102S-104318 Rev 9
Certification No.
VMA-50365-02C (Revision 9)
Expiration Date: 07/31/2026
Certification Parameters:
The nonstructural products listed on this certificate are CERTIFIED FOR WIND APPLICATIONS in accordance with the following building code1 releases.
IBC 2012, 2015, 2018, 2021
The following model designations, options, and accessories are included in this certification. Reference report number VMA-50365-02 as issued by VMC Group for a complete list of certified models, included accessories/options, and certified installation methods.
CAT C Series Diesel and Gas Fuel Generator Set Enclosures
The above referenced equipment is APPROVED for wind application when properly installed 2, used as intended, and contains a Wind Certification Label referencing this Certificate of Compliance3. As limited by the tabulated values, installations in essential facilities, for life safety applications, and/or of equipment containing hazardous contents are permitted and included in this certification.
53.03 lbs/ft2
2.65 kPa
V ≤ 50 m/s V ≤ 37 m/s
z ≤ 15 ft z ≤ 500 ft
z ≤ 5 m z ≤ 152 m
Pressure
Basis4
Importance IP ≤ 1.15
Exposure Categories B-D
Risk Categories I-IVIBC 2021
Certified
Certified Wind Design Levels
V ≤ 112 mph V ≤ 82 mph
Certified Wind Installation Methods
Rigid mounting from unit base to rigid structure
96 CERTIFICATE OF COMPLIANCE
WIND RESISTANT DESIGN CERTIFICATION OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
102S-104318 Rev 9
Certified Product Table:
Model Type Material
Wind Velocity
z ≤ 15 ft.
Exposure B
Wind Velocity
z ≤ 15 ft.
Exposure C
𝑭𝒉
𝑨𝒇
[ psf ] ASCE
7-16
ASCE
7-10
ASCE
7-16
ASCE
7-10
C2.2 Sound Attenuated Level 1 Steel
183 mph 183 mph 150 mph 150 mph 78.92
C4.4
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 2 Steel
Sound Attenuated Level 2 Aluminum
C6.6
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 2 Steel
Sound Attenuated Level 2 Aluminum
C7.1
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 2 Steel
Sound Attenuated Level 2 Aluminum
CG18 (DG 350 -
500)
Standard Aluminum
Cold Weather Aluminum
Standard Steel
150 mph 150 mph 123 mph 123 mph 53.03
Cold Weather Steel
C9
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 2 Steel
Sound Attenuated Level 2 Aluminum
C13
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 1 Aluminum
Sound Attenuated Level 2 Steel
C15
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 1 Aluminum
Sound Attenuated Level 2 Steel
C18
Weather Protective Steel
Sound Attenuated Level 1 Steel
Sound Attenuated Level 1 Aluminum
C18 Tier 4F Sound Attenuated Level 1 Steel
C18 (650-750kW)
Sound Attenuated Level 1 Steel
Sound Attenuated Level 1 Aluminum
Cold Weather Steel
Cold Weather Aluminum
VMA-50365-02C (Revision 9)
Issue Date: December 02, 2016
Revision Date: July 19, 2023
Expiration Date: July 31, 2026
97 CERTIFICATE OF COMPLIANCE
WIND RESISTANT DESIGN CERTIFICATION OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
102S-104318 Rev 9
Level Comparison Table:
C2.2, C4.4, C6.6, C7.1 & CG18 (DG350-500, Aluminum) Gensets
B C D B C D
z ≤ 15 ft 183 150 136 183 150 136
z ≤ 500 ft 111 104 100 145 136 132
IBC
ASCE
Exposure Catergory
Velocity5
(mph)
2021, 2018
7-16
2015, 2012
7-10
CG18 (DG350-500, Steel), C9, C13, C15, C18, & C18PD Gensets
B C D B C D
z ≤ 15 ft 150 123 112 150 123 112
z ≤ 500 ft 91 85 82 119 112 108
IBC
ASCE
Exposure Catergory
Velocity5
(mph)
2021, 2018
7-16
2015, 2012
7-10
VMA-50365-02C (Revision 9)
Issue Date: December 02, 2016
Revision Date: July 19, 2023
Expiration Date: July 31, 2026
98 CERTIFICATE OF COMPLIANCE
WIND RESISTANT DESIGN CERTIFICATION OF NONSTRUCTURAL COMPONENTS AND SYSTEMS
102S-104318 Rev 9
Notes and Comments:
1. The following building codes are addressed under this certification:
ASCE 7-10 - Minimum Design Loads for Buildings and Other Structures ASCE 7-16 - Minimum Design Loads for Buildings and Other Structures IBC 2012 – referencing ASCE 7-10
IBC 2015 – referencing ASCE 7-10
IBC 2018 – referencing ASCE 7-16
IBC 2021 – referencing ASCE 7-16
2. Refer to the manufacturer supplied installation drawings for anchor requirements and mounting considerations for wind applications.
Required anchor locations, size, style, and load capacities (tension and shear) are specified on the installation drawings. M ounting requirement details such as anchor brand, ty pe, embedment depth, edge spacing, anchor -to-anchor spacing, concrete strength, special inspection, wall design, and attachment to non-building structures must be outlined and approved by the Engineer of Record for the project or building. Structural walls, structural floors, and housekeeping pads must also be sufficiently designed and approved by the project or building Structural Engineer of Record to withstand the wind anchor loads as defined on the installation drawings. The installing contractor is responsible for observing the installation detailed in the wind installation drawings and the proper installation of all anchors and mounting hardware.
3. For this certificate to remain valid, it must correspond to the “Wind Certification Label” found affixed to the unit by the factory. The label ensures the manufacturer built the unit in conformance to the IBC wind design criteria set forth by the Product Certification Agency, The VMC Group, and meets the wind design levels claimed by this certificate.
4. The qualified wind design pressure stated is for the horizontal wind pressure for applications utilizing ASCE 7-10, for more detailed ranges of qualified wind design levels, sees the report cited on Page 1. This wind design pressure utilizes LRFD load combinations.
5. Design velocity (highlighted in yellow) was chosen based on the corresponding ASCE 7 wind map. Other velocities were derived from the design pressure resulting from the design velocity.
6. Mechanical, Electrical, and Plumbing connections to the equipment must be flexibly attached as to not transfer load through the connection.
The structural integrity of any cond uit, cable trays, piping, ductwork and/or flexible connections is the responsibility of others. This certification does not guarantee the equipment will remain compliant to UL or NEMA standards after a wind action.
7. This certificate applies to units manufactured at:
1720 West Kingsbury Street, Seguin, TX 78155
Rodovia Luiz de Queiorz-KM 157 CEP 13420-900, Piracicaba/SP-Brazil
VMA-50365-02C (Revision 9)
Issue Date: December 02, 2016
Revision Date: July 19, 2023
Expiration Date: July 31, 2026
99 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
2024 MODEL YEAR
CERTIFICATE OF CONFORMITY
WITH THE CLEAN AIR ACT
OFFICE OF TRANSPORTATION
AND AIR QUALITY
ANN ARBOR, MICHIGAN 48105
Certificate Issued To: Caterpillar Inc.
(U.S. Manufacturer or Importer)
Certificate Number: RCPXL08.8NZS-023
Effective Date:
07/26/2023
Expiration Date:
12/31/2024
_________________________
Byron J. Bunker, Division Director
Compliance Division
Issue Date:
07/26/2023
Revision Date:
N/A
Model Year: 2024
Manufacturer Type: Original Engine Manufacturer
Engine Family: RCPXL08.8NZS
Mobile/Stationary Indicator: Stationary
Emissions Power Category: 225<=kW<450
Fuel Type: Diesel
After Treatment Devices: No After Treatment Devices Installed Non-after Treatment Devices: Electronic Control, Engine Design Modification Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year.
This certificate of conformity covers only those new compression-ignition engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60.
It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 60.
This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. 100
101
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT
Certified ICE-Emergency Generators
CATERPILLAR, INC./QUINN POWER SYSTEMS
Engine Mfg. Model Engine Rating Application No.
Caterpillar C4.4 (60 kWe) 99.9 BHP 544534
Caterpillar C4.4 (80/100 kWe) 156.8 BHP 482670
Caterpillar C-6.6 (125/150/175 kWe) 274 BHP 472638
Perkins 1106D-E66TAG4 274 BHP 457877
Caterpillar C7.1 (125 kWe) 229 BHP 585257
Caterpillar C7.1 (150 kWe) 247 BHP 585258
Caterpillar C7.1 (175 kWe) 280 BHP 585259
Caterpillar C7.1 (200 kWe) 315 BHP 567863
Caterpillar C9 (200/230 kWe) 374 BHP 514974
Caterpillar C-9 (250 kWe) 398 BHP 455162
Caterpillar C-9 (300 kWe) 480 BHP 455163
Caterpillar C15 (350 kWe) 546 BHP 554734
Caterpillar C-15 (400 kWe) 619 BHP 452052
Caterpillar C15 (450 kWe) 689 BHP 600362
Caterpillar C15 (500 kWe) 762 BHP 554729
Caterpillar C15 (550 kWe) 839 BHP 554730
Caterpillar C-18 (550 kWe) 839 BHP 453934
Caterpillar C-18 (600 kWe) 900 BHP 453933
Caterpillar C-18 (750 kWe)
1112 BHP 611877
12/14/2023 2 of 3 2024 Extension
102
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT
Certified ICE-Emergency Generators
CATERPILLAR, INC./QUINN POWER SYSTEMS
Engine Mfg. Model Engine
Rating
Application
No.
Caterpillar C-27 (650 kWe) 998 BHP 459146
Caterpillar C-27 (700 kWe) 1069 BHP 461016
Caterpillar C-27 (750 kWe) 1141 BHP 457437
Caterpillar C27 (800 kWe) 1214 BHP 554731
Caterpillar C-32 (900 kWe) 1357 BHP 452095
Caterpillar C-32 (1000 kWe) 1474 BHP 613930
Caterpillar C-32 (1250 kWe) 1829 BHP 600866
Caterpillar 3512C DITA (1500 kWe) 2206 BHP 449987
Caterpillar 3512C (1750 kWe) 2584 BHP 600865
Caterpillar 3516C DITA (2000 kWe) 2937 BHP 449979
Caterpillar 3516C (2500 kWe) 3634 BHP 554732
Caterpillar C175 (3000 kWe) 4423 BHP 554733
Caterpillar C4.4 (100 kWe) 161 BHP 588625
Caterpillar C4.4 (80 kWe) 132 BHP 588626
Caterpillar C13 (350 kWe) 539 BHP 611879
Caterpillar C13 (400 kWe) 609 BHP 611897
Caterpillar C4.4 (40/50/60 kWe) 96 BHP 589831
Caterpillar 3516E (2750 kWe) 4043 BHP 600864
Caterpillar C18 (500 kWe) w/ Integrated Aftertreatment 779 BHP 645098 Caterpillar 3516E (3000 kWe) 4393 BHP 645099
12/14/2023 3 of 3 2024 Extension
103
104
105
SELF5731
Effective with sales to the first user on or after August 1, 2018
CATERPILLAR LIMITED WARRANTY
Industrial, Petroleum, Locomotive, and Agriculture Engine Products and Electric Power Generation Products
Worldwide
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”) warrants new and remanufactured engines and new and rebuild electric power gener ation products sold by it (including any products of other manufactur ers packaged and sold by Caterpillar), to be free from defects in m aterial and workmanship.
This warranty does not apply engines sold for use in on-highway vehicle or marine applications; engines in machines manufactured by or for Caterpillar; C175, 3500 and 3600 series engines used in locomotive applications; 3000 Family engines, C0.5 through C4.4 and ACERT ™ (C6.6, C7, C7.1, C9, C9.3, C11, C13, C15, C18, C27, and C32) engines used in industrial, mobile agriculture and locomotive applications; or Cat® batteries; or Electric Power Generation Products manufactured or assembled in India. These p roducts are covered by other Caterpillar warranties.
This warranty is subject to the following:
Warranty Period
• For industrial engines, engines in a petroleum applications or Petroleum Power Systems (excluding petroleum fire
pump application), or engines in a Locomotive application, or Uninterruptible Power Supply (UPS) systems, the warranty period is 12 months after date of delivery to the first user.
• For engines used in petroleum fire pump and mobile agriculture applications the warranty period is 24 months after date of delivery to the first user.
• For controls only (EPIC), configurable and custom switchgear products, and automatic transfer switch products, the warranty period is 24 months after date of delivery to the first user. • For new CG132, CG170 and CG260 series power generation products the warranty period is 24 months after date of deliver y to first user, but not to exceed 36 months from shipment from the Caterpillar place of manufacture.
• For electric power generation products other than CG132, CG170 and CG260 series in prime or continuous applications the warranty period is 12 months. For standby applications the warranty period is 24 months/1000 hours. For emergency standby applications the warranty period is 24 months/400 hours. All terms begin after date of delivery to the first user.
• For Caterpillar rebuild electric power generation products th e warranty period is 12 months, but not to exceed 24 months from shipment of rebuilt electric power generation product from Caterpillar.
• For all other applications the warranty period is 12 months aft er date of delivery to the first user.
Caterpillar Responsibilities
If a defect in material or workmanship is found during the warr anty period, Caterpillar will, during normal working hours and at a place of business of a Cat dealer or other source approved by Caterpillar:
• Provide (at Caterpillar’s choice) new, Remanufactured, or Caterpillar approved repaired parts or assembled components needed to correct the defect.
Note: New, remanufactured, or Caterpillar approved repaired parts or assembled components provided under the terms of this warranty are warranted for the remainder of the warranty period applicable to the product in which installed as if such parts were origina l components of that product. Items replaced under this warranty become the property of Caterpillar.
• Replace lubricating oil, filters, coolant, and other service it ems made unusable by the defect.
• Provide reasonable and customary labor needed to correct the defect, including labor to disconnect the product from and reconnect the product to its attached equipment, mounting, and support systems, if required.
For new 3114, 3116, and 3126 engines and, new and Caterpillar rebuild electric power generation products (which includes the followin g: any new products of other manufacturers packaged and sold by Caterpillar) • Provide travel labor, up to four hours round trip, if in the op inion of Caterpillar, the product cannot reasonably be transported to a place of business of a Cat dealer or other source approved by Caterpillar (travel labor in excess of four hours round trip, and any meals, mileage, lodging, etc. is the user’s responsibility).
For all other products:
• Provide reasonable travel expenses for authorized mechanics, including meals, mileage, and lodging, when Caterpillar chooses to make the repair on-site.
User Responsibilities
The user is responsible for:
• Providing proof of the delivery date to the first user. • Labor costs, except as stated under “Caterpillar Responsibiliti es,” including costs beyond those required to disconnect the product from and reconnect the product to its attached equipment, mounting, and support systems.
• Travel or transporting costs, except as stated under “Caterpill ar Responsibilities.”
• Premium or overtime labor costs.
• Parts shipping charges in excess of those that are usual and customary.
• Local taxes, if applicable.
• Costs to investigate complaints, unless the problem is caused b y a defect in Caterpillar material or workmanship.
• Giving timely notice of a warrantable failure and promptly maki ng the product available for repair.
• Performance of the required maintenance (including use of prope r fuel, oil, lubricants, and coolant) and items replaced due to normal wear and tear.
• Allowing Caterpillar access to all electronically stored data.
Limitations
Caterpillar is not responsible for:
• Failures resulting from any use or installation that Caterpilla r judges improper.
• Failures resulting from attachments, accessory items, and parts not sold or approved by Caterpillar.
• Failures resulting from abuse, neglect, and/or improper repai r. • Failures resulting from user’s delay in making the product avai lable after being notified of a potential product problem.
• Failures resulting from unauthorized repairs or adjustments, an d unauthorized fuel setting changes.
• Damage to parts, fixtures, housings, attachments, and accessory items that are not part of the engine, Cat Selective Catalytic Reduction System or electric power generation product (including any products of other manufacturers packaged and sold by Caterpillar).
• Repair of components sold by Caterpillar that is warranted dire ctly to the user by their respective manufacturer. Depending on type of application, certain exclusions may apply. Consult your Cat dealer for more information.
(Continued on reverse side…)
106
Sourcewell Extended service coverage - 48 months/2,000 hrs. /$0 deductible SELF5731
This warranty covers every major component of the products. Claims under this warranty should be submitted to a place of business of a Cat dealer or other source approved by Caterpillar. For further information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, write Caterpillar Inc., 100 N. E. Adams St., Peoria, IL USA 61629.
Caterpillar’s obligations under this Limited Warranty are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
A) For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the Solomon Islands and Tahiti, the following is applicable:
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY CATERPILLAR,
EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART
OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY.
For personal or family use engines or electric power generation products, operating in the USA, its territories and possessions, some states do not allow limitations on how long an implied warranty may last nor allow the exclusion or limitation of incidental or consequential damages. Therefore, the previously expressed exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary by jurisdiction. To find the location of the nearest Cat dealer or other authorized repair facility, call (309) 675-1000. If you have questions concerning this warranty or its applications, call or write:
In USA and Canada: Caterpillar Inc, 100 N.E. Adams St., Peoria, IL USA 61629, Attention: Customer Service Manager, Telephone 1 (309) 675-1000, outside the USA and Canada: Contact your Cat dealer.
B) For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the Solomon Islands and Tahiti, the following is applicable:
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY STATUTE AND OTHER
STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY APPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED (“MANDATORY RIGHTS”). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED. WITHOUT LIMITING THE FOREGOING
PROVISIONS OF THIS PARAGRAPH, WHERE A PRODUCT IS SUPPLIED FOR BUSINESS PURPOSES, THE CONSUMER GUARANTEES UNDER THE CONSUMER GUARANTEES ACT 1993 (NZ) WILL NOT APPLY.
NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY CATERPILLAR, EXPRESS
OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS), IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER.
IF THE MANDATORY RIGHTS MAKE CATERPILLAR LIABLE IN CONNECTION WITH SERVICES OR GOODS,
THEN TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, THAT LIABILITY SHALL BE LIMITED AT CATERPILLAR’S OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN AND (b) IN THE CASE OF GOODS,
THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART
OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNLESS IMPOSED UNDER MANDATORY RIGHTS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY.
C) For products supplied in Australia:
IF THE PRODUCTS TO WHICH THIS WARRANTY APPLIES ARE:
I. PRODUCTS OF A KIND ORDINARILY ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE OR CONSUMPTION; OR
II. PRODUCTS THAT COST AUD 40,000 OR LESS,
WHERE THOSE PRODUCTS WERE NOT ACQUIRED FOR THE PURPOSE OF RE-SUPPLY OR FOR THE
PURPOSE OF USING THEM UP OR TRANSFORMING THEM IN THE COURSE OF PRODUCTION OR
MANUFACTURE OR IN THE COURSE OF REPAIRING OTHER GOODS OR FIXTURES, THEN THIS SECTION C APPLIES.
THE FOLLOWING MANDATORY TEXT IS INCLUDED PURSUANT TO THE AUSTRALIAN CONSUMER LAW
AND INCLUDES REFERENCES TO RIGHTS THE USER MAY HAVE AGAINST THE DIRECT SUPPLIER OF THE PRODUCTS: OUR GOODS COME WITH GUARANTEES THAT CANNOT BE EXCLUDED UNDER THE AUSTRALIAN CONSUMER LAW. YOU ARE ENTITLED TO A REPLACEMENT OR REFUND FOR A MAJOR FAILURE AND COMPENSATION FOR ANY OTHER REASONABLY FORESEEABLE LOSS OR DAMAGE. YOU
ARE ALSO ENTITLED TO HAVE THE GOODS REPAIRED OR REPLACED IF THE GOODS FAIL TO BE OF ACCEPTABLE QUALITY AND THE FAILURE DOES NOT AMOUNT TO A MAJOR FAILURE. THE INCLUSION
OF THIS TEXT DOES NOT CONSTITUTE ANY REPRESENTATION OR ACCEPTANCE BY CATERPILLAR OF
LIABILITY TO THE USER OR ANY OTHER PERSON IN ADDITION TO THAT WHICH CATERPILLAR MAY HAVE UNDER THE AUSTRALIAN CONSUMER LAW.
TO THE EXTENT THE PRODUCTS FALL WITHIN THIS SECTION C BUT ARE NOT OF A KIND ORDINARILY
ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE OR CONSUMPTION, CATERPILLAR LIMITS
ITS LIABILITY TO THE EXTENT IT IS PERMITTED TO DO SO UNDER THE AUSTRALIAN CONSUMER LAW
TO, AT ITS OPTION, THE REPAIR OR REPLACEMENT OF THE PRODUCTS, THE SUPPLY OF EQUIVALENT
PRODUCTS, OR THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT PRODUCTS.
THE WARRANTY SET OUT IN THIS DOCUMENT IS GIVEN BY CATERPILLAR INC. OR ANY OF ITS SUBSIDIARIES, 100 N. E. ADAMS ST, PEORIA, IL USA 61629, TELEPHONE 1 309 675 1000, THE USER IS
RESPONSIBLE FOR ALL COSTS ASSOCIATED WITH MAKING A CLAIM UNDER THE WARRANTY SET
OUT IN THIS DOCUMENT, EXCEPT AS EXPRESSLY STATED OTHERWISE IN THIS DOCUMENT, AND THE
USER IS REFERRED TO THE BALANCE OF THE DOCUMENT TERMS CONCERNING CLAIM PROCEDURES, CATERPILLAR RESPONSIBILITIES AND USER RESPONSIBILITIES.
TO THE EXTENT PERMISSIBLE BY LAW, THE TERMS SET OUT IN THE REMAINDER OF THIS WARRANTY
DOCUMENT (INCLUDING SECTION B) CONTINUE TO APPLY TO PRODUCTS TO WHICH THIS SECTION C APPLIES.
©2018 Caterpillar All Rights Reserved.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 107
Quinn Power Systems
Rev 0 – Apr, 2023 3500 Shepherd St. • City of Industry, CA 90601
Caterpillar: Confidential Green
Project # / Name: Genset ID#
Startup Level: Genset Serial#
Customer:
Contact Name Contact Number
Pre-Startup Checklist
This document is provided to assist in the startup of your Caterpillar Equipment. Each checklist item below is to be completed prior to commencement of startup activities. This information will also help to insure against the probability of incurring additional expense.
It is mandatory this document be completed and returned to QPS via the original e-mail sender; indicating the current equipment status, expected completion dates of incomplete items and the requested startup date. Please send photos of noted items as verification of completion. (Note: all incomplete items are required to be completed before startup personnel arrive on site).
A minimum of three/four week notice is recommended to schedule resources for startup. This does not guarantee availability of startup personnel. Your project manager will coordinate all startup activities with you.
If Quinn Technician arrives on site and the conditions are not found to be in the stated conditions of completion, Quinn Power Systems reserves the right to charge for additional compensation outside the agreed upon contract documents. If the Customer requests, requires, or authorizes Quinn Power Systems to perform any services in addition to the agreed upon Scope of Work the Customer shall pay Quinn Power Systems for such Additional Services at current Quinn Power Systems field service rates. The Customer shall also reimburse Quinn Power Systems for all mileage and travel expenses, subcontractors, dealer technicians, material and equipment incurred in the performance of additional work.
Requested Start-up Date: Form Completed by:
Start-up Address: City: State: Zip Code:
Site Contact: Contact Cell Number: Contact Company:
Alternate Site Contact: Alternate Contact Cell
Number:
Contact Company:
Security Clearance Required:
If yes details need to be
provided below in the
comments section.
Noise restrictions: If yes
details need to be provided
below in the comments
section.(provide start/end
time)
Site Safety
Orientation Required:
PPE Requirements: If yes
please list PPE
requirements below in the
comments section.
Yes No Yes No Yes No Yes No
Comments
108
Quinn Power Systems
Rev 0 – Apr, 2023 3500 Shepherd St. • City of Industry, CA 90601
Caterpillar: Confidential Green
EQUIPMENT STATUS EXPECTED
COMPLETION
DATE
Items to be completed before requesting startup scheduling:
1. Air quality permits obtained / Permit to operate (AQMD, Ventura, SJVAPCD, etc.).
Please submit a PDF copy 📎
2. Generator and additional supplied (shipped loose) equipment is set in place (anchored) or mounted. [* Avoid top entry on outdoor rated equipment] Send Photo 📎
3. Coordination Study, if necessary has been completed and addressed prior to startup. Yes No N/A
4. All Utility and Generator connections terminated and available? Send Photo 📎 Yes No N/A
5. All source and feeder cables are installed, terminated and tested per all drawings and codes. Send Photo 📎
Yes No N/A
Items to be completed before startup activities commence (if not applicable list as N/A):
6. Exhaust systems complete and fully installed (rain cap, rain shield, gaskets, DPF/Silencer, radiator flow, blankets etc.) [*Ensure all exhaust connections include a gasket]
Send Photo 📎
Yes No N/A
7. Louvers, radiator ducting and/or exhaust fans connected, powered and or unobstructed. Send Photo 📎
Yes No N/A
8. Engine batteries and racks installed on each generator. Send Photo 📎 Yes No N/A
9. Confirm AC shore power available at Generator (Battery charger/Space Heater/etc.). Send Photo 📎
Yes No N/A
10. Confirm acceptable fluid levels. (Coolant, Oil, Urea, Etc.) [* Advise of any deficiencies prior to tech arrival]
Yes No N/A
11. Complete installation/support of shipped loose fuel vent extensions. Send Photo📎 Yes No N/A
12. Fuel tank, Day tank and or Gas piping installation complete. Yes No N/A
13. Fuel delivery complete including coordination with inspector/fire marshal, please ensure this is complete or scheduled no later than the morning of the 1st Quinn tech visit. [*For Diesel Gensets, it is recommended to have at least 90% of capacity to test alarms/floats (Diesel #2 Ultra low Sulfur fuel)]
Yes No N/A
14. Field wiring complete from generator to (ATS, MTS, Quick connect, Loadbank, DPF, Remote E-stop buttons, etc.) Send Photo 📎
Yes No N/A
15. Communication cabling installed for remote access, BMS, Remote annunciators, etc. Send Photo 📎
Yes No N/A
16. Building load available for NFPA 110 testing (2 hr. building load). [* If no building load, confirm approval of 4hr Load Bank test and note a building transfer test, at a later date, will incur additional cost] Yes No N/A
17. End User has been notified of Start-up and understands that interruptions to the downstream service may occur during building transfer.
Yes No N/A
Name: ________________________________ Date: _____________________
Title: ________________________________
109
Box 227044, Los Angeles, CA 90022-0744
3500 Shepherd St., City of Industry, CA 90601
Phone: (562) 463-6000 Fax: (562) 699-8614
Submittal Package
Project Name
Project Manager:
Email:
City Of Camarillo PS5
Project Number: 240090
Equipment ID: CE16685
Project Engineer:
Email:
***Submittals are hold for approval***
**No equipment will be ordered until we have approved submittal and customer confirmation to release equipment for manufacturing**
(1) NEW CATERPILLAR MODEL C9 TIER III STANDBY GENERATOR SET, RATED 250KW WITH FAN, 277/480V, 3 PHASE, 60 HZ AT 1800 RPM. SOUND ATTENUATED ENCLOSURE WITH 660 GALLON UL142 BASE FUEL TANK.
1 Page
3 7
12 Automatic Voltage Regulator 15
19 LED lights 22
23 28
30 32
Input Expansion Module 33
Output Expansion Module 34
125A Load Center 35
20A GFCI Receptacles 36
37 10A, Dual Rate UL Battery Charger 38
Remote Emergency Stop Button 40
Generator Anti-condensation Heater 41
Permanent Magnet Generator 42
43 50
Package Data 55
59 PL444 4G LTE 61
63 67
71 74
86 89
95 97
Documentation
Generator Set Electrical Drawings
Generator Set Drawings
Standard Warranty/Extended Service Coverage
Emissions Documentation
Generator Set Mechanical Drawings
Startup Checklist
Jacket Water Heater
Systems Data
Generator Data
Performance Data
Miscellaneous
IBC Documentation
Table of Contents
Section
Bill of Materials
Generator Spec Sheets
Sub-Section
Sound Attenuated Enclosure
ADEM A4 Engine Controller
C9/250kW Diesel Generator Set
Cat Fluids
Optional Modules
Cat Batteries
100% rated Circuit Breaker
Auxiliary Contacts
GCCP 1.2 Control Panel
2 Configuration:
CAT Standard Features and options
AC and DC wiring looms w/multi pin connectors
GCCP 1.2 control features:
- 4-line back-lit LCD text display
- Multiple display languages
- Customizable power-up text and images
- Over current protection
- Unbalanced load protection
- Breaker control via fascia buttons
- 6 configurable DC outputs
- Internal PLC editor
- Generator current and power monitoring (kW, kVr, kVA, pf) - kW and kVAr overload and reverse power alarms
- Fuel and start outputs configurable when using CAN
- Support for 0V to 10V & 4mA to 20mA sensors
- 8 configurable digital inputs
- 4 configurable analogue/digital inputs
- CAN, MPU and alternator frequency speed sensing in one variant - Real time clock
GCCP 1.2 Control Panel (side mounted)
- LCD alarm indication
- Protections disable feature
- Fully configurable via PC using USB & RS485 communication - Front panel configuration with PIN protection
- Power save mode
- 3-phase generator sensing and protection
- Five-key menu navigation
- Data logging facility
Electronic Governor, ADEM-A4
Bill of Materials
Model C9, 4-cycle, In-line 6, 8.8 liter engine
Electrical system, 24 VDC
Engine Package Description:
250 ekW w/1800 RPM ekW Fan
Control System:
Voltage within +/- 0.25% at steady state from no load to full load Coolant and lube drains piped to the edge of base
Heavy duty Caterpillar diesel engine
(1) NEW CATERPILLAR MODEL C9 TIER III STANDBY GENERATOR SET, RATED 250KW WITH FAN, 277/480V, 3 PHASE, 60 HZ AT 1800 RPM. SOUND ATTENUATED ENCLOSURE WITH 660 GALLON UL142 BASE FUEL TANK.
3 Neutral bar NDTS1
105 deg C temp rise over 40 deg C
600:5 CT ratio
Space heater
Gen running & Fault relay
Input/output expansion modules
Remote E-stop button [shipped loose, installed by others] 20A GFCI Receptacles (controls side)
Dustproof control panel
Product Link 4G LTE Telematics
Control panel mounting left
Gen mounting duct plate
Power center-right hand mounted
- MODBUS RTU support with configurable MODBUS pages
Oversized wet batteries 1400CCA; 200A/hr.; 24V system
- Manual and automatic fuel pump control
- Engine pre-heat and post-heat functions
- Engine run-time scheduler
- Engine idle control for starting & stopping
- Fuel usage monitor and low fuel level alarms
Color (White enclosure)
Circuit Breakers (including auxiliary contacts)
Generator:
IBC Certified - Seismic
Cooling System:
Alternator LC5034j - Permanent Magnet
Mounting Accessories:
Additional Optional Generator Set Equipment Included in Sale Quotation:
- 3 configurable maintenance alarms
Sound attenuated enclosure with viewing window
Heater control group
Enclosure:
Jacket water heater 2500 W, 240 VAC - Pump style
Enclosure lights
Remote Annunciator [shipped loose, installed by others] 125A Load Center for customer shore power connection
- (2) 400A LSI Manual CB - 100% rated
Circuit Breaker:
- (3)2/0-500kcmil
Charging System:
- SUSE
Control System
4 Factory test reports
Quinn Power Systems Services Included:
Initial fill of coolant and lube oil
Quinn Power Systems Services NOT INCLUDED:
Sales tax
Air, building or construct permits
- PGS Test report @ 0.8PF
Miscellaneous:
UL 2200 Listing
Emissions Certification
Complimentary 5 year Platinum extended Service Coverage NFPA 110 Startup Service [incl. generator inspection, 2hr. Load bank & 2 hr. building load test]
Basic Demonstration -[included at no charge, if provided during the time of startup]
- Standard Test - Package generator set @ 0.8 PF
Light duty air cleaner
Battery charger, 10A dual, UL listed
First CVA service included
- City of Camarillo to offload equipment from truck, via forklift or crane service and set in place. - City of Camarillo to mount, anchor, plumb and wire QPS supplied equipment on site. - QPS will schedule carrier and delivery of above equipment to jobsite on single flatbed truck. - Factory orders placed upon confirmation via email of submittal approval and release for production by City of Camarillo.
- QPS will notify City of Camarillo of estimated factory ready to ship date upon approval. - QPS will notify City of Camarillo once unit have been received in our QPS yard and unit has been inspected - City of Camarillo to provide 2 week notice for prospective startup date.
Delivery to jobsite including offload/crane service
- City of Camarillo to terminate all electrical wires, exhaust piping and fuel piping from QPS supplied equipment Quinn Power Systems is not a general, electrical or installing contractor. Providing equipment and
Installation, wiring, piping, plumbing or anchoring of equipment Diesel fuel, initial fill or for testing
NOTES, EXCEPTION, CLARIFICATION
SCOPE OF WORK
- Quinn Power Systems (QPS) to Supply the following Equipment (1) C9,(300kW) Generator package set as described in above Bill of Materials - QPS will notify City of Camarillo once unit is ready for jobsite delivery - City of Camarillo to fill out and submit QPS Startup Checklist, confirming installation of equipment, wire termination, fuel filling, etc.
5 Exception taken to any NETA 3rd party or independent testing requirements. Any and all testing as listed above to be provided by QPS technicians.
Quotation does not include any sales Tax, Air District or Building Permits, Off-loading or Crane Services, Installation or Anchoring, Initial fill or Test fuel, Major Testing unless otherwise specified in the Bill of Materials.
The equipment offered in this proposal is CAT standard product (with modifications) as listed above based on 1) verbal or written request. 2) Single line drawing E-0.3 (dated 05/05/23) provided for review. No other written details, plans, specifications sections, contract documents, general or supplementary conditions apply to this quotation. Equipment is as stated above, call for any revisions to equipment quoted. Exception taken to anything not included in this proposal and as listed below.
Depending on final height of installed generator set, a working platform may be required to access the control panel and maintenance doors. Platforms are not included in this proposal, unless stated above. Call for revised quotation if required.
Startup/Commissioning Services are provided for CAT factory/ QPS supplied equipment only.
Scope of work for Startup Services available upon request. Out of Scope services are billed on a Time & Material basis in the field at purchaser's expense. QPS standard labor rates apply.
Technician services are provided during normal business hours Monday through Friday.
services as described above only.
6 Cat
®
C9 DIESEL GENERATOR SETS
1/10
200 ekW – 300 ekW
60 Hz
Standby Prime
200 ekW 180 ekW
250 ekW 225 ekW
300 ekW 275 ekW
SPECIFICATIONS
Engine Model Cat® C9 ACERT In-line 6, 4-cycle diesel
Bore x Stroke 112mm x 149mm (4.4in x 5.9in)
Displacement 8.8 L (538 in³)
Compression Ratio 16.1:1
Aspiration Turbocharged Air-to-Air Aftercooled
Fuel Injection System MEUI
Governor Electronic ADEM™ A4
Emission Certifications EPA Tier 3 - EPA Stationary Emergency Alternator Design Brushless Single Bearing, 4 Pole
Stator 2/3 Pitch
No. of Leads 12
Available Voltage Options 600V/480V/240V/208V
Frequency 60Hz
Alternator Voltage 24V
Alternator Insulation & IP Class H; IP23
Standard Temperature
Rise 150 Deg C
Available Excitation
Options Self-Excited, AR
Voltage Regulation,
Steady State+/- ≤0.5%
ENGINE SPECIFICATIONS
GENERATOR SET SPECIFICATIONS
Image shown may not reflect actual configuration
BENEFITS & FEATURES
CAT® GENERATOR SET PACKAGE
Cat generator set packages have been fully prototype tested and certified torsional vibration analysis reports are available. The packages are designed to meet the NFPA 110 requirement for loading, conform to the ISO 8528-5 steady state and fill transient response requirements.
CAT DIESEL ENGINES
The four-cycle Cat diesel engine combines consistent performance with excellent fuel economy and transient response that meets or exceeds ISO 8528-5. The engines feature a reliable, rugged, and durable design that has been field proven in thousands of applications worldwide in emergency standby installations.
COOLING SYSTEM
The cooling system has been designed and tested to ensure proper generator set cooling, and includes the radiator, fan, belts, and all guarding installed as standard. Contact your Cat dealer for specific ambient and altitude capabilities.
GENERATORS
The generators used on Cat packages have been designed and tested to work with the Cat engine. The generators are built with robust Class H insulation and provide industry-leading motor starting capability and altitude capabilities.
GCCP1.2 CONTROL PANEL
The GCCP 1.2 is an Auto Start Control Module suitable for a wide variety of single, diesel or gas, gen-set applications. Monitoring an extensive number of engine parameters, the module displays warnings, shutdown and engine status information on the back-lit LCD screen, illuminated LEDs and remote PC.
LEHE1567-03
7 PMG
105 Deg C
Cat
®
C9 DIESEL GENERATOR SETS
LEHE1567-03
Air inlet system Aftercooler core, Turbocharger
Control panels GCCP1.2 control panel
Cooling system
Coolant drain line with valve; terminated on edge
of base
Fan and belt guards
Coolant Level Sensor
Thermostats and housing, full open temperature
92 deg C (198 deg F)
Coolant level sight gauge
Jacket water pump, gear driven, centrifugal
Exhaust system Exhaust manifold; dry
Telematics PL444 4G LTE
Fuel system
Primary fuel filter w/integral water separator &
secondary filter
Fuel cooler
Fuel priming pump
Flexible fuel lines
Engine fuel transfer pump
Generators
and generator
attachments
Brushless, self-excited 2/3 pitch, random wound
IP23 Protection
Insulation Class H and temperature rise
Power center, IP22 bottom cable entry
Segregated low voltage wiring panel
Governing
system Cat Electronic Governor (ADEM A4)
Lube System
Oil cooler
Lubricating oil
Oil filter and dipstick
Oil drain lines with valve; piped to edge of base
Fumes disposal; piped to front of radiator
Starting/charging
system
24-volt electric starting motor
24V, 45 amp charging alternator
General
Paint, Caterpillar Yellow
Vibration damper
Air inlet system
STD AIR CLEANER
Single Element Air Cleaner
Dual Element Air Cleaner
Control panels
GCCP 1.5
Local & Remote Annunciator
Discrete I/O Module
Circuit Breakers
Power terminal strips- 800A & 600A
3-Pole 100% Rated- Single (Manual & Motorised)
3-Pole 100% Rated- Dual (Manual)
3-Pole 100% Rated- Third (Manual)
External Paralleling
Enclosures
Weather Protective
Sound Attenuated
Aluminium Enclosures
Cooling system Stone guards
Telematics PLG601, PLG641
Exhaust system
Industrial grade (10 dBA)
Residential and Critical grade (25 dBA)
Industrial grade (10 dBA)
Fuel storage Sub Tank & Integral tank Bases
Generators
and generator
attachments
Space heater control
Permanent magnet generator
Mounting system Captive linear vibration isolators
Starting/charging
system
Battery Chargers
Jacket Water Heater
General Tool Set
STANDARD EQUIPMENT OPTIONAL EQUIPMENT
2/10
8 Gen and Engine only
(Enclosure is White &
Skid base is Black)
Cat
®
C9 DIESEL GENERATOR SETS
LEHE1567-03 3/10
WEIGHTS & DIMENSIONS
Genset Package Dim “A”
mm (in)
Dim “B”
mm (in)
Dim “C”
mm (in)
Open Generator
Set Weight (Dry)1
kg (lb)
Maximum
Weight (Dry)2
kg (lb)Standby Prime
200 ekW 180 ekW 3091 (122) 1622 (64) 2066 (82) 2157 (4755) 2692 (5935) 250 ekW 225 ekW 3091 (122) 1622 (64) 2066 (82) 2248 (4956) 2692 (5935) 300 ekW 275 ekW 3091 (122) 1622 (64) 2066 (82) 2313 (5100) 2908 (6411) C
AB
Note: General configuration not to be used for installation. See general dimension drawings for detail. 1Estimated weight includes standard generator, narrow skid base and heaviest mechanically operated standard single circuit breaker. 2Estimated weight includes oversize generator, wide skid base and heaviest circuit breaker configuration. 9 *** Refer to supplied Mechanical Drawings for package weight and overall dimensions**
Cat
®
C9 DIESEL GENERATOR SETS
LEHE1569-02 1/2
Standby & Prime: 60Hz
PACKAGE PERFORMANCE
Image shown might not reflect actual configuration
Engine Model Cat® C9 ACERT™ In-line 6, 4-cycle diesel
Bore x Stroke 112mm x 149mm (4.4in x 5.9in)
Displacement 8.8 L (538 in³)
Compression Ratio 16.1:1
Aspiration Turbocharged Air-to-Air Aftercooled
Fuel Injection SystemHEUI
Governor Electronic ADEM™ A4
Model Standby Prime Emission Strategy
C9 250 ekW, 313 kVA 225 ekW, 281 kVA TIER III Non-Road
Performance Standby Prime
Frequency 60 Hz
Genset Power Rating 313 kVA 281 kVA
Genset power rating with fan @ 0.8 power factor 250 ekW 225 ekW Emissions TIER III Non-Road
Performance Number DM8501-03 DM8505-03
Fuel Consumption
100% load with fan, L/hr (gal/hr) 73.3 (19.4) 68.9 (18.2) 75% load with fan, L/hr (gal/hr) 58.8 (15.5) 55.7 (14.7) 50% load with fan, L/hr (gal/hr) 43.8 (11.6) 42.0 (11.1) 25% load with fan, L/hr (gal/hr) 27.4 (7.3) 27.2 (7.2)
Cooling System1
Radiator air flow restriction (system), kPa (in. Water) 0.12 (0.48) 0.12 (0.48) Radiator air flow, m3/min (cfm) 497 (17551) 497 (17551) Engine coolant capacity, L (gal) 13.9 (3.7) 13.9 (3.7)
Radiator coolant capacity, L (gal) 43 (11.5) 43 (11.5)
Total coolant capacity, L (gal) 57 (15) 57 (15)
Inlet Air
Combustion air inlet flow rate, m³/min (cfm) 25.2 (889.8) 24.2 (855.3) Max. Allowable Combustion Air Inlet Temp, °C (°F) 50 (122) 50 (122) Exhaust System
Exhaust stack gas temperature, °C (°F) 455.5 (852.0) 444.1 (831.3) Exhaust gas flow rate, m³/min (cfm) 63.6 (2245.6) 59.8 (2112.4) Exhaust system backpressure (maximum allowable) kPa (in. water) 10.0 (40.0) 10.0 (40.0) Heat Rejection
Heat rejection to jacket water, kW (Btu/min) 104 (5928) 99 (5631) Heat rejection to exhaust (total) kW (Btu/min) 277 (15772) 259 (14720) Heat rejection to aftercooler, kW (Btu/min) 82 (4686) 72 (4115) Heat rejection to atmosphere from engine, kW (Btu/min) 18 (1004) 26 (1500) 10 Cat
®
C9 DIESEL GENERATOR SETS
Emissions (Nominal)2 Standby Prime
NOx
, g/hp-hr 2.55
CO, g/hp-hr 0.97
HC, g/hp-hr 0.18
PM, g/hp-hr 0.10
Alternator3
Voltages 480V 600V 480V 600V
Motor starting capability @ 30% Voltage Dip 543 skVA 656 skVA 543 skVA 656 skVA Current 376 amps 301 amps 338 amps 271 amps
Frame Size LC5014H LC5024H LC5014H LC5024H
Excitation SE AR SE AR
Temperature Rise 150 ° C 150 ° C 105 ° C 105 ° C
WEIGHTS & DIMENSIONS
APPLICABLE CODES AND STANDARDS:
AS1359, CSA C22.2 No100-04, UL142, UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22, NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.
Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for availability.
STANDBY: Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.
PRIME: Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year RATINGS: Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions.
DEFINITIONS AND CONDITIONS
1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 BTU/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.
3 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.
LEHE1569-02 (05/20)
www.Cat.com/electricpower
All rights reserved.
Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication. © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission Dim “A” mm (in) Dim “B” mm (in) Dim “C” mm (in) Dry Weight kg (lb) 3091 (122) 1622 (64) 2066 (82) 2248 (4956)
C
BA
2/2
11 LEHE5347-02 Page 1 of 3
Engine Controller
Features
Reliable, Durable
All ADEM A4 controllers are designed to survive
the harshest environments.
● Environmentally sealed, die-cast aluminum
housing solates and protects electronic
components from moisture and dirt
contamination
● Rigorous vibration testing ensures product
reliability and durability
● Accuracy maintained from –40°C to 85°C
● Electrical noise immunity to 100 volts / meter
● Internal circuits are designed to withstand shorts
to + battery and – battery
Simple Servicing
Each ADEM A4 system works in combination
with the Cat
® ET service tool software to keep the
engine operating at peak performance.
● Displays measured parameters
● Retrieves active and logged event code
documenting abnormal system operation
● Performs calibrations and diagnostic tests
● Supports flash programming of new software
into the ADEM A4 ECM
ADEM™ A4 Engine
Controller
The ADEM™ A4 is the main Electronic Control
Module (ECM) used on select diesel engines.
The ADEM A4 provides a higher degree of control
over a large number of combustion variables.
The ADEM A4 is designed to control/interface
Electronic Unit Injector (EUI) equipped engines.
The ADEM A4 engine system is composed of
the ADEM A4 ECM, control software, sensors,
actuators, fuel injectors, and interface to the
generator system. The prime benefit of an ADEM
A4 engine system is to better control and maintain
the particulate emissions, both steady state and
transient, while improving engine performance.
Self Diagnostics
Each ADEM A4 ECM has a full compliment of
diagnostics. The ECM can detect faults in the
electrical system and report those faults to the
service technician for quick repair.
● Self-diagnostic capability pinpoints operational
prob-lems in need of attention.
Advanced Features
● Enhanced performance from fuel injection
timing and limiting
● Adjustable monitoring of vital engine
parameters
● Programmable speed acceleration ramp rate
● Data link interfaces
12 Engine Controller
LEHE5347-03 Page 2 of 3
Description
The ECM is housed in an environmentally sealed
cast-ing. All wiring connections to the ECM are
made using two sealed connectors: a single
seventy-pin connector and a single one hundred
twenty-pin connector.
Engine Speed Governing
Desired engine speed is calculated by the ECM
and held within ±0.2 Hz for isochronous and
droop mode. The ECM accounts for droop that is
requested. The proper amount of fuel is sent to
the injectors due to these calculations. The ECM
also employs cooldown/shutdown strategies,
acceleration delays on startup, acceleration ramp
times and speed reference.
Fuel Limiting
Warm and cold fuel-air ratio control limits are
con-trolled by the ECM. Electronic monitoring
system derates, torque limit, and cranking limit,
programmable torque scaling, and cold cylinder
cutout mode are standard features.
Fuel Injection Timing
Master timing for injection is controlled by the
ECM control. Temperature dependencies are
accounted for in the fuel injection calculations.
Electronic Monitoring
Electronic monitoring of vital engine parameters
can be programmed. Warning, derate, and
shutdown event conditions may be customized by
the user.
Information Management
The ECM stores information to assist with
electronic troubleshooting. Active and logged
diagnostic codes, active events, logged events,
fuel consumption, engine hours, and instantaneous
totals aid service technicians when diagnosing
electronic faults and scheduling preventive
maintenance.
Calibrations
Engine performance is optimized through injection
timing. Auto/manual sensor calibrations are
standard features.
On-Board System Tests
System tests are available to assist in electronic
trou-bleshooting. These tests include: injector
activation, injector cutout, and override of control
outputs.
Data Link Interfaces
The ADEM A4 communicates with the EMCP via a
dedicated communication network.
Electronic Sensing
The following sensing is available on the ADEM
A4: oil pressure, fuel pressure, fuel temperature,
atmospheric pressure, air inlet temperature, turbo
outlet pressure, engine coolant temperature,
engine speed, throttle, position, exhaust
temperature, oil filter pressure differential, fuel filter pressure differential, air filter pressure differential and crankcase pressure.
13 Engine Controller
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat,com/electricpower
©2019 Caterpillar
All rights reserved.
SPECIFICATIONS
Impervious to:
Salt spray, fuel, oil and oil additives, coolant,
spray cleaners, chlorinated solvents, hydrogen
sulfide and methane gas, and dust.
Input and output protection
All inputs and outputs are protected against
short circuits to +battery and –battery
Input voltage range (24 VDC nominal)
18 to 32 VDC
Mounting
Engine mounted
LEHE5347-03 (02/19)
Reverse polarity protected
Shock, withstands 20g
Temperature range
Operating: –40°C to 85°C (–40°F to 185°F)
Storage: –50°C to 120°C (–58°F to 248°F)
Vibration
Withstands 8.0g @ 24 to 2 kHz
14 Automatic Voltage Regulator
D350AVR
The D350, Digital Voltage Regulator is used to regulate alternators with a field current of less than 5 A in continuous operations, and 10 A maximum in the event of short-circuit for 10 seconds maximum.
Its design is in accordance with mounting in a generator terminal box or a control cabinet. It is required, at a minimum, to follow the local protection and safety standards, especially those specific to electrical installations for voltages of 300 VAC phase-to-neutral maximum.
LEHE1923-00 Page 1 of 4
NFLink™ configuration module
The D350 is equipped with NFC technology for communication and configuration purposes. The configuration module is placed over the two dedicated positioning holes on the plastic enclosure as shown below. Once the configuration is done, the NF Link must be removed as it is not supposed to be left on the D350 when it is in continuous operation. 15 Automatic Voltage Regulator
Technical Characteristics
D350 regulator can be used to perform the following functions:
Voltage regulation
• With or without reactive droop compensation (Reactive droop to allow parallel operation) • With or without line droop compensation
Regulation of the field current, or manual mode, which allows direct control of the field current.
The D350 can also be used to:
• Adjust the reference for the regulation mode in progress, using an analogue input (0 – 10V and potentiometer) • Monitoring of temperature sensor (Pt100 or CTP)
• Limit the minimum field current delivered to the exciter field • Monitoring of the maximum stator current limit
• Loss of voltage sensing
• Withstand a sudden short-circuit for 10 seconds maximum in AREP , PMG • Signals monitoring (events logger)
• 2 digital outputs for various trip, regulation mode and measurement data Alternator voltage sensing:
• 3 phases without neutral, 2 phases or 1 phase with neutral • Three-phase range 0 – 530 VAC
• Consumption < 2 VA
Stator current measurement with CT:
• Range 0 –1A or 0 – 5A
• Consumption < 2 VA
Power supply:
• 4 terminals for PMG, AREP , SHUNT
• Range 50 – 277 VAC
• Consumption max < 3000 VA
Field excitation:
• Rated 0 – 5A
• Short-circuit 10A max
LEHE1923-00 Page 2 of 4
16 Automatic Voltage Regulator
Frequency:
• Range 10-100 Hz
• Regulation accuracy: +/-0.25% of the average of the three phases on a linear load, with harmonic distortion less than 5% • Voltage adjustment range: 0 to 150% of the rated voltage • Quadrature droop adjustment range: -20% to 20%
• Under frequency protection: integrated, adjustable threshold, slope adjustable from 0.5 to 3V/Hz in steps of 0.1 V/Hz • Excitation ceiling: adjustable by configuration at 3 points • Environment: ambient temperature from -40°C to +65°C, relative humidity of less than 95% non-condensing, mounted in a cabinet or in a terminal box
Easy Reg Advanced:
• All the D350 settings are entered/configured using the “EasyReg Advanced” software • This program is only compatible with computers running WINDOWS® versions Windows 7 and Windows 10 operating systems
Dimensions:
• Height: 52.9 mm
• Width: 125 mm
• Length: 140 mm
Mounting:
• Holes spacing on the Length: 115 mm
• Holes spacing on the width: 100 mm
Weight:
• 0.45 kg
Conformity to standards:
• EMC: IEC 61000-6-2, IEC 61000-6-4
• Humidity: IEC 60068-1 and test in accordance with IEC 60068-2-14 • Dry heat: IEC 60068-2-2
• Damp heat: IEC 60028-2-30
• Cold: IEC 600068-2-1
LEHE1923-00 Page 3 of 4
17 Automatic Voltage Regulator
LEHE1923-00 (03/23)
www.cat.com/electricpower
©2023 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
D350 AVR and NFLink™ Dimensions
18 Enclosures
LEHE0494-05 1/4
C9 ACERT™ Sound Attenuated and
Weather Protective Enclosures
U.S. Sourced
180 – 300 kW 60 Hz
Features
Robust/Highly Corrosion Resistant Construction
• Factory-installed on skid base
• Environmentally friendly, polyester powder baked paint • Zinc plated or stainless steel fasteners
• Internally mounted-critical exhaust silencing system (sound attenuated only)
• Externally front-mounted enclosed exhaust silencing system (weather protective only)
• Designed and tested to comply with UL 2200 listed generator set package
• Compression door latches providing solid door seal
Excellent Access
• Large cable entry area for installation ease
• Accommodates side-mounted single or multiple breakers • Two doors on both sides
• Vertically hinged allow 180° opening rotation and retention with door stays
• Lube oil and coolant drains routed to the exterior of the enclosure base
Transportability
• These enclosures are of extremely rugged construction to withstand outdoor exposure and rough handling common on many construction sites
Security and Safety
• Lockable access doors which give full access to control panel and breaker
• Cooling fan and battery charging alternator fully guarded • Fuel fill, oil fill, and battery can only be reached via lockable access • Externally mounted emergency stop button
• Designed for spreader bar lifting to ensure safety
• Stub-up area is rodent proof
Options
• Caterpillar yellow* or white paint
• Weather protective enclosure constructed with 14-gauge steel • Sound attenuated Level 1 constructed with 14-gauge steel • Sound attenuated Level 2 constructed with 14-gauge steel • Sound attenuated enclosure constructed with 12-gauge aluminum (5052 grade)
• UL Listed 203 gallon integral fuel tank
• UL Listed 660 or 1002 gallon sub base fuel tanks
• Seismic certification per applicable building codes:
IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012,
CBC 2007, CBC 2010
• IBC certification for 150 mph wind loading
• Anchoring details are site specific and are dependent on many factors such as generator set size, weight and concrete strength.
IBC certification requires that the anchoring system used is reviewed and approved by a professional engineer.
• Control panel viewing window**
• Cold weather bundle. Available with SA Level 2 and Aluminum SA enclosures only
**Not available with aluminum enclosures
**Steel sound attenuated only
Picture shown may not reflect actual configuration
19 Enclosures
LEHE0494-05 2/4
Enclosure Sound Pressure Levels at Standby Ratings
Enclosure Sound Pressure Levels at Prime Ratings
Component Weights to Calculate Package Weight
Enclosure Type Standby eKW Cooling Air Flow Rate Ambient Capability* (dBA) @ 7m (23 ft) at 100% Loadm3/s cfm ˚C ˚F
Sound Attenuated
Level 2
300 351 12395 46 115 71
250 351 12395 53 127 71
200 351 12395 59 138 71
Sound Attenuated
Level 1
300 351 12395 46 115 75
250 351 12395 53 127 74
200 351 12395 59 138 74
Weather Protective
300 516 18222 49 120 82
250 516 18222 55 131 82
200 516 18222 60 140 82
Aluminum Sound
Attenuated
300 351 12395 46 115 73
250 351 12395 53 127 72
200 351 12395 59 138 72
Enclosure Type Prime eKW Cooling Air Flow Rate Ambient Capability* (dBA) @ 7m (23 ft) at 100% Loadm3/s cfm ˚C ˚F
Sound Attenuated
Level 2
275 351 12395 50 122 71
225 351 12395 56 133 71
180 351 12395 60 140 71
Sound Attenuated
Level 1
275 351 12395 50 122 75
225 351 12395 56 133 74
180 351 12395 60 140 73
Weather Protective
275 516 18222 52 126 82
225 516 18222 59 138 82
180 516 18222 60 140 82
Aluminum Sound
Attenuated
275 351 12395 46 115 72
225 351 12395 56 133 72
180 351 12395 60 140 72
Narrow Skid Wide Skid
Steel Enclosures Aluminum
Enclosure
Weather Protective Sound Attenuated
Level 1
Sound Attenuated
Level 2 Sound Attenuated
kg lb kg lb kg lb kg lb kg lb kg lb
219 483 468 1032 660 1455 1062 2341 1062 2341 629 1387
*Cooling system performance at sea level. Consult your Cat® dealer for site specific ambient and altitude capabilities. *Cooling system performance at sea level. Consult your Cat dealer for site specific ambient and altitude capabilities. The sound pressure level data shown in the tables above is quoted as free field and is for guidance only. Actual levels produced may vary according to site conditions. 20 Enclosures
LEHE0494-05 3/4
Enclosure Weights and Dimensions
Enclosure Type Length “L” Width “W” Height “H”
mm in mm in mm in
Sound Attenuated 4515 177.8 2037 80.2 2196 86.5
Weather Protective 4035 158.9 2037 80.2 2142 84.3
Enclosure Type Length “L” Width “W” Height “H”
mm in mm in mm in
Sound Attenuated 4515 177.8 2014 79.3 2492 98.1
Weather Protective 4035 158.9 2014 79.3 2438 96.0
Enclosure on Skid Base
Enclosure on a UL Listed 203 Gallon Integral Fuel Tank Base 21 Enclosures
LEHE0494-05 (06/20)
www.Cat.com/electricpower
All rights reserved.
Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication. © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission 4/4
Enclosure Type Length “L” Width “W” Height “H”
mm in mm in mm in
Sound Attenuated 4515 177.8 2056 80.9 2831 111.5
Weather Protective 4035 158.9 2056 80.9 2777 109.3
Enclosure Type Length “L” Width “W” Height “H”
mm in mm in mm in
Sound Attenuated 5739 225.9 2056 80.9 2831 111.5
Weather Protective 5739 225.9 2056 80.9 2777 109.3
Enclosure on a UL Listed 660 Gallon Sub-base Fuel Tank Base Enclosure on a UL Listed 1002 Gallon Sub-base Fuel Tank Base 22 LED Lights
Features
AC/DC Lighting Kit
• Capable of AC and DC operation with provided
selector switch
•
DC operation has a 60-minute timer switch to
limit battery drain
•
AC operation is enabled by transformer
• Low voltage, low energy circuit and operation
• Installation includes two LED lights
Technical Data
Theoretical Lumens Output 1600 lm
Operational Lumens Output 1000 lm
Color Temperature 5700 K
Lens PC
Body Aluminum
Weight 0.6 kg
IP Rating IP68, IP6K9K
EMC
CISPR 25 Class 3,
EN 12895,
ISO 13766,
ISO 14982,
ISO 7637-2
Operating Temperatures
-40°C to +85°C
(Overheat
protected)
Image shown may not reflect actual package.
LED Lights
LEHE1084-00 (5-16)
www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Materials
and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 23 Circuit Breakers
C9, C13, C15, C18 Circuit Breakers
Manually Operated Circuit Breakers
LEHE21193-01 Page 1 of 12
Current
(A) Frame Number
of Poles
Interrupting Ratings (kA ms) Trip
Unit
(Lugs) Cable Size
Range / Phase Auxilliary Options
240V 480V 600V
100 H 3 65 35 18
Electronic LSI
8-3/0 AWG Form C (1 NO + 1 NC)
Shunt Trip 24 VDC250 J 3 65 35 18 (2) 3/0 – 250 kcmil
400 XT5 3 65 35 18
Electronic LS/I
(S or I) or LSI
(2) 2/0 – 500 kcmil
1 Form C + 1 Bell Alarm
60 VAC/VDC Shunt Trip 24 VDC600 XT6 3 65 35 20 (3) 2/0 – 400 kcmil 800 XT6 3 65 35 20 (3) 2/0 – 400 kcmil
1200 XT7 3 65 50 25 (4) 4/0 – 500 kcmil 1 Form C + 1 Bell Alarm Shunt Trip 24
VAC/VDC
1600 T8 3 65 35 18
Electronic
LSI
BUS BAR
Form C (1 NO + 1 NC)
Shunt Trip 24 VDC
2000 T8 3 65 35 18 BUS BAR
2500 T8 3 65 35 18 BUS BAR
3000 T8 3 65 35 18 BUS BAR
Moulded Case
Circuit Breakers:
100
A – 3000 A
200 kW – 750 kW Gensets
Features
• 100% UL Listing
• Electronic Trip Units
• Double insulation
• Clear indication of breaker status
• Can be used in normal operation in an
ambient of –25°and+70° C
• Auxiliary contacts available
• Insulating case constructed from fiberglass reinforced synthetic resin
• Anti-corrosion treatment on all metal parts
• Optional 2 or 3 Circuit Breakers
Conformity with International Standards
Circuit Breakers have been designed to comply with these major standards:
• UL 489
• CSA22.2
• IEC 60947-2
• NEMA AB1
24 Circuit Breakers
Electrically Operated Circuit Breakers
Current
(A) Frame Number
of Poles
Interrupting Ratings (kA ms) Trip
Unit
(Lugs) Cable Size
Range / Phase Auxilliary Options
240V 480V 600V
800 XT7M 3 65 50 25 Electronic LSI (4) 4/0 – 500 kcmil 2 Form C + 1 Bell Alarm 24 VDC 1200 XT7M 3 65 50 25 Electronic LSI (4) 4/0 – 500 kcmil 2 Form C + 1 Bell Alarm 24 VDC 2000 T 8M-S 3 125 125 100 Electronic LSI BUS BAR 2 Form C + 1 Bell Alarm 24 VDC 3000 T 8M-S 3 125 125 100 Electronic LSI BUS BAR 2 Form C + 1 Bell Alarm 24 VDC L-I Mode
• Long Time / Overload Protection, “L“ has an adjustable trip threshold and adjustable time delay. • Instantaneous Short Circuit Protection, “I“ has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously.
L-S Mode
• Long Time / Overload Protection, “L“ has an adjustable trip threshold and adjustable time delay. • Short Circuit Protection, “S“ has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads.
• Instantaneous Short Circuit Protection, “I“ is still included, but the threshold level is not adjustable and exists at a predeter- mined level.
Electronic L-S-I Trip Units
• Long Time/Overload Protection, “L“ has an adjustable trip threshold and adjustable time delay. • Short Circuit Protection, “S“ has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads.
• Instantaneous Short Circuit Protection, “I“ has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously.
LEHE21193-01 Page 2 of 12
25 Circuit Breakers
Single Breaker Options (250 – 3000A)
Model Current (A) Operation
C9 100 Manually Operated
C9 250 Manually Operated
C9 400 Manually Operated
C9 , C13 , C15 , C18 600 Manually Operated
C9 , C13 , C15 , C18 800 Manually Operated or Electrically Operated C9 , C13 , C15 , C18 1200 Manually Operated or Electrically Operated C13 , C15 , C18 1600 Manually Operated
C15 , C18 2000 Manually Operated or Electrically Operated C18 2500 Manually Operated
C18 3000 Manually Operated or Electrically Operated
Multiple Breaker Options
Model
Main Breaker Box Auxiliary Box
Breaker (Amps)
Manually Operated
1st Breaker (Amps)
Manually Operated
2nd Breaker (Amps)
Manually Operated
C9 , C13 , C15 , C18 100
100, 250, 400, 600, 800, or
1200
3rd Breaker:
100, 250 or 400
(Not availabe if 1st &
2nd Breaker = 1200A)
C9 , C13 , C15 , C18 250
C9 , C13 , C15 , C18 400
C9 , C13 , C15 , C18 600
C9 , C13 , C15 , C18 800
C9 , C13 , C15 , C18 1200
C13 , C15 , C18 1600
Not Available 2nd Breaker:
100, 250 or 400
C15 , C18 2000
C18 2500
C18 3000
LEHE21193-01 Page 3 of 12
26 Circuit Breakers
XT5 Ekip Dip LSI
L-S-I Functions
XT5 Ekip Dip LS/I
L-S-I Functions
Trip Curves of Circuit Breakers
Figure 6
LEHE21193-01 Page 9 of 12
27 CIRCUIT BREAKERS
AUX – AUXILIARY
CONTACTS
SHT2 – 12/24 V
SHUNT TRIP
Option SHT2 adds a DC operated shunt trip which
can be used to automatically open the circuit
breaker upon activation of a generator set shut
down signal from the generator set control panel,
or from a remote signal (supplied by others).
Option AUX adds an auxiliary changeover switch
which can be used for remote indication of the
circuit breaker status. www.cat-ElectricPower.com
Market: N. America
Information contained in this publication may be considered confidential. © 2005 Caterpillar LEHE4009 (01-05) Discretion is recommended when distributing. All Rights Reserved.
Materials and specifications are subject to change without notice. Printed in U.S.A.
BREAKER BOX TERMINAL
POWER CONNECTION
L1
L2
L3
N1
L4
L5
L6
N1
E
L1
L2
L3
N1
E
L1
L2
L3
N1
POWER WIRING
FROM GENERATOR
POWER WIRING
FROM GENERATOR
SHUNT TRIP
28 PPrroodduucctt UUppddaattee
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
LEXE0855-00 (09/14) www.Cat-ElectricPower.com
©2014 Caterpillar
All Rights Reserved.
Printed in U.S.A.
Suitable for Use as Service Equipment
Overview
Retail Product Labeled Suitable for Use as Service Equipment (SUSE)
Features
D40-D200, C9, C15, C18 models available with SUSE marking SUSE marking required by certain Authorities Having Jurisdiction (AHJs) Disconnecting device – UL Listed circuit breaker
Neutral bar capable of being bonded to ground – Bonding jumper pre-installed Enclosure – Dedicated to disconnecting device and neutral bar and adequately sized to allow proper connection of customer’s load cables
Certain Authorities Having Jurisdiction (AHJs) have begun requiring engine generator assemblies, particularly those installed outdoors, to be labeled as “Suitable for Use as Service Equipment” (SUSE). Service equipment provides a safe and quick method for removing an electrical source from a building or dwelling.
Product eligible to bear a SUSE label must be properly
constructed and evaluated. The Standard governing service entrance equipment is UL 869A. Required are a disconnecting means and a provision for bonding the neutral bar to ground, both of which must be within a dedicated enclosure properly sized for the intended field wiring.
Cat
® products employ a circuit breaker as the disconnecting means. A cable is provided and installed to bond the neutral bar to ground.
Underwriters Laboratories (UL) has evaluated enclosure
construction and found certain Cat products eligible to be labeled as “Suitable for Use as Service Equipment”, thus meeting AHJ requirements and expectations.
29 • Hours counter provides accurate information for monitoring and maintenance periods
• User-friendly set-up and button layout for ease of use • Multiple parameters are monitored & displayed simultaneously for full visibility
• The module can be configured to suit a wide range of
applications for user flexibility
• PLC editor allows user configurable functions to meet user specific application requirements.
• RS485 Communication port can be used for the Remote
Monitoring Communication (Compatible with Cat PLG)
Features
• 4-line back-lit LCD text display
• Multiple display languages
• Five-key menu navigation
• LCD alarm indication
• Customisable power-up text and images
• Data logging facility
• Internal PLC editor
• Protections disable feature
• Fully configurable via PC using USB & RS485
communication
• Front panel configuration with PIN protection
• Power save mode
• 3-phase generator sensing and protection
• Generator current and power monitoring (kW, kvar,
kVA, pf)
kW and kvar overload and reverse power alarms
• Over current protection
• Unbalanced load protection
• Breaker control via fascia buttons
• Fuel and start outputs configurable when using
CAN Support for 0 V to 10 V & 4 mA to 20 mA sensors
• 8 configurable digital inputs (3 available for Customer use)
• 8 configurable digital outputs (5 available for
Customer use)
• 4 configurable analogue inputs (3 available for
Customer Use)
• CAN, MPU and alternator frequency speed sensing in
one variant
• Real time clock
• Engine pre-heat and post-heat functions
• Engine run-time scheduler
• Engine idle control for starting & stopping
• Fuel usage monitor and low fuel level alarms
• 3 configurable maintenance alarms
GCCP 1.2 Control Panel
Image shown may not reflect actual configuration
GCCP 1.2 - Control Panel
GCCP 1.2 is an Auto Start Control Module suitable for a wide variety of diesel gen-set applications. Monitoring an extensive number of engine parameters, the modules will display warnings, shutdown and engine status information on the back-lit LCD screen, illuminated LEDs and remote PC.
Benefits
Description
The controller is compatible with electronic (CAN) and non-electronic (magnetic pick-up/alternator sensing) engines and offer an extensive number of flexible inputs, outputs and extensive engine protections so the system can be easily adapted to meet the most demanding industry requirements.
The extensive list of features includes enhanced event and performance monitoring, remote communications & PLC functionality.
The modules can be easily configured using a configuration suite PC software.
Full Range of Attachments
• Wide range of system expansion attachments, designed
specifically to work with the GCCP controller
• Flexible packaging options for easy and cost effective installation World Wide Product Support
• Cat dealers provide extensive pre and post sale support • Cat dealers have over 1,600 dealer branch stores
operating in 200 countries
LEHE2017-03
30 SPECIFICATIONS
DC SUPPLY
CONTINUOUS VOLTAGE RATING
8 V to 35 V continuous
5V for upto 1 minute
CRANKING DROPOUTS
Able to survive 0 V for 100 mS, providing supply was at least 10 V before dropout and supply recovers to 5 V. This is achieved without the need for internal batteries.
LEDs and backlight will not be maintained during cranking
MAXIMUM OPERATING CURRENT
260 mA at 12 V, 150 mA at 24 V
MAXIMUM STANDBY CURRENT
145 mA at 12 V, 85 mA at 24 V
CHARGE FAIL/EXCITATION RANGE
0 V to 35 V
GENERATOR & MAINS (UTILITY) VOLTAGE RANGE
15V to 415 V AC (Ph to N)
26 V to 719 V AC (Ph to Ph)
MAGNETIC PICK-UP VOLTAGE RANGE
+/- 0.5 V to 70 V
FREQUENCY RANGE
10,000 Hz (max)
LEHE2017-03
GCCP 1.2 Control Panel
INPUTS
DIGITAL INPUTS A TO H
Negative switching
ANALOGUE INPUTS A TO D
Configurable as:
Negative switching digital input 0-10V sensor 4
mA to 20mA Resistive Sensor
ANALOGUE INPUTS A TO C
Configurable as:
Negative switching digital input Resistive
Sensor
OUTPUTS
OUTPUT A and B (FUEL & START)
15 A DC at supply voltage
AUXILIARY OUTPUTS C, D, E, F, G, H, I & J 2
A DC at supply voltage
DIMENSIONS
OVERALL
216 mm x 158 mm x 43 mm
8.5” x 6.2” x 1.5”
PANEL CUTOUT
184 mm x 137 mm
7.2” x 5.3”
MAXIMUM PANEL THICKNESS
8 mm
0.3”
OPERATING TEMPERATURE
STANDARDS
UL
, cUL Listed
NFPA 70#
Electro-Magnetic Compatibility BS EN 61000-6-2/6-4
Electrical Safety: BS EN 60950
Temperature: BS EN 60068-2-1, BS EN 60068-2-2
Vibration: BS EN 60068-2-6
Humidity: BS EN 60068-2-30, BS EN 60068-2-78
Shock: BS EN 60068-2-27
Degrees of protection provided by enclosures: BS EN 60529 Ingress Protection: IP65 - Front of module when installed into the control panel with the optional sealing gasket.
# Applicable codes and standards facilitate compliance to NFPA 70 -30 Deg C to +70 Deg C
-22 Deg F to +158 Deg F
STORAGE TEMPERATURE RANGE
-40 Deg C to +85 Deg C
-40 Deg F to +185 Deg F
31 OPTIONAL MODULES
LEHE2017-03 ( 08-23)
www.Cat.com/electricpower
©20
23 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
GCCP 1.2 Control Panel
The Local a
nnunciator with an integral sounder is an
output LED expansion module is designed to display a
maximum of eight individual LED indications. The
Annunciator will consist of two modules to provide a
16 Channel Fault annunciation. The Panels are fitted
with removable label cards which can be used to iden-
tify the standard NFPA alarms.
Local annunciator
Key Features:
• Panel mount.
• Vertical design.
• In-built alarm.
• Alarm mute button.
• Max of 80 configurable LED’s.
Input Expansion Module
The Input Expansion module is used in conjunction with supported GCCP controllers to provide additional, flexible, input functionality. The module’s ID switch is configurable from the module and the 10 inputs can be configured from within the ‘host controller’. The inputs can be configured in a number of ways to connect to digital switches, resistive sensors, 0-10 V DC signals or 4-20 mA signals.
Key Features:
• DIN rail & chassis mount.
• Power on/link lost LED.
• 1.2km (0.75 Mile) working range.
• Connect maximum of 4 x Input Modules to a single host controller. • Max of 40 configurable inputs.
Output Expansion Module
The output relay expansion module for use with compatible GCCP control modules has been designed to extend a host module’s output capabilities.
A maximum of 10 relays can be connected to an individual module at any one time.
All outputs are configurable via the host controller.
Key Features:
• Power On/Link Lost LED ID SWITCH
• 10 expansion modules can be connected to 1 host controller at a time • 8 configurable relay contacts with LED indicators:
o 4 Normally Open (N/O)
o 4 Change Over (C/O)
• Terminal strip connection for quick and easy set-up
32 Input Expansion Module
ENVIRONMENTAL TESTING STANDARD
ELECTRO-MAGNETIC COMPATIBILITY
BS EN 61000-6-2
EMC Generic Immunity Standard for the Industrial Environment BS EN 61000-6-4
EMC Generic Emission Standard for the Industrial Environment
ELECTRICAL SAFETY
BS EN 60950
Safety of Information Technology Equipment, including Electrical Business Equipment
TEMPERATURE
BS EN 60068-2-1
Ab/Ae Cold Test -30 °C BS EN 60068-2-2
Bb/Be Dry Heat +70°C
VIBRATION
BS EN 60068-2-6
Ten sweeps in each of three major axes
5 Hz to 8 Hz @ +/-7.5 mm, 8 Hz to 500 Hz @ 2 gn
SHOCK
BS EN 60068-2-27
Three shocks in each of three major axes 15 gn in 11 Ms
HUMIDITY
BS EN 60068-2-30
Db Damp Heat Cyclic 20/55°C @ 95% RH 48 Hours
BS EN 60068-2-78
Cab Damp Heat Static 40°C @ 93% RH 48 Hours
DEGREES OF PROTECTION PROVIDED BY ENCLOSURES
BS EN 60529
IP21
SPECIFICATION
CONTINUOUS VOLTAGE RATING
8 V to 35 V Continuous
CRANKING DROPOUTS
Able to survive 0 V for 50 mS, providing supply was at least 10 V before dropout and supply recovers to 5 V. This is achieved without the need for internal batteries. LEDs light will not be maintained during cranking.
MAXIMUM OPERATING CURRENT
292 mA at 12 V, 167 mA at 24 V mA at 24 V
MAXIMUM STANDBY CURRENT
101 mA at 12 V, 167 mA at 24 V
INPUTS
10 inputs configurable for digital/resistive (3k ohms) 4 – 20 mA and 0 – 10 V DC
DIMENSIONS OVERALL
165 mm x 76 mm x 49 mm
STROAGE TEMPERATURE RANGE
-40ºC to + 85ºC
Input Expansion Module
The Ratiometric Input Expansion module is used in conjunction with supported controllers to provide additional, flexible, input functionality. The module’s ID switch is configurable from the module and the 10 inputs can be configured from within the ‘host controller’.
The ratiometric inputs can be configured in a number of ways to connect to digital switches, resistive sensors, 0 – 10 V DC signals or 4 – 20 mA signals.
LED indication is provided for ‘Power On’ and ‘Link Lost’.
Features
• Power On/Link Lost LED
• 10 inputs configurable for digital/resistive 4 – 20 mA and 0 – 10 V DC • A maximum of 4 modules can be connected to 1 host control module to provide up to 40 additional configurable inputs
• Works up to 1.2 km (0.75 miles) from the host controller • Terminal strip connection for quick and easy set-up
Picture shown may not reflect actual configuration.
LEHE2019-01 (03/23)
www.cat.com/electricpower
©2023 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 33 Output Expansion Module
ENVIRONMENTAL TESTING STANDARD
ELECTRO-MAGNETIC COMPATIBILITY
BS EN 61000-6-2
EMC Generic Immunity Standard for the Industrial Environment BS EN 61000-6-4
EMC Generic Emission Standard for the Industrial Environment
ELECTRICAL SAFETY
BS EN 60950
Safety of Information Technology Equipment, including
Electrical Business Equipment
TEMPERATURE
BS EN 60068-2-1
Ab/Ae Cold Test -30 °C BS EN 60068-2-2
Bb/Be Dry Heat +70°C
VIBRATION
BS EN 60068-2-6
Ten sweeps in each of three major axes
5 Hz to 8 Hz @ +/-7.5 mm, 8 Hz to 500 Hz @ 2 gn
SHOCK
BS EN 60068-2-27
Three shocks in each of three major axes 15 gn in 11 Ms
HUMIDITY
BS EN 60068-2-30
Db Damp Heat Cyclic 20/55 °C @ 95% RH 48 Hours BS
EN 60068-2-78
Cab Damp Heat Static 40 °C @ 93% RH 48 Hours
SPECIFICATION
CONTINUOUS VOLTAGE RATING
8 V to 35 V Continuous
CRANKING DROPOUTS
Able to survive 0 V for 50 mS, providing supply was at least 10 V before dropout and supply recovers to 5 V. This is achieved without the need for internal batteries. LEDs and backlight will not be maintained during cranking.
MAXIMUM OPERATING CURRENT
325 mA at 12 V, 152 mA at 24 V
MAXIMUM STANDBY CURRENT
70 mA at 12 V, 32 mA at 24 V
AUXILIARY RELAY CONTACTS
2 Amp DC rated voltage free
DIMENSIONS OVERALL
165 mm x 76 mm x 49 mm
6.5” x 3” x 1.9”
Output Expansion Module
Output relay expansion module for use with compatible control modules.
The Output Expansion module has been designed to extend a host module’s output capabilities.
A maximum of 10 Output Expansion modules can be connected to an individual module at any one time. All outputs are configurable via the host controller.
The module will work up to 1 KM (0.6miles) from the host control module.
Features
• Power On/Link Lost LED ID SWITCH
• 10 expansion modules can be connected to 1 host controller at a time
• 8 configurable relay contacts with LED indicators
• 4 Normally Open (N/O)
• 4 Change Over (C/O)
• Terminal strip connection for quick and easy set-up
Picture shown may not reflect actual configuration.
LEHE2020-01 (03/23)
www.cat.com/electricpower
©2023 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 34 125 Amp Load Center
LEHE1090-00 (5-16)
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Image shown may not reflect actual package.
SPECIFICATIONS
Line Rated Current 125 A
Number of spaces 8
Number of circuits 16
Number of tandem circuit breakers 8
System Voltage 120/240 V AC
NEMA degree of protection NEMA 3R outdoor
Electrical connection Lugs
Wiring configuration 3-wire
Material Tin plated aluminium busbar
Enclosure material Galvannealed steel
Cover finish Gray baked enamel
Product certifications UL Listed
125 A mp Load Center
35 ** 125A FRAME, PLEASE NOTE THAT
THERE IS NO MAIN BREAKER
MOUNTED ON THE LOADCENTER**
GFCI Receptacles
Features and Benefits
• Automatically tests the GFCI every time the
reset button is pushed in. The GFCI will not
reset if the GFCI circuit is not functioning
properly.
•
By blocking reset of the GFCI if protection
has been compromised, SmartLockPRO
reduces the possibility of end-users incorrectly
assuming that a reset GFCI outlet is providing
ground fault protection when it actually is not.
•
A line-load reversal diagnostic feature is
provided which prevents the GFCI from being
reset and stops power from being fed to the
GFCI receptacle face or through to downstream
devices. A green LED indicator on the GFCI’s
face also illuminates to alert the installer to the
line-load wiring reversal.
Weather-Resistant GFCIs
•
Meet UL 498 requirements for weather-
resistant receptacles.
Tamper-Resistant GFCIs
•
Shutter mechanism inside the receptacle
blocks access to the contacts unless a two-
prong plug is inserted, helping ensure foreign
objects will be locked out.
Product Features
•
Grounding: GFCI ground fault
• Feature: Weather and tamper-resistant
• Amperage: 20 Amp
• Voltage: 125 Volt
• NEMA: 5-20R
• Trip Level: Class A, 5mA plus or minus 1mA
• Pole: 2
• Wire: 3
• Color: White
Standards and Certifications
•
NEMA: WD-6
• ANSI: C-73
• UL498: File E13399
• CSA C22.2 No. 42: File LR-57811
• NOM: 057
• UL 943: File E48380
Image shown may not reflect actual configuration.
20A Tamper-Resistant,
Weather-Resistant GFCI
Receptacles
Receptacles contained in a
weather resistant box
and in-use cover.
LEHE1085-00 (5-16)
www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Materials
and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 36 Pump Style Jacket Water Heater
LEHE1089-00 (5-16)
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat-ElectricPower.com
©2016 Caterpillar
All rights reserved.
Pump S tyle Jacket Water Heater
Image shown may not reflect actual package.
Single Phase 2500 Watts Pump style jacket water heater is a complete coolant preheater.
It features an integrated pump that combines the benefits of forced circulation with a compact design that can mount to a variety of small engine applications. Forced circulation of the coolant delivers uniform heating throughout the entire engine, extends element life and offers a significant reduction in electrical consumption.
UL Listed , ULc Listed
240V
Installation provided with shut-off valves
37 LEHE0141-05
Battery Charger
Features
● Electronically current limited at 105% of rated
output
● Alarm system
● Digital display
● Lightning and voltage transient protection
● Protection of connected equipment against
load dump protection
● Constant voltage, current limited, 4-rate
automatic equalization
● IP 20 housing
● Temperature compensation
● On board temperature sensor with remote port
● Auto AC line compensation
● Output regulated by sensed battery voltage
Standards
● C-UL listed to UL 1236
● NFPA 70, NFPA 110
● CSA 22.2 No 107 certified
● CE DOC to EN 60335
● IBC Seismic Certification
UL 10 Amp
Battery Charger
This battery charger offers accurate, automatic
charging of lead-acid and nickel cadmium
batteries. The output voltage automatically
adjusts to changing input, load, battery and
ambient conditions. This prevents battery
over-charging and consequent loss of battery
electrolyte.
Standard features include AC line compensation,
precision voltage regulation, current limiting,
automatic 2-rate charging, voltmeter and
ammeter, temperature compensation and UL
Listing.
The user interface is easy to understand with
digital metering, NFPA 110 alarms and a battery
fault alarm.
Image Shown may not Reflect Actual Package.
38 Battery Charger
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat,com/electricpower
©2019 Caterpillar
All rights reserved.
Specifications
Input supply 110 – 120 V
208 – 240 V
AC and DC fuses 2 input and 2 output)
Output voltage 24V
Output amps 10
Frequency 50 / 60 Hz
Operating temperature -20°C ( -4°F) to +60°C (140°F)
Housing constructed of rustproof anodized Aluminum
Dimensions
Width Depth Height Weight
195 mm (7.66 in) 165 mm (6.5 in) 318 mm (12.5 in) 10.4 kg (23 lb) NFPA 110 alarm package as follows:
● AC on Green led (indication)
● AC fail Red led and form C contact (2A)
● Float mode LED
● Fast charge LED
● Temp comp active LED
● Low battery volts Red led and Form C conta
● High Battery Volts Red led and Form C conta
● Charger fail Red led and Form C conta
● Battery fault Red led and Form C conta
● Battery disconnected
● Battery polarity reversed
● Mismatched charger battery voltage
● Open or high resistance charger to battery connection ● Open battery cell or excessive internal resistance
Feature Codes:
BTC1024 BTC1028 BTC1035 BTC1025 BTC1032
LEHE0141-05 (02/19)
39 Remote Emergency Stop Button
Features and Benefits
• Enclosure degree of protection – IP 69K (NEMA 6)
• UL Listed (NKCR)
• Assembled enclosure with shroud
• 40 mm mushroom emergency stop
• Twist release
• 2NC – horizontally mounted
Dimensions
• Net Width: 0.065 m
• Net Height: 0.078 m
• Net Depth: 0.065 m
• Net Weight: 0.124 kg
Image shown may not reflect actual configuration.
Remote Emergency
Stop Button
LEHE1124-01 (5-20)
www.Cat-ElectricPower.com
©2020 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice. . CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Corporate Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission
40 Shipped loose, installed by others
1 Generators
Generator
anti-condensation
heater AH1H
Appropriate when the generator set is to be
sited in a low ambient and/or high humidity
environment, the heater maintains the AC
generator at a suitable temperature to prevent
winding corrosion due to condensation.
The heater itself is powered by a 110/120 volt
(VAC 120) or 208/240 volt (VAC 240) AC
auxiliary supply protected by a fuse inside the
main control panel. When the generator set i s
not running the heater is automatically
connected to the AC supply through a power
relay mounted in the control panel. Upon
receiving a start signal the AC supply is
automatically disconnected by the power relay
and automatically reconnected when the sta rt
signal is removed and the engine has stopped.
Generator Frame Nominal Heater Power
Consumption (Watts)
LC1500 60
LC3100 100
LC5000 250
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat-ElectricPower.com
©2016 Caterpillar
All
rights reserved. LE
HE4017-01 (09/16)
41 GENERATORS
AVR12 – PERMANENT
MAGNET GENERATOR
The permanent magnet generator (PMG) option
upgrades the excitation system of the generator
from the standard self-excited system to a
separately-excited system. The PMG couples to
the non-drive end of the generator and provides
an independent source of excitation power that
ensures initial voltage build-up. The PMG improves
the voltage response of the generator during
transient load application, such as motor starting,
and provides a sustained short-circuit current for
the operation of protective devices. Isolation of
the excitation power ensures that regulation is
not affected by non-linear distorting loads.
www.cat-ElectricPower.com
Market: N. America
Information contained in this publication may be considered confidential. © 2005 Caterpillar
LEHE4015 (01-05)
Discretion is recommended when distributing.
All Rights Reserved.
Materials and specifications are subject to change without notice.
Printed in U.S.A.
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/34/35/36 /37/34/38/34/i255/58 /38 /44 /40 /i255 /58 /40/41/42 /i255/58 /51/41/34/i255/47 /51 /35 /54 /45 /58 /44 /51 /i255 /50 /38/34/50/i255 /47/41/i255/44 /54/69/37/54/44/52 /70 /71/72/69 /73 /56/51 /34/35/36 /37/34/38/34/i255/35 /40 /40/41/42 /35/43 /40 /44 /i255 /58 /38 /44 /40 /i255 /45 /38 /50 /50 /40 /46 /i255 /40 /37 /54 /44 /i255 /51 /44 /45 /47 /51 /37 /48 /47 /37/41/54 /74/71/53/37 /54 /55/56/69 /34/35/36 /37/34/38/34/i255/35 /40 /40/41/42 /35/43 /40 /44 /i255 /58 /38 /44 /40 /i255 /47 /44/34/50/44 /51 /35 /47 /38 /51 /44 /i255 /35 /47 /i255 /47 /51 /35 /54 /45 /58 /44 /51 /i255 /50 /38/34/50/i255 /37 /54 /40 /44/47/75/72/75/59 /44 /69/i255/58 /34/35/36 /37/34/38/34/i255/58 /38 /44 /40 /i255 /58 /40/41/42 /i255/47/41/i255/51 /44 /47 /38 /51 /54 /i255 /40 /37 /54 /44 /i255 /58 /51/41/34/i255/44 /54/69/37/54/44/57 /76 /71/76/69 /73 /56/51 /34/35/36 /37/34/38/34/i255/35 /40 /40/41/42 /35/43 /40 /44 /i255 /58 /38 /44 /40 /i255 /51 /44 /47 /38 /51 /54 /i255 /40 /37 /54 /44 /i255 /51 /44 /45 /47 /51 /37 /48 /47 /37/41/54 /75/52 /71/74/37 /54 /55/56/69 /54/41/51/34/35/40 /i255 /58 /38 /44 /40 /i255 /50 /51 /44 /45 /45 /38 /51 /44 /i255 /37 /54 /i255 /35 /i255 /48 /40 /44 /35 /54 /i255 /45 /46 /45 /47 /44/34/77 /57 /71/72/50 /45 /37 /58 /38 /44 /40 /i255 /45/46 /45 /47 /44/34/i255/47 /46 /50/44/56 /44 /38 /37 /34/35/36 /37/34/38/34/i255/47 /51 /35 /54 /45 /58 /44 /51 /i255 /50 /38/34/50/i255 /50 /51 /37/34/37/54/69/i255/40 /37 /58 /47 /i255/42/37/47/56/41/38/47 /i255 /50 /51 /37/34/37/54/69/i255/50 /38/34/50 /75/57 /71/75/58 /47 /34/35/36 /37/34/38/34/i255/56/44/35 /47 /i255 /51 /44 /78 /44 /48 /47 /37/41/54/i255 /47/41/i255/58 /38 /44/40/57 /72/53/43 /47 /38 /73 /34/37 /54 /34/35/36 /37/34/38/34/i255/56/44/35/59/i255/50 /51 /44 /45 /45 /38 /51 /44 /i255 /35 /47 /i255 /58 /38 /44 /40 /i255 /47 /51 /35 /54 /45 /58 /44 /51 /i255 /50 /38/34/50/i255 /37 /54 /40 /44/47/70 /50 /45 /37 /63/61/79/62/i255 /65/66 /65 /67 /62 /68
/40 /38 /43 /44 /i255 /45/46 /45 /47 /44/34/i255/41/37/40 /i255 /48/41/41/40/44 /51 /i255 /47 /46 /50/44/50 /40 /35 /47 /44 /48 /51 /35 /54 /49/48 /35 /45 /44 /i255 /80 /44 /54 /47 /37 /40 /35 /47 /37/41/54/i255 /47 /46 /50/44/47 /41/i255/35 /47 /34 /34/35/36 /37/34/38/34/i255/44 /54/69/37/54 /44 /i255 /47/41/i255 /41/37/40 /i255 /43 /44 /35 /51 /37 /54/69/i255/47 /44/34/50/44 /51 /35 /47 /38 /51/44/57 /57/75/59 /44 /69/i255/58 /34/35/36 /37/34/38/34/i255/41/37/40 /i255 /58 /37 /40 /47 /44 /51 /i255 /50 /51 /44 /45 /45 /38 /51 /44 /i255/59/51/41/50/i255 /35 /48 /51/41/45/45 /i255 /35 /i255 /54 /44/42/i255/44 /54/69/37/54 /44 /i255/41/37/40 /58 /37 /40 /47 /44 /51 /81 /70 /71/81/50 /45 /37
/34/37/54 /37/34/38/34/i255/35 /48 /48 /44 /50 /47 /35 /43 /40 /44 /i255 /48 /51 /35 /54 /49 /48 /35 /45 /44 /i255 /50 /51 /44 /45 /45 /38 /51/44/55 /52/37 /54 /55/56/57/53 /34/35/36 /37/34/38/34/i255/35 /48 /48 /44 /50 /47 /35 /43 /40 /44 /i255 /48 /51 /35 /54 /49 /48 /35 /45 /44 /i255 /50 /51 /44 /45 /45 /38 /51/44/75 /57/37 /54 /55/56/57/53 /68/82 /61 /83 /67/84/83/85/i255/65 /66 /65 /67 /62 /68 /48 /44 /54 /47 /44 /51/i255/41/58/i255/69/51/35 /80 /37 /47 /46 /i255 /40/41/48/35 /47 /37/41/54/i255 /55 /i255 /36 /i255/59/37/34/44/54 /45 /37/41/54/i255 /55 /i255 /58 /51/41/34/i255/51 /44 /35 /51 /i255 /58 /35 /48 /44 /i255/41/58 /43 /40/41/48/49 /i255/55 /i255 /86 /51 /44 /58 /44 /51 /44 /54 /48 /44 /i255 /47/34/77/53 /77 /77 /87 /75 /70 /71/74/37 /54 /48 /44 /54 /47 /44 /51/i255/41/58/i255/69/51/35 /80 /37 /47 /46 /i255 /40/41/48/35 /47 /37/41/54/i255 /55 /i255 /46 /i255/59/37/34/44/54 /45 /37/41/54/i255 /55 /i255 /58 /51/41/34/i255/48 /44 /54 /47 /44 /51 /40 /37 /54 /44 /41/58/i255 /48 /51 /35/54 /49 /45/56/35/58 /47 /i255 /55 /i255 /86 /51 /44 /58 /44 /51 /44 /54 /48 /44 /i255 /47/34/77/53 /77 /77 /87 /74 /71/57/37 /54 /48 /44 /54 /47 /44 /51/i255/41/58/i255/69/51/35 /80 /37 /47 /46 /i255 /40/41/48/35 /47 /37/41/54/i255 /55 /i255 /88 /i255/59/37/34/44/54 /45 /37/41/54/i255 /55 /i255 /58 /51/41/34/i255/48 /44 /54 /47 /44 /51 /40 /37 /54 /44 /41/58/i255 /48 /51 /35/54 /49 /45/56/35/58 /47 /i255 /55 /i255 /86 /51 /44 /58 /44 /51 /44 /54 /48 /44 /i255 /47/34/77/53 /77 /77 /87 /53 /71/53/37 /54 /65 /67/89/90/67/84/83/85/i255/65 /66 /65 /67 /62 /68
/40/41/42 /44/45/47 /i255 /35/34/43/37 /44 /54 /47 /i255 /45 /47 /35 /51 /47 /i255 /47 /44/34/50/44 /51 /35 /47 /38 /51 /44 /i255/42/37/47/56/41/38/47 /i255 /35 /37/59/45 /81 /57/59 /44 /69/i255/58 60 Telematics Hardware
Cat® PL444 4G LTE
Radio (Model: PL444 NA)
Telematics Hardware
Product Description
The Caterpillar PL444 system is a Telematics product
that is designed to record and store data from multiple datalinks (CAN J1939, Modbus RS485) present on
higher level systems, then transmit the data offboard via wireless communications (cellular) to back office sys-
tems for end customer use.
LEHE20361-00 Page 1 of 2
Design Specifications:
• 4G LTE Category 4 Radio
• GNSS signal tracking
• CAN datalink communication
• Modbus datalink communication
• Durable IP66/67-rated enclosure
Features
Radio Connections / Pinout
A B C D E F G K L M
1 CAN_H CAN_L Not used Not used Not used Not used Not used Not used KSW Batt+ 2 Not used Not used Not used Not used Not used Not used Not used Wireless Disable Not used Batt-
3 RS485 RTN Not used Not used Not used Not used Not used LSD1 Not used Not used Not used 4 RS485_A RS485_B Not used Not used Not used Not used Not used Not used Not used Not used CAN_H: CAN High
CAN_L: CAN Low
KSW: Keyswitch (Ignition) – Wakes the device up when
tied to Batt+ voltage
Batt+: 12/24V Input
Batt-: Ground/Return
Wireless Disable: When pulled to ground, disables all RF transmissions (Cellular)
LSD1/2: Low Side Drivers 1 and 2. Connects a load with a voltage source, to ground when enabled,
completing the circuit
RS485 RTN: RS-485 Shield
RS485A/B: RS-485 Modbus connections
*All dimensions are in inches.
8.5 7.1
4.7 0.7
2.8 0.6
0.7 3.5
0.7 5.6
1.4 Radio Dimensions
61 Telematics Hardware
Input Voltage
Voltage Range ..........................................................9 to 32V DC Protection ...........................................................Reverse polarity Current Consumption
Idle Current (non-transmitting)...................................... < 300 mA Peak Current
........................................................................ < 6A Sleep Current .................................................................... <3 mA Physical Specifications
Enclosure Material
..........................Plastic (PBT+ASA GF30 FR)
Aluminum (AIMg2.5 / H22; H23)
Dimensions (in)......................................................8.5 x 5.6 x 1.4 Weight ..............................................................................0.45 kg Interface Connectors ............................................... 48 pin Molex Environment
Operating/Storage Temp
..................................... -40°C to +85°C
Ingress Protection............................................................ IP66/67 Humidity......................................................................SAE J1455 Vibration ...........9.8 Grms random (24-2000 Hz), up to 0.5 g2/Hz Regulatory Compliance
FCC, IC, CE RED, EN/UL/CSA 62368-1, RoHS, WEEE,
REACH
LEDs
Orange GNSS (Solid: GNSS Fix, 1Hz: Searching/no lock,
Off: Fault)
Blue Datalink (Flashing: Activity on J1939 or Modbus
Off: Fault or No Connection)
Yellow Cellular (Solid: Data connection established,
Flashing: Searching for signal,
Off: Modem off or Fault)
White Bluetooth® (Solid: Connection established, Flashing:
Advertising mode, Off: Bluetooth off or Fault)
Secure Key Injection
Security................................... Unique and cryptographic identity Communications
Datalink ..................................................................... J1939/CAN Datalink............................................................ Modbus (RS-485) Wireless
........................................... 4G LTE with 2G/3G fallback Wireless ........................................................Bluetooth®/BLE 5.0 I/O
Low Side Drivers (300 mA max)
.................................................2
Switch to Ground ........................................................................1 Keyswitch ...................................................................................1 Positioning (GNSS)
Signal Tracking
.........................GPS/Galileo/GLONASS/BeiDou
Antenna ............................................................................Internal Cellular Communications
LTE Bands/Frequencies
Band Frequencies (Uplink / Downlink) (MHz)
2 1850-1910 / 1930-1990
4 1710-1755 / 2110-2155
5 824-849 / 869-894
7 2500-2570 / 2620-2690
12/17 699-716 / 729-746
13 777-787 / 746-756
3G (UMTS) Bands/Frequencies
Band Frequencies (Uplink / Downlink) (MHz)
2 1850-1910 / 1930-1990
4 1710-1755 / 2110-2155
5 824-849 / 869-894
2G (GSM) Bands/Frequencies
Band Frequencies (Uplink / Downlink) (MHz)
2 1850-1910 / 1930-1990
5 824-849 / 869-894
Antennas ................................... 2x internal (Primary + Diversity) to support 2x2 MIMO
SIM ............................................................................ eUICC chip Operating Temperature ........................................ -30°C to +70°C Bluetooth® Communications
Frequencies ..................................................... 2402 – 2480 MHz Version.............................................................................BLE 5.0 Antenna ............................................................................internal Technical Specifications
LEHE20361-00 (06/21)
www.cat.com/electricpower
©2021 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow” the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 62 Cat
®
Batteries
Cat® Batteries—Greater Starting
Power—Lower Maintenance—
Longer Life
Cat® Premium High Output (PHO) batteries are used in all Caterpillar® Machines and Engine Gen-Sets. They are designed to meet stringent Caterpillar design specifications, which provide industry leading cold cranking amp (CCA) capability and maximum vibration resistance.
Maintenance Free or low maintenance designs are available in wet and dry configurations.
General Service Line batteries are available in Maintenance Free or low maintenance designs and in wet or dry configurations. Wide selections of BCI group sizes are available for automotive, light truck, bus, industrial, agricultural, marine, recreational and valve regulated (VRLA-AGM & Gel) applications.
63 Cat
®
Batteries
World’s Toughest Batteries
Premium High Output —Maximum Vibration Resistance
s Vibration Resistance...five times the Industry Standard s Exclusive “flat top” BCI group 4D & 8D batteries are Maintenance Free and have the industries highest cold cranking amps (CCA) s Popular BCI group 31 Maintenance Free batteries with industry leading cold cranking amps...up to 1000 (CCA), for electric power, machine or on-highway truck and bus applications. Deep cycle models are available for truck, marine or recreational usage
BCI Cold Reserve Amp Hr. Add Water Nominal
Group Cranking Capacity Capacity Maintenance Acid to Fill Size Part No. Amps” Minutes’ Volts @ 20 Hrs. Construction Check Hours Length In (mm) Width In (mm) Height In (mm) Wet Lb (kg) Dry Lb (kg) Qt (liter) 8D 153-5720 1500 465 12 210 C MF 20.47 (520) 10.8 (275) 9.76 (248) 132 (60) – – 8D 101-4000 1400 400 12 190 LAC+ 1000 20.7 (526.5) 10.96 (278) 9.76 (248) 132 (60) 86 (39) 18.0 (17.0) 4D 153-5710 1400 425 12 200 C MF 20.47 (520) 8.58 (218) 9.76 (248) 119 (54) – – 4D 153-5700 1125 305 12 145 C MF 20.47 (520) 8.58 (218) 9.76 (248) 101 (46) – – 4D 9X-9730 1300 400 12 190 LAC+ 1000 20.75 (527) 8.58 (218) 9.76 (248) 119 (54) 81 (37) 14.8 (14.0) 4D 9X-9720 1000 275 12 140 LAC+ 1000 20.75 (527) 8.58 (218) 9.76 (248) 101 (46) 59 (27) 15.9 (15.0) 31 175-4390 1000 180 12 90 C/S MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – – 31 175-4370 825 190 12 100 C/S** MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – – 31 175-4360 710 185 12 100 C/S*** MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – – 31 250-0480 710 185 12 100 C/SDT*** MF 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – – 31 115-2422 1000 170 12 90 C SAE MFA 12.9 (328.4) 6.74 (171.2) 9.46 (240.3) 60 (27) – – 31 115-2421 950 170 12 90 C SAE + MFA 12.9 (328.4) 6.74 (171.2) 9.46 (240.3) 60 (27) 44 (20) 6.6 (6.2) 31 9X-3404 950 165 12 100 C SAE MF 13 (330.2) 6.77 (172) 9.46 (240.3) 58 (26) – – 31 3T-5760 750 165 12 100 C SAE MF 13 (330.2) 6.77 (172) 9.46 (240.3) 55 (25) – – 24 153-5656 650 110 12 52 SC MF 10.98 (278.9) 6.85 (174) 9.0 (229.1) 39 (18) – – 65 230-6368 880 140 12 80 SC MF 11.9 (303.4) 7.5 (190.8) 7.5 (191.4) 45.5 (21) – – 74 153-5660 650 110 12 52 SC* MF 10.98 (278.9) 7.0 (178.2) 8.15 (206.9) 39 (18) – – 58 175-4280 500 70 12 35 SC MF 9.96 (253.1) 7.2 (182.5) 6.9 (176) 31 (14) – – 2 153-5690 765 210 6 90 LAC+ 1000 10.24 (260) 6.8 (173) 8.72 (221.6) 37 (17) 22 (10) 4.8 (4.5) Construction Notes:
LAC = Low Maintenance, Hybrid Construction
C=Calcium Lead Alloy Grid Design
MF=Maintenance Free
MFA=Maintenance Free with Accessible Vent Caps
S = Stud Terminals
+ = Shipped Dry Only
* = Side Terminals
** = Starting and Deep Cycle Battery
*** = Deep Cycle and Starting Battery
" = For 30 seconds at 0º F (-18º C)
' = Minimum of 25 amp output at 80º F (27º C)
SAE = Uses SAE Posts
SDT = Dual, Top mounted Terminals, Stud and SAE Post,
Marine Deep Cycle/Starting Battery
SC=Silver (Ag) Calcium Alloy Grids for resistance to high underhood temperatures
BCI Overall Dimensions
Nominal Weight
Rugged Design–Built Tough–Reliable Starting
s 0OSITIVE AND NEGATIVE PLATES ARE ANCHORED TO CONTAINER BOTTOM AND LOCKED AT the top of celnelement for maximum vibration resistance. s (EAVY
DUTY FORGED TERMINAL POST BUSHINGS PROVIDE MAXIMUM STRE NGTH AND resistance to acid seepage.
s (EFTY FULL
FRAME GRIDS