, signal, control, or sensing leads. Include surge protection for external wiring of each conductor-entry connection to components.
1. Minimum Protection for Power Connections 120 V and More: Auxiliary panel suppressors complying with requirements in Division 26 Section "TransientVoltage Suppression for Low-Voltage Electrical Power Circuits."
2. Minimum Protection for Communication, Signal, Control, and Low-Voltage Power Connections: Comply with requirements in Division 26 Section "TransientVoltage Suppression for Low-Voltage Electrical Power Circuits" as recommended by manufacturer for type of line being protected.
B. Tamper Protection: Tamper switches on enclosures, control units, pull boxes, junction boxes, cabinets, and other system components shall initiate a tamper-alarm signal when unit is opened or partially disassembled. Control-station control-unit alarm display shall identify tamper alarms and indicate locations.
2.03 CARD READERS
A. Power: Card reader shall be powered from its associated Controller, including its standby power source.
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B. Response Time: Card reader shall respond to passage requests by generating a signal that is sent to the Controller. Response time shall be 800ms or less, from the time the card reader finishes reading the credential card until a response signal is generated.
C. Enclosure: Suitable for surface, semi-flush, or pedestal mounting. Mounting types shall additionally be suitable for installation in the following locations:
1. Indoors, controlled environment.
2. Indoors, uncontrolled environment.
3. Outdoors, with built-in heaters or other cold-weather equipment to extend the operating temperature range as needed for operation at the site.
D. Display: LED or other type of visual indicator display shall provide visual and audible status indications and user prompts. Indicate power on/off, whether user passage requests have been accepted or rejected, and whether the door is locked or unlocked.
E. Shall be utilized for controlling the locking hardware on a door and allows for reporting back to the main control panel with the time/date the door was accessed, the name of the person accessing the point of entry, and its location.
F. Will be fully programmable and addressable, locally and remotely, and hardwired to the system.
G. Shall be individually home run to the main panel.
H. Shall be installed in a manner that they comply with:
1. The Uniform Federal Accessibility Standards (UFAS)
2. The Americans with Disabilities Act (ADA)
3. The ADA Standards for Accessible Design
I. Shall support a variety of card readers that must encompass a wide functional range. The PACS may combine any of the card readers described below for installations requiring multiple types of card reader capability (i.e., card only, card and/or PIN, card and/or biometrics, card and/or pin and/or biometrics, supervised inputs, etc.). These card readers shall be available in the approved technology to meet FIPS 201, and is ISO 14443 A or B, ISO/IEC 7816 compliant. The reader output can be Wiegand, RS-22, 485 or TCP/IP.
J. Shall be housed in an aluminum bezel with a wide lead-in for easy card entry.
K. Shall contain read head electronics, and a sender to encode digital door control signals.
L. LED’s shall be utilized to indicate card reader status and access status.
M. Shall be able to support a user defined downloadable off-line mode of operation (e.g. locked, unlocked), which will go in effect during loss of communication with the main control panel.
N. Shall provide audible feedback to indicate access granted/denied decisions. Upon a card swipe, two audible tones or beeps shall indicate access granted and three tones or beeps shall indicate access denied. All keypad buttons shall provide tactile audible feedback.
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PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 6 of 10
O. Shall have a minimum of two programmable inputs and two programmable outputs.
P. All card readers that utilize keypad controls along with a reader and shall meet the following specifications:
1. Entry control keypads shall use a unique combination of alphanumeric and other symbols as an identifier. Keypads shall contain an integral alphanumeric/special symbols keyboard with symbols arranged in ascending ASCII code ordinal sequence. Communications protocol shall be compatible with the local processor.
Q. Shall include a Light Emitting Diode (LED) or other type of visual indicator display and provide visual or visual and audible status indications and user prompts. The display shall indicate power on/off, and whether user passage requests have been accepted or rejected. The design of the keypad display or keypad enclosure shall limit the maximum horizontal and vertical viewing angles of the keypad. The maximum horizontal viewing angle shall be plus and minus five (5) degrees or less off a vertical plane perpendicular to the plane of the face of the keypad display. The maximum vertical viewing angle shall be plus and minus 15 degrees or less off a horizontal plane perpendicular to the plane of the face of the keypad display.
1. Shall respond to passage requests by generating a signal to the local processor.
The response time shall be 800 milliseconds or less from the time the last alphanumeric symbol is entered until a response signal is generated.
2. Shall be powered from the source as designed and shall not dissipate more than 150 Watts.
3. Shall be suitable for surface, semi-flush, pedestal, or weatherproof mounting as required.
4. Shall provide a means for users to indicate a duress situation by entering a special code.
R. Contactless Smart Cards and Readers
1. Smart card readers shall read credential cards whose characteristics of size and technology meet those defined by ISO/IEC 7816, 14443, 15693.
2. The readers shall have "flash" download capability to accommodate card format changes.
3. The card reader shall have the capability of reading the card data and transmitting the data to the main monitoring panel.
2.04 PUSH BUTTON SWITCHES
A. Push-Button Switches: Momentary-contact back-lighted push buttons, with stainlesssteel switch enclosures.
1. Electrical Ratings:
a. Minimum continuous current rating of 10A at 240-VAC.
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PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 7 of 10
b. Contacts that will make 720 VA at 60A and that will break at 720 VA at 10A.
2. Enclosures: Flush or surface mounting. Push buttons shall be suitable for flush mounting in the switch enclosures.
3. Enclosures shall additionally be suitable for installation in the following locations:
a. Indoors, controlled environment.
b. Indoors, uncontrolled environment.
c. Outdoors.
4. Power: Push-button switches shall be powered from their associated Controller, using dc control.
2.05 INTERFACES
A. Power Supplies:
1. Shall be UL rated and able to adequately power new and existing entry control devices on a continuous basis without failure.
2. Shall meet the following minimum technical characteristics:
INPUT POWER 110 VAC 60 HZ
OUTPUT VOLTAGE 12 VDC Nominal (13.8 VDC)
24 VDC Nominal (27.6 VDC)
Filtered and Regulated
BATTERY Dependent on Output Voltage shall provide up
to 24 hours of unpowered operation
CHARGING CIRCUIT Built-in standard
2.06 WIRES AND CABLES
A. Provide device input cables as required by manufacturer.
PART 3 EXECUTION
3.01 GENERAL
SECTION 28 13 00 PHYSICAL ACCESS CONTROL SYSTEM
PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 8 of 10
A. The Contractor shall install all system components and appurtenances in accordance with the manufacturers’ instructions, ANSI C2, and shall furnish all necessary interconnections, services, and adjustments required for a complete and operable system as specified. Control signals, communications, and data transmission lines grounding shall be installed as necessary to preclude ground loops, noise, and surges from affecting system operation. Equipment, materials, installation, workmanship, inspection, and testing shall be in accordance with manufacturers’ recommendations and as modified herein.
B. Consult the manufacturers’ installation manuals for all wiring diagrams, schematics, physical equipment sizes, etc., before beginning system installation. Refer to the Riser/Connection diagram for all schematic system installation/termination/wiring data.
C. All equipment shall be attached to walls and ceiling/floor assemblies and shall be held firmly in place (e.g., sensors shall not be supported solely by suspended ceilings).
Fasteners and supports shall be adequate to support the required load.
3.02 EXAMINATION
A. Examine pathway elements intended for cables. Check raceways, cable trays, and other elements for compliance with space allocations, installation tolerances, hazards to cable installation, and other conditions affecting installation.
B. Examine roughing-in for control cable conduit systems, Controllers, card readers, and other cable-connected devices to verify actual locations of conduit and back boxes before device installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.03 CABLING
A. Comply with NECA 1, "Good Workmanship in Electrical Contracting." B. Install cables without damaging conductors, shield, or jacket.
C. Boxes and enclosures containing security system components or cabling, and which are easily accessible to employees or to the public, shall be provided with a lock. Boxes above ceiling level in occupied areas of the building shall not be considered to be accessible. Junction boxes and small device enclosures below ceiling level and easily accessible to employees or the public shall be covered with a suitable cover plate and secured with tamperproof screws.
3.04 CABLE APPLICATION
A. Comply with EIA/TIA-569, "Commercial Building Standard for Telecommunications Pathways and Spaces."
B. Cable application requirements are minimum requirements and shall be exceeded if recommended or required by manufacturer of system hardware.
C. RS-232 Cabling: Install at a maximum distance of 50 feet.
D. RS-485 Cabling: Install at a maximum distance of 4000 feet.
E. Card Readers and Keypads:
SECTION 28 13 00 PHYSICAL ACCESS CONTROL SYSTEM
PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 9 of 10
1. Install number of conductor pairs recommended by manufacturer for the functions specified.
2. Unless manufacturer recommends larger conductors, install No. 22 AWG wire if maximum distance from Controller to the reader is 250 feet, and install No. 20 AWG wire if maximum distance is 500 feet.
3. For greater distances, install "extender" or "repeater" modules recommended by manufacturer of the Controller.
4. Install minimum No. 18 AWG shielded cable to readers and keypads that draw 50 mA or more.
F. Install minimum No. 16 AWG cable from Controller to electrically powered locks. Do not exceed 500 feet of cable.
G. Install minimum No. 18 AWG ac power wire from transformer to Controller, with a maximum distance of 25 feet of cable.
3.05 INSTALLATION
A. System installation shall be in accordance with UL 294, manufacturer and related documents and references, for each type of security device installed.
B. Control Panels:
1. Connect power and signal lines to the controller.
2. Program the panel as outlined by the design and per the manufacturer’s programming guidelines.
C. Card Readers:
1. Connect all signal inputs and outputs as shown and specified.
2. Terminate input signals as required.
3. Program and address the reader as per the design package.
4. Readers shall be surface or flushed mounted and all appropriate hardware shall be provided to ensure the unit is installed in an enclosed conduit system.
3.06 FIELD QUALITY CONTROL
A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust field-assembled components and equipment installation, including connections, and to assist in field testing. Report results in writing.
B. Perform the following field tests and inspections and prepare test reports:
1. Test each circuit and component of each system. Tests shall include, but are not limited to, measurements of power supply output under maximum load, signal loop resistance, and leakage to ground where applicable.
2. Operational Test: After installation of cables and connectors, demonstrate product capability and compliance with requirements. Test each signal path for
SECTION 28 13 00 PHYSICAL ACCESS CONTROL SYSTEM
PHYSICAL ACCESS CONTROL SYSTEM 28 13 00 - 10 of 10
end-to-end performance from each end of all pairs installed. Remove temporary connections when tests have been satisfactorily completed.
END OF SECTION
SECTION 31 23 00 EXCAVATING BACKFILLING AND COMPACTING
EXCAVATING BACKFILLING AND COMPACTING 31 23 00 - 1 of 3 PART 1 GENERAL
1.01 SUMMARY
A. Excavating for footings, slabs-on-grade, trenches, pits, curbs, and paving; backfill and compaction of sub-grade, base and trenches.
B. Excavated materials shall be removed from site and costs for transportation and removal included in Bid.
1.02 RELATED WORK
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples.
B. Submit list and source of materials to be used in the Work.
1.04 QUALITY ASSURANCE
A. Verify that survey benchmark and intended elevations for the Work are as indicated.
B. Comply with State of California Construction Safety Orders (CAL/OSHA)
1.05 UTILITY DISCONNECTS
A. Coordinate directly with County for any utility disconnects.
B. Notify Owner 72 hours prior to any excavation.
PART 2 PRODUCTS
2.01 MATERIALS
A. General: Fill material will be subject to approval of the Geotechnical Engineer.
B. Backfill and Fill Materials: Satisfactory soil materials free of clay, rock or gravel larger than 2 inches in any dimension, debris, waste, vegetation, and other unsuitable materials.
Local and import fill should have less than 15% fines and a plasticity index (PI) of less than 20.
SECTION 31 23 00 EXCAVATING BACKFILLING AND COMPACTING
EXCAVATING BACKFILLING AND COMPACTING 31 23 00 - 2 of 3 C. Aggregate Base: Class 2 conforming to Caltrans Specification Section 26, maximum size 3/4 inches; compact to minimum of 95 percent.
PART 3 EXECUTION
3.01 EXAMINATION
A. Identify required lines, levels, contours, and datum locations.
B. Locate, identify, and protect utilities that remain from damage.
C. Notify utility company to remove and relocate utilities if required.
D. Protect plant life, lawns, and other features remaining as a portion of final landscaping.
E. Protect bench marks, survey control points, existing structures, fences, sidewalks, paving, and curbs from excavating equipment and vehicular traffic.
3.02 EXCAVATION AND COMPACTING
A. Saw cut all cuts into asphalt and/or concrete surfaces.
B. Excavate subsoil to accommodate building foundations, paving and site structures, construction operations, and as indicated on Drawings and/or in attached Project Geotechnical Report.
C. Cover soils stockpiles. Stockpiles shall be covered daily and covers maintained as well as perimeter erosion control.
D. Compact disturbed load-bearing soil in direct contact with foundations to original bearing capacity; perform compaction as directed by Geotechnical Engineer.
E. Support trench excavations in compliance with local codes and safety regulations.
F. Sheet Pile or shore all excavations as required.
G. Do not interfere with 45 degree bearing splay under foundations except at pile foundations or where shoring is designed to resist earth and foundation pressures without permitting any settlements of foundations, slabs, or similar structures.
H. Grade top perimeter of excavation to prevent surface water from draining into excavation.
I. Hand trim excavation. Remove loose matter.
J. Remove lumped subsoil, boulders, and rock larger than 2 inches in diameter.
K. Correct areas over-excavated as directed by Geotechnical Engineer.
L. Do not backfill trenches until tests and inspections have been made.
M. Compact to minimum of 95 percent dry density (ASTM 1557) in planted areas and a minimum of 95 percent dry density (ASTM 1557) in paved areas.
SECTION 31 23 00 EXCAVATING BACKFILLING AND COMPACTING
EXCAVATING BACKFILLING AND COMPACTING 31 23 00 - 3 of 3 N. Footing bottoms should be free of loose debris and should be firm and unyielding as approved by the project Geotechnical Engineer prior to placement of steel and concrete.
END OF SECTION
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SECTION 31 25 00 EROSION AND SEDIMENTATION CONTROL
EROSION AND SEDIMENTATION CONTROL 31 25 00 - 1 of 2
PART 1 GENERAL
1.01 SUMMARY
A. This Section describes the requirements for providing and installing temporary erosion control structures.
1.02 RELATED SECTIONS
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 QUALITY ASSURANCE
A. Reference Standards
1. California Stormwater Quality Association (CASQA) “Stormwater Best Management Practice Handbook for Construction”.
2. State Water Resources Control Board (SWRCB) standards
3. California Stormwater Quality Association “Stormwater Best Management Practice Handbook” for Construction and Industrial and Commercial Development, latest edition.
4. County of Mendocino, California “Small Construction Site Stormwater Erosion and Sediment Control Plan Template”, latest edition.
1.04 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples.
B. Data, Reports and Certifications:
1. Materials used.
2. Erosion Control Point of Contract
PART 2 PRODUCTS
2.01 MATERIALS
A. Furnish and install the following as specified herein and required to eliminate potential erosion and sedimentation during construction works.
SECTION 31 25 00 EROSION AND SEDIMENTATION CONTROL
EROSION AND SEDIMENTATION CONTROL 31 25 00 - 2 of 2
1. Outlet structure, basins, ditches
2. Filter fabric, and/or mesh
3. Concrete washout
4. Fiber rolls
5. Inlet protection
6. Stabilized construction entrance
7. Straw waddles
PART 3 EXECUTION
3.01 PROCEDURES.
A. Erosion and sedimentation control measures are to be installed in areas as indicated and as directed by governing regulations.
B. Erosion and sedimentation control measures shall be adjusted, relocated or new controls established for each phase of construction and for specific construction activities that may disturb soils and contribute to erosion.
END OF SECTION
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 1 of 11 PART 1 GENERAL
1.01 DESCRIPTION
A. This section shall cover site work concrete constructed upon the prepared subgrade and in conformance with the lines, grades, thickness, and cross sections shown. Construction shall include the following:
1. Curb, gutter, and combination curb and gutter.
2. Pedestrian Pavement: Walks and curb ramps.
3. Transformer and Emergency Generator slabs, walls, and footings.
4. Exterior retaining walls.
5. Exterior stairs and landings.
6. Light, sign and bollard foundations.
7. Site furnishings foundations.
8. Fencing and gate foundations.
9. Vehicle charging equipment foundations.
10. Accessible Parking Stalls
11. Miscellaneous exterior formed and unformed concrete.
1.02 RELATED WORK
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 DESIGN REQUIREMENTS
A. Design all elements with the latest published version of applicable codes.
1.04 WEATHER LIMITATIONS
A. Placement of concrete shall be in conformance with ACI as specified under Section 03 30 00, CAST-IN-PLACE CONCRETE.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 2 of 11
1.05 SELECT SUBBASE MATERIAL JOB-MIX
A. The Contractor shall retain and reimburse a testing laboratory to design a select subbase material mixture and submit a job-mix formula to the Owner’s Representative, in writing, for approval. The formula shall include the source of materials, gradation, plasticity index, liquid limit, and laboratory compaction curves indicating maximum density at optimum moisture.
1.06 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples.
B. Manufacturers' Certificates and Data certifying that the following materials conform to the requirements specified.
1. Expansion joint filler
2. Hot poured sealing compound
3. Reinforcement
4. Curing materials
C. Data and Test Reports: Select subbase material.
1. Job-mix formula.
2. Source, gradation, liquid limit, plasticity index, percentage of wear, and other tests as specified and in referenced publications.
1.07 APPLICABLE PUBLICATIONS
A. The publications listed below form a part of this specification to the extent referenced.
The publications are referenced in the text by the basic designation only. Refer to the latest edition of all referenced Standards and codes.
B. American Association of State Highway and Transportation Officials (AASHTO):
M031MM031-07-UL ...... Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement (ASTM A615/A615M-09)
M055MM055-09-UL ...... Steel Welded Wire Reinforcement, Plain, for Concrete (ASTM A185)
M147-65-UL .................. Materials for Aggregate and Soil-Aggregate Subbase, Base and Surface Courses (R 2004)
M148-05-UL .................. Liquid Membrane-Forming Compounds for Curing Concrete (ASTM C309)
M171-05-UL .................. Sheet Materials for Curing Concrete (ASTM C171) M182-05-UL .................. Burlap Cloth Made from Jute or Kenaf and Cotton Mats
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 3 of 11 M213-01-UL .................. Preformed Expansion Joint Fillers for Concrete Paving and Structural Construction (Non-extruding and Resilient Bituminous Type) (ASTM D1751)
M233-86-UL .................. Boiled Linseed Oil Mixer for Treatment of Portland Cement Concrete
T099-09-UL ................... Moisture-Density Relations of Soils Using a 2.5 kg. (5.5 lb) Rammer and a 305 mm (12 in.) Drop
T180-09-UL ................... Moisture-Density Relations of Soils Using a 4.54 kg (10 lb.) Rammer and a 457 mm (18 in.) Drop
C. American Society for Testing and Materials (ASTM):
C94/C94M-09 ................ Ready-Mixed Concrete
C143/C143M-09 ............ Slump of Hydraulic Cement Concrete PART 2 PRODUCTS
2.01 GENERAL
A. Concrete shall be Type C, air-entrained as specified in Section 03 30 00, CAST-INPLACE CONCRETE, with the following exceptions:
TYPE MAXIMUM SLUMP*
Curb & Gutter 75 mm (3")
Pedestrian Pavement 75 mm (3")
* For concrete to be vibrated: Slump as determined by ASTM C143.
Tolerances as established by ASTM C94.
2.02 REINFORCEMENT
A. The type, amount, and locations of steel reinforcement shall be as shown on the drawings and in the specifications.
B. Welded wire-fabric shall conform to AASHTO M55.
C. Dowels shall be plain steel bars conforming to AASHTO M31. Tie bars shall be deformed steel bars conforming to AASHTO M31.
2.03 SELECT SUBBASE (WHERE REQUIRED)
A. Subbase material shall conform to Section 31 23 00 “Excavating Backfilling and Compacting” and as shown on the Drawings.
B. Subbase material shall produce a compacted, dense-graded course, meeting the density requirement specified in these specifications and drawings.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 4 of 11
2.04 FORMS
A. Use metal or wood forms that are straight and suitable in cross-section, depth, and strength to resist springing during depositing and consolidating the concrete, for the work involved.
B. Do not use forms if they vary from a straight line more than 3 mm (1/8 inch) in any 3000 mm (ten foot) long section, in either a horizontal or vertical direction.
C. Wood forms should be at least 50 mm (2 inches) thick (nominal). Wood forms shall also be free from warp, twist, loose knots, splits, or other defects. Use approved flexible or curved forms for forming radii.
2.05 CONCRETE CURING MATERIALS
A. Concrete curing materials shall conform to one of the following:
1. Burlap conforming to AASHTO M182 having a weight of 233 grams (seven ounces) or more per square meter (yard) when dry.
2. Impervious Sheeting conforming to AASHTO M171.
3. Liquid Membrane Curing Compound conforming to AASHTO M148 (ASTM C309), and shall be free of paraffin or petroleum.
2.06 EXPANSION JOINT FILLERS
A. Material shall conform to AASHTO M213.
PART 3 EXECUTION
3.01 SUBGRADE PENETRATION
A. Prepare, construct, and finish the subgrade as specified in Section 31 23 00, Excavating Backfilling and Compacting.
B. Maintain the subgrade in a smooth, compacted condition, in conformance with the required section and established grade until the succeeding operation has been accomplished.
3.02 SELECT SUBBASE (WHERE REQUIRED)
A. Mixing: Proportion the select subbase by weight or by volume in quantities so that the final approved job-mixed formula gradation, liquid limit, and plasticity index requirements will be met after subbase course has been placed and compacted. Add water in approved quantities, measured by weight or volume, in such a manner to produce a uniform blend.
B. Placing:
1. Place the mixed material on the prepared subgrade in a uniform layer to the required contour and grades, and to a loose depth not to exceed 200 mm (8
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 5 of 11 inches), and that when compacted, will produce a layer of the designated thickness.
2. When the designated compacted thickness exceeds 150 mm (6 inches), place the material in layers of equal thickness. Remove unsatisfactory areas and replace with satisfactory mixture, or mix the material in the area.
3. In no case will the addition of thin layers of material be added to the top layer in order to meet grade.
4. If the elevation of the top layer is 13 mm (1/2 inch) or more below the grade, excavate the top layer and replace with new material to a depth of at least 75 mm (3 inches) in compacted thickness.
C. Compaction:
1. Perform compaction with approved equipment (hand or mechanical) well suited to the material being compacted.
2. Moisten or aerate the material as necessary to provide the moisture content that will readily facilitate obtaining the specified compaction with the equipment used.
3. Compact each layer to at least 95 percent or 100 percent of maximum density as determined by AASHTO T180 or AASHTO T99 respectively.
D. Smoothness Test and Thickness Control:
Test the completed subbase for grade and cross section with a straight edge.
1. The surface of each layer shall not show any deviations in excess of 10 mm (3/8 inch).
2. The completed thickness shall be within 13 mm (1/2 inch) of the thickness as shown.
E. Protection:
1. Maintain the finished subbase in a smooth and compacted condition until the concrete has been placed.
2. When Contractor's subsequent operations or adverse weather disturbs the approved compacted subbase, excavate, and reconstruct it with new material meeting the requirements herein specified, at no additional cost to the Owner.
3.03 SETTING FORMS
A. Base Support:
1. Compact the base material under the forms true to grade so that, when set, they will be uniformly supported for their entire length at the grade as shown.
2. Correct imperfections or variations in the base material grade by cutting or filling and compacting.
B. Form Setting:
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 6 of 11
1. Set forms sufficiently in advance of the placing of the concrete to permit the performance and approval of all operations required with and adjacent to the form lines.
2. Set forms to true line and grade and use stakes, clamps, spreaders, and braces to hold them rigidly in place so that the forms and joints are free from play or movement in any direction.
3. Forms shall conform to line and grade with an allowable tolerance of 3 mm (1/8 inch) when checked with a straightedge and shall not deviate from true line by more than 6 mm (1/4 inch) at any point.
4. Do not remove forms until removal will not result in damaged concrete or at such time to facilitate finishing.
5. Clean and oil forms each time they are used.
C. The Contractor’s Registered Professional Land Surveyor shall establish and control the alignment and the grade elevations of the forms or concrete slipforming machine operations.
1. Make necessary corrections to forms immediately before placing concrete.
2. When any form has been disturbed or any subgrade or subbase has become unstable, reset and recheck the form before placing concrete.
3.04 EQUIPMENT
A. The Owner’s Representative shall approve equipment and tools necessary for handling materials and performing all parts of the work prior to commencement of work.
B. Maintain equipment and tools in satisfactory working condition at all times.
3.05 PLACING REINFORCEMENT
A. Reinforcement shall be free from dirt, oil, rust, scale or other substances that prevent the bonding of the concrete to the reinforcement.
B. Before the concrete is placed, the Owner’s Representative shall approve the reinforcement, which shall be accurately and securely fastened in place with suitable supports and ties. The type, amount, and position of the reinforcement shall be as shown.
3.06 PLACING CONCRETE - GENERAL
A. Obtain approval of the Owner’s Representative before placing concrete.
B. Remove debris and other foreign material from between the forms before placing concrete. Obtain approval of the Owner’s Representative before placing concrete.
C. Before the concrete is placed, uniformly moisten the subgrade, base, or subbase appropriately, avoiding puddles of water.
D. Convey concrete from mixer to final place of deposit by a method which will prevent segregation or loss of ingredients. Deposit concrete so that it requires as little handling as possible.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 7 of 11 E. While being placed, spade or vibrate and compact the concrete with suitable tools to prevent the formation of voids or honeycomb pockets. Vibrate concrete well against forms and along joints. Over-vibration or manipulation causing segregation will not be permitted. Place concrete continuously between joints without bulkheads.
F. Install a construction joint whenever the placing of concrete is suspended for more than 30 minutes and at the end of each day's work.
G. Workmen or construction equipment coated with foreign material shall not be permitted to walk or operate in the concrete during placement and finishing operations.
3.07 PLACING CONCRETE FOR CURB AND GUTTER, PEDESTRIAN PAVEMENT, AND
EQUIPMENT PADS
A. Place concrete in the forms in one layer of such thickness that, when compacted and finished, it will conform to the cross section as shown.
B. Deposit concrete as near to joints as possible without disturbing them but do not dump onto a joint assembly.
C. After the concrete has been placed in the forms, use a strike-off guided by the side forms to bring the surface to the proper section to be compacted.
D. Consolidate the concrete thoroughly by tamping and spading, or with approved mechanical finishing equipment.
E. Finish the surface to grade with a wood or metal float.
F. All Concrete pads and pavements shall be constructed with sufficient slope to drain properly.
3.08 PLACING CONCRETE FOR VEHICULAR PAVEMENT
A. Deposit concrete into the forms as close as possible to its final position.
B. Place concrete rapidly and continuously between construction joints.
C. Strike off concrete and thoroughly consolidate by a finishing machine, vibrating screed, or by hand-finishing.
D. Finish the surface to the elevation and crown as shown.
E. Deposit concrete as near the joints as possible without disturbing them but do not dump onto a joint assembly. Do not place adjacent lanes without approval by the Owner’s Representative.
3.09 CONCRETE FINISHING - GENERAL
A. The sequence of operations, unless otherwise indicated, shall be as follows:
1. Consolidating, floating, straight-edging, troweling, texturing, and edging of joints.
2. Maintain finishing equipment and tools in a clean and approved condition.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 8 of 11
3.10 CONCRETE FINISHING CURB AND GUTTER
A. Round the edges of the gutter and top of the curb with an edging tool to a radius of 1/4 inch or as otherwise detailed.
B. Float the surfaces and finish with a smooth wood or metal float until true to grade and section and uniform in textures.
C. Finish the surfaces, while still wet, with a bristle type brush with longitudinal strokes.
D. Immediately after removing the front curb form, rub the face of the curb with a wood or concrete rubbing block and water until blemishes, form marks, and tool marks have been removed. Brush the surface, while still wet, in the same manner as the gutter and curb top.
E. Except at grade changes or curves, finished surfaces shall not vary more than 1/8 inch for gutter and 1/4 inch for top and face of curb, when tested with a 10 foot straightedge.
F. Remove and reconstruct irregularities exceeding the above for the full length between regularly scheduled joints.
G. Correct any depressions which will not drain.
H. Visible surfaces and edges of finished curb, gutter, and combination curb and gutter shall be free of blemishes, form marks, and tool marks, and shall be uniform in color, shape, and appearance.
3.11 CONCRETE FINISHING PEDESTRIAN PAVEMENT
A. Walks, Wheelchair Curb Ramps:
1. Finish the surfaces to grade and cross section with a metal float, trowled smooth and finished with a broom moistened with clear water.
2. Medium brooming shall be transverse to the line of traffic.
3. Finish all slab edges, including those at formed joints, carefully with an edger having a radius as shown on the Drawings.
4. Unless otherwise indicated, edge the transverse joints before brooming. The brooming shall eliminate the flat surface left by the surface face of the edger.
Execute the brooming so that the corrugation, thus produced, will be uniform in appearance and not more than 1/16 inch in depth.
5. The completed surface shall be uniform in color and free of surface blemishes, form marks, and tool marks. The finished surface of the pavement shall not vary more than 3/16 inch when tested with a 10 foot straightedge.
6. The thickness of the pavement shall not vary more than 1/4 inch.
7. Remove and reconstruct irregularities exceeding the above for the full length between regularly scheduled joints.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 9 of 11
3.12 JOINTS - GENERAL
A. Place joints, where shown, conforming to the details as shown, and perpendicular to the finished grade of the concrete surface.
B. Joints shall be straight and continuous from edge to edge of the pavement.
3.13 EXPANSION JOINTS
A. Use a preformed expansion joint filler material of the thickness as shown to form expansion joints.
B. Material shall extend the full depth of concrete, cut and shaped to the cross section as shown, except that top edges of joint filler shall be below the finished concrete surface where shown to allow for sealing.
C. Anchor with approved devices to prevent displacing during placing and finishing operations.
D. Round the edges of joints with an edging tool.
E. Form expansion joints as follows:
1. Without dowels, about structures and features that project through, into, or against any site work concrete construction.
2. Using joint filler of the type, thickness, and width as shown.
3. Installed in such a manner as to form a complete, uniform separation between the structure and the site work concrete item.
3.14 CONSTRUCTION JOINTS
A. Locate longitudinal and transverse construction joints between slabs as shown.
B. Place transverse construction joints of the type shown, where indicated and whenever the placing of concrete is suspended for more than 30 minutes.
C. Use a butt-type joint with dowels in curb and gutter if the joint occurs at the location of a planned joint.
D. Use keyed joints with tiebars if the joint occurs in the middle third of the normal curb and gutter joint interval.
3.15 FORM REMOVAL
A. Forms shall remain in place at least 12 hours after the concrete has been placed.
Remove forms without injuring the concrete.
B. Do not use bars or heavy tools against the concrete in removing the forms. Promptly repair any concrete found defective after form removal.
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 10 of 11
3.16 CURING OF CONCRETE
A. Cure concrete by one of the following methods appropriate to the weather conditions and local construction practices, against loss of moisture, and rapid temperature changes for at least seven days from the beginning of the curing operation. Protect unhardened concrete from rain and flowing water. All equipment needed for adequate curing and protection of the concrete shall be on hand and ready to install before actual concrete placement begins. Provide protection as necessary to prevent cracking of the pavement due to temperature changes during the curing period. If any selected method of curing does not afford the proper curing and protection against concrete cracking, remove and replace the damaged pavement and employ another method of curing as directed by the Owner’s Representative.
B. Burlap Mat: Provide a minimum of two layers kept saturated with water for the curing period. Mats shall overlap each other at least 150 mm (6 inches).
C. Impervious Sheeting: Use waterproof paper, polyethylene-coated burlap, or polyethylene sheeting. Polyethylene shall be at lease 0.1 mm (4 mils) in thickness. Wet the entire exposed concrete surface with a fine spray of water and then cover with the sheeting material. Sheets shall overlap each other at least 300 mm (12 inches). Securely anchor sheeting.
D. Liquid Membrane Curing:
1. Apply pigmented membrane-forming curing compound in two coats at right angles to each other at a rate of 5 m2/L (200 square feet per gallon) for both coats.
2. Do not allow the concrete to dry before the application of the membrane.
3. Cure joints designated to be sealed by inserting moistened paper or fiber rope or covering with waterproof paper prior to application of the curing compound, in a manner to prevent the curing compound entering the joint.
4. Immediately re-spray any area covered with curing compound and damaged during the curing period.
3.17 CLEANING
A. After completion of the curing period:
1. Remove the curing material (other than liquid membrane).
2. Sweep the concrete clean.
3. After removal of all foreign matter from the joints, seal joints as herein specified.
4. Clean the entire concrete of all debris and construction equipment as soon as curing and sealing of joints has been completed.
3.18 PROTECTION
A. The contractor shall protect the concrete against all damage prior to final acceptance by the Owner. Remove concrete containing excessive cracking, fractures, spalling, or other defects and reconstruct the entire section between regularly scheduled joints, when
SECTION 32 05 23 CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS CEMENT AND CONCRETE FOR EXTERIOR IMPROVEMENTS 32 05 23 - 11 of 11 directed by the Owner’s Representative, and at no additional cost to the Owner. Exclude traffic from vehicular pavement until the concrete is at least seven days old, or for a longer period of time if so directed by the Owner’s Representative.
3.19 FINAL CLEAN-UP
A. Remove all debris, rubbish and excess material from the site.
END OF SECTION
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SECTION 32 12 16 ASPHALT PAVING
ASPHALT PAVING 32 12 16 - 1 of 5
PART 1 GENERAL
1.01 DESCRIPTION
A. This work shall cover the composition, mixing, construction upon the prepared subgrade, and the protection of hot asphalt concrete pavement. The hot asphalt concrete pavement shall consist of an aggregate or asphalt base course and asphalt surface course constructed in conformity with the lines, grades, thickness, and cross sections as shown.
Each course shall be constructed to the depth, section, or elevation required by the drawings and shall be rolled, finished, and approved before the placement of the next course.
B. This Section includes specifications for constructing new asphalt concrete wearing surface Type A, 1/2-inch maximum with medium grading.
1.02 RELATED WORK
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 ALIGNMENT AND GRADE CONTROL
A. The Contractor’s Registered Professional Land Surveyor shall establish and control the pavement (aggregate or asphalt base course and asphalt surface course) alignments, grades, elevations, and cross sections as shown on the Drawings.
1.04 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples.
B. Data and Test Reports:
1. Aggregate Base Course: Sources, gradation, liquid limit, plasticity index, percentage of wear, and other tests required by Section 39 of Caltrans Standard Specifications (CTSS).
2. Asphalt Base/Surface Course: Aggregate source, gradation, soundness loss, percentage of wear, and other tests required by Section 39 of CTSS.
3. Job-mix formula.
C. Certifications:
1. Asphalt prime and tack coat material certificate of conformance to Section 39 of CTSS requirements.
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ASPHALT PAVING 32 12 16 - 2 of 5
2. Asphalt cement certificate of conformance to CTSS requirements.
3. Job-mix certification - Submit plant mix certification that mix equals or exceeds Section 39 of CTSS.
4. Prior to starting construction, the Contractor shall submit the asphalt concrete mix design including the amount of asphalt binder to be mixed with the dry aggregate to the Engineer for approval. No resurfacing work will be allowed prior to the approval of the mix design. Asphalt concrete mix design shall conform to Section 39 of CTSS.
5. The Contractor shall submit electronic copies of manufacturer’s literature, specifications, applications and installations for filler and/or sealer material to the Owner’s Representative for approval at least five (5) calendar days in advance of performing the filling and/or sealing work.
1.05 APPLICABLE PUBLICATIONS
A. The publications listed below form a part of this specification to the extent referenced.
The publications are referenced in the text by the basic designation only. Refer to the latest edition of all referenced Standards and codes.
B. State of California Department of Transportation (CalTrans):
1. Standard Specifications (CTSS)
PART 2 PRODUCTS
2.01 GENERAL
A. Aggregate base, Asphaltic base and asphalt concrete materials shall conform to the requirements of the following and other appropriate sections of the latest version of Section 39 of CTSS, including amendments, addenda and errata. Where the term "Engineer" is referenced in Section 39 of CTSS, it shall mean the Owner’s Representative.
2.02 MATERIALS
A. Asphalt: In accordance with the requirements of Section 39-2.01 of CTSS, except that asphalt shall be either PG 64-10 or AR-4000.
B. Aggregate: In accordance with the requirements of Section 39-2.02 of CTSS, except that aggregate grading shall be as follows:
Limits of
Proposed Operating Contract
Sieve Sizes Gradation Range Compliance
3/4" ---------- 100 100
1/2" ---------- 95-100 89-100
3/8" ---------- 80-95 75-100
No. 4 59-66 X+5 X+8
SECTION 32 12 16 ASPHALT PAVING
ASPHALT PAVING 32 12 16 - 3 of 5
No. 8 43-49 X+5 X+8
No. 30 22-27 X+5 X+8
No. 200 ---------- 3-8 0-11
C. Minimum Durability Index: When tested in accordance with Caltrans Test Method 229 shall be 50.
D. Tack coat in accordance with Section 39 of CTSS.
2.03 EQUIPMENT
A. Spreading Equipment: In accordance with the requirements of Section 39 of CTSS.
B. Compacting Equipment: In accordance with the requirements of Section 9 of CTSS.
PART 3 EXECUTION
3.01 GENERAL
A. The Asphalt Concrete Paving equipment, weather limitations, job-mix formula, mixing, construction methods, compaction, finishing, tolerance, and protection shall conform to the requirements of the appropriate sections of Section 39 of CTSS for the type of material specified.
3.02 MIXING ASPHALTIC CONCRETE MATERIALS
A. Provide hot plant-mixed asphaltic concrete paving materials.
1. Temperature leaving the plant: 143 degrees C (290 degrees F) minimum, 160 degrees C (320 degrees F) maximum.
2. Temperature at time of placing: 138 degrees C (280 degrees F) minimum.
3.03 SUBGRADE
A. Shape to line and grade and compact with self-propelled rollers.
B. All depressions that develop under rolling shall be filled with acceptable material and the area re-rolled.
C. Soft areas shall be removed and filled with acceptable materials and the area re-rolled.
D. Should the subgrade become rutted or displaced prior to the placing of the subbase, it shall be reworked to bring to line and grade.
E. Proof-roll the subgrade with maximum 50 ton gross weight dump truck as directed by Owner’s Representative. If pumping, pushing, or other movement is observed, rework the area to provide a stable and compacted subgrade.
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3.04 BASE COURSES
A. Base:
1. Spread and compact to the thickness shown on the drawings.
2. Rolling shall begin at the sides and continue toward the center and shall continue until there is no movement ahead of the roller.
3. After completion of the base rolling there shall be no hauling over the base other than the delivery of material for the top course.
C. Thickness tolerance: Provide the compacted thicknesses shown on the Drawings within a tolerance of minus 0.0mm (0.0") to plus 12.7mm (0.5").
D. Smoothness tolerance: Provide the lines and grades shown on the Drawings within a tolerance of 5mm in 3m (3/16 inch in ten feet).
E. Moisture content: Use only the amount of moisture needed to achieve the specified compaction.
3.05 PLACEMENT OF ASPHALTIC CONCRETE PAVING
A. Remove all loose materials from the compacted base.
B. Apply the specified prime coat, and tack coat where required, and allow to dry in accordance with the manufacturer’s recommendations as approved by the Owner.
C. Receipt of asphaltic concrete materials:
1. Do not accept material unless it is covered with a tarpaulin until unloaded, and unless the material has a temperature of not less than 130 degrees C (280 degrees F).
2. Do not commence placement of asphaltic concrete materials when the atmospheric temperature is below 10 degrees C (50 degrees F), not during fog, rain, or other unsuitable conditions.
D. Spreading:
1. Spread material in a manner that requires the least handling.
2. Where thickness of finished paving will be 76mm (3") or less, spread in one layer.
E. Rolling:
1. After the material has been spread to the proper depth, roll until the surface is hard, smooth, unyielding, and true to the thickness and elevations shown own the drawings.
2. Roll in at least two directions until no roller marks are visible.
3. Finished paving smoothness tolerance:
a. No depressions which will retain standing water.
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b. No deviation greater than 3mm in 1.8m (1/8" in six feet).
3.06 APPLICATION OF SEAL COAT
A. Prepare the surfaces, mix the seal coat material, and apply in accordance with the manufacturer’s recommendations as approved by the Owner.
B. Apply one coat of the specified sealer.
C. Achieve a finished surface seal which, when dry and thoroughly set, is smooth, tough, resilient, of uniform black color, and free from coarse textured areas, lap marks, ridges, and other surface irregularities.
3.07 PROTECTION
A. Protect the asphaltic concrete paved areas from traffic until the sealer is set and cured and does not pick up under foot or wheeled traffic.
3.08 FINAL CLEAN-UP
A. Remove all debris, rubbish, and excess material from the work area.
END OF SECTION
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SECTION 32 17 13 WHEEL STOPS
WHEEL STOPS 32 17 13- 1 of 2
PART 1 GENERAL
1.01 DESCRIPTION
A. Section includes specifications for precast concrete wheel stops for vehicular parking stalls in parking structures and parking lots as indicated.
1.02 RELATED WORK
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 REFERENCE STANDARDS
A. State of California, Department of Transportation Caltrans, Standard Specifications (CTSS)
1.04 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples.
B. Product Data: Submit manufacturers' product data of precast stops and epoxy adhesive for approval.
1.05 QUALITY ASSURANCE:
A. Precast wheel stops shall be manufactured for the intended purpose by a company or firm specializing in the manufacture of precast concrete parking appurtenances.
PART 2 PRODUCTS
2.01 MATERIALS
A. Wheel Stops: Precast, 3.5% minimum air-entrained concrete; 4000 psi minimum compressive strength. Each stop shall be reinforced with two No. 4 deformed steel reinforcing bars, minimum. Provide chamfered corners and drainage slots on underside, and provide holes for dowel-anchoring to substrate. Unless indicated otherwise, provide stops of half octagonal configuration and 30-inch length.
B. Adhesive for Anchoring Stops to Concrete Slabs, At-Grade Concrete Pavements, and AtGrade Asphalt Pavements: Epoxy adhesive manufactured for the purpose, similar and equal to the adhesives specified in Caltrans Standard Specifications, Section 95-2.04 or 95-2.05.
SECTION 32 17 13 WHEEL STOPS
WHEEL STOPS 32 17 13- 2 of 2
C. Adhesive for Bonding Dowel to Wheel Stop: As proposed by Contractor and approved by the Engineer, suitable for application.
D. Steel Bars for Installation: Galvanized 5/8” diameter steel dowels or galvanized PART 3 EXECUTION
3.1 INSTALLATION
A. Securely attach wheel stops into at-grade concrete and at-grade asphalt pavement with not less than two galvanized steel dowels embedded in holes cast into wheel stops.
Firmly bond each dowel to wheel stop and to pavement.
B. At concrete pavement, drill holes in pavement for dowels.
END OF SECTION
SECTION 32 17 23 PAVEMENT MARKINGS
PAVEMENT MARKINGS 32 17 23 - 1 of 3
PART 1 GENERAL
1.01 DESCRIPTION
A. This work shall consist of furnishing and applying paint areas restricted to accessible stalls, crosswalks, energy stalls, and other detail pavement markings, in accordance with the details as shown or as prescribed by the Owner’s Representative. Conform to the Manual on Uniform Traffic Control Devices for Streets and Highways, published by the U.S. Department of Transportation, Federal Highway Administration, CBC 2016, 11B and ADAAG 2010 for details not shown.
1.02 RELATED WORK
A. All Related Documents and Sections: Contractor to examine Contract Documents for requirements that directly affect or are affected by Work of this Section. Those Documents and Sections include, but is not limited to, the following:
1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 General Requirements, apply to this Section.
2. All Specification Sections listed in the Table of Contents.
1.03 SUBMITTALS
A. Submit in accordance with Division 01, Submittals, Shop Drawings Product Data and Samples
B. Furnish Manufacturer's Certificates and Data certifying that the following materials conform to the requirements specified:
1. Paint.
1.04 APPLICABLE PUBLICATIONS
A. The publications listed below form a part of this specification to the extent referenced.
The publications are referenced in the text by the basic designation only.
B. Federal Specifications (Fed. Spec.):
TT-B-1325C .................. Beads (Glass Spheres); Retro-Reflective TT-P-1952D .................. Paint, Traffic Black, and Airfield Marking, Waterborne C. Master Painters Institute (MPI):
Approved Product List – 2019
SECTION 32 17 23 PAVEMENT MARKINGS
PAVEMENT MARKINGS 32 17 23 - 2 of 3
PART 2 PRODUCTS
2.01 PAINT
A. Paint for marking pavement (parking lot and zone marking) shall conform to MPI No. 97, color as shown. Paint for obliterating existing markings shall conform to Fed. Spec.
TT-P-1952D. Paint shall be in containers of at least 5 gallons. A certificate shall accompany each batch of paint stating compliance with the applicable publication.
2.02 PAINT APPLICATOR
A. Apply all marking by approved mechanical equipment. The equipment shall provide constant agitation of paint and travel at controlled speeds. Synchronize one or more paint "guns" to automatically begin and cut off paint flow in the case of skip lines. The equipment shall have manual control to apply continuous lines of varying length and marking widths as shown. Provide pneumatic spray guns for hand application of paint in areas where a mobile paint applicator cannot be used. If the equipment does not have a glass bead dispenser, use a separate piece of equipment. An experienced technician that is thoroughly familiar with equipment, materials, and marking layouts shall control all painting equipment and operations.
PART 3 EXECUTION
3.01 SURFACE PREPARATION
A. Allow new pavement surfaces to cure for a period of not less than 14 days before application of marking materials.
B. Thoroughly clean all surfaces to be marked before application of paint. Remove dust, dirt, and other granular surface deposits by sweeping, blowing with compressed air, rinsing with water, or a combination of these methods. Completely remove rubber deposits, existing paint markings, and other coatings adhering to the pavement with scrapers, wire brushings, sandblasting, mechanical abrasion, or approved chemicals as directed by the Owner’s Representative. The application of paint conforming to Fed. Spec. TT-P-1952D is an option to removal of existing paint markings on asphalt pavement. Apply the black paint in as many coats as necessary to completely obliterate the existing markings.
Where oil or grease are present on old pavements to be marked, scrub affected areas with several applications of trisodium phosphate solution or other approved detergent or degreaser, and rinse thoroughly after each application. After cleaning, seal oil-soaked areas with cut shellac to prevent bleeding through the new paint. Pavement marking shall follow as closely as practicable after the surface has been cleaned and dried, but do not begin any marking until the Owner’s Representative has inspected the surface and gives permission to proceed. The Contractor shall establish control points for marking and provide templates to control paint application by type and color at necessary intervals.
The Contractor is responsible to preserve and apply marking in conformance with the established control points.
3.02 APPLICATION
A. Apply uniformly painted and reflective pavement marking of required color(s), length, and width with true, sharp edges and ends on properly cured, prepared, and dried surfaces in conformance with the details as shown and established control points. The length and width of lines shall conform within a tolerance of plus or minus 3 inches and plus or minus