City of Fullerton
R
equest for Proposal 2526-RFP-007
RFP #2526-RFP-007 WATER METERS
Opening Day: Monday, February 23, 2026, at 4:00 p.m. PST Badger Meter
4545 W Brown Deer Road
Milwaukee, Wisconsin 53223
Ryan Fenton
Sales Manager
303-339-9100
[email protected]
Submitted on February 23, 2026
February 23, 2026
Mr. Jose Alfredo Gonzalez
Purchasing Supervisor
City of Fullerton
303 W. Commonwealth Ave.
Fullerton, CA 92832
RE: R
FP #2526-RFP-007 WATER METERS Request for Proposal (RFP) 2526-RFP-007 Opening Date: Monday, February 23, 2026, at 4:00 p.m. PST Dear Mr. Gonzalez:
Accompanying this letter is the response from Badger Meter, Inc. (“Badger Meter”) to the City of Fullerton’s (“the City”) RFP #2526-RFP-007 WATER METERS Request for Proposal (RFP) 2526- RFP-007, requesting a supply of new meters. Badger Meter appreciates the opportunity to support the City’s objectives set forth with the release of this RFP. At Badger Meter, we take our customers' needs seriously and look forward to demonstrating to the City what it means to partner with us. The commitment of Badger Meter is to provide the City high-quality products that are readily available and offer extraordinary value. Our people, operations, and products have allowed us to deliver on this commitment consistently, providing an exceptional customer experience and Smart Water solution for the complete water ecosystem.
Badger Meter is a market leader in water meter technology with 120+ years of experience designing, manufacturing, and supplying water meters, including over 35 million water meters installed nationwide. With more than a century in the metering business, the City can rest assured Badger Meter is a reputable company renowned for providing the highest-quality products.
This letter, as well as the general disclosures attached, become part of the Badger Meter response. In the event you have any questions regarding this correspondence, our Proposals department can be reached by email at [email protected] or by telephone at 800- 876-3837. Additionally, you may contact your Sales Manager, Ryan Fenton, by email at [email protected] or by telephone at 303-339-9100.
A copy of the bid tabulation, for our records, is appreciated. Electronic results can be emailed to [email protected].
Utilities continue to choose Badger Meter as a partner due to our commitment to excellence and our ability to deliver proven solutions that meet their current and evolving requirements. Thank you for considering Badger Meter.
Si
ncerely,
BADGER METER, INC.
Allison D. Cardona
Assistant Secretary and Proposal Lead
GENERAL DISCLOSURES
CONFIDENTIALITY STATEMENT
The information contained herein is to be considered confidential and proprietary to the extent allowable by law. © 2026 Badger Meter, Inc. All rights reserved.
DISCLOSURES
For this response to the City’s RFP, please note payment terms are net 30 days. Prices quoted in this bid, if awarded to Badger Meter, will remain firm for two (2) years, through February 22, 2028, if a contract has been executed between Badger Meter and the City within 120 days. If a contract has not been executed within 120 days, Badger Meter reserves the right to adjust the pricing based on changes to market prices and pricing indices. If no separate contract needs to be executed, pricing will remain fir m for one -year from notice of award. In addition, Badger Meter reserves the right to adjust pricing during the term to account for changes in law or other geoeconomic influences that are not enacted at the time of bid including, but not limited to, tariffs, duties, and taxes.
If applicable, sales tax and freight will be calculated based on rates and tax status in effect at the time of invoicing.
Due to continuous improvements and redesign of our products and technology solutions, Badger Meter reserves the right to provide our newest product solutions as an alternative to the proposed products, provided they are in conformance with the requirements of the specifications and do not exceed the prices quoted.
We provide certification files to help you manage your meter and endpoint inventory along with the corresponding meter accuracy data. The standard method of delivery for this format is via electronic mail. Any deviations from our standard format, or any c ustom file formats, will be considered on a time and material basis.
EXCEPTIONS/CLARIFICATIONS
With respect to the first paragraph on the top of Page 5 of the RFB, Badger Meter provides serial numbers on packing slips and the cert files electronically at time of meter shipment. This has been standard for meter deliveries for the City of Fullerton.
With respect to the extension of contract to other public agencies, we will extend bid pricing to participating agencies based on similarly situated products, including exact product specifications and similar quantities, as per this bid, provided those agencies qualify as direct customers of Badger Meter and are not authorized accounts to a distributor of Badger Meter.
With respect to the Pricing form, Badger Meter quoted the longer of optional lay lengths for E-Series meters. If shorter lay lengths are required, pricing can be provided at a later date.
For all products bid herein, Badger Meter standard warranties will apply and govern. The extent of the warranty to be provided by Badger Meter is set forth in the standard warranties that have been enclosed herein
TABLE OF CONTENTS
Pricing
Forms
Appendix
NSF Certification
Alternative Product Pricing
Product Data Sheets
Warranty Documentation
User Manuals and Installation Guides
PRICING
Item Qty Unit Description
Unit Cost
Direct Read
Unit Cost Encoded
Register W/Nicor Lead Time (days)
1 0 - 1,500 EA 5/8" X 3/4" Disc
2 0 - 1,500 EA 1" Disc
3 0 - 150 EA 1-1/2" Disc
4 0 - 150 EA 2" Disc
5 0 - 50 EA 1-1/2" Compound Meters
6 0 - 50 EA 2" Compound Meters
7 0 - 25 EA 3" Compound Meters
8 0 - 25 EA 4" Compound Meters
9 0 - 3 EA 6" Compound Meters
10 0 - 50 EA 2" Turbine Meters
11 0 - 10 EA 3" Turbine Meters
12 0 - 10 EA 4" Turbine Meters
13 0 - 2 EA 6" Turbine Meters
14 0 - 2 EA 8" Turbine Meters
15 0 - 2 EA 10" Turbine Meters
16 0-200 EA 5/8" X 3/4" Ultrasonic
17 0-200 EA 1" Ultrasonic
16 0 - 50 EA 1-1/2" Ultrasonic Meters
17 0 - 50 EA 2" Ultrasonic Meters
18 0 - 25 EA 3" Ultrasonic Meters
WATER METERS
Proposal Pricing
RFP ID: #2526-RFP
Vendor Name: ___________________________
Item Qty Unit Description
Unit Cost
Direct Read
Unit Cost Encoded
Register W/Nicor Lead Time (days)
19 0 - 10 EA 4" Ultrasonic Meters
20 0 - 2 EA 6" Ultrasonic Meters
21 0 - 2 EA 8" Ultrasonic Meters
22 0 - 2 EA 10" Ultrasonic Meters
23 0 - 250 EA 1" Domestic Fire Meters
24 0 - 25 EA 2" Domestic Fire Meters
25 0 - 25 EA 3" Fire Hydrant Meter W/Backflow
26 0 - 25 EA 2" Strainers
27 0 - 5 EA 4" Strainers
Vendor Representative Name: __________________________________ Vendor Representative Title: __________________________________ Signature: ____________________________________________ Date: __________________________
FORMS
5.1. VENDOR QUESTIONNAIRE
1. Proposal Submission*
Please submit your proposal, according to the instructions in INSTRUCTIONS TO PROPOSERS.
The Proposal Pricing table can be downloaded from the attachments and must be uploaded with your proposal in this section.
*Response required
2. E
xtension of Contract to Other Public Agencies*
The prices, terms, and conditions of this proposal shall be extended to other public agencies after proposal award by lead agency. All requirements of the specifications, purchase orders, invoices, and payments with other agencies shall be handled directly by the additional agency(ies) and the vendor. The City of Fullerton shall be notified immediately of any additional agency(ies) participating in the contract.
☐ Ye
s
☐ No
*Response required
3. C
onfirmation*
The Vendor confirms that all the information provided is true and accurate. ☐ Please confirm
*Response required
X *Please See Exceptions for precise language regarding Extension of Contract to Other Public Agencies
X
APPENDIX
NSF CERTIFICATION
ALTERNATIVE PRODUCT PRICING
Item Qty Unit Description
Unit Cost
Direct Read
Unit Cost Encoded
Register W/Nicor Lead Time (days)
1 0 - 1,500 EA 5/8" X 3/4" Disc
2 0 - 1,500 EA 1" Disc
3 0 - 150 EA 1-1/2" Disc
4 0 - 150 EA 2" Disc
5 0 - 50 EA 1-1/2" Compound Meters
6 0 - 50 EA 2" Compound Meters
7 0 - 25 EA 3" Compound Meters
8 0 - 25 EA 4" Compound Meters
9 0 - 3 EA 6" Compound Meters
10 0 - 50 EA 2" Turbine Meters
11 0 - 10 EA 3" Turbine Meters
12 0 - 10 EA 4" Turbine Meters
13 0 - 2 EA 6" Turbine Meters
14 0 - 2 EA 8" Turbine Meters
15 0 - 2 EA 10" Turbine Meters
16 0-200 EA 5/8" X 3/4" Ultrasonic
17 0-200 EA 1" Ultrasonic
16 0 - 50 EA 1-1/2" Ultrasonic Meters
17 0 - 50 EA 2" Ultrasonic Meters
18 0 - 25 EA 3" Ultrasonic Meters
WATER METERS
Proposal Pricing
RFP ID: #2526-RFP
Vendor Name: ___________________________
Item Qty Unit Description
Unit Cost
Direct Read
Unit Cost Encoded
Register W/Nicor Lead Time (days)
19 0 - 10 EA 4" Ultrasonic Meters
20 0 - 2 EA 6" Ultrasonic Meters
21 0 - 2 EA 8" Ultrasonic Meters
22 0 - 2 EA 10" Ultrasonic Meters
23 0 - 250 EA 1" Domestic Fire Meters
24 0 - 25 EA 2" Domestic Fire Meters
25 0 - 25 EA 3" Fire Hydrant Meter W/Backflow
26 0 - 25 EA 2" Strainers
27 0 - 5 EA 4" Strainers
Vendor Representative Name: __________________________________ Vendor Representative Title: __________________________________ Signature: ____________________________________________ Date: __________________________
PRODUCT DATA SHEETS
RDM-DS-00467-EN-08 (February 2025)
Recordall® Disc Meters
Lead-Free Bronze Alloy, Sizes 5/8, 5/8 x 3/4, 3/4 & 1 inch NSF/ANSI/CAN Standards 61 and 372 Certified
Product Data Sheet
Model 25—5/8 in., 5/8 × 3/4 in. Model 35—3/4 in. Model 55—1 in. Model 70—1 in.
DESCRIPTION
The Recordall Disc Series meters meet or exceed the most recent revision of AWWA Standard C700 and are available in a lead-free bronze alloy. The meters comply with the lead-free provisions of the Safe Drinking Water Act, are certified to NSF/ANSI/CAN Standards 61 and 372 (Trade Designations: M25-LL, M35-LL, M55-LL, M70-LL) and carry the NSF-61 mark on the housing. All components of the lead-free bronze alloy meter (housing, measuring element, seals, and so on) comprise the certified system.
Applications: For use in measurement of potable cold water in residential, commercial and industrial services where flow is in one direction only.
Operation: Water flows through the meter’s strainer and into the measuring chamber where it causes the disc to nutate. The disc, which moves freely, nutates on its own ball, guided by a thrust roller. A drive magnet transmits the motion of the disc to a follower magnet located within the permanently sealed register. The follower magnet is connected to the register gear train. The gear train reduces the disc nutations into volume totalization units displayed on the register or encoder face.
Operating Performance: The Recordall Disc Series meters meet or exceed registration accuracy for the low flow rates (95%), normal operating flow rates (100 ±1.5%), and maximum continuous operation flow rates as specifically stated in AWWA Standard C700.
Construction: Recordall Disc meter construction, which
complies with ANSI/AWWA standard C700, consists of three basic components: meter housing, measuring chamber and permanently sealed register or encoder. The meter is available in a lead-free bronze alloy with externally threaded spuds. A corrosion-resistant engineered polymer material is used for the measuring chamber.
Magnetic Drive: Direct magnetic drive, through the use of high-strength magnets, provides positive, reliable and dependable register coupling for straight-reading or AMR/AMI meter reading options.
Tamper-Proof Features: Unauthorized removal of the register or encoder is inhibited by the option of a tamper detection seal wire screw, TORX® tamper-resistant seal screw or the proprietary tamper-resistant keyed seal screw. Each can be installed at the meter site or at the factory.
Maintenance: Badger Meter Recordall Disc Series meters are designed and manufactured to provide long-term service with minimal maintenance. When maintenance is required, it can be performed easily either at the meter installation or at any other convenient location.
To simplify maintenance, the register, measuring chamber, and strainer can be replaced without removing the meter housing from the installation. No change gears are required for accuracy calibration. Interchangeability of parts among like-sized meters and meter models also minimizes spare parts inventory investment. The built-in strainer has an effective straining area of twice the inlet size.
Connections: Tailpieces/Unions for installations of meters on various pipe types and sizes, including misaligned pipes, are available as an option.
Meter Spud and Connection Sizes
Model
Size
Designation
(in.)
×
“L “
Laying
Length
(in.)
“B“
Bore Dia.
(in.)
Coupling
Nut and
Spud Thread
(in.)
Tailpiece
Pipe Thread
(NPT) (in.)
25 5/8 × 7-1/2 5/8 3/4 (5/8) 1/2
5/8 x 3/4 × 7-1/2 5/8, 3/4 1 (3/4) 3/4
35 3/4 × 7-1/2 3/4 1 (3/4) 3/4
3/4 × 9 3/4 1 (3/4) 3/4
3/4 x 1 × 9 3/4 1-1/4 (1) 1
55 1 × 10-3/4 1 1-1/4 (1) 1
70 1 × 10-3/4 1 1-1/4 (1) 1
Recordall® Disc Meters, Lead-Free Bronze Alloy, Sizes 5/8, 5/8 x 3/4, 3/4 & 1 inch RDM-DS-00467-EN-08Page 2 February 2025
SPECIFICATIONS
Model 25
(5/8 in. & 5/8 × 3/4 in.)
Model 35
(3/4 in.)
Model 55
(1 in.)
Model 70
(1 in.)
Typical Operating Range
(100% ±1.5%)
0.5…25 gpm
(0.11…5.7 m3/hr)
0.75…35 gpm
(0.17…7.9 m3/hr)
1…55 gpm
(0.23…12.5 m3/hr)
1.25…70 gpm
(0.28…16 m3/hr)
Low Flow
0.25 gpm
(0.057 m3/hr)
Min. 98.5%
0.375 gpm
(0.085 m3/hr)
Min. 97%
0.5 gpm
(0.11 m3/hr)
Min. 95%
0.75 gpm
(0.17 m3/hr)
Min. 95%
Maximum Continuous
Operation
15 gpm
(3.4 m3/hr)
25 gpm
(5.7 m3/hr)
40 gpm
(9.1 m3/hr)
50 gpm
(11.3 m3/hr)
Pressure Loss at
Maximum Continuous
Operation
5/8 in. size:
3.5 psi @ 15 gpm
(0.24 bar @ 3.4 m3/hr)
5/8 × 3/4 in. size:
2.8 psi @ 15 gpm
(0.19 bar @ 3.4 m3/hr)
5 psi @ 25 gpm
(0.37 bar @ 5.7 m3/hr)
3.4 psi @ 40 gpm
(0.23 bar @ 9.1 m3/hr)
6.5 psi @ 50 gpm
(0.45 bar @ 11.3 m3/hr)
Maximum
Operating Temperature 80° F (26° C)
Maximum
Operating Pressure 150 psi (10 bar)
Measuring Element Nutating disc, positive displacement
Meter
Connections
Available in NL bronze and engineered polymer to fit spud thread bore diameter sizes:
5/8 in. size:
5/8 in. (DN 15 mm)
5/8 × 3/4 in. size:
3/4 in. (DN 15 mm)
3/4 in. (DN 20 mm) 1 in. (DN 25 mm) 1 in. (DN 25 mm)
MATERIALS
Model 25
(5/8 in. & 5/8 × 3/4 in.)
Model 35
(3/4 in.)
Model 55
(1 in.)
Model 70
(1 in.)
Meter Housing Lead-free bronze alloy
Housing Bottom Plates
Cast iron, lead-free
bronze alloy,
engineered polymer
Cast iron, lead-free bronze alloy
Measuring Chamber Engineered polymer
Disc Engineered polymer
Trim Stainless steel
Strainer Engineered polymer
Disc Spindle Stainless steel Stainless steel Engineered polymer Stainless steel Magnet Ceramic Ceramic Ceramic Ceramic
Magnet Spindle Engineered polymer Engineered polymer Engineered polymer Stainless steel Register Lid and Shroud Engineered polymer, bronze
Product Data Sheet
RDM-DS-00467-EN-08 Page 3 February 2025
DIMENSIONS
Meter Size Model A
Laying Length
B
Height Reg.
C
Centerline Base Width Approx. Shipping
Weight
5/8 in. (15 mm ) 25 7-1/2 in. (190 mm) 4-15/16 in. (125 mm) 1-11/16 in. (42 mm) 4-1/4 in. (108 mm) 4-1/2 lb (2 kg) 5/8 in. × 3/4 in. (15 mm) 7-1/2 in. (190 mm) 4-15/16 in. (125 mm) 1-11/16 in. (42 mm) 4-1/4 in. (108 mm) 4-1/2 lb (2 kg) 3/4 in. (20 mm)
35 7-1/2 in. (190 mm) 5-1/4 in. (133 mm) 1-5/8 in. (41 mm) 5 in. (127 mm) 5-1/2 lb (2.5 kg) 3/4 in. (20 mm) 9 in. (229 mm) 5-1/4 in. (133 mm) 1-5/8 in. (41 mm) 5 in. (127 mm) 5-3/4 lb (2.6 kg) 3/4 in. × 1 in. (20 mm) 9 in. (229 mm) 5-1/4 in. (133 mm) 1-5/8 in. (41 mm) 5 in. (127 mm) 6 lb (2.7 kg) 1 in. (25 mm) 55 10-3/4 in. (273 mm) 6 in. (152 mm) 2-1/32 in. (52 mm) 6-1/4 in. (159 mm) 8-3/4 lb (3.9 kg) 1 in. (25 mm) 70 10-3/4 in. (273 mm) 6-1/2 in. (165 mm) 2-5/16 in. (59 mm) 7-3/4 in. (197 mm) 11-1/2 lb (5.2 kg)
ENCODER / REGISTER
High Resolution Encoders (HR-E®, HR-E® LCD) for AMR/AMI Reading Solutions High resolution encoder solutions are available for all Recordall Disc Series meters. Badger Meter high resolution encoders provide years of reliable, accurate readings for a variety of applications. See details at badgermeter.com.
Local Register—Mechanical Sweep-Hand Registration
The local register is a straight-reading, permanently sealed magnetic drive register. The register is permanently sealed to eliminate the intrusion of moisture, dirt or other contaminants. The register achieves true water resistance due the unique adhesive technology used to seal the glass dome to the corrosion-resistant metal bottom. Due to this sealing process, the register exceeds all applicable requirements of AWWA Standard C707 and is suitable for installation in all environments, including meter pits subject to continuous submergence.
The local register has a six-odometer wheel totalization display, 360° test circle with center sweep hand, and flow finder to detect leaks.
Register gearing is made of self-lubricating engineered polymer, which minimizes friction and provides long life. The multi-position register simplifies meter installation and reading. The register capacity is 10,000,000 gallons (1,000,000 ft3, 100,000 m3).
A Model 25 register is used in the following example:
0 1
4 5
6 7
8 9
2 3
Badger Meter
®
Gallons
Model
25 Recordall
®
63961-067
5/8"
0 .1
.4
.5
.6
.7
.8
.9
.2
.3Cubic Feet
Badger Meter
®
Model
25 Recordall
®
63961-053
5/8"
0 0,01
0,04
0,05
0,06
0,07
0,08
0,09
0,02
0,03
Badger Meter
®
m
Model
25 Recordall
®
3 ,
63961-007
5/8", 3/4"
5/7 m 3
Model Gallon Cubic
Feet
Cubic
Meter
25 (5/8 in.) 10 1 0.1/0.01
25 (5/8 × 3/4 in.) 10 1 0.1/0.01
35 10 1 0.1
55 10 1 0.1
70 10 1 0.1
Recordall® Disc Meters, Lead-Free Bronze Alloy, Sizes 5/8, 5/8 x 3/4, 3/4 & 1 inch RDM-DS-00467-EN-08Page 4 February 2025
PRESSURE LOSS CHARTS
Rate of Flow in Gallons per Minute
Model 25 5/8 in.
11 01 00
Pressure Loss
P.S.I
.
0 5
10 15
20 25
24 82 04 06 08 06
Model 25 5/8 × 3/4 in.
1 100
Pressure Loss
P.S.I.
0 5
10 15
20 25
24 68 10
Pressure Loss
P.S.I.
0 5
10 15
20 25
P.S.I.
0 5
10 15
20 25
20 40 60 80
Model 35 3/4 in.
Pr
essure L
oss
P .S.I.
0 5
10 15
20 25
1 2 1 46 8 0 20 40 60 80 100
Product Data Sheet
RDM-DS-00467-EN-08 Page 5 February 2025
PRESSURE LOSS CHARTS (CONTINUED)
Rate of Flow in Gallons per Minute
Model 55 1 in.
20 40 60 8010 1001 2 4 6 8
25 20
15 10
5 0
Pressure Loss
P .S.I.
Model 70 1 in.
20 40 60 8010 1001 2 4 6 8
25 20
15 10
5 0
Pressure Loss
P .S.I.
Recordall® Disc Meters, Lead-Free Bronze Alloy, Sizes 5/8, 5/8 x 3/4, 3/4 & 1 inch RDM-DS-00467-EN-08Page 6 February 2025
ACCURACY CHARTS
Model 25 5/8 in.
.2 .4 .6 .8 422 04 06 086.1 1.01 01 00
Ov
er
Register
UnderRegister
Ac
cura
cy
Percen
t
15 10
5 0
5 10
-
+
Model 25 5/8 × 3/4 in.
.2 .4 .6 .8 422 04 06 086.1 1.01 01 00
Ov
er
Register
UnderRegister
Ac
cura
cy
Percen
t
15 10
5 0
5 10
-
+
Model 35 3/4 in.
Ov
er
Register
UnderRegister
Ac
curac
y P
ercent
.2 .4 .6 .8 24 68 20 40 60 80.1 1.01 0 100
15 10
5 0
5 10
-
+
Product Data Sheet
RDM-DS-00467-EN-08 Page 7 February 2025
ACCURACY CHARTS (CONTINUED)
Model 55 1 in.
.2 .4 .6 .8 24 68 20 40 60 80.1 1.0 10 100
OverRegister
UnderRegister
Accuracy Per Cent
15 10
5 0
5 10
-
+
Model 70 1 in.
.2 .4 .6 .8 24 68 20 40 60 80.1 1.01 0 100
Ov
er
Register
UnderRegister
Ac
curac
y Percen
t
15 10
5 0
5 10
-
+
www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2025 Badger Meter, Inc. All rights reserved.
Recordall® Disc Meters, Lead-Free Bronze Alloy, Sizes 5/8, 5/8 x 3/4, 3/4 & 1 inch Legacy Document Numbers: RDM-DS-00062, 63, 64, 65, 66, and 74 RDM-DS-00465-EN-10 (April 2024)
Recordall® Disc Meters
Lead-Free Bronze Alloy 120 & 170, Sizes 1-1/2 in. (40 mm) & 2 in. (50 mm), NSF/ANSI/CAN Standards 61 and 372 Certified Product Data Sheet
M120 M170
DESCRIPTION
Recordall Models 120 and 170 Disc Series meters meet or exceed the most recent revision of AWWA Standard C700 and are available in a lead-free bronze alloy. Both meters comply with the lead-free provisions of the Safe Drinking Water Act, are certified to NSF/ANSI/CAN Standards 61 and 372 (Trade Designations: M120-LL and M170LL) and carry the NSF-61 mark on the housing. All components of the lead-free bronze alloy meter (housing, measuring element, seals, and so on) comprise the certified system.
Applications: For use in measurement of potable cold water in residential, commercial and industrial services where flow is in one direction only.
Operation: Water flows through the meter’s strainer and into the measuring chamber where it causes the disc to nutate. The disc, which moves freely, nutates on its own ball, guided by a thrust roller. A drive magnet transmits the motion of the disc to a follower magnet located within the permanently sealed register. The follower magnet is connected to the register gear train.
The gear train reduces the disc nutations into volume totalization units displayed on the register or encoder face.
Operating Performance: The Recordall Disc Series meters meet or exceed registration accuracy for the low flow rates (95%), normal operating flow rates (100 ± 1.5%), and maximum continuous operation flow rates as specifically stated in AWWA Standard C700.
Construction: Recordall Disc meter construction, which complies with ANSI/AWWA standard C700, consists of three basic components: meter housing, measuring chamber, and permanently sealed register or encoder.
The water meter is available in a lead-free bronze alloy. A corrosion-resistant engineered polymer material is used for the measuring chamber.
Magnetic Drive: Direct magnetic drive, through the use of high-strength magnets, provides positive, reliable and dependable register coupling for straight-reading or AMR/AMI meter reading options.
Tamper-Proof Features: Unauthorized removal of the register or encoder is inhibited by the option of a tamper detection seal wire screw, TORX® tamper-resistant seal screw or the proprietary tamper-resistant keyed seal screw. Each can be installed at the meter site or at the factory.
Maintenance: Badger Meter Recordall Disc Series meters are designed and manufactured to provide long-term service with minimal maintenance.
When maintenance is required, it can be performed easily either at the meter installation or at any other convenient location.
To simplify maintenance, the register, measuring chamber, and strainer can be replaced without removing the meter housing from the installation. No change gears are required for accuracy calibration. Interchangeability of parts among like-sized meters minimizes spare parts inventory investment.
The built-in strainer has an effective straining area of twice the inlet size.
Connections: Companion flanges in cast iron or NL bronze are available as options. Straight connection sets are available in NL bronze.
SPECIFICATIONS
Meter Model M120 M170
Typical Operating Range
(100% ± 1.5%)
2.5…120 gpm
(0.57…27 m3/hr)
2.5…170 gpm
(0.57…39 m3/hr)
Low Flow (Min. 95%) 1.25 gpm (0.28 m3/hr) 1.5 gpm (0.34 m3/hr) Maximum Continuous
Operation 80 gpm (18 m3/hr) 100 gpm (23 m3/hr)
Pressure Loss at Maximum
Continuous Operation
4.8 psi at 80 gpm
(0.33 bar at 18 m3/hr)
3.3 psi at 100 gpm
(0.23 bar at 23 m3/hr)
Maximum Operating
Temperature 80° F (26° C) 80° F (26° C)
Maximum Operating
Pressure 150 psi (10 bar) 150 psi (10 bar)
Measuring Element Nutating disc,
positive displacement
Nutating disc, positive
displacement
Meter Connections
1-1/2 in. AWWA two-
bolt elliptical flange,
drilled or
1-1/2…11-1/2 NPT
internal pipe threads
2 in. AWWA two-bolt
elliptical flange,
drilled or
2…11-1/2 NPT
internal pipe threads
Test Plugs Optional 1 in. NPT
test plug (TP)
Optional 1 in. NPT
test plug (TP)
Materials
Meter Housing Lead-free bronze alloy
Housing Top Plates Lead-free bronze alloy
Measuring Chamber Engineered polymer
Disc Engineered polymer
Trim Stainless steel
Strainer Engineered polymer
Disc Spindle Stainless steel
Magnet Ceramic
Magnet Spindle Stainless steel
Register Lid and Shroud Engineered polymer, bronze
www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2024 Badger Meter, Inc. All rights reserved.
SMART WATER IS BADGER METER
Legacy Document Numbers: RDM-DS-00071-EN and RDM-DS-00072-EN Recordall® Disc Meters Lead-Free Bronze Alloy 120 & 170, Sizes 1-1/2 in. (40 mm) & 2 in. (50 mm), NSF/ANSI/CAN Standards 61 and 372 Certified
DIMENSIONS
Meter Size Meter
Model
A
Laying
Length
B
Height
Reg./RTR
C
Centerline
Base
Width
Approx.
Shipping
Weight
1-1/2 in.
(40 mm)
120 EL, Hex
120 EL, TP
12-5/8 in.
(321 mm)
7 in.
(178 mm)
2-3/8 in.
(60 mm)
8-3/4 in.
(222 mm)
19 lb
(8.6 kg)
1-1/2 in.
(40 mm)
120 ELL
120 ELL, TP
13 in.
(330 mm)
7 in.
(178 mm)
2-3/8 in.
(60 mm)
8-3/4 in.
(222 mm)
19 lb
(8.6 kg)
2 in.
(50 mm)
170 EL, Hex
170 EL, TP
15-1/4 in.
(387 mm)
8 in.
(203 mm)
2-7/8 in.
(73 mm)
9-1/2 in.
(241 mm)
30 lb
(13.6 kg)
2 in.
(50 mm)
170 ELL
170 ELL, TP
17 in.
(432 mm)
8 in.
(203 mm)
2-7/8 in.
(73 mm)
9-1/2 in.
(241 mm)
30 lb
(13.6 kg)
EL =
Elliptical
ELL = Elliptical Long Hex = Hexagon, 1-1/2…11-1/2 in. NPT Thread
TP=Test
Plug 1 in.
REGISTERS / ENCODERS
Standard—Sweep-Hand Registration
The standard register is a straight-reading, permanently sealed magnetic drive register. Dirt, moisture, tampering and lens fogging problems are eliminated.
The register has a six-odometer wheel totalization display, 360° test circle with center sweep hand, and flow finder to detect leaks. Register gearing is made of self-lubricating engineered polymer, which minimizes friction and provides long life. The multi-position register simplifies meter installation and reading. The register capacity is 100,000,000 gallons (10,000,000 ft3, 1,000,000 m3). 0 Badger Meter
®
Model
120
Recordall
®
0 10
40 50
60 70
80 90
20 30Gallons
63961-011
1 1/2"
0 1
4 5
6 7
8 9
2 3
Badger Meter
®
Cubic Feet
120
Recordall
®
63961-012
1 1/2"
Model
0 0,1
0,4
0,5
0,6
0,7
0,8
0,9
0,2
0,3
Badger Meter
®
m
Model
120
Recordall
®
3 63961-014
1 1/2"
30 m 3
0 0,1
0,4
0,5
0,6
0,7
0,8
0,9
0,2
0,3
Badger Me te r
®
m
Model
120
Recordall
®
3 63961-037
2"
Meter
Model Gallon Cubic
Feet
Cubic
Meter
120 100 10 1/0.1
170 100 10 1
0 Badger Meter
®
Model
170
Recordall
®
0 10
40 50
60 70
80 90
20 30Gallons
63961-057
2"
0 1
4 5
6 7
8 9
2 3
Badger Meter
®
Cubic Feet
Model
170
Recordall
®
63961-058
2"
0 0,1
0,4
0,5
0,6
0,7
0,8
0,9
0,2
0,3
Badge r Meter
®
m
Model
170
Recordall
®
3 63961-059
2"
Optional—Encoders for AMR/AMI Reading Solutions
AMR/AMI solutions are available for all Recordall Disc Series meters. All reading options can be removed from the meter without disrupting water service.
Badger Meter encoders provide years of reliable, accurate readings for a variety of applications and are also available pre-wired to Badger Meter approved AMR/AMI solutions. See details at badgermeter.com.
PRESSURE LOSS CHARTS
1-1/2 in. Meter
Rate of Flow in Gallons per Minute
ACCURACY CHARTS
1-1/2 in. Meter
Rate of Flow in Gallons per Minute
Pressure Loss
P.S.I.
11 0 100 1000
0 5
10 15
20 25
46 82 04 06 08 0 200 400 600 8002
Over
Register
UnderRegister
Accuracy Per Cent
15 10
5 0
5 10
-
+
1.0 10 100 1000
24 68 20 40 60 80 200 400 600
2 in. Meter 2 in. Meter
Pressure Loss
P.S.I.
11 0 100 1000
0 5
10 15
20 25
46 82 04 06 08 0 200 400 600 8002 24 68 20 40 60 80 200 400 600 Ov
er
Register
UnderRegister
Ac
curac
y Percen
t
15 10
5 0
5 10
-
+
1.0 10 100 1000
ESM-DS-03096-EN-16 (December 2025)
E-Series G2® Ultrasonic Meters
Lead-Free Bronze Alloy, 5/8, 5/8 x 3/4, 3/4, 1 inch
Product Data Sheet
DESCRIPTION
The next generation E-Series G2® Ultrasonic meter uses solid-state technology in a compact, tamper protected, weatherproof and UV-resistant housing, suitable for residential applications.
Electronic metering provides information—such as rate of flow and status and alarm indication—and data not typically available through traditional, mechanical meters and registers. Electronic metering minimizes measurement errors due to sand, suspended particles and pressure fluctuations.
Ultrasonic Meter Features
• Flow tube design prevents obstruction of flow, and provides greater turn-down ratio for extended flow ranges and
increased revenue
• No moving parts for increased performance and
maximized revenue
• Easy-to-read, 9-digit LCD display for consumption, rate of flow, unit of measure, pressure, temperature, alarm conditions (reverse-flow, no usage, empty pipe, exceeding max flow, suspected leak, pressure*, temperature, end of life and measurement error) and firmware version
• High resolution industry standard ASCII encoder protocol sends alarms and data to ORION® endpoints and BEACON® Software as a Service (SaaS) suite to establish a smart water solution for better visibility and management
• Pressure* and temperature data and alarms reported at meter and through ORION endpoints and BEACON SaaS
• Field programmable registration and maintains an hourly internal logging capacity of 160 days of data
• Maximum flow reporting analytics available to improve meter right sizing and monitor irrigation events
• Single and dual outputs include encoder, scaled/unscaled, 4-20 mA and BadgerTouch® (TRPL)
*available with optional integrated pressure sensor
OPERATION AND PERFORMANCE
As water flows into the measuring tube, ultrasonic signals are sent consecutively in forward and reverse directions of flow. Velocity is then determined by measuring the time difference between the measurement in the forward and reverse directions. Total volume is calculated from the measured flow velocity using water temperature and pipe diameter.
The LCD screen toggles to total volume, unit of measure, rate of flow, pressure*, temperature, firmware and alarm conditions (reverse-flow, no usage, empty pipe, exceeding max flow, suspected leak, pressure*, temperature, end of life and measurement error).
When connected to ORION endpoints, both the pressure and temperature information are communicated to and presented in BEACON, helping utilities understand and proactively manage their water systems faster and more efficiently.
In the normal temperature range of 45…122° F (7…50° C), the “new meter“ consumption measurement is accurate to:
• ±1.5% over the normal flow range
• ±3.0% from the extended low flow range to the minimum flow value
*available with optional integrated pressure sensor
APPLICATIONS
Use the E-Series Ultrasonic meter for measuring potable cold water in residential applications. The meter is also suitable for non-potable, reclaimed irrigation water applications, and less-than- optimum water conditions where small particles exist. Additionally, select models are UL Listed for residential fire-service applications.
The intended water application must be specified at time of order.
E-Series Ultrasonic meters meet and exceed ANSI/AWWA C715 Standards. The lead-free bronze alloy meters comply with the lead-free provisions of the Safe Drinking Water Act and NSF/ANSI/CAN Standards 61 and 372.
The 3/4 and 1 inch Ultrasonic meters are UL Listed under UL Subject 327B, inferential type water meters used in residential fire service applications. These applications are regulated by local codes and requirements established by the Authority Having Jurisdiction (AHJ). Additional application information is provided in NFPA 13D, one- and two-family residences.
CONSTRUCTION
The E-Series Ultrasonic meter features lead-free bronze alloy meter housing, ultrasonic transducers, a meter-control circuit board with associated wiring, LCD, and battery. Wetted elements are limited to the pressure vessel and transducers. The electronic components are housed and fully potted within a molded, engineered polymer enclosure, which is attached to the meter housing. The transducers extend through the housing and are sealed by O-rings, enabling turbulence-free water flow through the tube. The flow tube is designed to reduce pressure loss and provide long-term accuracy.
E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8, 5/8 x 3/4, 3/4, 1 inch
METER INSTALLATION
For long-term performance the meter is weatherproof, UV-resistant, fully submersible and can be installed using horizontal or vertical piping. The registration electronics and battery are encapsulated to withstand harsh environments and protect the electronics in flooded or submerged pit applications. The meter does not measure flow when an “empty pipe“ condition is experienced.
OTE: N An empty pipe is defined as a condition that occurs when the flow sensors are not fully submerged.
The meter is available with an inline connector for easy installation and connection to ORION endpoints. It is also available with a flying lead for field splice connection.
SPECIFICATIONS
E-Series G2 Ultrasonic 5/8 in. 5/8 x 3/4 in. 3/4 in. (7-1/2 in.) 3/4 in. (9 in.)* 1 in.
Normal Test Flow Limits 0.08…30 gpm
(0.02…6.81 m3/hr)
0.08…30 gpm
(0.02…6.81 m3/hr)
0.10…35 gpm
(0.02…7.95 m3/hr)
0.10…35 gpm
(0.02…7.95 m3/hr)
0.16…62 gpm
(0.04…14.08 m3/hr)
Minimum Test Flow Limits 0.04 gpm
(0.009 m3/hr)
0.04 gpm
(0.009 m3/hr)
0.04 gpm
(0.009 m3/hr)
0.04 gpm
(0.009 m3/hr)
0.075 gpm
(0.017 m3/hr)
Safe Maximum Operating Condition (SMOC) 30 gpm
(6.81 m3/hr)
30 gpm
(6.81 m3/hr)
35 gpm
(7.95 m3/hr)
35 gpm
(7.95 m3/hr)
62 gpm
(14.08 m3/hr)
Typical Pressure Loss 3 psi @ 15 gpm
(0.21 bar @ 3.4 m3/hr)
2.6 psi @ 15 gpm
(0.18 bar @ 3.4 m3/hr)
4.2 psi @ 25 gpm
(0.29 bar @ 5.7 m3/hr)
4.2 psi @ 25 gpm
(0.29 bar @ 5.7 m3/hr)
4.1 psi @ 40 gpm
(0.28 bar @ 9.1 m3/hr)
Residential Fire Service Applications** — — 3/4 in. (7-1/2 in.) 3/4 in. (9 in.) 1 in.
UL Approval for Residential Fire Service
Meters - File No. EX15653 NA NA UL 327B UL 327B UL 327B UL Test Flow Limits
(at ±1.5% accuracy) NA NA 2…30 gpm
(0.45...6.81 m3/hr)
2…30 gpm
(0.45...6.81 m3/hr)
2…50 gpm
(0.45...11.36 m3/hr)
Typical UL Pressure Loss NA NA 3 psi @ 25 gpm
(0.29 bar @ 5.7 m3/hr)
3 psi @ 25 gpm
(0.29 bar @ 5.7 m3/hr)
4.1 psi @ 40 gpm
(0.28 bar @ 9.1 m3/hr)
Normal Test Flow Limits NA NA 0.50…35 gpm
(0.11…7.95 m3/hr)
0.50…35 gpm
(0.11…7.95 m3/hr)
0.16…62 gpm
(0.04…14.08 m3/hr)
Minimum Test Flow Limits NA NA 0.04 gpm
(0.009 m3/hr)
0.04 gpm
(0.009 m3/hr)
0.075 gpm
(0.017 m3/hr)
Safe Maximum Operating Condition (SMOC) NA NA 35 gpm
(7.95 m3/hr)
35 gpm
(7.95 m3/hr)
62 gpm
(14.08 m3/hr)
Meter Specifications
Operating Performance In the normal temperature range of 45…122 °F (7…50 °C), new meter consumption measurement is accurate to:
100% ±1.5% over the normal test flow limits, 100% ±3.0% for the minimum test flow limits Storage Temperature – 40…140° F (– 40…60° C)
Maximum Ambient Storage
(Storage for One Hour) 150° F (66° C)
Measured Fluid Temperature Range 34…140° F (1…60° C)
Humidity 0…100% condensing; meter is capable of operating in fully submerged environments Maximum Working Pressure of
Meter Housing 175 psi (12 bar)
Maximum Operating Pressure of
Pressure Sensor 175 psi (12 bar)
Pressure Sensor Accuracy ±2% of full scale pressure, up to 175 psi (12 bar) Register Type Straight reading, permanently sealed electronic LCD; digits are 0.28 in. (7 mm) high Register Display
• Total consumption (nine digits)
• Rate of flow
• Temperature
• Pressure (optional for meters ordered with integrated pressure sensor)
• Alarm and operating mode
• Firmware version
• Alarm indicators
• Unit of measure (factory programmed for gallons,
cubic feet and cubic meters)
Totalization Display Resolution • Gallons: 0.01 • Cubic feet: 0.001 • Cubic meters: 0.0001 Scaled/Unscaled Output*** Solid-state relay and Open Collector Max. Voltage 30V DC
Current 10 mA
Pulse Width 50 ms (programmable 25…100 ms)
Analog 4-20 mA Output*** Two-wire/passive flow rate measurement Input Voltage Range 9…50V DC supply
Current 4…20 mA
Max. Load Resistance (Ohms) (50 Ohms + 50 Ohms) × (Supply Voltage - 9V) Battery 3.6-volt lithium thionyl chloride; battery is fully encapsulated within the register housing and is not replaceable; 20-year battery life
* “3/4 x 1 in. (9 in.)” follows the performance specifications of 3/4 x 9 in. meter ** Flow ranges for Fire Service meters are also applicable to Raw Water application meters *** Applicable to meters with dual output options
Product Data Sheet
MATERIALS
Meter Housing Lead-free bronze alloy
Measuring Section Ultrasonic sensors located in the flow tube Register Housing and Lid Engineered polymer
Strainer* Engineered composite
* Fire Service and Raw Water meters do not have a Strainer
PHYSICAL DIMENSIONS
E-Series G2 Ultrasonic
Meter Size 5/8 in. 5/8 x 3/4 in. 3/4 in. (7-1/2 in.) 3/4 in. (9 in.) 3/4 x 1 in. (9 in.) 1 in.
Size Designation X Lay
Length
5/8 × 7-1/2 in.
(16 × 191 mm)
5/8 × 3/4 × 7-1/2 in.
(16 × 19 × 191 mm)
3/4 × 7-1/2 in.
(19 × 191 mm)
3/4 × 9 in.
(19 × 229 mm)
3/4 × 1 × 9 in.
(19 × 229 mm)
1 × 10-3/4 in.
(25 × 273 mm)
Bore Size 5/8 in. (16 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 1 in. (25 mm) Coupling Nut & Spud
Thread (NPSM) 3/4 in. (19 mm) × 14
NPSM
1 in. (25 mm) ×
11-1/2 NPSM
1 in. (25 mm) ×
11-1/2 NPSM
1 in. (25 mm) ×
11-1/2 NPSM
1-1/4 in. (25.4 mm) ×
11-1/2 NPSM
1-1/4 in. (32
mm) ×
11-1/2 NPSM
Service Pipe Thread
(NPSM) 1/2 in. (13 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 1 in. (25 mm) 1 in. (25 mm) Tailpiece Pipe Thread
(NPSM) 1/2 in. (13 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 3/4 in. (19 mm) 1 in. (25 mm) 1 in. (25 mm) Weight (without AMR) 2.5 lb (1.13 kg) 2.7 lb (1.23 kg) 2.62 lb (1.19 kg) 2.86 lb (1.30 kg) 3.05 lb (1.38 kg) 4.02 lb (1.82 kg) See illustration below for Measurement Designations
Length (A) 7.49 in. (190 mm) 7.46 in. (189 mm) 7.46 in. (189 mm) 8.93 in. (227 mm) 8.93 in. (227 mm) 10.75 in. (273 mm)
Height (B ) 2.95 in. (75 mm) 2.99 in. (76 mm) 2.99 in. (76 mm) 2.99 in. (76 mm) 2.99 in. (76 mm) 3.19 in. (81 mm) Height (C) 3.55 in. (90 mm) 3.66 in. (93 mm) 3.66 in. (93 mm) 3.69 in. (94 mm) 3.69 in. (94 mm) 4.06 (103 mm) Length (D) 3.74 in. (95 mm) 3.74 in. (95 mm) 3.74 in. (95 mm) 3.77 in. (96 mm) 3.77 in. (96 mm) 3.94 (100 mm) Width (E) 4.82 in. (122 mm)
Measurement Designations
A
C
B
D
E
.005
E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8, 5/8 x 3/4, 3/4, 1 inch
ACCURACY CHARTS
Each chart represents typical meter performance. Rate of flow in gallons per minute (gpm). 95%
96%
97%
98%
99%
100%
101%
102%
103%
104%
105%
0.01 0.1 1 10 100
Accuracy [%]
Flow Rate [GPM]
E-Series G2 5/8 x 3/4 in. Accuracy
30 95%
96%
97%
98%
99%
100%
101%
102%
103%
104%
105%
0.01 0.1 1 10 100
Accuracy [%]
Flow Rate [GPM]
E-Series G2 3/4 x 7-1/2 in. Accuracy
35 Product Data Sheet
95%
96%
97%
98%
99%
100%
101%
102%
103%
104%
105%
0.01 0.1 1 10 100
Accuracy [%]
Flow Rate [GPM]
E-Series G2 3/4 x 9 in. Accuracy
35 95%
96%
97%
98%
99%
100%
101%
102%
103%
104%
105%
0.01 0.1 1 10 100
Accuracy [%]
Flow Rate [GPM]
E-Series G2 1 in. Accuracy
62 E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8, 5/8 x 3/4, 3/4, 1 inch
PRESSURE LOSS CHART
Chart represents typical meter performance. Rate of flow in gallons per minute (gpm). 1 in.
5/8 in.
5/8 × 3/4 in.
3/4 in.
Product Data Sheet
INTENTIONAL BLANK PAGE
www.badgermeter.com
BEACON, E-Series, E-Series G2 and ORION are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2025 Badger Meter, Inc. All rights reserved.
E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8, 5/8 x 3/4, 3/4, 1 inch
ESM-DS-00672-EN-11 (November 2022)
E-Series® Ultrasonic Meter
Cold Water Stainless Steel Meter, 1-1/2 and 2 inch
Product Data Sheet
DESCRIPTION
The E-Series® Ultrasonic meter uses solid-state technology in a compact, totally encapsulated, weatherproof, and UV-resistant housing, suitable for residential and commercial applications.
Electronic metering provides information—such as rate of flow and reverse flow indication—and data not typically available through traditional, mechanical meters and registers. Electronic metering eliminates measurement errors due to sand, suspended particles and pressure fluctuations.
The Ultrasonic 1-1/2 and 2 inch meters feature:
• Minimum extended low-flow rate lower than typical positive displacement meters.
• Simplified one-piece electronic meter and register that are integral to the meter body and virtually maintenance free. • Sealed, non-removable, tamper-protected meter and register. • Easy-to-read, 9-digit LCD display presents consumption, rate of flow, reverse-flow indication, and alarms (empty pipe, temperature, exceeding max flow, sensor error, reverse flow, suspected leak, 30 day no usage, end of life).
• High resolution industry standard ASCII encoder protocol sends alarms and data to ORION® Cellular endpoints and BEACON® SaaS* suite to establish a smart water solution.
The Ultrasonic meter is available with an in-line connector for easy connection and installation to AMR/AMI endpoints. It is also available with a flying lead for field splice connection. *
Software as a Service
APPLICATIONS
Use the Ultrasonic meter for measuring potable cold water in residential, commercial and industrial services. The meter is also ideal for non-potable, reclaimed irrigation water applications or less than optimum water conditions where small particles exist.
E-Series Ultrasonic meters meet and exceed ANSI/AWWA C715 standards. The meters comply with the lead-free provisions of the Safe Drinking Water Act, are certified to NSF/ANSI/CAN Standards 61 and 372 and carry the NSF-61 mark on the housing.
OPERATION & PERFORMANCE
As water flows into the measuring tube, ultrasonic signals are sent consecutively in forward and reverse directions of flow. Velocity is then determined by measuring the time difference between the measurement in the forward and reverse directions. Total volume is calculated from the measured flow velocity using water temperature and pipe diameter. The LCD display shows total volume and alarm conditions and can toggle to display rate of flow.
In the normal temperature range of 45…122° F (7…50° C), the Ultrasonic “new meter“ consumption measurement is accurate to:
• ±1.5% over the normal flow range
• ±3.0% from the extended low flow range to the minimum flow v
alue
CONSTRUCTION
E-Series Ultrasonic meters feature a stainless steel, lead-free meter housing, an engineered polymer and stainless steel metering insert, a meter-control circuit board with associated wiring, LCD, and battery. Wetted elements are limited to the pressure vessel, the polymer/stainless steel metering insert and the transducers.
The electronic components are housed and fully potted within a molded, engineered polymer enclosure, which is permanently attached to the meter housing. The transducers extend through the stainless steel housing and are sealed by O-rings.
The metering insert holds the stainless steel ultrasonic reflectors in the center of the flow area, enabling turbulence-free water flow through the tube and around the ultrasonic signal reflectors. The metering insert’s patented design virtually eliminates chemical buildup on the reflectors, ensuring long-term metering accuracy.
METER INSTALLATION
The meter is completely submersible and can be installed using horizontal or vertical piping, with flow in the up direction. The meter will not measure flow when an “empty pipe“ condition is experienced. An empty pipe is defined as a condition that occurs when the flow sensors are not fully submerged.
E-Series® Ultrasonic Meter, Cold Water Stainless Steel Meter, 1-1/2 and 2 inch
SPECIFICATIONS
E-Series Ultrasonic Meter Size 1-1/2 in. (40 mm) 2 in. (50 mm) Normal Test Flow Limits 1.25…100 gpm (0.28…22.7 m3/hr) 1.5…160 gpm (0.34…36.3 m3/hr) Minimum Test Flow Limits 0.40 gpm (0.09 m3/hr) 0.50 gpm (0.11 m3/hr) Safe Maximum Operating Condition (SMOC) 100 gpm (22.7 m3/hr) 160 gpm (36.3 m3/hr) Typical Pressure Loss 3.8 psi (0.26 bar) 5.2 psi (0.36 bar) Reverse Flow – Maximum Rate 12 gpm (2.73 m3/hr) 18 gpm (4.09 m3/hr) Operating Performance
In the normal temperature range of 45…122° F (7…50° C), new meter consumption measurement is accurate to:
• ±1.5% over the normal flow range
• ±3.0% from the extended low flow range to the minimum flow value Storage Temperature – 40…140° F (– 40…60° C)
Maximum Ambient Storage (Storage for One Hour) 150° F (66° C) Measured-Fluid Temperature Range 34…140° F (1…60° C)
Humidity 0…100% condensing; meter is capable of operating in fully submerged environments Maximum Operating Pressure of Meter Housing 175 psi (12 bar) Register Type Straight reading, permanently sealed electronic LCD; digits are 0.28 in. (7 mm) high Register Display
• Consumption (up to nine digits)
• Rate of flow
• Alarms (empty pipe, temperature, exceeding max flow, sensor error, reverse flow, suspected leak, 30 day no usage, end of life)
• Unit of measure factory programmed for gallons, cubic feet and cubic meters Register Capacity
• 100,000,000 gallons
• 10,000,000 cubic feet
• 1,000,000 cubic meters
Totalization Display Resolution
• Gallons: 0.X
• Cubic feet: 0.XX
• Cubic meters: 0.XXX
Battery 3.6-volt lithium thionyl chloride; battery is fully encapsulated within the register housing and is not replaceable; 20-year battery life
MATERIALS
Meter Housing 316 stainless steel
Measuring Element Pair of ultrasonic sensors located in the flow tube Register Housing & Lid Engineered polymer
Metering Insert Engineered polymer & stainless steel
Transducers Piezo-ceramic device with wetted surface of stainless CrNiMo Product Data Sheet
PHYSICAL DIMENSIONS
E-Series Ultrasonic Meter Size 1-1/2 in. (40 mm) 1-1/2 in. (40 mm) 2 in. (50 mm) 2 in. (50 mm) Housing Elliptical HEX Elliptical HEX
Size Designation X Lay Length 1-1/2 x 13 in.
(38 x 330 mm)
1-1/2 x 12.62 in.
(38 x 321 mm)
2 x 17 in.
(51 x 432 mm)
2 x 15.25 in.
(51 x 387 mm)
Weight (without AMR) 8.2 lb (3.7 kg) 6.5 lb (2.9 kg) 11.9 lb (5.4 kg) 8.9 lb (4.0 kg) See illustration below for Measurement Designations.
Length (A) 13 in. (330 mm) 12.62 in. (321 mm) 17 in. (432 mm) 15.25 in. (387 mm) Height (B ) 2.80 in. (71 mm) 2.84 in. (72 mm) 3.01 in. (77 mm) 3.06 in. (78 mm) Height (C) 4.55 in. (116 mm) 4.15 in. (105 mm) 4.76 in. (121 mm) 4.68 in. (119 mm) Length (D) 7.10 in. (180 mm) 5.31 in. (135 mm) 11.10 in. (282 mm) 5.05 in. (128 mm) Width (E) 5.50 in. (140 mm) 3.90 in. (99 mm) 6.08 in. (154 mm) 3.90 in. (99 mm) Bore Size 1-1/2 in. (40 mm) 1-1/2 in. (40 mm) 2 in. (51 mm) 2 in. (51 mm) Two-Bolt Elliptical Flange (AWWA) 1-1/2 in. (40 mm) — 2 in. (51 mm) — Bolt Hole Diameter 0.69 in. (17.53 mm) — 0.81 in. (20.57 mm) — Companion Flange 1-1/2 in. (40 mm) — 2 in. (51 mm) —
Internal Thread Size — 1-1/2 in. NPT — 2 in. NPT
Elliptical Measurement Designations HEX Measurement Designations C
B
A
E
D
PRESSURE LOSS CHART
Flow rate in Gallons Per Minute (gpm)
0 1
2 3
4 5
6 7
8 9
10 0 50 100 150 200
Pressure Drop in PSI
Flow Rate in gpm
2 in.
1-1/2 in.
E
A
BC
D
www.badgermeter.com
E-Series is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2022 Badger Meter, Inc. All rights reserved.
E-Series® Ultrasonic Meter
SMART WATER IS BADGER METER
Legacy Document Number: ESM-T-10-EN
ACCURACY CHARTS
Rate of Flow in gallons per minute (gpm)
90 92
94 96
98 100
102
104
106
108
110
0.1 1 10 100
Accuracy in Percent
Flow Rate in gpm
E-Series Accuracy Plot
90.00 92.00
94.00 96.00
98.00 100.00
102.00
104.00
106.00
108.00
110.00
0.1 1 10 100
Accuracy in Percent
Flow Rate in gpm
1-1/2 in. E-Series Accuracy Plot
2 in.
90 92
94 96
98 100
102
104
106
108
110
0.1 1 10 100
Accuracy in Percent
Flow Rate in gpm
E-Series Accuracy Plot
90.00 92.00
94.00 96.00
98.00 100.00
102.00
104.00
106.00
108.00
110.00
0.1 1 10 100
Accuracy in Percent
Flow Rate in gpm
1-1/2 in. E-Series Accuracy Plot
2 in.1-1/2 in. Meter 2 in. Meter
ESM-DS-02781-EN-24 (January 2026)
E-Series G2® Ultrasonic Meter
Lead-Free Bronze Alloy 2, 3, 4, 6, 8 inch
Product Data Sheet
DESCRIPTION
The next generation E-Series G2® Ultrasonic meter uses solid-state technology in a compact, tamper protected, weatherproof and UV-resistant housing, suitable for commercial applications.
Electronic metering provides information—such as rate of flow and status and alarm indication—and data not typically available through traditional, mechanical meters and registers. Electronic metering minimizes measurement errors due to sand, suspended particles and pressure fluctuations.
Ultrasonic 2, 3, 4, 6 and 8 inch Meter Features
• Open flow tube design prevents flow obstruction to reduce pressure loss
• Greater turn-down ratio for extended flow ranges and
increased revenue
• Easy-to-read, 9-digit LCD display, which presents consumption, rate of flow, unit of measure, pressure, temperature, alarm conditions and firmware version
• Pressure* alarm and pressure and temperature data
reported through ORION® Cellular endpoints and BEACON®
• Field programmable registration and maintains an hourly internal logging capacity of 160 days of data
• Single and dual outputs include high resolution industry standard ASCII encoder protocol, scaled/unscaled and 4-20 mA The meter is available with an inline connector for easy connection and installation to ORION endpoints. It is also available with a flying lead for field splice connection. *The 2-inch meter is available with optional pressure sensor. Pressure sensor is standard on 3-inch meter and larger.
APPLICATIONS
Use the E-Series Ultrasonic meter for measuring potable cold water in commercial and industrial services. The meter is also ideal for non-potable, reclaimed irrigation water applications or less than optimum water conditions where small particles exist. Additionally, the meters are available for commercial fire-service applications.
The intended water application must be specified at time of order.
E-Series Ultrasonic meters meet and exceed the most recent version of AWWA C715 Standards. The lead-free bronze alloy meters comply with the lead-free provisions of the Safe Drinking Water Act and NSF/ANSI/CAN Standards 61 and 372. All commercial E-Series Ultrasonic meters conform to UL 327B (2-inch pending).
E-Series Ultrasonic meters, sizes 3-inch and larger also conform to FM 1044 for fire service applications.
OPERATION & PERFORMANCE
As water flows into the measuring tube, ultrasonic signals are sent consecutively in forward and reverse directions of flow. Velocity is then determined by measuring the time difference between the measurement in the forward and reverse directions. Total volume is calculated from the measured flow velocity using water temperature and pipe diameter. The LCD shows total volume, unit of measure, rate of flow, pressure, temperature, firmware and alarm conditions (reverse-flow, no usage, empty pipe, exceeding max flow, suspected leak, pressure, temperature, end of life and measurement error).
In normal temperature range of 45 to 122 °F (7 to 50 °C), the Ultrasonic “new meter“ consumption measurement is accurate to:
• ±1.5% over the normal flow range
• ±3.0% from the extended low flow range to the minimum flow value
CONSTRUCTION
The E-Series Ultrasonic meter features lead-free bronze alloy meter housing, ultrasonic transducers, a meter-control circuit board with associated wiring, LCD and battery. The electronic components are housed and fully potted within a molded, engineered polymer enclosure, which is attached to the meter housing. The transducers extend through the housing and are sealed by O-rings, enabling turbulence-free water flow through the tube. The open flow tube design prevents obstruction of flow to reduce pressure loss and provide long-term accuracy.
METER INSTALLATION
For long-term performance the meter is weatherproof, UV-resistant, fully submersible and can be installed using horizontal or vertical piping. The registration electronics and battery are encapsulated to withstand harsh environments and protect the electronics in flooded or submerged pit applications. The meter will not measure flow when an “empty pipe“ condition is experienced. An empty pipe is defined as a condition that occurs when the flow sensors are not fully submerged.
E-Series G2® Ultrasonic Meter, Lead-Free Bronze Alloy 2, 3, 4, 6, 8 inch
SPECIFICATIONS
E-Series G2 Ultrasonic
Meter Size
2 in. 3 in. 4 in. 6 in. 8 in.
2 × 10 in.
(51 × 254
mm)
2 × 17 in.
(51 × 432
mm)
3 × 12 in.
(76 × 305
mm)
3 × 17 in.
(76 × 432
mm)
4 × 14 in.
(102 × 356
mm)
4 × 20 in.
(102 × 508
mm)
6 × 18 in.
(152 × 457
mm)
6 × 24 in.
(152 × 610
mm)
8 × 20 in.
(203 × 508 mm)
Normal Test Flow Limits 0.70–260 gpm 0.75–560 gpm 1.5–1100 gpm 2.2–2000 gpm 4–3500 gpm Minimum Test Flow Limits 0.35 gpm 0.37 gpm 0.75 gpm 1.1 gpm 2.0 gpm Safe Maximum Operating
Condition (SMOC) 260 gpm 560 gpm 1100 gpm 2000 gpm 3500 gpm Typical Pressure Loss 4 psi @
220 gpm
4.8 psi @
220 gpm 2.6 psi @ 350 gpm 2.1 psi @ 630 gpm 1.5 psi @
1400 gpm
1.8 psi @
1400 gpm
2.4 psi @ 2800
gpm
Totalization Display
Resolution
2 inch, 3 inch, 4 inch meters
• Gallons: 0.1
• Cubic feet: 0.01
• Cubic meters: 0.001
6 inch, 8 inch meters
• Gallons: 1.0
• Cubic feet: 0.1
• Cubic meters: 0.01
Operating Performance
In normal temperature range of 45 to 122 °F (7 to 50 °C), new meter consumption measurement is accurate to:
• 100% ±1.5% over the normal test flow limits
• 100% ±3.0% for the minimum test flow limits
Storage Temperature –40 to 140 °F (–40 to 60 °C)
Maximum Ambient
Storage (Storage for
One Hour)
150 °F (66 °C)
Measured Fluid
Temperature Range 34 to 140 °F (1 to 60 °C) .
Humidity 0–100% condensing; meter is capable of operating in fully submerged environments Maximum Working
Pressure of Meter Housing 175 psi (12 bar)
Maximum Operating
Pressure of Pressure
Sensor
175 psi (12 bar)
Pressure Sensor Accuracy ±2% of full scale pressure, up to 175 psi (12 bar) Register Type Straight reading, permanently sealed electronic LCD; digits are 0.28 in. (7 mm) high Register Display
• Consumption (up to nine digits)
• Rate of flow
• Alarms
• Pressure
• Temperature
• Firmware version
• Unit of measure factory programmed for gallons, cubic feet and cubic meters
Scaled/Unscaled Output* Solid-state relay with 4-20mA output; open drain MOSFET with encoder output Max. Voltage 30V DC
Current 100 mA
Pulse Width 50 ms (programmable 25–100 ms)
Analog 4-20 mA Output* Two-wire/passive
Input Voltage Range 9–50V DC supply
Current 4–20 mA
Max. Load Resistance
(Ohms) 50 Ohms + 50 Ohms (supply voltage - 9V)
Battery 3.6-volt lithium thionyl chloride battery is fully encapsulated within the register housing and is not replaceable. 20-year battery life; 15-year battery life for dual output meters OTE: N See Pressure Loss Chart on page 4 for typical pressure loss over complete UL 327B flow range. * Applicable to meters with dual output options
Product Data Sheet
PHYSICAL DIMENSIONS
E-Series G2
Ultrasonic
Meter Size
2 in. 3 in. 4 in. 6 in. 8 in.
Housing Elliptical Elliptical Round Round Round Round Round Round Round Size
Designation
× Lay Length
2 × 10 in.
(51 × 254 mm)
2 × 17 in.
(51 × 432 mm)
3 × 12 in.
(76 × 305 mm)
3 × 17 in.
(76 × 432 mm)
4 × 14 in.
(102 × 356 mm)
4 × 20 in.
(102 × 508 mm)
6 × 18 in.
(152 × 457 mm)
6 × 24 in.
(152 × 610 mm)
8 × 20 in.
(203 × 508 mm)
Weight
(without AMR)
10.2 lb
(4.6 kg)
11.9 lb
(5.4 kg)
26 lb
(11.8 kg)
28.5 lb
(12.9 kg)
38 lb
(17.2 kg)
42 lb
(19.1 kg)
59 lb
(26.8 kg)
66 lb
(29.9 kg)
96 lb
(43.5 kg)
See illustrations below for “Measurement Designations”
Length (A) 10 in.
(254 mm)
17 in.
(432 mm)
12 in.
(305 mm)
17 in.
(432 mm)
14 in.
(356 mm)
20 in.
(508 mm)
18 in.
(457 mm)
24 in.
(610 mm)
20 in.
(508 mm)
Height (B ) 3.73 in.
(95 mm)
3.76 in.
(95 mm)
3.76 in.
(95 mm)
3.99 in.
(101 mm)
3.99 in.
(101 mm)
5.15 in.
(131 mm)
5.15 in.
(131 mm)
6.49 in.
(165 mm)
Height (C) 5.54 in.
(141 mm)
7.08 in.
(180 mm)
7.08 in.
(180 mm)
8.5 in.
(216 mm)
8.5 in.
(216 mm)
10.36 in.
(263 mm)
10.36 in.
(263 mm)
13.05 in.
(331 mm)
Height with
Lifting Ring NA NA NA NA NA 12.96 in.
(329 mm)
12.96 in.
(329 mm)
15.65 in.
(398 mm)
Length (D) 4.2 in. (107 mm) 6 in. (152 mm) 8.5 in. (216 mm) 7 in. (178 mm) 10 in. (254 mm) 8 in. (203 mm) 8 in. (203 mm) 9 in. (229 mm) Width (E) 6.1 in. (155 mm) 7.5 in. (191 mm) 7.5 in. (191 mm) 9 in. (229 mm) 9 in. (229 mm) 11 in. (279 mm) 11 in. (279 mm) 13.50 in. (343 mm) Number of
Bolts 2 2 4 4 8 8 8 8 8
Bolt Hole
Diameter 0.781 in. (19.84 mm)
Companion
Flange 2 in. ( 51 mm) 3 in. (76 mm) 3 in. (76 mm) 4 in. (102 mm) 4 in. (102 mm) 6 in. (152 mm) 6 in. (152 mm) 8 in. (203 mm) NPT Test Port 1 in. (25 mm) 1.5 in. (38 mm) 1.5 in. (38 mm) 2 in. (51 mm) 2 in. (51 mm) 2 in. (51 mm) 2 in. (51 mm) 2 in. (51 mm) Measurement Designations
E
C
B
A
D
MATERIALS
Meter Housing Lead-free bronze alloy
Measuring Section Ultrasonic sensors located in the flow tube Register Housing & Lid Engineered polymer
Transducer Port Covers* Engineered polymer
* No transducer port cover for 2 inch meters
Drawings illustrate the 3 inch meter
E-Series G2® Ultrasonic Meter, Lead-Free Bronze Alloy 2, 3, 4, 6, 8 inch
PRESSURE LOSS CHARTS
Charts represent typical meter performance. Rate of flow in gallons per minute (gpm). 2 x 10 in.
0 1
2 3
4 5
6 7
8 9
10 0 50 100 150 200 250 300 350
2 in. E-Series Meter Pressure Loss
FLOW RATE (GPM)
PRESSURE LOSS (PSI)
2 × 17 in.
2 × 10 in.
0 1
2 3
4 5
6 7
8 9
10 0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
PRESSURE LOSS (PSI)
FLOW RATE (GPM)
3 in.
4 in.
3 in. and 4 in. E-Series Meter Pressure Loss
0.00 1.00
2.00 3.00
4.00 5.00
6.00 7.00
8.00 0 1000 2000 3000 4000 5000 6000
PRESSURE LOSS (PSI)
FLOW RATE (GPM)
6 in. and 8 in. E-Series Meter Pressure Loss
6 x 18 in.
6 x 24 in. 8 in.
Product Data Sheet
ACCURACY CHARTS
Charts represent typical meter performance. Rate of flow in gallons per minute (gpm).
95.00 96.00
97.00 98.00
99.00 100.00
101.00
102.00
103.00
104.00
105.00
0.3 3
30 300
3000
ACCURACY
FLOW RATE (GPM)
3 in. E
-
Series Meter Accuracy
95.00 96.00
97.00 98.00
99.00 100.00
101.00
102.00
103.00
104.00
105.00
0.5 5
50 500
5000
ACCURACY
FLOW RATE (GPM)
4 in. E
-
Series Meter Accuracy
95.00 96.00
97.00 98.00
99.00 100.00
101.00
102.00
103.00
104.00
105.00
1 10
100
1000
10000
ACCURACY
FLOW RATE (GPM)
6 in. E
-
Series Meter Accuracy
95.00 96.00
97.00 98.00
99.00 100.00
101.00
102.00
103.00
104.00
105.00
1 10
100
1000
10000
ACCURACY
FLOW RATE (GPM)
8 in. E
-
Series Meter Accuracy
95.00 96.00
97.00 98.00
99.00 100.00
101.00
102.00
103.00
104.00
105.00
0.3 3
30 300
ACCURACY
FLOW RATE (GPM)
2 in. E
-
Series Meter Accuracy
E-Series G2® Ultrasonic Meter, Lead-Free Bronze Alloy 2, 3, 4, 6, 8 inch
INTENTIONAL BLANK PAGE
Product Data Sheet
INTENTIONAL BLANK PAGE
www.badgermeter.com
BEACON, E-Series, E-Series G2 and ORION are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2026 Badger Meter, Inc. All rights reserved.
E-Series G2® Ultrasonic Meter, Lead-Free Bronze Alloy 2, 3, 4, 6, 8 inch Translations: ESM-DS-03202-ES; ESM-DS-03222-FR
RTS-DS-02503-EN-05 (September 2021)
Recordall® Turbo Series Fire Hydrant Meter
Model 450 Reduced Pressure Backflow Preventer Meter, 3 in.
Product Data Sheet
DESCRIPTION
The Model 450 reduced pressure backflow preventer meter from Badger Meter is designed to protect the water system by preventing backflow through fire hydrants.
Applications
The meter is used in measuring cold water from a fire hydrant or other non-permanent installation where flow moves in one direction.
Operation
Water flows into the meter’s measuring element where flow readings are obtained by rotor revolutions transmitted by magnetic drive coupling through the meter’s cover plate to the sealed register.
Magnetic drive is achieved by a right angle worm drive, coupling the rotor to the vertical transmission spindle. A ceramic magnet on the spindle rotates around the vertical axis. Through the magnetic coupling, rotor rotation is transmitted to a follower magnet which transmits rotation to the register gearing.
After being measured the water flows through the pretested double cam-check assembly. Both check valves open to allow full water flow.
Any backflow or downstream pressure condition is prevented by the double check valves closing. Any pressure between these valves is vented to atmosphere through a third valve located between the main double check valves.
Operating Performance
The Model 450 meters meet or exceed registration accuracy for low flow rate, normal operating flow rate, and maximum continuous operation flow rate as specifically stated in AWWA Standard C701.
Contact the factory for specific approvals on the reduced pressure backflow preventer.
Construction
The Model 450 meter construction consists of four basic components:
meter housing, measuring element, permanently sealed register, and reduced pressure backflow preventer. The housing is light-weight heat-treated aluminum alloy, compact and easy to handle. The measuring element consists of the transmission coupling, measuring element insert, rotor, straightening vane, and calibration vane assembly. The straightening vane minimizes swirl from piping arrangements upstream.
The reduced pressure double-check assembly consists of three independently operating valves mounted in a 300 series stainless steel housing. Two of the valves are cam checks, each internally loaded, providing a positive drip-tight closure against reverse flow. The cam checks include a stainless steel cam arm and spring, rubber faced disc, and a replaceable seat at the reduced-pressure zone between the two check valves. A differential pressure relief valve adds another level of backflow prevention. A stainless steel support strut is provided for installation against the base of any standard fire hydrant.
Magnetic Drive
Direct magnetic drive, through the use of high-strength magnets, provides positive, reliable and dependable register coupling.
Restriction Plate
A permanent orifice, positioned in the outlet side of the meter housing, limits the maximum flow of water through the meter. This is provided to protect the measuring element from over speeding when the meter discharges to atmosphere.
Sealed Register
The standard register consists of a straight-reading odometer-type totalization display, 360° test circle with center sweep hand, and flow finder to detect leaks. Register gearing consists of
self-lubricating thermoplastic gears to minimize friction and provide long life. Permanently sealed; dirt, moisture, tampering and lens fogging problems are eliminated. Multi-position register simplifies meter installation and reading.
Tamper-Resistant Features
Removal of the register to obtain free water is prevented when the tamper detection seal wire screw or TORX
® tamper-resistant seal screw
is added to the meter. A tamper-resistant calibration plug seal provides protection from unauthorized personnel use.
Strainer
A compression fit double layer stainless steel strainer is installed in the inlet housing tube. The strainer insures optimum long-term field performance.
Maintenance
The Model 450 meters are designed and manufactured to provide long-term service with minimal maintenance. When maintenance is required, it can be performed easily, either at the meter installation or at any other convenient location. As an alternative to repair by the utility, Badger Meter offers various maintenance and meter component exchange programs to fit the needs of the utility.
Hose Couplings
The meter is available with standard (2-1/2…7-1/2 in. NST) fire hose swivel couplings and a 3 in. gate valve as standard equipment, unless otherwise specified. Complete thread specifications (listed on the back page of this document) must be furnished for special fire hose fittings. www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2021 Badger Meter, Inc. All rights reserved.
Recordall® Turbo Series Fire Hydrant Meter, Model 450 Reduced Pressure Backflow Preventer Meter, 3 in.
Legacy Document Number: RTS-T-3FHBF-EN
SMART WATER IS BADGER METER
SPECIFICATIONS
Typical Operating Range (100%±1.5%) 5…660 gpm (1.1…150 m3/hr) Maximum Continuous Flow 500 gpm (102 m3/hr)
Maximum Intermittent Flow 660 gpm (150 m3/hr)
Typical Low Flow (Min. 95%) 4 gpm (0.9 m3/hr)
Pressure Loss at Max. Continuous
Operation
37 psi @ 450 gpm (2.55 bar @ 102 m3/hr) (standard couplings with orifice and screen) Note: 27 psi @ 350 gpm
Maximum Operating Pressure 150 psi (10 bar)
Standard Hose Coupling 2-1/2…7-1/2 in. NST threads (78P-3.4 mm) (National standard fire hose coupling thread) Register Straight-reading, permanently sealed magnetic drive standard Registration 100,000,000 gallons; 100 gallons/sweep hand revolution. 10,000,000 cubic feet; 10 cubic ft/sweep hand revolution. 1,000,000 m
3; 1 m3/sweep hand revolution.
Assembly Weight 62 lb
Materials
Housing Heat treated aluminum alloy/stainless steel Calibration Mechanism Stainless steel and thermoplastic Nose Cone and Straightening Vanes Thermoplastic Magnet Ceramic Rotor Thermoplastic Register Cover Bronze
Rotor Radial Bearings Lubricated thermoplastic Trim Stainless steel Rotor Thrust Bearings Sapphire jewels Inlet Screen Stainless steel with Elastomer Rotor Bearing Pivots Passivated 316 stainless steel
Pressure Loss Chart
Rate of flow in gallons per minute (gpm)
Accuracy Chart
Rate of flow in gallons per minute (gpm)
24 6 200 400 600 80082 04 06 08 0
0 100 100010
Over
Register
Under
Register
Accuracy Per Cent
15 10
5 0
5 10
-
+
TYPICAL INSTALLATION
0 1
4 5
6 7
8 9
2 3
Badger Meter
®
64085-007
®
T-450
Recordall
3"
Cubic Feet
0 0,1
0,4
0,5
0,6
0,7
0,8
0,9
0,2
0,3
Badger Meter
®
64085-011
®
T-450
Recordall
m3
3"
0 10
40 50
60 70
80 90
20 30
Badger Meter
®
64085-003
®
T-450
Recordall
3"
Gallons
Specifications for Special Fire Hose Coupling Threads
Pitch
Diameter
Pitch
Diameter
Outside
Diameter
Required Information
• Number of threads per inch and
thread form, if other than American
National Standard.
• Outside diameter of male threads.
• Pitch diameter of male threads.
• Pitch diameter of female threads.
ENC-DS-01763-EN-06 (January 2021)
HR-E® LCD Encoder
Product Data Sheet
DESCRIPTION
Applications: The High Resolution encoder (HR-E LCD) is a fully electronic, solid-state encoder with no moving parts. It is designed for use with all current Badger Meter Recordall® Disc, Turbo Series, Compound Series, Combo Series and Fire Service meters and assemblies. The HR-E LCD provides connectivity with Badger Meter ORION® and GALAXY® AMR/AMI endpoints and other AMR/AMI
technology solutions approved by Badger Meter.
OTE: N For more detailed information, refer to the document HR-E LCD Encoder User Manual, available at
www.badgermeter.com.
Field Programmable: The HR-E LCD encoder comes standard as factory programmed to customer specifications, with the option for field programming the unit of measure, meter type, meter model, digit resolution from the encoder, billing units, and rate-of-flow time and units. Programming is performed through the IR port via a computer.
Electronic Resolution: Standard encoded output from the HR-E LCD is nine digits.
Status Indicators: Status indicators are sent as part of the encoder extended message to AMR/AMI systems such as ORION Cellular, Fixed Network and Migratable endpoints that are capable of receiving an extended message. The details can also be read through an IR interface.
Mounting: Icons on the HR-E LCD encoder face indicate encoder status and alarm conditions. The fully potted encoder assembly has a bayonet mount compatible with all Recordall Disc, Turbo Series, Compound Series, Combo Series and Fire Series meters and assemblies. The bayonet mount positions the encoder in any of four orientations for visual reading convenience. The HR-E LCD encoder can be removed from the meter without disrupting water service.
Magnetic Drive Communication: The HR-E LCD encoder detects movement of the wet side meter magnet with magnetic sensors to provide reliable and dependable encoded communication.
Tamper-resistant Features:
Unauthorized removal of the HR-E LCD encoder is inhibited by a tamper-resistant Torx® seal screw. Torx seal screws are provided as standard accessories. Optional proprietary tamper-proof screws are also available.
Magnetic sensors detect and report an attempted encoder removal. In addition, the HR-E LCD encoder is resistant to magnetic tampering. The encoder detects an attempted tamper—as well as encoder removal—and sends a tamper alarm in either situation.
Approved endpoints capable of receiving the alarms, such as ORION Cellular, Fixed Network and Migratable endpoints, can then report the tamper condition to the meter reading software.
SPECIFICATIONS
Encoder type
Straight reading, permanently sealed,
electronic LCD absolute encoder with
field-programmable option
Encoder display
Status indicators, unit of measure, billing units,
automatic toggle between 9-digit and 6-digit
consumption (segmented leak detector in this
mode), rate of flow, meter model
Unit of measure
U.S. gallons, Imperial gallons, cubic feet,
cubic meters, and liters clearly identified on
register face
Flow rate Seconds, minutes, and hours
Numerals 7 mm (0.28 in.) high
Weight 11 ounces
Humidity 0…100% condensing
Temperature
Storage: – 40…60° C (– 40…140° F)
Max. ambient for 1 hr: 70° C (158° F)
Electronics & Display: –10…60° C (14…140° F)
Status
indicators
Electronic and visual icons for:
meter functioning correctly, meter alarm
(indicates temperature limits exceeded,
magnetic tamper or encoder removal), reverse
flow, suspected leak, 30-day no usage, end of
battery life
Signal output Industry standard ASCII format
Signal type Three-wire synchronous for AMR/AMI solutions Red = clock/power; Black = ground; Green = data
Battery Lithium thionyl chloride AA cell, fully
encapsulated within encoder housing
Battery Life 20 years (calculated)
HR-E® LCD Encoder
www.badgermeter.com
GALAXY, ORION and Recordall are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2021 Badger Meter, Inc. All rights reserved.
Legacy Document Number: LCD-T-01
SMART WATER IS BADGER METER
Construction: The housing of the HR-E LCD encoder is constructed of an engineered polymer enclosure and a polycarbonate lens.
For long-term performance, the enclosure is fully encapsulated, weatherproof, and UV-resistant to withstand harsh environments and to protect the electronics in flooded or submerged pit applications. An epoxy potting (patented design - 8,482,908) comprises the encoder bottom. Due to this unique sealing, the HR-E LCD exceeds all applicable requirements of AWWA Standard C706 and C707.
Wire Connections: The HR-E LCD encoder is available with an in-line connector for easy connection and installation to AMR/AMI endpoints. It is also available with a flying lead for a field splice connection, or fully prewired to an AMR/AMI endpoint.
Operating Characteristics: The HR-E LCD encoder is shipped in storage mode so a meter status alarm is not triggered. In storage mode, the meter model screen is displayed. Upon sensing two revolutions of the meter magnet, the encoder goes into normal operation mode. The display then automatically toggles between these four modes:
• 9-digit consumption displays for 45 seconds.
• 6-digit consumption (segmented leak detector in this mode) displays for 5 seconds.
• Rate of flow displays for 5 seconds.
• Meter model displays for 5 seconds.
DIMENSIONAL DRAWINGS
Figure 1: Top view
Figure 2: Front view
MEASUREMENT RESOLUTION
The electronic encoder output resolution of the HR-E LCD is as noted below.
Recordall
Disc Series Size (in.) 9-dial encoder
output (gal)
9-dial encoder
output (ft3)
9-dial
encoder
output (m3)
LP 5/8, 5/8 x 3/4 0.01 0.001 0.0001
M25 5/8 , 5/8 x 3/4 0.01 0.001 0.0001
M35 3/4 0.01 0.001 0.0001
M40 1 0.01 0.001 0.0001
M55 1 0.01 0.001 0.0001
M70 1 0.01 0.001 0.0001
M120 1-1/2 0.1 0.01 0.001
M170 2 0.1 0.01 0.001
Recordall
Turbo
Series
Size
(in.)
9-dial encoder
output (gal)
9-dial encoder
output (ft3)
9-dial encoder
output (m3)
T160 1-1/2 0.1 0.01 0.001
T200 2 0.1 0.01 0.001
T450 3 0.1 0.01 0.001
T1000 4 0.1 0.01 0.001
T2000 6 1 0.1 0.01
T3500 8 1 0.1 0.01
T5500 10 1 0.1 0.01
T6200 12 10 1 0.01
T6600 16 10 1 0.01
T10000 20 10 1 0.01
Recordall
Compound Series
Size
(in.)
9-dial encoder
output (gal)
9-dial encoder
output (ft3)
9-dial
encoder
output (m3)
High Side T200 2 0.1 0.01 0.001
Low Side M25 2 0.01 0.001 0.0001
High Side T450 3 0.1 0.01 0.001
Low Side M25 3 0.01 0.001 0.0001
High Side T1000 4 0.1 0.01 0.001
Low side M35 4 0.01 0.001 0.0001
High Side T2000 6 1 0.1 0.01
Low Side M35 6 0.01 0.001 0.0001
High Side T3500 8 1 0.1 0.01
Low side M120 8 0.1 0.01 0.001
OTE: N For Fire Service Meters and Assemblies, please refer to appropriate Disc and TSM information provided above.
Figure 3: Left side view
STR-DS-00056-EN-02 (May 2013)
Plate Strainers
Lead-Free Bronze Alloy, Sizes 2" , 3" , 4" , and 6"
Product Data Sheet
DESCRIPTION
Badger Meter® offers dual flange plate strainers, sizes 2…6" , in a lead-free bronze alloy. Badger Meter plate strainers comply with the lead-free provisions of the Safe Drinking Water Act, are certified to NSF/ANSI Standards 61 and 372 (Trade Designation: Plate Strainer LL-NS) and carry the NSF-61 mark on the housing.
FEATURES
Badger Meter plate strainers exceed AWWA standards with an effective screening area to minimize flow restrictions to meters. The straining area is double the inlet to turbo and compound meter cases. These strainers also reduce turbine rotor bearing loading and resultant wear to maintain and extend accurate meter registration, by minimizing velocity profile distortion caused by changes in pipe direction or valving. For added flexibility, these strainers are compatible with all makes of meters. The rubber head O-Ring or gasket is reusable, which reduces replacement part costs. The screen is removable to clean the strainer in the service line. All sizes have a drain plug incorporated.
SCREENS
Made of non-corrosive 316 stainless steel with 3/16" or 1/4" perforations to effectively strain any larger foreign matter, and can be easily removed and cleaned.
HYDROSTATICALLY TESTED MATERIALS
Housings are designed and individually tested to withstand 150 psi maximum working pressure and 300 psi static pressure.
SPECIFICATIONS
Sizes and
Configurations
2" Dual elliptical flange
2" Dual round flange
3" Dual round flange
4" Dual round flange
6" Dual round flange
Compatible WITH any ASA 125 flange
Maximum Working
Pressure
150 psi (10 bar)
Static Test Pressure 300 psi (20 bar)
Screen Area Ratio Minimum 2-to-1 ratio of meter inlet
Screen Removable in-line service
Screen Perforations 3/16" holes for 2" , 3" and 4" strainers 1/4" holes for 6" strainer
Drain Plug 1/2" or 3/4" – 14 NPT removable in-line service Recommended
Applications
Recordall Turbo Series, Recordall Compound
Series, and other makes of meters
Materials
Strainer Housing Lead-free bronze alloy
Housing Cover Lead-free bronze alloy
Housing Cover Seal Rubber
Strainer Screen Stainless steel
Drain Plug Lead-free bronze alloy
Housing Bolts Stainless steel
Flow Rate vs Pressure Loss
20 40 60 80 200 400 600 800 2000 60004000 8000
2" 3" 4" 6"
10 100 1000 10000
Pressure Loss
P.S.I.
0 2
4 6
8 10
www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2013 Badger Meter, Inc. All rights reserved.
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Czech Republic | Badger Meter Czech Republic s.r.o. | Maříkova 2082/26 | 621 00 Brno, Czech Republic | +420-5-41420411 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 21-04 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | 7-1202 | 99 Hangzhong Road | Minhang District | Shanghai | China 201101 | +86-21-5763 5412 Legacy Document Number: PS-T-1
DIMENSIONS
B
D
AB
C
Dual Elliptical Flange Dual Round Flange
Strainer
Type
Nominal
Size
Dimensions Flange
Net Wt. A B C D Drain Plug
(NPT)
Hsg. Bolt
Dia.
No. Mtg.
Holes Hole Dia.
Dual Ellip.
Flange
2"
(50 mm)
7"
(178 mm)
4-1/2"
(114 mm)
4-7/8"
(122 mm)
1-7/8"
(48 mm) — 3/8-16 2 13/16"
(21 mm)
11 lb
(5.0 kg)
Dual Round
Flange
2"
(50 mm)
7"
(178 mm)
6"
(152 mm)
5-1/2"
(140 mm)
2-5/8"
(66 mm) — 3/8-16 4 3/4"
(19 mm)
14 lb
(6.3 kg)
3"
(80 mm)
7"
(178 mm)
7-1/2"
(190 mm)
7-1/4"
(184 mm)
3-5/8"
(92 mm) — 1/4-20 4 3/4"
(19 mm)
22 lb
(9.9 kg)
4"
(100 mm)
9"
(229 mm)
9"
(229 mm)
8-3/4"
(223 mm)
4-3/8"
(112 mm) — 3/8-16 8 3/4"
(19 mm)
35 lb
(16 kg)
6"
(150 mm)
9"
(229 mm)
11"
(279 mm)
11"
(279 mm)
5-1/2"
(140 mm) 3/4”-14 3/8-16 8 7/8"
(22mm)
59 lb
(26.5 kg)
Recordall Turbo/Strainer **
B
D
C
A
Meter Size Dimensions
A B C D
2"
(50 mm)
17"
(432 mm)
10"
(254 mm)
RD
2-5/8"
(66 mm) EL
2-1/16"
(52 mm) RD
7-19/64"
(185 mm) EL
6-23/32"
(170 mm)
3"
(80 mm)
19"
(482 mm)
12"
(305 mm)
3-5/8"
(92 mm)
8-23/32"
(221 mm)
4"
(100 mm)
23"
(584 mm)
14"
(355 mm)
4-3/8"
(112 mm)
9-21/32"
(245 mm)
6"
(150 mm)
27"
(686 mm)
18"
(457 mm)
5-1/2"
(140 mm)
12-9/16"
(319 mm)
** Badger Meter recommends a distance of five (5) pipe diameters between the strainer and the meter. (See individual meter Users manual.) Recordall Compound/Strainer **
A
D
C
B
Meter Size Dimensions
A B C D
2"
(50 mm)
22-1/4"
(560 mm)
15-1/4”
(387 mm)
2-5/8”
(66 mm)
5-7/8”
(149 mm)
3"
(80 mm)
24"
(609 mm)
17"
(432 mm)
3-5/8"
(92 mm)
6-5/8"
(168 mm)
4"
(100 mm)
29"
(737 mm)
20"
(508 mm)
4-3/8"
(112 mm)
7-1/4"
(184 mm)
6"
(150 mm)
33"
(838 mm)
24"
(609 mm)
5-1/2"
(140 mm)
8-7/8"
(225 mm)
** Badger Meter recommends a distance of five (5) pipe diameters between the strainer and the meter. (See individual meter Users manual.)
WARRANTY DOCUMENTATION
RDM-WR-00685-EN-09 (April 2019) Badger Meter Warranty
Lead-Free Bronze Disc Meters
PRODUCTS COVERED
This warranty shall apply to all Recordall® Lead-Free Bronze Disc Meters, models 25 through 170, when used to measure potable water, including the registers used with these meters (collectively “Product”) sold on or after January 25, 2019.
This warranty is extended only to utilities, municipalities, other commercial users and authorized Badger Meter, Inc. distributors, hereafter referred to as “Customer” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter warrants Product to be free from defects in materials and workmanship appearing within the following time frames and those listed in the table below:
Housings
Twenty-five (25) years and six (6) months after shipment from Badger Meter.
Local Registers Supplied with the Meters Listed Herein
Twenty-five (25) years and six (6) months after shipment from Badger Meter.
AWWA New Meter Accuracy AWWA Repaired Meter Accuracy
(AWWA M6 Manual)
Badger Meter Extended
Low Flow Meter Accuracy
Recordall
Meter Model, Size
The meter product will meet
or exceed new meter accuracy
standards set forth in AWWA
Standard C700 for the
following periods:
The meter product will meet or exceed repaired
meter accuracy standards set forth in AWWA
Manual M-6, Chapter 5, Table 5.3 for the
following periods:
Badger Meter further warrants the meter
product to meet or exceed the following
extended low flow accuracies in excess of
AWWA standard:
Model 25,
5/8 in. and 5/8 x 3/4 in.
Five (5) years from date of
shipment or registration of
750,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 2,500,000 gallons, whichever
occurs first, with a 25 gpm safe maximum
operating capacity and a 15 gpm maximum rate
for continuous operation.
Badger Meter warrants Product low flow
accuracy of 98.5% at a rate of 1/4 gpm
and low flow accuracy of 95.0% at a rate
of 1/8 gpm for five (5) years from date
of shipment or registration of 675,000
gallons, whichever occurs first.
Model 35, 3/4 in. Five (5) years from date of
shipment or registration of
750,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 2,500,000 gallons, whichever
occurs first, with a 35 gpm safe maximum
operating capacity and a 25 gpm maximum rate
for continuous operation.
Badger Meter warrants Product low flow
accuracy of 97% at a rate of 3/8 gpm for
five (5) years from date of shipment or
registration of 675,000 gallons, whichever
occurs first.
Model 55, 1 in. Five (5) years from date of
shipment or registration of
1,000,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 3,000,000 gallons, whichever
occurs first, with a 55 gpm safe maximum
operating capacity and a 40 gpm maximum rate
for continuous operation.
Badger Meter warrants Product low flow
accuracy of 95% at a rate of 1/2 gpm for
three (3) years from date of shipment or
registration of 575,000 gallons, whichever
occurs first.
Model 70, 1 in. Five (5) years from date of
shipment or registration of
1,100,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 3,250,000 gallons, whichever
occurs first, with a 70 gpm safe maximum
operating capacity and a 50 gpm maximum rate
for continuous operation.
Badger Meter warrants Product low flow
accuracy of 95% at a rate of 3/4 gpm for
three (3) years from date of shipment
or registration of 1,100,000 gallons,
whichever occurs first.
Model 120, 1-1/2 in. Two (2) years from date of
shipment or registration of
1,600,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 5,600,000 gallons, whichever
occurs first, with a 120 gpm safe maximum
operating capacity and a 80 gpm maximum rate
for continuous operation.
Badger Meter warrants Product low flow
accuracy of 95% at a rate of 1-1/4 gpm
for two (2) years from date of shipment
or registration of 1,440,000 gallons,
whichever occurs first.
Model 170, 2 in. Two (2) years from date of
shipment or registration of
2,100,000 gallons, whichever
occurs first.
Fifteen (15) years from date of shipment or
registration of 10,400,000 gallons, whichever
occurs first, with a 170 gpm safe maximum
operating capacity and a 100 gpm maximum
rate for continuous operation.
Badger Meter warrants Product low flow
accuracy of 95% at a rate of 1-1/2 gpm
for two (2) years from date of shipment
or registration of 1,890,000 gallons,
whichever occurs first.
www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding con- tractual obligation exists. © 2019 Badger Meter, Inc. All rights reserved.
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul. Korfantego 6 | 44-193 Knurów | Poland | +48-32-236-8787 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Europe, Middle East Branch Office | Badger Meter Europe | PO Box 341442 | Dubai Silicon Oasis, Head Quarter Building, Wing C, Office #C209 | Dubai / UAE | +971-4-371 2503 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 19-07 Parkway Parade | Singapore 449269 | +65-63464836 Switzerland | Badger Meter Swiss AG | Mittelholzerstrasse 8 | 3006 Bern | Switzerland | +41-31-932 01 11 Legacy Document Number: RD-W-4-AWWA-EN Making Water Visible®
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of
Badger Meter, be repaired or replaced without charge to the Customer. Any eligible Product repaired or replaced by
Badger Meter will retain the original Product’s warranty based on the original Product purchase date, at Badger Meter’s sole discretion. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by parties other than Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with AWWA Standard C700 and AWWA M6 Manual, as applicable. The warranty shall not apply and shall be void with respect to Product exposed to conditions other than those detailed in the Badger Meter Product
technical and/or operational literature, or which have been exposed to adverse installation conditions, damaged by any water conditions and/or water quality, including but not limited to foreign matter in the water such as dirt, sand, minerals, debris, deposits, biofilms, extreme corrosivity, or
other impurities, or which have been subject to passage of high-speed air slugs, vandalism, negligence, accident, acts of God, alteration, improper installation, operation or repair, or other circumstances which are beyond the reasonable control of Badger Meter. With respect to Product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of Title).
Any description of Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets, or similar materials used in connection with any Customer’s order are for the sole purpose of identifying Product and shall not be construed as an express warranty. Any suggestions by
Badger Meter or its agents regarding use, application or suitability of Product shall not be construed as an express warranty unless confirmed to be such in writing by
Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated therein. Badger Meter liability shall in no event exceed the contract price.
BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS:
(1) ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT
OF BREACH OF CONTRACT OR OF WARRANTY (2) ANY
OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS
(INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR ARISING
UNDER OTHER THEORIES OF LAW WITH RESPECT TO PRODUCTS
SOLD OR SERVICES RENDERED BY BADGER METER, OR ANY
UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND
(3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DAMAGES WHATSOEVER.
ESM-WR-00044-EN-09 (June 2021) Badger Meter Warranty
E-Series® Ultrasonic Meter
Cold Water Lead-Free Meters
5/8, 5/8 x 3/4, 3/4, 1 inch
PRODUCTS
This warranty shall apply to all Badger Meter E-Series® Ultrasonic lead-free meters (stainless steel, bronze alloy or engineered polymer), sizes 5/8 inch, 5/8 × 3/4 inch, 3/4 inch, and 1 inch, when used to measure potable water and the internal register/encoder and battery used with these meters (collectively “Product”), sold on or after June 28, 2021. This warranty is not transferable and is extended only to utilities, municipalities, other commercial users and authorized distributors, hereafter referred to as “Customer” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter, Inc. (“Badger Meter”) warrants Product to be free from defects in materials and workmanship appearing within the earlier of the following time frames.
Lead-Free Housings
Twenty (20) years and six (6) months after shipment from Badger Meter.
Electronics, Battery, Transducers, and Register/Encoder Supplied with the Meters Listed Herein
Twenty (20) years and six (6) months, prorated, after shipment from Badger Meter.
This warranty is prorated as follows: For the first ten (10) years of the warranty the Product is replaced at no charge, and the warranty is prorated at price discounts during the last ten (10) years of the warranty.
Specifically, Badger Meter will repair or replace, at its discretion, a non-performing Product at no cost during the first ten (10) years of the warranty and at prorated price discounts during the last ten (10) years of the warranty. Badger Meter will apply these prorated price discounts to the Product list prices in effect at the time of Product return and according to the following prorated price discount schedule:
• Years 11 through 12—75% discount
• Years 13 through 15—50% discount
• Year 16—40% discount
• Year 17—30% discount
• Year 18—20% discount
• Years 19 through 20—10% discount
Replacement Products are warranted for and under the balance of the original applicable Product warranty.
Pressure Sensor
Five (5) years and six (6) months after shipment from Badger Meter.
This warranty is only applicable for the bronze E-Series G2® Ultrasonic meter with the optional pressure sensor installed.
METER ACCURACY
The Product will meet or exceed all applicable specifications outlined in AWWA Standard C715 in addition to meeting meter accuracy of ±1.5% for the published ranges set forth in Badger Meter’s current published product data sheet for twenty (20) years from the date of shipment from Badger Meter.
EXTENDED LOW-FLOW METER ACCURACY
Badger Meter further warrants the Product will meet extended minimum test flow accuracy of ±3% for the published ranges set forth in Badger Meter’s current published product data sheet for twenty (20) years from the date of shipment from Badger Meter.
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of
Badger Meter, be repaired or replaced without charge to the Customer. Any eligible Product repaired or replaced by
Badger Meter will retain the original Product’s warranty based on the original Product purchase date, at Badger Meter’s sole discretion. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as
Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by parties other than Badger Meter, or read by equipment not explicitly approved or licensed by Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with AWWA Standard C715 and AWWA M6 Manual, as applicable. The warranty shall not apply and shall be void with respect to Product exposed to conditions other than those detailed in the Badger Meter Product www.badgermeter.com
E-Series and E-Series G2 are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2021 Badger Meter, Inc. All rights reserved.
SMART WATER IS BADGER METER
Legacy Document Number: ESM-W-01
E-Series® Ultrasonic Meter, Cold Water Lead-Free Meters, 5/8, 5/8 x 3/4, 3/4, 1 inch technical and/or operational literature, or which, as determined at Badger Meter’s sole discretion, have affected the ability of the Product to perform, including, but not limited to: exposure to adverse installation conditions; misuse; vandalism; negligence; accident; acts of God; alteration; improper installation, operation or repair; damage from passage of high-speed air slugs; damage by water quality conditions, including but not limited to: aggressive water, foreign matter, biofilms, or extreme corrosivity; damage caused by actions not in accordance with the intended use; or other circumstances which are beyond the reasonable control of Badger Meter, as determined at Badger Meter’s sole discretion. With respect to product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier of product.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of Title).
Any description of Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets, or similar materials used in connection with any Customer’s order are for the sole purpose of identifying Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of Product shall not be construed as an express warranty unless confirmed to be such in writing by Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated therein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS
OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF
WARRANTY (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM
TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY)
OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO
PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR
ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DAMAGES WHATSOEVER.
ESM-WR-00621-EN-07 (June 2020) Badger Meter Warranty
E-Series® Ultrasonic Meter
Cold Water Stainless Steel Lead-Free Meters, 1-1/2, 2 in.
PRODUCTS
This warranty shall apply to all Badger Meter E-Series® Ultrasonic lead-free meters, sizes 1-1/2 in. and 2 in., when used to measure potable water and the internal register/encoder and battery used with these meters (collectively “Product”), sold on or after June 3, 2020. This warranty is not transferable and is extended only to utilities, municipalities, other commercial users and authorized distributors, hereafter referred to as “Customer” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter, Inc. (“Badger Meter”) warrants Product to be free from defects in materials and workmanship appearing within the following time frames.
Lead-Free Housings
Ten (10) years and six (6) months after shipment from
Badger Meter.
Electronics, Battery, Transducers, and Register/Encoder Supplied with the Meters Listed Herein
Ten (10) years and six (6) months after shipment from
Badger Meter.
METER ACCURACY
The Product will meet or exceed all applicable specifications outlined in AWWA Standard C715 in addition to meeting meter accuracy of ±1.5% for the published ranges set forth in Badger Meter’s current published product data sheet for ten (10) years from the date of shipment from Badger Meter.
EXTENDED LOW-FLOW METER ACCURACY
Badger Meter further warrants the Product will meet extended minimum test flow accuracy of ±3% for the published ranges set forth in Badger Meter’s current published product data sheet for ten (10) years from the date of shipment from Badger Meter.
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of
Badger Meter, be repaired or replaced without charge to the Customer. Any eligible Product repaired or replaced by
Badger Meter will retain the original Product’s warranty based on the original Product purchase date, at Badger Meter’s sole discretion. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as
Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by parties other than Badger Meter, or read by equipment not explicitly approved or licensed by Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with AWWA Standard C715 and AWWA M6 Manual, as applicable. The warranty shall not apply and shall be void with respect to Product exposed to conditions other than those detailed in the Badger Meter Product technical and/or operational literature, or which, as determined at Badger Meter’s sole discretion, have affected the ability of the Product to perform, including, but not limited to: exposure to adverse installation conditions; misuse; vandalism; negligence; accident; acts of God; alteration; improper installation, operation or repair; damage from passage of high-speed air slugs; damage by water quality conditions, including but not limited to: aggressive water, foreign matter, biofilms, or extreme corrosivity; damage caused by actions not in accordance with the intended use; or other circumstances which are beyond the reasonable control of Badger Meter, as determined at Badger Meter’s sole discretion.
With respect to product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier of product.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of Title).
www.badgermeter.com
E-Series ia a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2020 Badger Meter, Inc. All rights reserved.
Legacy Document Number: ESM-W-03
E-Series® Ultrasonic Meter, Cold Water Stainless Steel Lead-Free Meters, 1-1/2, 2 in.
SMART WATER IS BADGER METER
Any description of Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets, or similar materials used in connection with any Customer’s order are for the sole purpose of identifying Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of Product shall not be construed as an express warranty unless confirmed to be such in writing by Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated therein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS
OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF
WARRANTY (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM
TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY)
OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO
PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR
ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DAMAGES WHATSOEVER.
ESM-WR-02779-EN-07 (January 2026) Warranty
E-Series G2® Ultrasonic Meter
Lead-Free Bronze Alloy Meters, 2, 3, 4, 6, 8 inch
PRODUCTS
This warranty shall apply to all Badger Meter E-Series G2® Ultrasonic lead-free meters with bronze alloy housings, sizes 2 inch, 3 inch, 4 inch, 6 inch and 8 inch, and electronics (battery, registration, transducer) (collectively “Product”), when used to measure potable cold water, sold on or after January 20, 2026.
This warranty is not transferable and is extended only to utilities, municipalities, other commercial users and authorized distributors, hereafter referred to as “Customer” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter, Inc. (“Badger Meter”) warrants Product to be free from defects in materials and workmanship appearing within the following time frames.
Lead-Free Bronze Alloy Housing
Ten (10) years and six (6) months after shipment from
Badger M
eter.
Electronics (Battery, Registration, Transducer)
Ten (10) years and six (6) months after shipment from
Badger Meter.
Pressure Sensor
Five (5) years and six (6) months after shipment from
Badger Meter.
METER ACCURACY
The Product will meet or exceed all applicable specifications outlined in AWWA Standard C715 in addition to meeting meter accuracy of ±1.5% for the published ranges set forth in Badger Meter’s current published product data sheet for ten (10) years from the date of shipment from Badger Meter.
EXTENDED LOW-FLOW METER ACCURACY
Badger Meter further warrants the Product will meet extended minimum test flow accuracy of ± 3% for the published ranges set forth in Badger Meter’s current published data sheet for ten (10) years from date of shipment from Badger Meter.
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of
Badger Meter, be repaired or replaced without charge to the Customer. Any eligible Product repaired or replaced by
Badger Meter will retain the original Product’s warranty based on the original Product purchase date, at Badger Meter’s sole discretion. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as
Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by parties other than Badger Meter, or read by equipment not explicitly approved or licensed by Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with AWWA Standard C715 and AWWA M6 Manual, as applicable. The warranty shall not apply and shall be void with respect to Product exposed to conditions other than those detailed in the Badger Meter Product technical and/or operational literature, or which, as determined at Badger Meter’s sole discretion, have affected the ability of the Product to perform, including, but not limited to: exposure to adverse installation conditions; misuse; vandalism; negligence; accident; acts of God; alteration; improper installation, operation or repair; damage from passage of high-speed air slugs; damage by water quality conditions, including but not limited to: aggressive water, foreign matter, biofilms, or extreme corrosivity; damage caused by actions not in accordance with the intended use; or other circumstances which are beyond the reasonable control of Badger Meter, as determined at Badger Meter’s sole discretion.
With respect to product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier of product.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of Title).
www.badgermeter.com
E-Series and E-Series G2 are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, pr
oduct improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2026 Badger Meter, Inc. All rights reserved.
E-Series G2® Ultrasonic Meter, Lead-Free Bronze Alloy Meters, 2, 3, 4, 6, 8 inch Any description of Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets, or similar materials used in connection with any Customer’s order are for the sole purpose of identifying Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of Product shall not be construed as an express warranty unless confirmed to be such in writing by Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated therein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS
OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF
WARRANTY (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM
TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY)
OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO
PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR
ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DA
MAGES WHATSOEVER.
RTS-WR-02522-EN-04 (September 2017) Warranty
Recordall® Turbo 450
Fire Hydrant Meter
PRODUCTS COVERED
This warranty shall apply to all Recordall® Turbo 450 fire hydrant meters and the registers and encoders used with these meters (collectively “Product”) sold on or after September 15, 2017.
This warranty is extended only to utilities, municipalities, other commercial users and authorized Badger Meter, Inc. distributors, hereafter referred to as “Customer” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter warrants Product to be free from defects in materials and workmanship appearing within one (1) year and six (6) months after shipment from Badger Meter.
Aluminum Housing
One (1) year and six (6) months after shipment from Badger Meter.
Local Registers Supplied with the Meters Listed Herein
Five (5) years and six (6) months after shipment from Badger Meter.
METER ACCURACY
The meter Product will meet or exceed accuracy standards of AWWA Standard C701 for one (1) year and six (6) months after shipment from Badger Meter.
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of Badger Meter, be repaired or replaced without charge to the Customer. The obligation hereunder of Badger Meter shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing original product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by any party other than Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with AWWA Standard C701 and the
AWWA M6 Manual. The warranty shall not apply and shall be void with respect to Product exposed to conditions other than those detailed in Badger Meter Product technical literature, or which have been subject to vandalism, negligence, accident, acts of God, improper installation, operation or repair, alteration, or other circumstances which are beyond the reasonable control of Badger Meter. With respect to Product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of title).
Any description of the Product, whether in writing or made orally by Badger Meter or Badger Meter agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar materials used in connection with any Customer’s order are for the sole purpose of identifying the Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or agents of Badger Meter regarding use, application, or suitability of the Product shall not be construed as an express warranty unless confirmed to be such in writing by Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
The liability of Badger Meter with respect to breaches of the foregoing warranty shall be limited as stated herein. The liability of Badger Meter shall in no event exceed the contract price.
BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS:
(1) ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY, (2) ANY OBLIGATIONS
WHATSOEVER ARISING FROM TORT CLAIMS (INCLUDING
NEGLIGENCE AND STRICT LIABILITY) OR ARISING UNDER OTHER
THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR
SERVICES RENDERED BY BADGER METER, OR ANY UNDERTAKINGS,
ACTS OR OMISSIONS RELATING THERETO, AND
(3) ALL CONSEQUENTIAL, INCIDENTAL, AND CONTINGENT
DAMAGES WHATSOEVER.
www.badgermeter.com
Recordall is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2017 Badger Meter, Inc. All rights reserved.
Recordall® Turbo 450, Fire Hydrant Meter
Making Water Visible®
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul. Korfantego 6 | 44-193 Knurów | Poland | +48-32-236-8787 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Europe, Middle East Branch Office | Badger Meter Europe | PO Box 341442 | Dubai Silicon Oasis, Head Quarter Building, Wing C, Office #C209 | Dubai / UAE | +971-4-371 2503 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 21-06 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | 7-1202 | 99 Hangzhong Road | Minhang District | Shanghai | China 201101 | +86-21-5763 5412 Switzerland | Badger Meter Swiss AG | Mittelholzerstrasse 8 | 3006 Bern | Switzerland | +41-31-932 01 11 Legacy Document Number: RTS-W-02 ENC-WR-02058-EN-03 (June 2021) Badger Meter Warranty
HR-E® LCD
High Resolution LCD Encoder
PRODUCTS COVERED
This Badger Meter warranty shall apply to the High Resolution LCD encoder (HR-E LCD) (“Product”), sold on or after June 23, 2021.
The warranty is extended only to utilities, municipalities, or other commercial users, and authorized Badger Meter, Inc.
(Badger Meter®) distributors, hereinafter referred to as “Customer, ” and does NOT apply to consumers or any person or entity who is not an original customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter warrants the Product to be free from defects in materials and workmanship appearing within twenty (20) years and six (6) months, prorated, after shipment from Badger Meter.
This warranty is prorated as follows: For the first ten (10) years of the warranty the Product is replaced at no charge, and the warranty is prorated at price discounts during the last ten (10) years of the warranty.
Specifically, Badger Meter will repair or replace, at its discretion, a non-performing Product at no cost during the first ten (10) years of the warranty and at prorated price discounts during the last ten (10) years of the warranty. Badger Meter will apply these prorated price discounts to the Product list prices in effect at the time of Product return and according to the following prorated price discount schedule:
• Years 11 through 12—75% discount
• Years 13 through 15—50% discount
• Year 16—40% discount
• Year 17—30% discount
• Year 18—20% discount
• Years 19 through 20—10% discount
Replacement Products are warranted for and under the balance of the original applicable Product warranty.
PRODUCT RETURNS
Product failures must be proven and verified to the satisfaction of Badger Meter. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any asserted defect within 10 (ten) days after its discovery. If the defect arises and a valid claim is received within the Warranty Period, at its option, Badger Meter will either (1) exchange the Product with a new, used or refurbished Product that is at least functionally equivalent to the original Product, or (2) refund the purchase price of the Product.
Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product. A replacement Product assumes the remaining warranty of the original Product, or ninety (90) days from the date of replacement, whichever provides longer coverage.
LIMITS OF LIABILITY
This warranty shall not apply to any Product repaired or altered by any party other than Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with Badger Meter instructions. The warranty shall not apply and shall be void with respect to a Product exposed to conditions other than those detailed in applicable technical literature, or which have been subject to vandalism, negligence, accident, acts of God, improper installation, operation or repair, alteration, or other circumstances which are beyond the reasonable control of Badger Meter.
With respect to products not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of title).
Any description of a Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar materials used in connection with any Customer’s order are for the sole purpose of identifying the Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of the Product shall not be construed as an express warranty unless confirmed to be such, in writing, by Badger Meter.
EXCLUSION OF CONSEQUENTIAL DAMAGES AND
DISCLAIMER OF OTHER LIABILITY
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated herein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS
OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF
WARRANTY, (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM
TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY)
OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO
PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR
ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO,
AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DAMAGES WHATSOEVER.
www.badgermeter.com
HR-E is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2021 Badger Meter, Inc. All rights reserved.
HR-E® LCD , High Resolution LCD Encoder
Legacy document number: LCD-W-01
SMART WATER IS BADGER METER
STR-WR-00094-EN-02 (May 2013)
Badger Meter Warranty
Strainers
PRODUCTS
This warranty shall apply to all strainers, sizes 2" through 20" , hereinafter referred to as “Product, ” sold by Badger Meter, Inc. on or after April 1, 2013. The warranty is extended only to utilities, municipalities, other commercial users and authorized distributors, hereinafter referred to as “Customer” , and does NOT apply to consumers or any person or entity who is not anoriginal customer of Badger Meter or its authorized distributors.
MATERIALS AND WORKMANSHIP
Badger Meter, Inc. (“Badger Meter”) warrants equipment and parts manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of 12 months from date of shipment when installed, serviced and operated according to Badger Meter instructions.
PRODUCT RETURNS
Any Product proved to the satisfaction of Badger Meter to have failed the foregoing warranties will, at the option of Badger Meter, be repaired or replaced without charge to the Customer. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any alleged defect within ten (10) days after its discovery. This exclusive remedy shall not be deemed to have failed its essential purpose so long as Badger Meter is willing and able to replace defective products or issue a credit to purchaser within a reasonable time of proof to Badger Meter that a defect is involved. Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product.
LIMITS OF LIABILITY
This warranty shall not apply to Product repaired or altered by parties other than Badger Meter. The warranty shall not apply and shall be void with respect to Products exposed to conditions other than those detailed in the Badger Meter Product technical literature, or which have been subject to vandalism, negligence, accident, acts of God, alteration, improper installation, operation or repair, or other circumstances which are beyond the reasonable control of Badger Meter. With respect to Product not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(except warranties of Title). This exclusive remedy shall not be deemed to have failed its essential purpose so long as Badger Meter is willing and able to replace defective Product or issue a credit to Customer within a reasonable time of proof to Badger Meter that a defect is involved.
Any description of Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets, or similar materials used in connection with any Customer’s order are for the sole purpose of identifying Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of Product shall not be construed as an express warranty unless confirmed to be such in writing by Badger Meter.
Exclusion of Consequential Damages and Disclaimer of
Other Liability
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated therein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS
OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF
WARRANTY (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM
TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY)
OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO
PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR
ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO,
AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT
DAMAGES WHATSOEVER.
www.badgermeter.com
Trademarks appearing in this document are the property of their respective entities.
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2013 Badger Meter, Inc. All rights reserved.
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Czech Republic | Badger Meter Czech Republic s.r.o. | Maříkova 2082/26 | 621 00 Brno, Czech Republic | +420-5-41420411 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 21-04 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | 7-1202 | 99 Hangzhong Road | Minhang District | Shanghai | China 201101 | +86-21-5763 5412 Legacy Document Number: S-W-1
USER MANUALS AND INSTALLATION
GUIDES
Recordall® Disc Series Meters
Cold Water Disc Meters, 5/8 in. to 2 in.
Installation ManualRDM-UM-00059-EN-05 (January 2018)
SAFETY INFORMATION
The installation of the Recordall® Disc Series Meters must comply with all applicable federal, state, and local rules, regulations, and codes.
Failure to read and follow these instructions can lead to misapplication or misuse of the Recordall® Disc Series Meters, resulting in personal injury and damage to equipment.
PRODUCT UNPACKING AND
INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTEE:N If damage is found, request an inspection by
the carrier’s agent within 48 hours of delivery
and file a claim with the carrier. A claim for
equipment damage in transit is the sole
responsibility of the purchaser.
METER PRE-INSTALLATION
Take into account the following considerations before you begin an installation:
• Inspect the piping around the meter for suitable
conditions. The service line, valves, connections and
meter must be watertight. Repair the piping system if
pipes are corroded or damaged.
• Install the meter in the pipeline in a horizontal position so that the flow arrow on the meter housing points in
the same direction as water flow. Registration should be upright and protected from damage, freezing,
and tampering.
• Position the meter so it is accessible for installation, removal and reading.
• Verify that a suitable electrical grounding wire is properly attached to the upstream and downstream pipe
connections of the meter. The grounding wire provides an alternative path for any electrical current that may exist across the opening in the line.
• Close the curb (shutoff ) valve to relieve water pressure in the line before starting the cutting operation. Provide a high-quality upstream shut-off valve with a low
pressure drop.
• When cutting into a new section of service pipe,
flush the pipe to clear chips, pipe dope or other
plumbing residue.
• The installed meter must not be an obstacle or a hazard to the customer or interfere with public safety.
• DO NOT ATTEMPT TO USE ANY METER AS A LEVER OR
CROWBAR TO STRAIGHTEN A MISALIGNED METER
POSITION. THIS COULD DAMAGE THE METER.
• DO NOT ATTEMPT TO INSTALL A METER INTO AN
OPENING THAT IS TOO LONG BY FORCING THE PIPING
INTO PLACE WITH THE METER'S COUPLING NUTS. THIS
WILL CAUSE SERIOUS DAMAGE TO THE THREADED ENDS
OF THE METER AND HOUSING.
• TO AVOID POTENTIAL PROBLEMS, CORRECT ANY
IRREGULARITIES IN PIPE SPACING AND MISALIGNMENT
BEFORE PLACING THE METER INTO ITS POSITION.
RDM-UM-00059-EN-05
SPECIAL INSTRUCTIONS FOR REMOVING A METER
DEPRESSURIZE THE LINE BEFORE STARTING ANY DISASSEMBL Y OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESUL T IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY .
SPECIAL FITTINGS AND ACCESSORIES
To accommodate 5/8 in., 3/4 in. and 1 in. meter installations, special fittings and accessories are available. Metal meter setters, re-setters, horns and meter yokes are available for holding the service pipe in proper alignment to the meter and laying length spacing. The metal setters and meter yokes can provide an electrical continuity to protect meters and consumers from electrical shocks.
NL bronze connections are available from Badger Meter. To compensate for minor service pipe and setting misalignment for a 5/8 in., 3/4 in. and 1 in. meter, plastic swivel connections are also available.
Cast iron or NL bronze companion flanges are available for a 1-1/2 in. and 2 in. meter.
INSTALLING RECORDALL DISC SERIES METERS
Outdoor Installations
When installed outdoors in a meter box, the disc meter should have a two- to three-inch clearance to avoid damage or strain to the service piping or meter, and to accommodate any "settling" that may occur after installation.
The service pipe in the meter box should be properly bedded to ensure that it is not axially misaligned and that it lays evenly on the bottom of the pipe trench. The backfill material covering the pipe should be placed appropriately to maintain pipe alignment in the event of eventual ground shifts. This will prevent damage to the pipe.
The service lines and the water meter must be protected from freezing. The earth covering the service line must be adequate to prevent frost penetration. Due to the smaller volume of water, service line pipes will freeze sooner than the main distribution line.
For those locations in which a remote possibility of freezing exists, thermoplastic or lead-free bronze alloy meters with cast iron bottoms are recommended.
The meter box pit should be excavated below the frost line. Even though the meter itself may be positioned above the frost line, the warmer air rising from the earth below the frost line will reduce the possibility of freezing.
Indoor Installations
As a precautionary measure when working with metallic pipes, indoor settings must be checked for electrical continuity through the service pipe before you remove or service a meter. American Water Works Association (AWWA) policy specifies that service pipes must not be used as an electrical ground. Check your local codes and practices. A permanent ground strap or metal setter must be used if electrical grounding to water services is required in your community.
This is especially important for the engineered polymer meter.
To prevent floor damage, close the valve downstream from the meter before installing or removing a meter.
Recordall® Disc Series Meters, Cold Water Disc Meters, 5/8 in. to 2 in.
RDM-UM-00059-EN-05
INSTALLATION INSTRUCTIONS
To prepare for meter installation, follow these steps:
1. Close the meter's inlet-side valve.
2. Open a faucet and wait until water flow stops, to depressurize the system. Do not remove the meter until the flow stops.
3. Check valves and make necessary repairs to the curb (shut-off ) valve or inlet side valve if necessary.
4. Close the meter's outlet-side valve. Protect the floor below the meter against potential spills or leaks that could occur.
Protect the coupling area from debris, so that the new meter will not be damaged or contaminated.
5. To replace an existing meter, continue with Step 6. To install a new meter, skip to Step 8.
6. Loosen meter couplings or flange bolts and remove the meter and the old gaskets in the coupling nuts.
MPORTANTI
Replace the entire connection set when you replace the meter (or earlier, if necessary).
7. Clean the coupling nuts or flange ends, removing any pipe dope or dirt from the threads or flange ends.
8. Check the existing setting for proper alignment and spacing. Correct any misalignment and spacing in the setting.
9. Place the new connection gaskets inside the connection coupling nuts.
10. Install the meter in the pipeline in a horizontal position so that the flow arrow on the meter housing points in the same direction as water flow.
5/8 in. to 2 in. Threaded Ends
11. Start the coupling nuts at the threaded meter ends. Verify that the nuts are properly aligned to avoid cross-threading or damage to the meter ends. This is especially important for the engineered polymer meter.
An effective method for starting a coupling nut is:
a. Position the nut squarely against the meter's spud end. b. Turn the nut counterclockwise (in reverse) while holding the nut against the meter spud end. When the first threads on both the nut and the spud end coincide, you will hear a slight click and feel the nut move into the starting position.
c. Tighten the nut by hand until it is snug.
d. With an open-end wrench, apply a partial turn. Do not over tighten. For plastic swivel connections, a one-quarter turn is usually sufficient.
1-1/2 in. to 2 in. Elliptical Flange Ends
12. With meter and gaskets in place, tighten the flange connection bolts. Verify the nuts are properly aligned to avoid damage to the flanged ends.
PROTECT AGAINST LEAKAGE
Before turning on the service water, use care to protect against potential leakage.
1. Shut off the valves on both the inlet and outlet sides of the meter.
2. Open the curb (shutoff ) valve slowly to pressurize the service line to the meter.
3. Slowly open the meter's inlet-side valve to fill the meter.
4. Check for leaks around the meter and its connections.
5. Slowly open the meter's outlet-side valve to pressurize the consumer side of the system.
6. Open a faucet to allow entrapped air to escape.
7. Once water is flowing normally, turn off the faucet.
Installation Manual
Recordall® Disc Series Meters, Cold Water Disc Meters, 5/8 in. to 2 in. www.badgermeter.com
Recordall is a registered trademark of Badger Meter Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding con- tractual obligation exists. © 2018 Badger Meter, Inc. All rights reserved.
Making Water Visible®
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul. Korfantego 6 | 44-193 Knurów | Poland | +48-32-236-8787 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Europe, Middle East Branch Office | Badger Meter Europe | PO Box 341442 | Dubai Silicon Oasis, Head Quarter Building, Wing C, Office #C209 | Dubai / UAE | +971-4-371 2503 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 21-06 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | 7-1202 | 99 Hangzhong Road | Minhang District | Shanghai | China 201101 | +86-21-5763 5412 Switzerland | Badger Meter Swiss AG | Mittelholzerstrasse 8 | 3006 Bern | Switzerland | +41-31-932 01 11 Legacy Document Number: RD-I-01 E-Series G2® Ultrasonic Meters
Lead-Free Bronze Alloy, 5/8–8 inch
ESM-UM-04284-EN-10 (January 2026) User Manual
ESM-UM-04284-EN-10
CONTENTS
Scope of this Manual 3 Product Unpacking and Inspection 3 Safety Information 3 About the E-Series Ultrasonic Meters 4 Operation 4 Meter Applications 5 Endpoints and Software 6 BEACON First Time Setup 6 Meter Operating Modes 7 Removing a Meter 8 Installation 8 Outdoor Installations 8 Indoor Installations 8 Installation: Residential Meters 9 Special Fittings and Accessories for Residential Meters 9 Pre-Installation 9 Residential Meter Installation Instructions 9 Installation: Commercial Meters 11 Pre-Installation 11 Commercial Meter Installation Instructions 12 Commercial Meter Accuracy Test 13 Recommended Test Port Valve Assemblies for E-Series Meters 13 Operations 14 Output 19 Encoder Output 19 Dual Output 19 Meter Alarms 22 Specifications: Residential Meters 24 Specifications: Commercial Meters 25 Troubleshooting 26 Continuous Flow Alarm 26 Technical Support 26 E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8–8 inch Page ii January 2026
ESM-UM-04284-EN-10
SCOPE OF THIS MANUAL
This manual contains installation and operation procedures for the Badger Meter® E-Series G2® Ultrasonic residential (5/8–1 inch) and commercial (2–8 inch) water meters Proper performance and reliability of the product depend upon installation in accordance with these instructions
Additional Resources
Go to badgermeter.com to find the following related manuals:
For meter programming, refer to Product Configuration Utility for E-Series G2 Ultrasonic Meters For connecting meters to ORION endpoints, refer to ORION Water Endpoints Installation
PRODUCT UNPACKING AND INSPECTION
To avoid damage in transit, E-Series Ultrasonic meters are shipped to the customer in special shipping containers Upon receipt of shipment, be sure to follow these unpacking and inspection procedures:
If damage to a shipping container is evident upon receipt of a meter, request that a representative of the carrier be present when the meter is unpacked
• Carefully open the shipping container, following any instructions that may be marked on the container Remove all cushioning material surrounding the meter and carefully lift the meter from the container Keep the container and all packing material for possible use in reshipment or storage • Visually inspect the meter and applicable accessory devices for any signs of damage such as scratches, loose or broken parts or other physical damage that may have occurred during shipment OTE: N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery Then file a claim with the carrier A claim for equipment damaged in transit is the responsibility of the customer Rigging, Lifting and Moving Large Commercial Meters
• DO NOT lift or move a meter using the electronics, lid or cables • Use a crane rigged with soft straps to lift and move the meters Place the straps around the meter body, between the flanges, on each side of the electronics
• Use the sling-rigged method to lift large meters into a vertical position while they are still crated Use this method to position while they are still crated Use this method to position large meters vertically into pipelines • DO NOT lift a meter with a forklift by positioning the meter body on the forks with the flanges extending beyond the lift This could dent the housing or damage the internal components NEVER place forklift forks, rigging chains, straps, slings, hooks or other lifting devices inside or through the meter flow tube to hoist the unit This could damage the internal components
SAFETY INFORMATION
The installation of the E-Series Ultrasonic meter must comply with all applicable federal, state and local rules, regulations and codes Failure to read and follow these instructions can lead to misapplication or misuse of the meter, resulting in personal injury and damage to equipment
Scope of this Manual
ESM-UM-04284-EN-10
ABOUT THE E-SERIES UL TRASONIC METERS
The E-Series Ultrasonic meter uses solid-state technology in a compact, tamper protected, weatherproof and UV-resistant housing, suitable for residential and commercial applications The registration electronics and battery are encapsulated to withstand harsh environments and protect the electronics in flooded or submerged pit applications Electronic water metering provides information—such as rate of flow and status and alarm indication—and data not typically available through traditional mechanical meters and registers The ultrasonic measurement system has no moving parts, provides long-term accuracy and minimizes measurement errors due to sand, suspended particles and pressure fluctuations Meters can be installed using horizontal or vertical piping, with water flow in the up direction The meter will not measure flow when an “empty pipe” condition is experienced An empty pipe is defined as a condition that occurs when the flow sensors are not fully submerged
Operation
As water flows into the measuring tube, ultrasonic signals are sent consecutively in forward and reverse directions of flow Velocity is then determined by measuring the time difference between the measurement in the forward and reverse directions Total volume is calculated from the measured flow velocity using water temperature and pipe diameter The LCD screen toggles to display total volume and unit of measure, rate of flow, operating mode, firmware and alarm conditions (reverse-flow, no usage, empty pipe, exceeding max flow, suspected leak, pressure, temperature, end of life, and measurement error)
Construction
The E-Series Ultrasonic meter features lead-free bronze alloy meter housing, ultrasonic transducers, a meter-control circuit board with associated wiring, LCD and battery Wetted elements are limited to the pressure vessel, transducers and strainer, if equipped The electronic components are housed and fully potted within a molded, engineered polymer enclosure, which is attached to the meter housing The transducers extend through the housing and are sealed by O-rings, enabling turbulence- free water flow through the tube The flow tube is designed to reduce pressure loss and provide long-term accuracy Standards
E-Series Ultrasonic meters meet and exceed ANSI/AWWA C715 Standards The lead-free bronze alloy meters comply with the lead-free provisions of the Safe Drinking Water Act and NSF/ANSI/CAN Standards 61 and 372 About the E-Series Ultrasonic Meters
ESM-UM-04284-EN-10
Meter Applications
Residential and commercial E-Series G2 Ultrasonic meters are available for potable water, reclaimed water and fire service applications The water application must be specified at the time of order E-Series Ultrasonic meters can be used in potable cold water applications or in reclaimed irrigation or raw water applications, with less than optimum water conditions, where small particles exist E-Series Ultrasonic meters for residential and commercial fire service applications in 3/4–8 inch sizes comply with the requirements of UL Subject 327B, ultrasonic and magnetic type water meters used in fire service applications Meters in the 3–8 inch sizes further comply with the requirements of FM 1044 for commercial fire service applications These applications are regulated by local codes and requirements established by the Authority Having Jurisdiction (AHJ) Figure 1: Lid colors indicate application type (charcoal gray: potable and raw water; red: fire service; lavender: reclaimed water) E-Series G2 Ultrasonic Water Meters
Size (Inches) 5/8 5/8 × 3/4 3/4 1 2 3 4 6 8
Lay Length
(Inches) 7-1/2 7-1/2 7-1/2 9 10-3/4 10 17 12 17 14 20 18 24 20 Fire Service NA NA UL 327B UL 327B UL Listing
Pending UL 327B, FM 1044
Reclaimed Available in sizes shown above
Raw NA NA Available in sizes shown above
NTEP
(National Type
Evaluation Program)
Cert 24-098 NTEP Pending NA
Endpoints and Software
ESM-UM-04284-EN-10
ENDPOINTS AND SOFTWARE
MPORTANTI
For proper handling of the higher reading resolution and the extended status indicator capabilities of the E-Series G2 Ultrasonic meter, we recommend ORION Cellular endpoints to support the full capabilities of the meter.
To support pressure, temperature, use the following:
• BEACON® Software as a Service (SaaS)
• ORION Cellular C, HLD, CS, LTE-M, LTE-MS, HLA endpoints, ORION Mobile M endpoint, any firmware version • ORION Cellular LTE endpoints, firmware version 1 10 1193 or newer • ORION ME, SE endpoints, firmware version X 19 (2 19 or 3 19) OTE: N ORION ME, SE endpoints only transmit temperature and pressure alerts To support maximum flow rate measurement, use the following:
• BEACON® Software as a Service (SaaS)
• ORION Cellular C, HLD, CS, HLA endpoints, any firmware version • ORION® Cellular LTE-M or LTE-MS, firmware version 2 0 445 OTE: N ORION Cellular LTE endpoints do not support maximum flow rate measurement
BEACON FIRST TIME SETUP
For meters connected to ORION endpoints, perform these steps to make sure the E-Series Ultrasonic meter Sensor information is accessible in BEACON See “Endpoints and Software” above on this page for detailed endpoint information 1 In BEACON, select Utility Settings> General Settings from the menu on the left 2 Scroll down to the Monitor Page Settings section, click Select Filters and find the Sensors section 3 Select the Water Pressure and/or Water Temperature check boxes to turn on reporting for the temperature and/or pressure meter sensors
Figure 2: BEACON Utility Settings, Monitor Page Filters 4 Select Update Utility at the bottom of the page to
save your changes
Figure 3: Select to save changes
Endpoints and Software
ESM-UM-04284-EN-10
5 Select At A Glance from the menu on the left
6 Select Add/Remove on the top right side
On the window that opens, select Add for System Water Temperature and/or System Water Pressure. Then select Done.
The System Water Pressure and/or System Water Temperature modules display, as selected, on the At A Glance page.
Figure 4: Add/Remove modules for At A Glance
BEACON setup is complete
METER OPERATING MODES
The E-Series Ultrasonic meter automatically moves through storage and transition mode into active mode based on water flow:
• Storage Mode
E-Series Ultrasonic meters are delivered in storage mode so that a meter alarm is not triggered In storage mode, the meter LCD displays the empty pipe icon
on the consumption screen, an empty pipe code on the alarm screen (but no alarm code is sent to the endpoint) and – – – F (or – – – C) on the temperature screen • Transition Mode
When the meter senses water in the pipe, it moves into transition mode In transition mode, the meter displays water consumption and sends a reading to the endpoint, if connected After sensing a full pipe for 24 hours, the meter transitions to active mode
OTE: N If a meter senses an empty pipe in transition mode, the meter goes back into storage mode until water triggers the process to start again
• Active Mode
Meter is operating normally If the meter is in active mode and detects an empty pipe, water temperature displays ErrF (or ErrC)
For more information see “Temperature Screen*” on page 17 and “Alarm and Operating Mode Screen” on page 18 Meter Operating Modes
ESM-UM-04284-EN-10
REMOVING A METER
WARNING
DEPRESSURIZE THE LINE BEFORE STARTING ANY DISASSEMBL Y OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESUL T IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY .
INSTALLATION
Outdoor Installations
When installed outdoors in a meter box, the E-Series Ultrasonic meter should have a 2–3 inch clearance to avoid damage or strain to the service piping or meter and to accommodate any settling that may occur after installation Make sure the service pipe in the meter box is properly bedded so that it is not axially misaligned and that it lays evenly on the bottom of the pipe trench Place the backfill material covering the pipe appropriately to maintain pipe alignment in the event of eventual ground shifts This will prevent damage to the pipe Protect the service lines and the water meter from freezing The earth covering the service line must be adequate to prevent frost penetration Due to the smaller volume of water, service line pipes will freeze sooner than the main distribution line Excavate the meter box pit below the frost line Even though the meter itself may be positioned above the frost line, the warmer air rising from the earth below the frost line will reduce the possibility of freezing Indoor Installations
As a precautionary measure when working with metallic pipes, check indoor settings for electrical continuity through the service pipe before you remove or service a meter American Water Works Association (AWWA) policy specifies that service pipes must not be used as an electrical ground
Check your local codes and practices You must use a permanent ground strap or metal setter if electrical grounding to water services is required in your community See Figure 5.
To prevent floor damage, close the valve downstream from the meter before installing or removing a meter • DO NOT ATTEMPT TO USE ANY METER AS A LEVER OR CROWBAR TO STRAIGHTEN A MISALIGNED METER POSITION. THIS COULD DAMAGE THE METER.
• TO AVOID POTENTIAL PROBLEMS, CORRECT ANY IRREGULARITIES IN PIPE SPACING AND MISALIGNMENT BEFORE PLACING THE METER INTO ITS POSITION.
• METERS MUST OPERATE IN A COMPLETEL Y FILLED LINE AT ALL TIMES. THE DOWNSTREAM PIPING MUST ALWAYS BE ARRANGED TO PROVIDE SUFFICIENT BACK PRESSURE TO MAINTAIN A FULL LINE AT THE METER. BY
ELIMINATING AIR IN THE LINE, AS WELL AS SUDDEN FLOW SURGES, INACCURATE REGISTRATION AND DAMAGE TO THE METER CAN BE AVOIDED.
Removing a Meter
ESM-UM-04284-EN-10
INSTALLATION: RESIDENTIAL METERS
Figure 5: Recommended residential meter installation
Special Fittings and Accessories for Residential Meters To accommodate 5/8–1 inch residential meter installations, special fittings and accessories may be needed Metal meter setters, re-setters, horns and meter yokes are available for holding the service pipe in proper alignment to the meter and laying length spacing Metal setters and meter yokes can provide an electrical continuity to protect meters and consumers from electrical shocks
Pre-Installation
Consider the following before you begin a residential E-Series Ultrasonic meter installation:
• Inspect the piping around the meter for suitable conditions The service line, valves, connections and meter must be watertight Repair the piping system if pipes are corroded or damaged • Install the meter in the pipeline in a horizontal or vertical position so that the flow arrow on the meter housing points in the same direction as water flow Registration should be upright and protected from damage, freezing and tampering • Verify meters are correctly programmed
• Position the meter so it is accessible for installation, reading and removal • The line opening for the meter should match the lay length of the meter, allowing slight additional space for coupling gaskets The inlet and outlet sides of the meter should be axially aligned to the pipe • The installed meter must not be an obstacle or a hazard to the customer or interfere with public safety • To avoid cavitation, always install control valves downstream of the meter Never install the meter on a pump suction side • Consider maximum flow rates when sizing and selecting the appropriate meter for the application • Pump discharge should never be installed in proximity of the meter • Externally weighted check valves and pressure reducing devices should not be located in proximity of the meter Residential Meter Installation Instructions
1 Begin at this step when cutting in for new service When cutting in is not required, begin at step 2 • Close the curb (shutoff ) valve to relieve water pressure in the line before starting the cutting operation Provide a high-quality upstream shutoff valve with a low pressure drop • Flush the pipe to clear chips, pipe dope or other plumbing residue 2 Close the meter inlet-side valve
3 Open a faucet and wait until water flow stops to depressurize the system Do not remove the meter until the flow stops DEPRESSURIZE THE LINE BEFORE STARTING ANY DISASSEMBL Y OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESUL T IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY . 4 Check valves and make necessary repairs to the curb (shutoff ) valve or inlet side valve if necessary Installation: Residential Meters
ESM-UM-04284-EN-10
5 Before installing or removing a meter, close the outlet-side valve to relieve pressure Protect the area around the meter against potential spills or leaks that could occur
6 To replace an existing meter continue with step 7 To install a new meter skip to step 9 7 Loosen the meter coupling nuts or flange bolts, and remove the meter and old gaskets 8 Clean the coupling nuts or flange bolts, removing any pipe dope or dirt 9 Check the existing position for proper alignment and spacing Correct any misalignment or spacing issues 10 Place the connection gaskets inside the connection coupling nuts 11 Install the meter in the pipeline in a horizontal or vertical position with the flow arrow on the meter pointing in the direction of flow Registration should be upright
For 5/8–1 in. Threaded Ends
• Start the coupling nuts at the threaded meter ends Verify that the nuts are properly aligned to avoid cross-threading or damage to the meter ends
• An effective method for starting a coupling nut is:
a Position the nut squarely against the meter's spud end b Turn the nut counterclockwise (in reverse) while holding the nut against the meter spud end When the first threads on both the nut and the spud end coincide, you will hear a slight click and feel the nut move into the starting position
c Tighten the nut by hand until it is tight
d With an open-end wrench, apply a partial turn Do not over tighten For plastic swivel connections, a one-quarter turn beyond hand-tight is usually sufficient
12 After the meter is installed, slowly open the inlet shutoff valve until the meter is full of water and make sure there are no leaks (The more flow you allow through the meter, appropriate for the meter size, the better ) Take caution when opening the inlet valve to avoid damage to the pressure sensor due to extreme water hammer
13 Slowly open the outlet valve until air is out of the meter and service line 14 Slowly open a service valve downstream of the meter and verify that no foreign debris in the water obstructs the operation of the system
15 Check the read on the meter to make sure it is registering a positive number If it is not, make sure the meter is installed in the correct direction
• The meter is shipped in storage mode so that customers do not experience alarms during shipment or installation After properly purged of air, and the meter senses a full pipe, it may take up to 30 seconds to begin measurement • The meter itself does not require a quantity of flow to begin measurement The meter just requires that the pipe is cleared of air and filled with water If attempting to purge the meter at low flow rates, it would likely be more difficult and take longer
16 Meter installation is complete When the meter starts recording positive flow, note the reading for your records OTE: N To complete the assembly, you can attach the meter encoder to an endpoint (optional) Refer to the ORION Water Endpoints Installation Manual, available at badgermeter.com, for endpoint installation information Installation: Residential Meters
ESM-UM-04284-EN-10
INSTALLATION: COMMERCIAL METERS
Badger Meter Plate Strainer Coupling
Adaptor
Service
Saddle
Shutoff
Valve
Test Tee
Minimum of 5 Diameters
of Straight Pipe
UpstreamValve
(open)
By-pass
(Permanent or
Temporary)
Upstream Downstream
Minimum of 2 Pipe Diameters
Downstream of Meter
and Meter
Figure 6: Recommended commercial meter installation
Pre-Installation
Consider the following before you begin a commercial E-Series Ultrasonic meter installation:
• Inspect the piping around the meter for suitable conditions The service line, valves, connections and meter must be watertight Repair the piping system if pipes are corroded or damaged • Install the meter in the pipeline in a horizontal or vertical position so that the flow arrow on the meter housing points in the same direction as water flow Registration should be upright and protected from damage, freezing and tampering • Verify meters are correctly programmed
• Position the meter so it is accessible for installation, reading and removal • The line opening for the meter should match the lay length of the meter, allowing slight additional space for coupling gaskets The inlet and outlet sides of the meter should be axially aligned to the pipe • The installed meter must not be an obstacle or a hazard to the customer or interfere with public safety • To avoid cavitation, always install control valves downstream of the meter Never install the meter on a pump suction side • Consider maximum flow rates when sizing and selecting the appropriate meter for the application • A minimum of five pipe diameters of straight, unobstructed pipe is recommended upstream of the meter for optimal performance However, the 2-inch meter meets AWWA accuracy requirements without the need for straight pipe, including meter setters
• Pump discharge should never be installed in proximity of the meter • Externally weighted check valves and pressure reducing devices should not be located in proximity of the meter • Do not install check valves or pressure reducing devices within five pipe diameters upstream of the meter • Only fully open gate or ball valves should be used immediately upstream of the meter Butterfly valves must be five pipe diameters or more upstream of the meter Fully open gate, ball or butterfly valves can be used downstream OTE: N A partially opened gate or ball valve, or butterfly valve installed immediately upstream of the meter could adversely affect meter accuracy
• A service saddle (or reducing tee) should be at least two pipe diameters downstream of the meter outlet flange • Unweighted check valves should not be located closer than three pipe diameters downstream of the meter • Pump discharge should be installed at least five pipe diameters upstream of the meter • Externally weighted check valves and pressure reducing devices should be located no closer than five pipe diameters of the meter
• The meter is designed so that a strainer is not required If installing a strainer, it is recommended that it be installed a minimum of five pipe diameters upstream of the meter in order to maximize the accuracy of your measurements Installation: Commercial Meters
ESM-UM-04284-EN-10
• During meter replacement, if there is already a strainer installed immediately upstream, to attain the highest accuracy capabilities, consider moving the strainer downstream of the meter or further upstream • If you are using a strainer that is a size smaller than the pipe installation, five diameters of pipe is required in order to reduce the effect of jetting caused by the increase in flow velocity Additional length is required if a sharp contraction or an eccentric reducer is used, rather than a concentric, tapered reducer • To allow for the dampening of velocity profile distortions, elbow (90°) configurations should be installed a minimum of five pipe diameters upstream the meter and/or downstream the meter Where spiral flows are created by three-dimensional elbows or rotary pumps, additional downstream distance is beneficial to dampen the effect Commercial Meter Installation Instructions
1 Begin at this step when cutting in for new service When cutting in is not required, begin at step 2 • Close the curb (shutoff ) valve to relieve water pressure in the line before starting the cutting operation Provide a high-quality upstream shutoff valve with a low pressure drop • Flush the pipe to clear chips, pipe dope or other plumbing residue 2 Close the meter inlet-side valve
3 Open a faucet and wait until water flow stops to depressurize the system Do not remove the meter until the flow stops DEPRESSURIZE THE LINE BEFORE STARTING ANY DISASSEMBL Y OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESUL T IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY . 4 Check valves and make necessary repairs to the curb (shutoff ) valve or inlet side valve if necessary 5 Before installing or removing a meter, close the outlet-side valve to relieve pressure Protect the area around the meter against potential spills or leaks that could occur
6 To replace an existing meter continue with step 7 To install a new meter skip to step 9 7 Loosen the meter coupling nuts or flange bolts, and remove the meter and old gaskets 8 Clean the coupling nuts or flange bolts, removing any pipe dope or dirt 9 Check the existing position for proper alignment and spacing Correct any misalignment or spacing issues 10 Install the meter in the pipeline in a horizontal or vertical position with the flow arrow on the meter pointing in the direction of flow Registration should be upright A cross star torque pattern is recommended when installing the flange bolts
11 After the meter is installed, slowly open the inlet shutoff valve until the meter is full of water and make sure there are no leaks (The more flow you allow through the meter, appropriate for the meter size, the better ) Use caution when opening the inlet valve to avoid damage to the pressure sensor due to extreme water hammer
12 Slowly open the outlet valve until air is out of the meter and service line 13 Slowly open a service valve downstream of the meter and verify that no foreign debris in the water obstructs the operation of the system
14 Check the read on the meter to make sure it is registering a positive number If it is not, make sure the meter is installed in the correct direction
• The meter is shipped in storage mode so that customers do not experience alarms during shipment or installation After properly purged of air, and the meter senses a full pipe, it may take up to 30 seconds to begin measurement • The meter itself does not require a quantity of flow to begin measurement The meter just requires that the pipe is cleared of air and filled with water If attempting to purge the meter at low flow rates, it would likely be more difficult and take longer
15 Installation is complete When the meter starts recording positive flow, note the reading for your records OTE: N To complete the assembly, you can attach the meter encoder to an endpoint (optional) Refer to the ORION Water Endpoints Installation Manual, available at badgermeter.com, for endpoint installation information Installation: Commercial Meters
ESM-UM-04284-EN-10
Commercial Meter Accuracy Test
The E-Series Ultrasonic meters are accuracy tested at the factory before shipment However, the meters can be tested for accuracy in the field using appropriate connections by running output flow through the NPT test port, if so equipped Refer to the Portable Large Meter Tester application data sheet (TST-AS-01297-EN), available at badgermeter.com, for accuracy testing instructions using a test meter
When sealing the test plug, hand tighten plus 7/8 to 1-1/2 turns If further sealing is needed, tighten incrementally, but use caution to avoid over-tightening, which may result in damage to the test port
WARNING
IF THE TEST PORT IS TO BE USED, SHUT OFF THE FLUID SUPPL Y AND RELEASE PRESSURE BEFORE SERVICING OR MAKING A PLUMBING CONNECTION. FAILURE TO DO SO CAN LEAD TO PLUG BEING EJECTED FROM HOUSING, CAUSING PERSONAL INJURY AND/OR PROPERTY DAMAGE.
Recommended Test Port Valve Assemblies for E-Series Meters Badger Meter offers recommended test port valve assemblies that include a pipe nipple and ball valve designed to control outlet water flow through the test port The table below summarizes the appropriate nipple lengths and corresponding nipple/ball valve kits for each E-Series Ultrasonic meter size Meter
Size
Test Port
Size (NPT)
Minimum Recommended
Nipple Length
Clearance Considerations Recommended Kit
Part Number
2 inch 1 in NPT
2 in nipple (2 × 10 in ) — 63769-002
(2 in nipple & ball valve)1 in nipple (2 × 17 in )
3 inch 1-1/2 in NPT 4 in nipple minimum — 63769-017
(6 in nipple & ball valve)
4 inch 2 in NPT 6 in nipple — 63769-012
(6 in nipple & ball valve)
6 inch 2 in NPT 6 in nipple Remove outlet-flange eye bolt before accessing port to avoid interference
63769-012
(6 in nipple & ball valve)
8 inch 2 in NPT 6 in nipple Remove outlet-flange eye bolt before accessing port to avoid interference
63769-012
(6 in nipple & ball valve)
Installation: Commercial Meters
ESM-UM-04284-EN-10
OPERATIONS
Display
E-Series Ultrasonic meters use a 9-digit Liquid Crystal Display (LCD) that toggles to show consumption, rate of flow, temperature,* pressure,* alarm and operating mode, and firmware version Indicator and alarm icons appear in the display as symbols that illuminate when the condition is active See “Meter Alarms” on page 22 for alarm duration Additional display screens can be programmed, including: six-digit display, reverse total flow and programmed date Lines Indicate Black/White Number Wheels
Indicators/Alarms
Unit of
Measure
Flow Rate
Figure 7: E-Series Ultrasonic Meter LCD
*Pressure monitoring is available when meter is equipped with the optional integrated pressure sensor Pressure alarms, and temperature and pressure data, are sent as part of the encoder message and surfaced in BEACON SaaS when meter is used with applicable ORION endpoints See “Endpoints and Software” on page 6 for complete endpoint information
Activating the Display
The E-Series Ultrasonic meter display illuminates when the register cover is opened You can change the display screen by touching the optical communication port in the center of the register face or by closing and opening the meter lid The display reverts to sleep mode after a period of inactivity See “Display Screens” on page 15 for Information about each screen Figure 8: Meter, lid open, showing optical communication port The direction of water flow is noted on the face of the electronics housing and cast into the meter housing Optical communication port
Operations
ESM-UM-04284-EN-10
Display Screens
The total consumption screen shows all nine digits, including leading zeroes and a decimal point The displayed value is the sum of the forward flow minus the reverse flow The display also includes indicator lines above and below the digits to represent the typical utility meter reading (electronic equivalent of white and black number wheels on mechanical registers)
Unit of measure and resolution are factory programmed for the meter The examples show typical displays for the three different units of measure
Total Consumption Screen: Residential Meters
Totalized flow displays up to 10 million gallons with a resolution of 0 01 gallons, 1 million cubic feet with a resolution of 0 001 cubic feet, or one thousand cubic meters with a resolution of 0 0001 cubic meters 5/8, 5/8 × 3/4, 3/4, 1 inch
Gallons
Meter reading to the nearest?
100th gallon = 1234567 89
10th gallon = 1234567 8
1 gallons = 1234567
10 gallons = 123456
100 gallons = 12345
Typical Billing Units 1000 gallons = 1234
Cubic Feet
Meter reading to the nearest?
1000th ft3 = 123456 789
100th ft3 = 123456 78
10 ft3 = 123456 7
1 ft3 = 123456
10 ft3 = 12345
Typical Billing Units 100 ft3 1234
Cubic Meters
Meter reading to the nearest?
10000th m3 = 12345 6789
1000th m3 = 12345 678
100th m3 = 12345 67
10th m3 = 12345 6
Typical Billing Units 1 m3 = 12345
10 m3 1234
Operations
ESM-UM-04284-EN-10
Total Consumption Screen: Commercial Meters
2, 3, 4 inch meters: Totalized flow displays up to 100 million gallons with a resolution of 0 1 gallons, 10 million cubic feet with a resolution of 0 01 cubic feet, or one million cubic meters with a resolution of 0 001 cubic meter 6, 8 inch meters: Totalized flow displays up to 1 billion gallons with a resolution of 1 gallon; 100 million cubic feet with a resolution of 0 1 cubic feet; or 10 million cubic meters with a resolution of 0 01 cubic meter 2, 3, 4 inch 6, 8 inch
Gallons
Meter reading to the nearest?
10th gallon = 12345678 9 Meter reading to the nearest? 1 gallon = 12345678 1 gallon = 123456789
10 gallons = 1234567 10 gallons = 12345678
100 gallons = 123456 100 gallons = 1234567
Typical Billing Units 1000 gallons = 12345 Typical Billing Units 1000 gallons = 123456 Cubic Feet
Meter reading to the nearest?
100th ft3 = 1234567 89 Meter reading to the nearest?
10th ft3 = 1234567 8 10th ft3 = 12345678 9
1 ft3 = 1234567 1 ft3 = 12345678
10 ft3 = 123456 10 ft3 = 1234567
Typical Billing Units 100 ft3 = 12345 Typical Billing Units 100 ft3 = 123456 Cubic Meters
Meter reading to the nearest?
1000th m3 = 123456 789 Meter reading to the nearest?
100th m3 = 123456 78 100th m3 = 1234567 89
10th m3 = 123456 7 10th m3 = 1234567 8
Typical Billing Units 1 m3 = 123456 Typical Billing Units 1 m3 = 1234567 10 m3 = 12345 10 m3 = 123456
Operations
ESM-UM-04284-EN-10
Rate of Flow Screen
Rate of flow is factory programmed in gallons per minute The LCD shows both the unit of measure and rate of flow The rate of flow screen also serves as the flow indicator The rate of flow display is shown without leading zeros When the rate of flow screen is displayed, it is updated every two seconds
Figure 9: Rate of flow screen
Pressure Screen*
Displays current water pressure The pressure sensor is rated to a maximum psi of 150 If the maximum operating pressure is exceeded, P 999 PSI (or P 99.9 bAr) displays until pressure is back within the specified range If the pressure sensor is damaged, P Err PSI (or P Err bAr) will display
OTE: N Meters operating above 175 psi are operating outside approved specifications
*When meter is equipped with optional integrated pressure sensor and used in conjunction with applicable ORION endpoints, pressure data and alarms are sent as part of the encoder message and surfaced in BEACON SaaS See “Endpoints and Software” on page 6 for complete endpoint information
R
Figure 10: Pressure screen
Temperature Screen*
Displays current water and ambient temperature If the meter is in active mode and detects an empty pipe, water temperature displays ErrF (or ErrC) If the meter is in storage mode and detects an empty pipe, water temperature displays – – – F (or – – – C) Ambient temperature is displayed in all modes Water temperature is not reported in storage mode Temperature data begins reporting in transition mode when there is a full pipe
*When used in conjunction with applicable ORION endpoints, temperature data is sent as part of the encoder message and surfaced in BEACON SaaS See “Endpoints and Software” on page 6 for complete endpoint information
Water Temp Ambient Temp
Figure 11: Temperature screen
Operations
ESM-UM-04284-EN-10
Alarm and Operating Mode Screen
Displays alarm condition and meter operating mode This screen is only visible in active mode if an alarm is detected Screen is always visible in storage and transition mode
Display format: ErXXX.YYY .Z
Position 1 Position 2 Position 3
Figure 12: Alarm and operating mode screen in storage mode XXX Position 1
First set of 3 characters displays an alarm code that has occurred See duration of each individual alarm in alarms chart on page 21
YYY Position 2
Second set of 3 characters displays an alarm code that is currently active The alarm is stored in this position until reported to the endpoint
• Up to 15 min with ORION Cellular
Position 1 Position 2 Position 3
Figure 13: Alarm and operating mode screen in transition mode • Up to 1 hr with ORION SE/ME
• Up to 35 days if not connected to an ORION endpoint
Alarm code reappears if condition is still present
or reoccurs and resends message to endpoint
Z Position 3 The character in the last position is the code for the meter operating mode The meter has three operating modes:
storage (Figure 12), transition (Figure 13) and active mode (Figure 14)
Storage
Transition
Active
Also see “Meter Operating Modes” on page 7.
Position 1 Position 2 Position 3
Figure 14: Alarm and operating mode screen in active mode Firmware Version Screen
Displays current meter firmware version
Figure 15: Firmware version screen
Operations
ESM-UM-04284-EN-10
OUTPUT
Encoder Output
Programmed to the industry standard ASCII encoder protocol, E-Series Ultrasonic meters have the ability to transmit meter status indicators to applicable ORION endpoints as part of the extended encoder/meter reading message The details can also be read through an IR interface
Endpoint Reading Resolution
The standard electronic encoder output resolution of the E-Series Ultrasonic meter is 9 digits Less than 9-digit output resolution is programmable upon request Though the meter output is 9-digit resolution, the reading resolution sent to the reading software is dependent on the endpoint that the meter is connected to Readings reported from the endpoints are the left-most significant digits of the encoder reading
Endpoint Technology Reading Resolution Reported to Reading Software ORION Cellular, ORION Mobile M 9-digit reading, plus the extended message capability ORION ME/ORION SE 8-digit reading, plus the extended message capability ORION CE 7-digit reading
GALAXY 6-digit reading
Wire Connections
The E-Series Ultrasonic meter is available with a connector for easy connection and installation to AMR/AMI endpoints It is also available with a flying lead for field splice connection The inline connector is recommended for pit applications Dual Output
The E-Series Ultrasonic meter is also available with dual outputs The following dual output options are available:
• Encoder and encoder • Encoder and 4-20 mA
• Encoder and scaled/unscaled • Scaled/unscaled and 4-20 mA 4-20 mA Set Point Screen
Displays for meters with 4-20 mA output The default display value is equal to the safe maximum operating condition flow rate which is dependent on the size of the meter
Figure 16: Analog output screen
Scaled Pulse Set Point Screen
Displays for meters with scaled pulse output The display resolution presents the pulse weight for a given unit of measure See the default pulse weight for each unit of measure in Table 1.
The unscaled pulse output does not have a dedicated display screen Default values are shown in Table 2
Figure 17: Scaled pulse screen
Output
ESM-UM-04284-EN-10
Scaled Output
• Scaled output is a switch closure output defined as: red wire = positive, black wire = negative • Scaled output from the register has a default resolution 1/10th of the register test circle (resolution may vary in some cases)
• The nominal pulse output width is programmable from 30–100 msec • This pulse output is compatible with most totalizers and batch controllers Unscaled Output
• Unscaled output is a switch closure output defined as: green wire = positive, black wire = negative • This pulse output is compatible with most totalizers and batch controllers Analog Output
• The flow rate measurement is converted to a standard 4-20 mA control signal • This signal is proportional to the flow of fluid passing through the flow meter • The 4-20 mA output is isolated when paired with scaled/unscaled output • Power for the device can be obtained from a 9–50V DC control loop Meter Size
(in.)
Pulse Weight
Scaled (units/pulse) Unscaled (units/pulse)
gal ft3 m3 gal ft3 m3
5/8 1 0 1 0 01 0 02 0 002 0 00005
5/8 x 3/4 1 0 1 0 01 0 02 0 002 0 00005
3/4 x 7-1/2 1 0 1 0 01 0 02 0 0025 0 0001
3/4 x 9 1 0 1 0 01 0 02 0 0025 0 0001
1 1 0 1 0 01 0 025 0 004 0 0001
2 10 1 0 1 0 250 0 05 0 001
3 10 1 0 1 0 250 0 05 0 001
4 10 1 0 1 0 500 0 1 0 002
6 100 10 1 1 000 0 1 0 005
8 100 10 1 2 000 0 2 0 005
Table 1: Default pulse weights
Meter Size
(in.)
Measurement Resolution
Scaled (pulse/unit) Unscaled (pulse/unit) Analog Output gal ft3 m3 gal ft3 m3 20 mA Set point (gpm)
5/8 1 10 100 50 500 20000 30
5/8 x 3/4 1 10 100 50 500 20000 30
3/4 x 7-1/2 1 10 100 50 400 10000 40
3/4 x 9 1 10 100 50 400 10000 40
1 1 10 100 40 250 10000 64
2 0 10 1 10 0 4 20 1000 560
3 0 10 1 10 0 4 20 1000 560
4 0 10 1 10 0 2 10 500 1100
6 0 01 0 1 1 1 10 200 2000
8 0 01 0 1 1 0 5 5 200 3500
Table 2: Measurement resolution
Output
ESM-UM-04284-EN-10
Wiring Connections
Encoder and Encoder
RED - Power
GREEN - Data
BLACK - Ground
Encoder cable with in-line connector
Encoder cable with /f_lying lead
Encoder cable with in-line connector
Encoder cable with in-line connector
RED - Power
GREEN - Data
BLACK - Ground
RED - Power
GREEN - Data
BLACK - Ground
Encoder cable with /f_lying lead
Encoder cable with /f_lying lead
Figure 18: Encoder and encoder wiring options
Encoder and Scaled Unscaled
RED - Scaled Pulse
GREEN - Unscaled Pulse
BLACK - Ground
Encoder cable with in-line connector
Scaled/unscaled cable with /f_lying lead
RED - Scaled Pulse
GREEN - Unscaled Pulse
BLACK - Ground
RED - Power
GREEN - Data
BLACK - Ground
Encoder cable with /f_lying lead
Scaled/unscaled cable with /f_lying lead
Figure 19: Encoder and scaled/unscaled output wiring options Encoder and 4-20
4-20 mA cable with /f_lying lead
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Encoder cable with in-line connector
4-20 mA cable with /f_lying lead
RED - Power
GREEN - Data
BLACK - Ground
Encoder cable with /f_lying lead
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Figure 20: Encoder and 4-20 mA wiring options
Scaled/Unscaled and 4-20 mA
4-20 mA cable with /f_lying lead
RED - Scaled Pulse
GREEN - Unscaled Pulse
BLACK - Ground
Scaled/unscaled cable with /f_lying lead
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Figure 21: Scaled/unscaled and 4-20 mA wiring option
Output
ESM-UM-04284-EN-10
METER ALARMS
E-Series Ultrasonic meter alarms appear on the display as icons that illuminate when the condition occurs Alarms are displayed for the number of days listed in the table below Alarms also appear as 3-character codes on the alarm and operating mode screen See “Alarm and Operating Mode Screen” on page 18 and “Alarm Codes” on page 23.
Alarms are sent as part of the encoder message to AMR/AMI systems that are capable of receiving an extended message, such as ORION Cellular, Mobile M, Fixed Network (SE) and ME endpoints The details can also be read through an IR interface OTE: N Meters are delivered in storage mode so that an alarm is not triggered In storage mode, the meter LCD displays an empty pipe icon, but no error code is sent to the endpoint For alarms reported within BEACON, refer to BEACON Help at beaconama.net
Alarms Icon Alarm Description Number of Days
Icon Displays
High Resolution with ORION
Cellular, ORION Mobile M,
ORION SE or ORION ME
Normal Meter
Operation
Meter operating correctly NA NA
Temperature
Temperature outside limits: above 140° F or below
34° F Meter continues to operate but is outside
specified range
Alarm clears after 35 days
unless condition continues
Meter sends consumption and
alarm to the endpoint once per
occurrence
Pressure*
Pressure sensor is damaged, or pressure is outside specified threshold limits: above 130 psi or below 35 psi If maximum operating pressure is exceeded, P 999 PSI (or P 99.9 bAr) displays until pressure is back within the specified range If the pressure sensor is damaged, P Err PSI (or P Err bAr) will display
Alarm clears after 35 days
unless condition continues
Empty Pipe
Empty or partially filled pipe Last known good read is displayed
If the meter is active and detects an empty pipe, water temperature displays ErrF (or ErrC) If meter is in storage mode and detects an empty pipe, water temperature
displays – – – F (or – – – C)
Alarm clears when pipe
is filled
Measurement
Error
Interference of ultrasonic signal Meter is not measuring properly Meter continues to operate unless sensors are damaged
Alarm clears after 35 days
unless condition continues
Exceeding
Max Flow
Maximum flow rate exceeded Meter continues to
accumulate consumption outside of specified range
Alarm clears after 35 days
unless condition continues
Meter sends consumption and
alarm to the endpoint once per
occurrence
Reverse Flow
Meter detects reverse water flow (one (1) gal residential; ten (10) gal commercial), triggers the reverse flow alarm icon on the display and sends alarm message to the endpoint Also see, “Continuous Flow Alarm” on page 26.
Alarm clears after 35 days
unless condition continues
Meter detects reverse flow and
sends alarm to the endpoint
once per occurrence
No Usage
Flow rate less than the low flow operating rate for 30 days Alarm clears automatically once flow occurs
Meter detects no usage and
sends alarm to the endpoint
once per occurrence
Suspected
Leak
Flow rate more than the low flow operating rate for
24 hours Also see, “Continuous Flow Alarm” on page 26.
Alarm clears automatically
when flow rate drops below
low flow operating rate
Meter detects suspected leak
and sends alarm to the endpoint
once per occurrence
End of Life
Battery nearing end of life
Alarm is activated
after 19 years (14 years for
scaled/unscaled dual output
meters) and does not clear
Meter sends alarm message
to the endpoint once per
occurrence
Program Alert NA Meter has been programmed in last 35 days NA Meter sends alarm message
to the endpoint once per
occurrence
*Pressure alarms are available with meters equipped with the integrated pressure sensor *When used in conjunction with applicable ORION endpoints, pressure data and alarms are sent as part of the encoder message and surfaced in BEACON SaaS See “Endpoints and Software” on page 6 for complete endpoint information Meter Alarms
ESM-UM-04284-EN-10
Alarm Codes
Alarm codes are shown on the alarm and operating mode screen See “Alarm and Operating Mode Screen” on page 18 Contact Badger Meter “Technical Support” for any codes not listed here OTE: N For alarms reported within BEACON, refer to BEACON Help at beaconama.net 001 Empty pipe 010 Reverse flow 083 Empty pipe, Temperature, Measurement error
002 Temperature 011 Empty pipe, Reverse flow 089 Empty pipe, No usage, Measurement error
003 Empty pipe, Temperature 012 Temperature, Reverse flow 0C0 Program alert, Measurement error 004 End of life 013 Empty pipe, Temperature,
Reverse flow 100 Pressure
008 No usage 018 No usage, Reverse flow 101 Empty pipe, Pressure 009 Empty pipe, No usage 020 Suspected leak 140 Program alert, Pressure 00A Temperature, No usage 040 Program alert 150 Reverse flow, Program alert, Pressure
00B Empty pipe, Temperature,
No usage 080 Measurement error 200 Exceeding max flow
00C End of life, No usage 081 Empty pipe, Measurement error 202 Temperature, Exceeding max flow 00D Empty pipe, End of life,
No usage 082 Temperature, Measurement error 204 End of life, Exceeding max flow 300 Pressure, Exceeding max flow
Meter Alarms
ESM-UM-04284-EN-10
SPECIFICATIONS: RESIDENTIAL METERS
E-Series G2 Ultrasonic 5/8 in. 5/8 x 3/4 in. 3/4 in. (7-1/2 in.) 3/4 in. (9 in.)* 1 in.
Normal Test Flow Limits 0 08–30 gpm
(0 02–6 81 m3/hr)
0 08–30 gpm
(0 02–6 81 m3/hr)
0 10–35 gpm
(0 02–7 95 m3/hr)
0 10–35 gpm
(0 02–7 95 m3/hr)
0 16–62 gpm
(0 04–14 08 m3/hr)
Minimum Test Flow Limits 0 04 gpm
(0 009 m3/hr)
0 04 gpm
(0 009 m3/hr)
0 04 gpm
(0 009 m3/hr)
0 04 gpm
(0 009 m3/hr)
0 075 gpm
(0 017 m3/hr)
Safe Maximum Operating Condition (SMOC) 30 gpm
(6 81 m3/hr)
30 gpm
(6 81 m3/hr)
35 gpm
(7 95 m3/hr)
35 gpm
(7 95 m3/hr)
62 gpm
(14 08 m3/hr)
Typical Pressure Loss 3 psi @ 15 gpm
(0 21 bar @ 3 4 m3/hr)
2 6 psi @ 15 gpm
(0 18 bar @ 3 4 m3/hr)
4 2 psi @ 25 gpm
(0 29 bar @ 5 7 m3/hr)
4 2 psi @ 25 gpm
(0 29 bar @ 5 7 m3/hr)
4 1 psi @ 40 gpm
(0 28 bar @ 9 1 m3/hr)
Residential Fire Service Applications** — — 3/4 in. (7-1/2 in.) 3/4 in. (9 in.) 1 in.
UL Approval for Residential Fire Service
Meters - File No. EX15653 NA NA UL 327B UL 327B UL 327B UL Test Flow Limits
(at ±1.5% accuracy) NA NA 2–30 gpm
(0 45 6 81 m3/hr)
2–30 gpm
(0 45 6 81 m3/hr)
2–50 gpm
(0 45 11 36 m3/hr)
Typical UL Pressure Loss NA NA 3 psi @ 25 gpm
(0 29 bar @ 5 7 m3/hr)
3 psi @ 25 gpm
(0 29 bar @ 5 7 m3/hr)
4 1 psi @ 40 gpm
(0 28 bar @ 9 1 m3/hr)
Normal Test Flow Limits NA NA 0 50–35 gpm
(0 11–7 95 m3/hr)
0 50–35 gpm
(0 11–7 95 m3/hr)
0 16–62 gpm
(0 04–14 08 m3/hr)
Minimum Test Flow Limits NA NA 0 04 gpm
(0 009 m3/hr)
0 04 gpm
(0 009 m3/hr)
0 075 gpm
(0 017 m3/hr)
Safe Maximum Operating Condition (SMOC) NA NA 35 gpm
(7 95 m3/hr)
35 gpm
(7 95 m3/hr)
62 gpm
(14 08 m3/hr)
Meter Specifications
Operating Performance In the normal temperature range of 45 to 122 °F (7 to 50 °C), new meter consumption measurement is accurate to:
100% ±1 5% over the normal test flow limits, 100% ±3 0% for the minimum test flow limits Storage Temperature – 40 to 140° F (– 40 to 60° C)
Maximum Ambient Storage
(Storage for One Hour) 150° F (66° C)
Measured Fluid Temperature Range 34 to 140° F (1 to 60° C) Humidity 0–100% condensing; meter is capable of operating in fully submerged environments Maximum Working Pressure of
Meter Housing 175 psi (12 bar)
Maximum Operating Pressure of
Pressure Sensor 175 psi (12 bar)
Pressure Sensor Accuracy ±2% of full scale pressure, up to 175 psi (12 bar) Register Type Straight reading, permanently sealed electronic LCD; digits are 0 28 in (7 mm) high Register Display
• Total consumption (nine digits)
• Rate of flow
• Temperature
• Pressure (optional for meters ordered with integrated pressure sensor)
• Alarm and operating mode
• Firmware version
• Alarm indicators
• Unit of measure (factory programmed for gallons,
cubic feet and cubic meters)
Totalization Display Resolution • Gallons: 0 01 • Cubic feet: 0 001 • Cubic meters: 0 0001 Scaled/Unscaled Output*** Solid-state relay and Open Collector Max Voltage 30V DC
Current 10 mA
Pulse Width 50 ms (programmable 25–100 ms)
Analog 4-20 mA Output*** Two-wire/passive flow rate measurement Input Voltage Range 9–50V DC supply
Current 4–20 mA
Max Load Resistance (Ohms) (50 Ohms + 50 Ohms) × (Supply Voltage - 9V) Battery 3 6-volt lithium thionyl chloride; battery is fully encapsulated within the register housing and is not replaceable; 20-year battery life
* 3/4 × 1 in. (9 in.) follows the performance specifications of 3/4 x 9 in. meter ** Flow ranges for Fire Service meters are also applicable to Raw Water application meters *** Applicable to meters with dual output options
Specifications: Residential Meters
ESM-UM-04284-EN-10
SPECIFICATIONS: COMMERCIAL METERS
E-Series G2 Ultrasonic
Meter Size
2 in. 3 in. 4 in. 6 in. 8 in.
2 × 10 in
(51 × 254
mm)
2 × 17 in
(51 × 432
mm)
3 × 12 in
(76 × 305
mm)
3 × 17 in
(76 × 432
mm)
4 × 14 in
(102 × 356
mm)
4 × 20 in
(102 × 508
mm)
6 × 18 in
(152 × 457
mm)
6 × 24 in
(152 × 610
mm)
8 × 20 in
(203 × 508 mm)
Normal Test Flow Limits 0 70–260 gpm 0 75–560 gpm 1 5–1100 gpm 2 2–2000 gpm 4–3500 gpm Minimum Test Flow Limits 0 35 gpm 0 37 gpm 0 75 gpm 1 1 gpm 2 0 gpm Safe Maximum Operating
Condition (SMOC) 260 gpm 560 gpm 1100 gpm 2000 gpm 3500 gpm Typical Pressure Loss 4 psi @
220 gpm
4 8 psi @
220 gpm 2 6 psi @ 350 gpm 2 1 psi @ 630 gpm 1 5 psi @
1400 gpm
1 8 psi @
1400 gpm
2 4 psi @ 2800
gpm
Totalization Display
Resolution
2 inch, 3 inch, 4 inch meters
• Gallons: 0 1
• Cubic feet: 0 01
• Cubic meters: 0 001
6 inch, 8 inch meters
• Gallons: 1 0
• Cubic feet: 0 1
• Cubic meters: 0 01
Operating Performance
In normal temperature range of 45 to 122° F (7 to 50° C), new meter consumption measurement is accurate to:
• 100% ±1 5% over the normal test flow limits
• 100% ±3 0% for the minimum test flow limits
Storage Temperature –40 to 140° F (–40 to 60° C)
Maximum Ambient
Storage (Storage for
One Hour)
150° F (66° C)
Measured Fluid
Temperature Range 34 to 140° F (1 to 60° C)
Humidity 0–100% condensing; meter is capable of operating in fully submerged environments Maximum Working
Pressure of Meter Housing 175 psi (12 bar)
Maximum Operating
Pressure of Pressure
Sensor
175 psi (12 bar)
Pressure Sensor Accuracy ±2% of full scale pressure, up to 175 psi (12 bar) Register Type Straight reading, permanently sealed electronic LCD; digits are 0 28 in (7 mm) high Register Display
• Consumption (up to nine digits)
• Rate of flow
• Alarms
• Pressure
• Temperature
• Firmware version
• Unit of measure factory programmed for gallons, cubic feet and cubic meters
Scaled/Unscaled Output* Solid-state relay with 4-20mA output; open drain MOSFET with encoder output Max. Voltage 30V DC
Current 100 mA
Pulse Width 50 ms (programmable 25–100 ms)
Analog 4-20 mA Output* Two-wire/passive
Input Voltage Range 9–50V DC supply
Current 4–20 mA
Max. Load Resistance
(Ohms) 50 Ohms + 50 Ohms (supply voltage - 9V)
Battery 3 6-volt lithium thionyl chloride battery is fully encapsulated within the register housing and is not replaceable 20-year battery life; 15-year battery life for dual output meters *Applicable to meters with dual output options
Specifications: Commercial Meters
ESM-UM-04284-EN-10
TROUBLESHOOTING
Continuous Flow Alarm
If the meter LCD screen displays a continuous flow alarm for either forward or reverse flow, follow the troubleshooting steps below A continuous flow alarm can be either a Reverse Flow alarm or Suspected Leak alarm See “Meter Alarms” on page 22.
OTE: N Some reverse flow may be expected depending on the installation site 1 Verify the meter is installed correctly per installation instructions in this user manual • If the meter is installed correctly, continue to step 2 • If the meter is not installed correctly, then reinstall per instructions in this user manual See “Installation” on page 8 a If the LCD screen stops displaying a continuous flow alarm, then the meter is operating normally Discontinue this procedure
b If the LCD screen continues to display a continuous flow alarm, then continue to step 2 2 Turn off the valves upstream and downstream from the meter and verify the main water supply is turned off 3 View the meter’s LCD screen
• If the flow rate is zero (0), the meter is operating normally and there is no indication of a leak, discontinue this procedure
OTE: N The continuous flow alarm may take up to 30 minutes to clear after the water is turned off It is important to view the actual flow rate on the screen and not just check the alarm icons • If the meter registers flow with the valves closed, then the meter should be removed Continue to step 4 4 Follow the instructions for removing the meter in this user manual 5 During removal, observe if water is flowing out of the upstream pipe • If water is flowing, then the shutoff valve is not actually shutting off the flow 6 Replace the shutoff valve Once the valve is replaced, reinstall the meter per instructions in this user manual 7 Once the meter is reinstalled, turn the shutoff valve off and note the meter reading • If the flow rate is zero (0) with the valve off, the previous flow issue was most likely due to the shutoff valve Discontinue this procedure
• If the meter display shows flow in either direction with the valve turned off, contact Technical Support
TECHNICAL SUPPORT
For further assistance, contact Badger Meter Technical Support at 800-616-3837 Troubleshooting
ESM-UM-04284-EN-10
User Manual
INTENTIONAL BLANK PAGE
E-Series G2® Ultrasonic Meters, Lead-Free Bronze Alloy, 5/8–8 inch www.badgermeter.com
BEACON, E-Series, E-Series G2 and ORION are registered trademarks of Badger Meter, Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists © 2026 Badger Meter, Inc All rights reserved E-Series® Ultrasonic Meters
Cold Water Meters
ESM-UM-00623-EN-17 (December 2023) User Manual
ESM-UM-00623-EN-17
CONTENTS
About the E-Series Ultrasonic Meter 3 Safety Information 3 Product Unpacking and Inspection 3 Requirements 3 Reading Data Management Software 3 Mobile Reading Systems 3 Handheld Reading Systems 3 Meter Storage Mode 4 Meter Pre-Installation 4 Special Instructions for Removing a Meter 5 Special Fittings and Accessories 5 Installing E-Series Ultrasonic Meters 5 Outdoor Installations 5 Indoor Installations 5 Installation Instructions 6 Protect Against Leakage 7 E-Series Ultrasonic Meter Operations 7 Meter Display 7 Activating the Display 7 Unit of Measure 7 Rate of Flow 8 Flow Direction 8 Consumption 8 AMR/AMI Output 9 Status Indicators 9 Specifications 11 5/8 in , 5/8 in x 3/4 in , 3/4 in and 1 in Meters 11 1-1/2 in and 2 in Meters 12 Maintenance 12 E-Series® Ultrasonic Meters, Cold Water Meters
Page ii December 2023
ESM-UM-00623-EN-17
ABOUT THE E-SERIES UL TRASONIC METER
The Badger Meter E-Series Ultrasonic meter is an electronic meter using ultrasonic technology and solid-state electronics contained in a compact, totally encapsulated, weatherproof and UV-resistant housing for residential and commercial applications The ultrasonic measurement system has no moving parts, provides long-term accuracy and eliminates measurement errors due to sand, suspended particles, air pockets and pressure fluctuations The Ultrasonic meter is permanently sealed to eliminate the intrusion of moisture, dirt or other contaminants and is suitable for installation in all environments, including meter pits subject to continuous submergence The meter can be installed using horizontal or vertical piping, with water flow in the up direction The meter will not measure flow when an “empty pipe” condition is experienced An empty pipe is defined as a condition when the flow sensors are not fully submerged
SAFETY INFORMATION
The installation of the E-Series Ultrasonic meter must comply with all applicable federal, state and local rules, regulations and codes
Failure to read and follow these instructions can lead to misapplication or misuse of the E-Series Ultrasonic meter, resulting in personal injury and damage to equipment
PRODUCT UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts or any other sign of damage that may have occurred during shipment OTE: N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the carrier A claim for equipment damage in transit is the sole responsibility of the purchaser
REQUIREMENTS
MPORTANTI
For proper handling of the higher reading resolution and the extended status indicator capabilities of the HR-E-Series Ultrasonic meter, the following software versions are required for your reading system:
Reading Data Management Software
• ReadCenter Data: Version 1.11.12.27 or higher (does not include extended status indicator capabilities) • ReadCenter Analytics and ReadCenter Analytics Mobile: Version 2.12.7.6 or later • ReadCenter Analytics Pro and ReadCenter Analytics+: Version 1.0.0 or later Mobile Reading Systems
• ORS: Version 2.2.1 or later
Handheld Reading Systems
• Badger Field Application Suite: Version 2.2.3 or later • ORION Field Application route reading software: Version 2.2.3 or later • ORION Endpoint Utility programming & quick read software: Version 2.2.2 or later For assistance, please contact Badger Meter Technical Support at 800-876-3837 or the appropriate endpoint provider.
About the E-Series Ultrasonic Meter
ESM-UM-00623-EN-17
METER STORAGE MODE
All E-Series Ultrasonic meters are delivered in a storage mode so that a meter alarm is not triggered During storage mode, the empty pipe shows up on the LCD display as an error message, but it will not trigger a meter alarm The meter needs to sense a full pipe for 24 hours for the meter to go from storage mode to normal operation If installed when the meter is still in storage mode, the meter will function as expected with the addition of also displaying “err” on the flow rate screen The meter will display consumption and, if connected to AMR/AMI, will send a reading to the endpoint When the meter is in normal operation, the meter alarm displays immediately upon detecting the empty pipe condition The alarm clears immediately after the condition is corrected and the pipe is full Systems that support the additional alarm conditions will be notified that an empty pipe condition has occurred
METER PRE-INSTALLATION
Take into account the following considerations before you begin an installation:
• Inspect the piping around the meter for suitable conditions The service line, valves, connections and meter must be watertight Repair the piping system if pipes are corroded or damaged • Install the meter in the pipeline in a horizontal or vertical position so that the flow arrow on the meter housing points in the same direction as water flow Registration should be upright and protected from damage, freezing, and tampering
• Position the meter so it is accessible for installation, removal and reading • Verify that a suitable, electrical grounding wire is properly attached to the upstream and downstream pipe connections of the meter The grounding wire provides an alternative path for any electrical current that may exist across the opening in the line
• Close the curb (shutoff ) valve to relieve water pressure in the line before starting the cutting operation Provide a high-quality upstream shutoff valve with a low pressure drop • When cutting into a new section of service pipe, flush the pipe to clear chips, pipe dope or other plumbing residue • For the 5/8 in to 1 in meters, the line opening for the meter should match the laying length of the meter, allowing slight additional space for coupling gaskets The inlet and outlet sides of the meter should be axially aligned to the pipe
• For the 1-1/2 in and 2 in meters, the line opening for the meter should match the laying length of the meter For optimal performance and accuracy, it is also recommended that a minimum of five diameters of straight pipe be installed upstream of the meter Using a meter setter for the 1-1/2 in and 2 in is possible—however, be aware that the setter may affect the accuracy of the meter
• The installed meter must not be an obstacle or a hazard to the customer or interfere with public safety • DO NOT ATTEMPT TO USE ANY METER AS A LEVER OR CROWBAR TO STRAIGHTEN A MISALIGNED METER POSITION. THIS COULD DAMAGE THE METER.
• DO NOT ATTEMPT TO INSTALL A METER INTO AN OPENING THAT IS TOO LONG BY FORCING THE PIPING INTO PLACE WITH THE METER'S COUPLING NUTS. THIS WILL CAUSE SERIOUS DAMAGE TO THE THREADED ENDS OF THE METER AND HOUSING.
• TO AVOID POTENTIAL PROBLEMS, CORRECT ANY IRREGULARITIES IN PIPE SPACING AND MISALIGNMENT BEFORE PLACING THE METER INTO ITS POSITION.
Meter Storage Mode
ESM-UM-00623-EN-17
SPECIAL INSTRUCTIONS FOR REMOVING A METER
DEPRESSURIZE THE LINE BEFORE STARTING ANY DISASSEMBL Y OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESUL T IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY .
SPECIAL FITTINGS AND ACCESSORIES
To accommodate 5/8 in to 1 in meter installations, special fittings and accessories are available Metal meter setters, re-setters, horns and meter yokes are available for holding the service pipe in proper alignment to the meter and laying length spacing Metal setters and meter yokes can provide an electrical continuity to protect meters and consumers from electrical shocks
INSTALLING E-SERIES UL TRASONIC METERS
Outdoor Installations
When installed outdoors in a meter box, the E-Series Ultrasonic meter should have a 2…3 in clearance to avoid damage or strain to the service piping or meter and to accommodate any "settling" that may occur after installation The service pipe in the meter box should be properly bedded to ensure that it is not axially misaligned and that it lays evenly on the bottom of the pipe trench The backfill material covering the pipe should be placed appropriately to maintain pipe alignment in the event of eventual ground shifts This will prevent damage to the pipe The service lines and the water meter must be protected from freezing The earth covering the service line must be adequate to prevent frost penetration Due to the smaller volume of water, service line pipes will freeze sooner than the main distribution line
The meter box pit should be excavated below the frost line Even though the meter itself may be positioned above the frost line, the warmer air rising from the earth below the frost line will reduce the possibility of freezing Indoor Installations
As a precautionary measure when working with metallic pipes, indoor settings must be checked for electrical continuity through the service pipe before you remove or service a meter American Water Works Association (AWWA) policy specifies that service pipes must not be used as an electrical ground Check your local codes and practices A permanent ground strap or metal setter must be used if electrical grounding to water services is required in your community This is especially important for the engineered polymer ultrasonic meter To prevent floor damage, close the valve downstream from the meter before installing or removing a meter Special Instructions for Removing a Meter
ESM-UM-00623-EN-17
Installation Instructions
To prepare for meter installation, follow these steps:
1 Close the meter's inlet-side valve
2 Open a faucet and wait until water flow stops, to depressurize the system Do not remove the meter until the flow stops
3 Check valves and make necessary repairs to the curb (shutoff ) valve or inlet side valve if necessary 4 Before installing or removing a meter, close the outlet-side valve to relieve pressure Protect the area around the meter against potential spills or leaks that could occur
5 To replace an existing meter continue with Step 6 To install a new meter skip to Step 8 6 Loosen the meter couplings or flange bolts and remove the meter and old gaskets in the coupling nuts We recommend replacing the old gaskets with the provided thick rubber gaskets (5/8 in PN:34819-037; 3/4 in PN:34819-038; 1 in PN:34819-039)
7 Clean the coupling nuts or flange bolts, removing any pipe dope or dirt from the threads or flange bolts 8 Check the existing position for proper alignment and spacing Correct any misalignment or spacing issues 9 Place the connection gaskets inside the connection coupling nuts 10 Install the meter in the pipeline in a horizontal or vertical position so that the flow arrow on the meter housing points in the same direction as water flow Registration should be upright
11. For 5/8 in. to 1 in. Threaded Ends
a Start the coupling nuts at the threaded meter ends Verify that the nuts are properly aligned to avoid cross-threading or damage to the meter ends This is especially important for the engineered polymer meter b An effective method for starting a coupling nut is:
i Position the nut squarely against the meter's spud end ii Turn the nut counterclockwise (in reverse) while holding the nut against the meter spud end When the first threads on both the nut and the spud end coincide, you will hear a slight click and feel the nut move into the starting position
iii Tighten the nut by hand until it is "hand-tight"
iv With an open-end wrench, apply a partial turn Do not over tighten For plastic swivel connections, a one-quarter turn beyond hand-tight is usually sufficient
For 1-1/2 in. to 2 in. Elliptical Flange Ends
a For the 1-1/2 in and 2 in meters, the line opening for the meter should match the laying length of the meter For optimal performance and accuracy, it is also recommended that a minimum of five diameters of straight pipe be installed upstream of the meter
b With meter and gaskets in place, tighten the flange connection bolts Verify the nuts are properly aligned to avoid damage to the flanged ends
12 After the meter is installed, slowly open the inlet shutoff valve until the meter is full of water and ensure that there are no leaks (The more water you allow to flow through the meter, appropriate for the meter size, the better ) 13 Slowly open the outlet valve until air is out of the meter and service line 14 Slowly open a valve downstream of the meter and verify that no foreign debris in the water obstructs system operations 15 Make sure the meter is installed with the flow arrow on the meter pointing in the direction of flow Check the read on the meter to make sure it is registering a positive number If it is not, make sure the meter is installed in the correct direction a The meter is sent in Storage mode so that customers do not experience alarms during shipment or installation In general, a meter may take up to 2 minutes to begin measurement once the meter senses a full pipe b The meter itself does not require a quantity of flow to begin measurement, the meter just requires that the pipe is cleared of air and filled with water If the customer is attempting to purge the meter at low flow rates, it would likely be more difficult and take longer
16 When the meter starts recording positive flow, note the meter read for your records Installing E-Series Ultrasonic Meters
ESM-UM-00623-EN-17
Protect Against Leakage
Before turning on the service water, use care to protect against potential leakage 1 Shut off the valves on both the inlet and outlet sides of the meter 2 Open the curb (shutoff ) valve slowly to pressurize the service line to the meter 3 Slowly open the meter's inlet-side valve to fill the meter 4 Check for leaks around the meter and its connections 5 Slowly open the meter's outlet-side valve to pressurize the consumer side of the system 6 Open a faucet to allow entrapped air to escape
7 Once water is flowing normally, turn off the faucet
E-SERIES UL TRASONIC METER OPERATIONS
Meter Display
The Badger Meter E-Series Ultrasonic meters use a nine-digit Liquid Crystal Display (LCD) to show consumption, flow rate and alarm information See the Status Indicators chart on page 10 for detailed descriptions Lines Indicating Black/White
Number Wheels
Indicators/Alarms
Unit of Measure
Flow Rate
Activating the Display
The Ultrasonic meter's display illuminates when the register cover is opened After a period of time, the display will revert to sleep mode You can alternate the display between total flow and rate of flow mode by touching the optical display switch or by closing and opening the meter's lid The optical switch is located just below the LCD on the left side of the register's face Optical
Switch
Unit of Measure
The unit of measure and resolution are factory programmed and options include gallons, cubic feet and cubic meters For 5/8…1 in meters, totalized flow displays up to 10 million gallons with a resolution of 0 01 gallons, one million cubic feet with a resolution of 0 001 cubic feet or 100 thousand cubic meters with a resolution of 0 0001 cubic meters For the 1-1/2 in and 2 in meters, totalized flow displays up to 100 million gallons with a resolution of 0 1 gallons, 10 million cubic feet with a resolution of 0 01 cubic feet or one million cubic meters with a resolution of 0 001 E-Series Ultrasonic Meter Operations
ESM-UM-00623-EN-17
Rate of Flow
The rate of flow is factory programmed for either gallons per minute or meters cubed per hour, depending on the unit of measure selected The LCD displays both the unit of measure and rate of flow The rate of flow display also serves as the flow finder indicator The rate of flow display is shown without leading zeros When rate of flow is displayed it is updated every two seconds
Flow Direction
The direction of water flow is noted on the face of the electronics housing and cast into the meter housing Consumption
The consumption display includes all nine digits, including leading zeroes and a decimal point The displayed value is the sum of the forward flow minus the reverse flow This display also includes indicator lines above and below the digits to provide the electronic equivalent of white and black number wheels on mechanical registers The following examples show typical displays for three different units of measure:
5/8 in., 3/4 in. and 1 in. Meters 1-1/2 in. and 2 in. Meters Gallons
Meter reading 100th gallon = 1234567 89 Meter reading to the nearest? 10th gallon = 1234567 8 to the nearest? 10th gallon = 12345678 9 1 gallon = 1234567 1 gallon = 12345678
10 gallons = 123456 10 gallons = 1234567
100 gallons = 12345 100 gallons = 123456
Typical Billing Units 1000 gallons = 1234 Typical Billing Units 1000 gallons = 12345 Cubic Feet
Meter reading 1000th ft3 = 123456 789 Meter reading
to the nearest? 100th ft3 = 123456 78 to the nearest? 100th ft3 = 1234567 89 10th ft3 = 123456 7 10th ft3 = 1234567 8
1 ft3 = 123456 1 ft3 = 1234567
10 ft3 = 12345 10 ft3 = 123456
Typical Billing Units 100 ft3 = 1234 Typical Billing Units 100 ft3 = 12345 Cubic Meters
Meter reading 10000th m3 = 12345 6789 Meter reading
to the nearest? 1000th m3 = 12345 678 to the nearest? 1000th m3 = 1234567 89 100th m3 = 12345 67 100th m3 = 1234567 8
10th m3 = 12345 6 10th m3 = 1234567
Typical Billing Units 1 m3 = 12345 Typical Billing Units 1 m3 = 123456 10 m3 = 1234 10 m3 = 12345
E-Series Ultrasonic Meter Operations
ESM-UM-00623-EN-17
AMR/AMI Output
The Ultrasonic meter is an integrated design where the electronics are housed, fully potted and permanently sealed to the meter housing
Programmed to the high resolution industry standard ASCII encoder protocol, the Ultrasonic meters have the ability to transmit meter status indicators to ORION Cellular, ORION Mobile M, ORION Fixed Network (SE) and ORION ME endpoints as part of the extended encoder/meter reading message The details can also be read through an IR interface The output protocol is indicated on the AMR output wire and is determined at the time of order The Ultrasonic meter is available with an in-line connector for easy connection and installation to AMR/AMI endpoints It is also available with a flying lead for field splice connection Endpoint Reading Resolution
The reading resolution sent to the reading software is dependent on the endpoint to which the Ultrasonic meter is connected Readings reported from the endpoints are the left-most significant digits of the LCD reading Technology High Res E-Series ADE E-Series ADE * E-Series RTR * ORION Cellular, ORION Mobile M 9 digit reading 6 digit reading — ORION Fixed Network (SE) 8 digit reading 6 digit reading 7 digit reading ORION ME 8 digit reading 6 digit reading 7 digit reading ORION Classic (CE) 7 digit reading 6 digit reading 7 digit reading GALAXY 6 digit reading 6 digit reading 7 digit reading
Itron 100W 8/9 digit reading ** 6 digit reading 7 digit reading Itron 100W + 9 digit reading 6 digit reading 7 digit reading * No longer for sale
** 100W will transmit 9 digits through Itron's fixed network, but will truncate to the 8 left-most significant digits for standard mobile and handheld readings Status Indicators
Indicators and alarms appear in the display as symbols that illuminate when the condition is active, and dim when the alarm condition is eliminated
All E-Series Ultrasonic meters are delivered in a storage mode so that a meter alarm is not triggered During storage mode, the empty pipe shows up on the LCD display as an error message, but it will not trigger a meter alarm The meter needs to sense a full pipe for 24 hours for the meter to go from storage mode to normal operation If installed when the meter is still in storage mode, the meter will function as expected with the addition of also displaying “err” on the flow rate screen The meter will display consumption and, if connected to AMR/AMI, will send a reading to the endpoint When the meter is in normal operation, the meter alarm displays immediately upon detecting the empty pipe condition The alarm clears immediately after the condition is corrected and the pipe is full Systems that support the additional alarm conditions will be notified that an empty pipe condition has occurred See the chart on the next page for the list of status indicators For the High Resolution E-Series Ultrasonic meter, ORION SE/ME endpoint firmware version 1 8 or higher is required E-Series Ultrasonic Meter Operations
ESM-UM-00623-EN-17
The following chart lists the possible E-Series Ultrasonic meter conditions when connected to Badger Meter ORION Cellular and ORION SE, ME, and Mobile M AMR/AMI endpoints
The chart does not apply to ORION Classic (CE) or GALAXY endpoints The E-Series will display the status indicators, but Reverse Flow, Suspected Leak and 30 Day No Usage alarms are determined by the endpoint radio and are not obtained from the Ultrasonic meter
Status
Indicator Icon Alarm Description
High Resolution
with ORION Cellular,
SE, ME or Mobile M
endpoints
Encoder Protocol
with ORION Cellular,
SE, ME or Mobile M
endpoints
RTR with
ORION SE, ME or
Mobile M endpoints
Meter
functioning
correctly
Meter operating correctly
Normal operation Indicator not sent to endpoint
Meter alarm
Several potential conditions may exist,
including:
• Empty pipe: “err” displays on LCD
Last known good read is displayed
Alarm clears when pipe is filled
• Temperature limits exceeded:
meter continues to operate but
outside specified accuracy range
Alarm clears after 60 days unless
alarm condition continues
• Maximum flow rate is exceeded
No consumption is displayed
until back within specified flow
range Both the meter functioning
correctly and the meter alarm are
active Alarms clear after 60 days
unless alarm condition continues
• Other meter or sensor issue:
interference of ultrasonic signal
Meter continues to operate unless
sensors are damaged Alarm
clears after 60 days unless alarm
condition continues
Consumption is sent
to the endpoint
Meter alarm is
also sent
Meter alarm is sent to
the endpoint
NOTE: No
consumption is sent
to endpoint when the
alarm is active
Consumption is sent to
the endpoint, except
when Exceeding Max
Flow alarm is set
Reverse flow
The meter detects reverse flow and
triggers the reverse flow alarm icon
on the E-Series display The alarm
remains active for 60 days The alarm
automatically clears after 60 days if the
condition has not recurred
Meter detects reverse
flow and sends alarm
message to
the endpoint
Meter does not
send the alarm The
endpoint detects and
reports the reverse
flow and will report
the read exactly how
it is received
No alarm condition
reported by the
endpoint will only
record positive,
forward flow
Suspected
leak
Meter detects 24 hours without one
15-minute interval of no flow The
alarm clears automatically when a
15-minute no-flow interval occurs
Meter detects
suspected leak and
sends alarm message
to the endpoint
Meter does not send the alarm The endpoint
detects continuous consumption over a
24-hour period and reports suspected leak
30 day no
usage
No measured flow in past 30 days
The alarm automatically clears once
flow occurs
Meter detects 30 day
no usage and sends
alarm to the endpoint
Meter does not send the alarm The endpoint
detects no change in consumption over a
30-day period and reports 30 day no usage
End of life
battery
indicator
Indicated battery life based on
pre-calculated consumption Alarm
is activated after 19 years and does
not clear
Meter sends alarm to
the endpoint
Meter does not send the alarm
OTE: N For meters manufactured prior to 5/2017, the meter alarms and reverse flow alarm were set to 35 days E-Series Ultrasonic Meter Operations
ESM-UM-00623-EN-17
SPECIFICATIONS
5/8 in., 5/8 in. x 3/4 in., 3/4 in. and 1 in. Meters
E-Series Ultrasonic Meter Size 5/8 in. (15 mm) 5/8 in. x 3/4 in. (15 mm) 3/4 in. (20 mm) 1 in. (25 mm) Normal Test Flow Limits 0 1…25 gpm
(0 02…5 7 m3/hr)
0 1…25 gpm
(0 02…5 7 m3/hr)
0 1…32 gpm
(0 02…7 3 m3/hr)
0 4…55 gpm
(0 09…12 5 m3/hr)
Minimum Test Flow Limits 0 05 gpm
(0 01 m3/hr)
0 05 gpm
(0 01 m3/hr)
0 05 gpm
(0 01 m3/hr)
0 25 gpm
(0 06 m3/hr)
Safe Maximum Operating Condition (SMOC) 25 gpm
(5 7 m3/hr)
25 gpm
(5 7 m3/hr)
32 gpm
(7 3 m3/hr)
55 gpm
(12 5 m3/hr)
Typical Pressure Loss 4 3 psi @ 15 gpm
(0 3 bar @ 3 4 m3/hr)
2 3 psi @ 15 gpm
(0 16 bar @ 3 4 m3/hr)
2 0 psi @ 15 gpm
(0 14 bar @ 3 4 m3/hr)
1 8 psi @ 25 gpm
(0 12 bar @ 5 7 m3/hr)
Reverse Flow – Maximum Rate 4 gpm
(0 9 m3/hr)
4 gpm
(0 9 m3/hr)
4 gpm
(0 9 m3/hr)
7 5 gpm
(1 7 m3/hr)
Operating Performance
In the normal temperature range of 45…122° F (7…50° C), new meter consumption measurement is accurate to:
• ±1 5% over the normal flow range
• ±3 0% from the extended low flow range to the minimum flow value Storage Temperature – 40…140° F (– 40…60° C)
Maximum Ambient Storage
(Storage for One Hour) 150° F (66° C)
Measured-Fluid Temperature Range 34…140° F (1…60° C)
Humidity 0…100% condensing; meter is capable of operating in fully submerged environments Maximum Operating Pressure of
Meter Housing 175 psi (12 bar)
Register Type Straight reading, permanently sealed electronic LCD; digits are 0 28 in (7 mm) high Register Display
• Consumption (up to nine digits)
• Rate of flow
• Alarms
• Unit of measure factory programmed for gallons, cubic feet and cubic meters Register Capacity
• 10,000,000 gallons
• 1,000,000 cubic feet
• 100,000 cubic meters
Totalization Display Resolution
• Gallons: 0 XX
• Cubic feet: 0 XXX
• Cubic meters: 0 XXXX
Battery 3 6-volt lithium thionyl chloride; battery is fully encapsulated within the register housing and is not replaceable; 20-year battery life
Specifications
1-1/2 in. and 2 in. Meters
E-Series Ultrasonic Meter Size 1-1/2 in. (40 mm) 2 in. (50 mm) Normal Test Flow Limits 1 25…100 gpm (0 28…22 7 m3/hr) 1 5…160 gpm (0 34…36 3 m3/hr) Minimum Test Flow Limits 0 40 gpm (0 09 m3/hr) 0 50 gpm (0 11 m3/hr) Safe Maximum Operating Condition (SMOC) 100 gpm (22 7 m3/hr) 160 gpm (36 3 m3/hr) Typical Pressure Loss at Maximum Flow 3 8 psi (0 26 bar) 5 2 psi (0 36 bar) Reverse Flow – Maximum Rate 12 gpm (2 73 m3/hr) 18 gpm (4 09 m3/hr) Operating Performance
In the normal temperature range of 45…122° F (7…50° C), new meter consumption measurement is accurate to:
• ±1 5% over the normal flow range
• ±3 0% from the extended low flow range to the minimum flow value Storage Temperature – 40…140° F (– 40…60° C)
Maximum Ambient Storage
(Storage for One Hour) 150° F (66° C)
Measured-Fluid Temperature Range 34…140° F (1…60° C)
Humidity 0…100% condensing; meter is capable of operating in fully submerged environments Maximum Operating Pressure of
Meter Housing 175 psi (12 bar)
Register Type Straight reading, permanently sealed electronic LCD; digits are 0 28 in (7 mm) high Register Display
• Consumption (up to nine digits)
• Rate of flow
• Alarms
• Unit of measure factory programmed for gallons, cubic feet and cubic meters Register Capacity
• 100,000,000 gallons
• 10,000,000 cubic feet
• 1,000,000 cubic meters
Totalization Display Resolution
• Gallons: 0 X
• Cubic feet: 0 XX
• Cubic meters: 0 XXX
Battery 3 6-volt lithium thionyl chloride; battery is fully encapsulated within the register housing and is not replaceable; 20-year battery life
MAINTENANCE
The Badger Meter E-Series Ultrasonic meters are designed and manufactured to provide long-term service with no maintenance The enclosure, which includes the electronic meter’s ultrasonic sensors, battery and display, is completely potted, permanently sealed and non-removable
E-Series® Ultrasonic Meters, Cold Water Meters
www.badgermeter.com
ADE, E-Series, GALAXY, ORION, Recordall and RTR are registered trademarks of Badger Meter, Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists © 2023 Badger Meter, Inc All rights reserved Legacy Document Number: ESM-IOM-01-EN
SMART WATER IS BADGER METER
Product Configuration Utility
for E-Series G2® Ultrasonic Meters
UTL-PM-03798-EN-09 (January 2026) Software Manual
Product Configuration Utility
CONTENTS
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 IR Programming Device - Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 IR Alignment Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 IR Programming Cable Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Accessing the PCU Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Sign In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Exiting the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Software Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Configuring the Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Setting the COM Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Configuring the Download Folder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 E-Series G2 Screen Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Read Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Pressure, Temperature Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Dual Output Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Program Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pressure, Temperature Alarm Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Dual Output Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Dual Encoder Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4–20 mA Output Maximum Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Scaled/Unscaled Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Extract Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Storage Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Placing Active Meter into Storage Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Activating a Meter in Storage Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Page ii January 2026UTL-PM-03798-EN-09
Overview
OVERVIEW
The Badger Meter Product Configuration Utility (PCU) is a field deployment and programming application developed by Badger Meter to install, read, program and extract data from Badger Meter devices .
This manual provides instructions for using the PCU software with E-Series G2® Ultrasonic meters . This manual is based on PCU version 1 .9 .X .
The PCU is intended for use with E-Series G2 Ultrasonic meters only . It is not for use with generation one E-Series Ultrasonic meters .
OTE: N To provide the best solution for our customers, Badger Meter continually improves software programs and periodically updates this manual to reflect upgrades . Therefore, there may be some differences between the installed software and this manual .
IR Programming Device - Required
The software communicates via infrared (IR) with the E-Series G2 Ultrasonic meters . An IR programming device (IR device), either the ACTiSYS® ACT-IR224UN-L+ USB IR programming cable (IR cable) or the Badger Meter IR Communication Device, is required for IR reading and programming using the PCU . See "Parts List" on page 4 .
OTE: N When used with a micro USB cable, the IR Communication Device can perform all the functions of an IR programming cable .
Additional Resources
In addition to this document, see other E-Series Ultrasonic meter documents at badgermeter.com, including the following:
E-Series G2 Ultrasonic Meter User Manual
Product Configuration Utility for E-Series® Ultrasonic Plus Meter Manual IR Programming Cable, Update for Windows® 11
MINIMUM SYSTEM REQUIREMENTS
BEACON® SaaS
Download the PCU software from BEACON Software as a Service (SaaS) as described in "Accessing the PCU Software" on page 6 . Sign in to the PCU software using your BEACON SaaS sign in and password .
Windows® Device
The PCU software is designed to run on a computing device (PC, laptop, tablet) with a Windows 10 operating system, version 1909 or higher .
Windows® Updates
Make sure the device on which the software is installed always has the most recent Windows updates .
To check for updates on your device, go to Settings> Windows Update . Then select Check for Updates . Install all updates, if needed, and restart the device before using the PCU .
Parts List
PARTS LIST
Part Number Description/Photo Part Name
64436-041
ACTiSYS IR Programming Cable, USB
64436-042
Rugged Serial IR programming and data
profile cable
64436-029
(Optional)
Serial-to-USB Adapter
(For use with Rugged Serial IR programming cable
64436-042)
68891-001
Badger Meter IR Communication Device
Used with a customer-supplied micro USB cable
(not shown) can perform as an IR programming
cable
68877-001
IR Bracket alignment tool (Recommended)
for E-Series G2 Ultrasonic meters
IR Alignment Tools
IR ALIGNMENT TOOLS
To use the PCU software, connect an IR device—either the ACTiSYS® IR programming cable (Figure 1) or the IR Communication Device with micro USB cable (Figure 2)—to your Windows device . See "Setting the COM Ports" on page 9 for instructions on setting the correct COM port for the IR device .
Figure 1: ACTiSYS IR programming cable
Figure 2: IR Communication Device with micro USB cable IR Programming Cable Driver
After upgrading to a newer operating system such as Windows 11, an issue may sometimes occur with the driver on the ACTiSYS IR programming cable . If you experience a driver issue, refer to the IR Programming Cable Update for Windows 11 application data sheet available at badgermeter.com for instructions on updating the driver .
Using the IR Alignment Tools
This step for using the IR alignment tools is optional but recommended when reading or programming E-Series Ultrasonic meters . The IR bracket is designed for using an IR device while leaving your hands free . Using the bracket also keeps the IR device at the correct distance from the meter optical communication port .
If you are programming multiple meters, you can move the IR bracket with the IR device from meter to meter .
Using the IR Bracket with the E-Series G2 Ultrasonic Meter 1 . Open the meter lid .
2 . Position the bracket over the E-Series G2 Ultrasonic meter as shown in Figure 3, with the opening directly
over the meter optical communication port . Push
down gently at both ends so the four (4) corners clip
over the edges of the meter .
Make sure the bracket is seated against the meter
face so you can see the optical communication port
through the opening .
3 . Place the head of the IR device into the holder .
Optical
communication
port
IR bracket
68877-001
Figure 3: IR bracket for E-Series G2 Ultrasonic meter
Accessing the PCU Software
ACCESSING THE PCU SOFTWARE
Dowloading the Software
1 . On the BEACON SaaS website, go to Utility Settings> Downloads and select Download for the Badger Meter Product Configuration Utility (PCU) .
Figure 4: BEACON Downloads
OTE: N The screens shown here are examples of what to look for . Your screens may look slightly different based on your version of Windows and experience with the Microsoft® Store . 2 . In the window that
opens, select Get .
The installation
window opens .
Figure 5: PCU in Microsoft Store
3 . Select Install .
Figure 6: Install
Accessing the PCU Software
4 . A progress bar displays during the
download process .
At the end of the process, select Launch .
Figure 7: Select Launch
5 . The Sign In window opens .
Enter your BEACON email and password and click
Sign In .
OTE: N If you close the PCU, you can get back to it by
opening the Windows Start menu, and selecting
Badger Meter Product Configuration Utility . See
Figure 9 .
Figure 8: PCU Sign In
Figure 9: Windows Start menu showing Product Configuration Utility Software Updates
If you launch the PCU application and there is an update available, a notification icon displays at the top right of the main screen (Figure 10) .
Click the icon to go to the notifications page to access a new PCU version .
Figure 10: Software update notification icon
Getting Started
GETTING STARTED
1 . Connect your IR device to a USB port on your Windows device .
Connect the IR device before you start the software to make sure the software recognizes the connection .
OTE: N If you are using an IR device with a serial port connector and your Windows device does not have a serial port, use a serial-to-USB adapter . See the "Parts List" on page 4.
Sign In
2 . Select Badger Meter Product Configuration Utility
from the Windows Start menu . Alternatively, you can
also open PCU by clicking on the shortcut icon that
displays in the Start menu (Figure 11) .
The PCU Sign In window displays (Figure 12) .
Figure 11: Software shortcut
3 . Sign in with your BEACON email and password .
Then click Sign In. The software Product Selector main
default screen opens (Figure 13) .
OTE: N You must be connected to the internet to sign
in . Once you are signed in, you do not need an
internet connection to use the PCU software .
If you do not logout, you can return to the PCU
anytime without signing in and without an
internet connection .
Figure 12: Sign In window
Figure 13: PCU Product Selector default screen
Exiting the Software
To exit the software, click the X in the top right corner of the screen . You can return to the software anytime by selecting the PCU icon from the Windows Start menu . See Figure 9 if you need help .
You can also logout by clicking the circled initials in the top right corner of the screen and selecting Logout . If you logout, you will be required to Sign In the next time you access the PCU .
Getting Started
Software Menu
Click
in the top left corner of any screen to access the menu .
Figure 14: Menu options
Settings
Click
at the top left corner of any screen and select Settings .
Figure 15: PCU Settings
Setting Description
COM Port(s) Displays the COM port(s) for connected
device(s) . See "Setting the COM Ports"
below .
Download Folder Select a folder where your data files will be saved . See "Configuring the Download
Folder" on page 10.
Advanced Settings Displays Logging option .
Logging Enable Logging only when working
with Badger Meter Technical Support to
diagnose a software problem . If you enable
logging, a warning message opens . See
Figure 16 below .
PCU Version Displays the current software version in
lower left corner of the screen .
Figure 16: Logging warning message
Setting the COM Ports
You must set the communication (COM) port for the IR programming cable and any other devices attached to your Windows device . When connected, the PCU will automatically detect the connected devices . 1 . Click
at the top left corner of the screen and select Settings .
Opens main software screen
for product selection
Displays version, COM Port,
Data File Download Folder,
Advanced Settings,
See Figure 15
Displays any notifications
Displays Windows and
User information, Version,
Application Settings
Getting Started
2 . Use the drop-down menu to select the correct COM port(s) for the IR programming cable and any other connected device(s) . Click Refresh List if the device is connected but does not display .
OTE: N Advanced COM Port Configuration options are available, if needed, but are not required .
Figure 17: COM port list
3 . Click
at the top left corner of the screen and click Product Selector to return to the main screen .
OTE: N Clicking the X at the top right corner of the Settings window closes the software application .
Configuring the Download Folder
The Download Folder is a file you choose for storing data files such as historical data extracted from an endpoint or any log files created by the software . To save time, set up the folder before you start using the software . 1 . Click
at the top left corner of the
screen and select Settings .
2 . Under Download Folder, click
Select Folder .
3 . In the window that opens, select the
folder to which you want to save your
downloaded files .
The folder location you select will
display on the Settings screen . Any data
or log files created in the PCU will be
downloaded to the folder .
The software notifies you whenever a
file is downloaded (Figure 19) .
Figure 18: Select Download Folder
Figure 19: Example of download notification
Main Screen
MAIN SCREEN
The software screen changes based on the device you select . Select E-Series G2 in the navigation menu on the left side of the screen . The screen for the E-Series G2 Ultrasonic meter displays .
Figure 20: PCU main screen functions for E-Series G2 Ultrasonic meter E-Series G2 Screen Functions
NAVIGATION MENU
Field Description
Access to COM port Settings, Support information, and software version . See "Settings" on page 9.
Read Device* Select Read Device and the software detects and reads the connected device .
Choose Device Select the meter to see options .
RIGHT SIDE OF SCREEN
Function* Description
Read Device Software identifies and reads the meter . Details of the device are displayed . (See "Read Device" on page 12) Program Device Used to program settings for the meter, encoder and alarms . (See "Program Device" on page 16) Extract Data Extract historical data from 1, 7, 30, or 90 days, or extract all available data (up to 160 days of data) . Data can be exported to a spreadsheet file, if required . (See "Extract Data" on page 20) Activate Activates a meter in storage mode . (See "Activating a Meter in Storage Mode" on page 22) Storage Mode Places active meter into storage mode . (See "Storage Mode" on page 21) * When performing any PCU function, make sure the IR device is connected and aligned with the optical communication port (IR port ) on the meter until the function is completed . See Figure 3 for correct positioning of the IR device .
Read Device
READ DEVICE
MPORTANTI
Make sure the IR device is connected and aligned with the meter optical communication port throughout the process. Using the IR bracket is recommended. See Figure 3 if you need help.
1 . Holding the IR device steady, select E-Series G2 and then select Read Device on the main PCU screen . 2 . Scroll down to see all the results . See examples of the screen sections in Figure 21, below . See field descriptions on the next page . Screen results may vary based on your meter configuration .
Figure 21: E-Series G2 Meter Reading
Read Device
Select < E-Series G2 to go back to E-Series G2 main screen Meter Fields Description
Ambient Temperature Air temperature of meter location
Current Device Time Date and time from the meter
Firmware Version Firmware version of the meter
Meter Size Meter pipe diameter
Operating Mode Active or Storage
Pressure Pressure reading for meters with integrated pressure sensor Screens Screens that are programmed to display on meter—see "Program Device" on page 16 Serial Number Serial number of the meter
Status Indicators Displays active alarms—click the icon to see a description of the condition Visual Reading Reading displayed on meter
Meter Encoder Fields Description
Billing Unit Billing unit is based on Unit of Measure
Digits from Encoder Number of programmed digits
Encoder Output Reading resolution sent to the software depends on the endpoint connected to the meter Rate of Flow Time* Flow time programmed into meter
Rate of Flow Unit* Gallons, cubic feet, cubic meters, liters, imperial gallons Unit of Measure Gallons, cubic feet, cubic meters, liters, imperial gallons, acre feet * Resolution on the rate of flow screen is fixed to a resolution of 0.01 regardless of the rate of flow unit or rate of flow time.
Meter Alarm Fields Description
Empty Pipe
Click on meter alarm parameters on the right side of the screen to expand the view . The high and low limits for pressure and temperature are displayed .
Refer to the E-Series G2 Ultrasonic Meter User Manual available at badgermeter.com for complete alarm information .
End of Life
Exceeding Max Flow
Measurement Error
No Usage
Pressure
Program Alert
Reverse Flow
Suspected Leak
Temperature
Actions Description
Program Device Opens programming screens
Zero Totalizer Sets the forward and reverse totalizers to 0 (zero) and zeros out the meter reading Extract Data Extracts up to 160 days of meter data
Activate Used to activate a meter in storage mode (button is grayed out/locked when meter is active) Storage Mode Places active meter into storage mode
Clear Alarms Opens the Clear Alarms screen which shows any active alarms . Click SAVE to clear any alarms that are checked . If you clear the alarm but don't fix the cause, the alarm will reset .
OTE: N See "Program Device" on page 16 for programming options .
Read Device
Pressure, Temperature Threshold
Pressure and temperature are shown in the Alarms section . When you click the parameters on the right side of the screen, an expanded view opens showing the threshold limits as shown in Figure 22 .
Figure 22: Pressure and temperature expanded view
Read Device
Dual Output Read
When you read a meter that is factory configured for 4-20 mA, scaled, unscaled or encoder dual output, the software displays the dual output parameters in addition to the Meter, Encoder and Alarms parameters . Examples of all dual output fields are shown in Figure 23 .
OTE: N Screen results may vary based on your meter configuration .
Figure 23: Dual output fields
Dual Output Fields Description Programmable
Y es/No
Dual Encoder
Digits from Encoder Number of digits programmed for first encoder Yes Digits from Encoder Dual Number of digits programmed for second encoder Yes OTE: N To confirm the encoder digits programmed, perform a Meter Force Read with the PCU on the ORION endpoint connected to the appropriate meter encoder output . The ORION endpoint must be in active mode . 4–20 mA
Maximum Measurement Maximum flow rate based on the meter size Yes Scaled Output
Number of Pulses Displays the number of scaled output pulses and unit of measure from the register Yes Pulse Width Determines the time the output is switched on Yes Unscaled Output
Unscaled Number of Pulses Displays the number of unscaled output pulses and unit of measure from the register No OTE: N See "Dual Output Programming" on page 18 for programming options . Refer to the E-Series G2 Ultrasonic Meter User Manual available at badgermeter.com for detailed dual output information .
Program Device
PROGRAM DEVICE
MPORTANTI
Make sure the IR device is connected and aligned with the meter optical communication port throughout the process. Using the IR bracket is recommended. See Figure 3 if you need help.
1 . Holding the IR device steady, select Read Device on the main PCU screen .
2 . Scroll down to the bottom of the Read screen
to select Program Device . The programming
screen opens .
3 . Scroll down to see all the options .
The programming screen has three sections: Screens,
Encoder, and Alarms . Examples are shown in Figure 25 . 4 . Select the Flow checkbox to choose either Forward
Flow Total or Total Consumption (Net total, forward
minus reverse) . Both options cannot be programmed
at the same time .
Reverse Flow Total can be programmed at any time .
5 . Select from the available options to make any other changes you want applied to the meter . Select a
checkbox or use the drop-down menu to make a
selection . If you make a change, the Save button at
the bottom of the screen is activated .
6 . To save any programming changes for the meter, click
After saving the changes, PCU automatically performs
a reading and updates the meter with the changes
you made .
If you made changes but want to leave the screen
without saving changes, click
The software returns to the Read screen .
OTE: N All options may not be available for programming .
Programming options vary depending on meter
configuration .
If you see a lock symbol as shown in Figure 24, the
option cannot be programmed .
Figure 24: Programming option is not available
Also see "Pressure, Temperature Alarm Programming"
on page 17 for details about changing those
parameters .
Figure 25: E-Series G2 Programming screens
Program Device
Pressure, Temperature Alarm Programming
The table below shows the high and low limits for pressure and temperature to which the meter can be programmed . These limits are displayed in the Alarms section when you Read or Program the meter .
Thresholds for E-Series G2 Ultrasonic Meters—All Sizes
Pressure Temperature
Low: 14 .0 psi (1 .0 bar) Low: 33 .8 °F (1 .0 °C)
High: 130 .0 psi (9 .0 bar) High: 140 .0 °F (60 .0 °C) Programming Alarm Duration, Pressure or Temperature
1 . Use the drop-down menu to select the number of days for the alarm . 2 . Select the Low Limit value and enter a new value . An error message displays if you enter a value that is out of range . 3 . Select the High Limit value and enter a new value . An error message displays if you enter a value that is out of range . 4 . Click Save . After saving the changes, PCU automatically performs a reading and updates the meter with the changes you made .
If you made changes but want to leave the screen without saving changes, click Cancel .
Figure 26: Pressure, temperature programming
Program Device
Dual Output Programming
When a meter is factory configured for dual output, the software displays the 4-20 mA, scaled, unscaled or dual encoder parameters in addition to the Meter, Encoder and Alarms parameters . Examples of the dual output programming screens are shown below . Follow the instructions below for programming . For complete information, follow the directions at "Program Device" on page 16 .
MPORTANTI
Make sure the IR device is connected and aligned with the meter optical communication port throughout the process. Using the IR bracket is recommended. See Figure 3 if you need help.
Dual Encoder Output
1 . To program the Encoder values, use the drop-down menus to select a new value for Digits From Encoder and/or Digits from Encoder Dual .
2 . Click Save . After saving the changes, PCU automatically performs a reading and updates the meter with the changes you made .
Figure 27: Dual encoder output programming screen
OTE: N To confirm the encoder digits programmed, perform a Meter Force Read with the PCU on the ORION endpoint connected to the appropriate meter encoder output . The ORION endpoint must be in active mode . 4–20 mA Output Maximum Measurement
The default Maximum Measurement is set to the maximum flow rate based on the meter size . 1 . To program the Maximum Measurement, select the current number value and enter a new value . As you enter the new Maximum Measurement, the valid value range automatically displays on the screen .
OTE: N You must enter a value within the valid value range as shown on the screen . Entering a value outside the range will trigger an error .
2 . Click Save . After saving the changes, PCU automatically performs a reading and updates the meter with the changes you made .
Figure 28: 4-20 mA scaled dual output programming screen Figure 29: Maximum Measurement programming
Program Device
20 mA Maximum Measurement Limit
• 4 mA: The 4 mA field is always set to zero (0) . The register produces a 4 mA signal at zero flow . • 20 mA: The 20 mA field displays the flow rate . Set this parameter to the flow rate at which the output should generate to maximum signal . In most cases, this is the maximum flow rate of the meter .
PCU limits the programming of a 20 mA parameter to nothing less than half of the maximum flow of the meter to optimize meter performance .
Scaled/Unscaled Output
To program the Scaled Output, select the current value and enter a new value in the field .
OTE: N You must enter a value within the valid value range as shown on the screen . Entering a value outside the range will trigger an error .
1 . Select the current Number of Pulses value and enter a new value . 2 . Select the current Pulse Width value and enter a new value . 3 . Click Save . After saving the changes, PCU automatically performs a reading and updates the meter with the changes you made .
Figure 30: Scaled output programming screen
OTE: N Unscaled output is not programmable .
Extract Data
EXTRACT DATA
With the PCU, you can extract hourly historical data at the meter, on demand, up to the last 160 days .
OTE: N Make sure the IR device is connected and aligned with the meter optical communication port throughout the process . Using the IR bracket is recommended . See Figure 3 if you need help . 1 . Select the E-Series G2 device on the main PCU screen . 2 . Select the Extract Data button . The data selection window opens (Figure 31) .
3 . Choose the number of days for data extraction . All Available Data lets you extract up to 160 days of data .
Then click Begin .
The extracted data results display (Figure 32) based on the days selected .
OTE: N Results may vary based on your
meter configuration .
Figure 31: Select number of days
4 . Select Export to File to save the information .
OTE: N If you configured a folder in Settings>
Download Folder, the data will be saved in
the folder you selected . See "Configuring the
Download Folder" on page 10 for
more information .
Figure 32: Extracted data
Storage Mode
STORAGE MODE
OTE: N Make sure the IR device is connected and aligned with the meter optical communication port throughout this process . Using the IR bracket is recommended . See Figure 3 if you need help .
Placing Active Meter into Storage Mode
1 . To place an active meter into Storage mode, select the E-Series G2 on the main PCU screen, and then select Read Device to confirm the meter is in Active mode .
Figure 33: Read Device
Figure 34: Click arrow to the return to the main screen
The Operating Mode is Active as shown in Figure 34 .
2 . Select the Storage Mode button (Figure 35) to place the meter into Storage mode .
Figure 35: Select Storage Mode
Figure 36: Meter in Storage operating mode
The results screen refreshes (Figure 36), confirming the meter is in Storage mode .
Storage Mode
Activating a Meter in Storage Mode
OTE: N Make sure the IR device is connected and aligned with the meter optical communication port throughout this process . Using the IR bracket is recommended . See Figure 3 if you need help . 1 . To change a meter from Storage mode into Active mode, select the E-Series G2 on the main PCU screen, and then select Read Device to confirm the meter is in Storage mode .
Figure 37: Read Device
Figure 38: Return to main screen
The Operating Mode is Storage as shown in Figure 38.
2 . Select the Activate button to place the meter into Active mode .
Figure 39: Activate
Figure 40: Meter in Active mode
3 . The results screen refreshes (Figure 40), confirming the meter is in Active mode .
Troubleshooting
TROUBLESHOOTING
Issue Possible Cause Solution
Error when trying to set the COM port . Bluetooth enabled Disable Bluetooth while selecting the COM port .
PCU software will not install . OS; VPN
Check the operating system on your Windows 10
device . It must be 1909 or newer .
If you have a VPN (virtual private network) enabled
on your device, disable the VPN and reconnect after
installation .
Unable to sign in to software . No internet
connection
You must be connected to the internet to sign in .
Once you are signed in, you do not need an internet
connection to use the PCU software .
Error Message:
Communication timed out. Please ensure that the IR head is properly aligned. If aligned properly, check that you are using the correct COM port.
COM port not set or
wrong COM
port set
Go to Settings to set the COM port . Make sure it is set correctly . See "Setting the COM Ports" on page 9 if you need help.
IR device not
aligned with IR port
on meter
IR device too close
or too far from IR
port on meter
• Retry your command, making sure the IR device is
1/2…1-1/2 inches from the product IR port . Hold
the device steady while reading .
• Use the IR bracket for best results .
Error Message:
Unsupported device detected. Please ensure that device is compatible with software.
Possible firmware
issue
Occurs when trying to read a device that is either not
yet supported or does not have the correct firmware
version . Close the error message and check device
firmware version .
Contact Badger Meter Technical Support (800-616-3837) for any additional issues .
Product Configuration Utility, for E-Series G2® Ultrasonic Meters www.badgermeter.com
E-Series, E-Series G2 and ORION are registered trademarks of Badger Meter, Inc . Other trademarks appearing in this document are the property of their respective entities . Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists . © 2026 Badger Meter, Inc . All rights reserved .
High Resolution LCD Encoders
HR-E® LCD, HR-E® LCD 4-20
LCD-UM-01482-EN-09 (April 2025)
User Manual
MPORTANTI
For proper handling of the higher reading resolution and the extended status indicator capabilities of the HR-E LCD encoder, the following software versions, if applicable, are required for your reading system:
Reading Data Management Software
• ReadCenter® Data: Version 1.11.12.27 or higher (does not include extended status indicator capabilities)
• ReadCenter Analytics and ReadCenter Analytics Mobile: Version 2.12.7.6 or later Mobile Reading Systems
• ORS: Version 2.2.1 or later
Handheld Reading Systems
• Badger Meter Field Application Suite: Version 2.2.3 or later • ORION Field Application route reading software: Version 2.2.3 or later • ORION Endpoint Utility programming & quick read software: Version 2.2.2 or later • Please contact Badger Meter Technical Support at 1-800-456-5023 or the appropriate endpoint provider if you need assistance.
High Resolution LCD Encoders
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Audience and Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 License Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 HR-E LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 HR-E LCD 4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Multiplier Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Visual Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Units of Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9-Digit Totalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6-Digit Totalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Rate of Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Meter Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installing the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bayonet Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HR-E LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HR-E LCD 4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 HR-E LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Endpoint Reading Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 HR-E LCD 4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Endpoint Reading Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Page ii April 2025LCD-UM-01482-EN-09
Introduction
INTRODUCTION
This is the user manual for the High Resolution (HR) LCD encoders .
Audience and Purpose
This manual is intended to be used by utilities for installing and using HR-E LCD and HR-E LCD 4-20 encoders .
Product Unpacking and Inspection
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment .
OTE: N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the carrier . A claim for equipment damage in transit is the sole responsibility of the purchaser .
License Requirements
This device complies with Part 15 of the FCC Rules . Operation of this device is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation . Any changes made by the user not approved by Badger Meter can void the user’s authority to operate the equipment .
DESCRIPTION
High resolution encoders are fully electronic, solid-state devices with no moving parts . The devices come standard as factory programmed, with the option for programming in the field . Programming is performed through the device IR port via a computer .
OTE: N Refer to the document, High Resolution LCD Encoder Programmer Manual, available at www.badgermeter.com, for programming instructions .
HR-E LCD
The HR-E LCD is a permanently sealed, electronic LCD absolute encoder with field-programmable options that produces an industry standard ASCII encoded output . HR-E LCD encoders are designed for use with all current Badger Meter Recordall® Disc, Turbo Series, Compound Series, Combo Series and Fire Service meters and assemblies . The encoders provide connectivity with Badger Meter ORION® and GALAXY® AMR/AMI endpoints and other AMR/AMI technology solutions approved by Badger Meter .
HR-E LCD 4-20
The HR-E LCD 4-20 is a permanently sealed, electronic LCD absolute encoder that produces an industry standard ASCII encoded output as well as an analog 4-20 mA DC output signal with a dual output wire design . HR-E LCD 4-20 encoders are designed for use with all current Badger Meter Recordall® Disc, Turbo Series, Compound Series, Combo Series and Fire Service meters and assemblies . The encoders provide connectivity with Badger Meter ORION AMR/AMI endpoints and other AMR/AMI technology solutions approved by Badger Meter .
Product Overview
PRODUCT OVERVIEW
LCD Display
HR-LCD encoders have a nine-digit Liquid Crystal Display (LCD) to show consumption, flow and alarm information .
There is no need to activate the display . The display automatically toggles between consumption (segmented leak detector in this mode), rate of flow and meter model .
OTE: N Devices are shipped in storage mode so that a meter status alarm is not triggered . In storage mode, the meter model screen is displayed .
Multiplier Value
Depending on the meter model, size and unit of measure, a multiplier value may also be shown . Multiply the displayed value by the multiplier value to calculate the reading to the nearest gallon, cubic foot, or cubic meter .
Example: 123456 (displayed value) x 10 (multiplier value) = 1234560 Extended Visual
Reading Resolution
Typical Billing
Segments
Status
Indicators
IR Programming
Port
00/00
4-Digit
Date Code
E LCDHR
Multiplier Value
(x10, x100, x1000, x10,000)
In 6-digit mode, the
last digit is a dashed
line that becomes a
/f_low /f_inder
Figure 1: HR-E LCD encoder face
Visual Display
Units of Measure
The units of measure are factory-programmed and user-programmable . Options include U .S . gallons, Imperial gallons, cubic feet, cubic meters and liters .
9-Digit Totalization
The consumption display includes all nine digits and a decimal point (based on meter model, size and unit of measure) . The displayed value is the sum of the forward flow minus any reverse flow . This screen displays for 45 seconds .
Model 25 Disc Series Meter Calibrated in Gallons
4 GAL
Product Overview
6-Digit Totalization
6-digit totalization mode is used to represent the typical 6 wheel odometer registration as seen on a mechanical encoder .
When water is flowing through the meter, the display includes a series of moving segments to represent a flow finder . This screen displays for 5 seconds . 6-digit totalization mode is active on the HR-E LCD and HR-E LCD 4-20 encoders .
Model 25 Disc Series Meter Calibrated in Gallons
4 X10
GAL
In 9- and 6-digit totalization mode, the display also includes indicator lines above and below the digits to provide the electronic equivalent of the white and black number wheels on a mechanical encoder . The segmented lines above and below the numbers represent what the white number wheels do for mechanical encoders—typical utility standard billing units .
For more detailed information on the visual totalizer displays, see the application brief, How to Read an Encoder, available at www.badgermeter.com .
Rate of Flow
The rate of flow is factory programmed to gallons per minute . The device displays both the unit of measure and rate of flow .
The rate of flow display is shown without leading zeros . A reverse flow is indicated by a minus sign before the flow rate . The displayed rate will be based on the average flow rate for the prior minute (since the last time the flow rate was displayed) . This screen displays for 5 seconds .
Model 25 Disc Series Meter Calibrated in Gallons
4 GAL
RATE /MIN
Meter Model Information
The meter model information screen identifies the meter for which the encoder was programmed and displays for 5 seconds .
The display shows the meter type (turbo, disc, compound), the meter model, digit resolution from the device, and the unit of measure (gal, ft
3, m3, imp, liter) . Disc meters are indicated by a d, Turbo meters are indicated by a stylized T (only the right half of the horizontal line appears) and Compound meters are indicated by a C . See examples below:
Model 25 Disc Series Meter
Calibrated in Gallons
Model 450 Turbo Series Meter
Calibrated in Gallons
2 in. Low Side Compound Series
Meter Calibrated in Cubic Feet
GAL GAL
FT3
The meter model information screen also displays the digit resolution sent from the encoder .
OTE: N Resolution sent to the reading data management software is dependent on the endpoint connected to the device .
See "Endpoint Reading Resolution" on page 7 and page 10 for more information.
Installing the Encoder
INSTALLING THE ENCODER
Bayonet Mount
The fully potted assembly has a bayonet mount compatible with all Recordall Disc, Turbo Series, Compound Series, Combo Series and Fire Series meters and assemblies .
The bayonet mount positions the encoder in any of four orientations for visual reading convenience . The device can be removed from the meter without disrupting water service .
The device is permanently sealed to eliminate the intrusion of moisture, dirt or other contaminants, and is suitable for installation in all environments, including meter pits subject to continuous submergence .
Install the device on the water meter and secure it using the tamper-proof screw provided .
Wire Connections
The following connection options are available . For more information on in-line connectors, refer to the document, ORION Water Endpoints Installation Manual, available at www.badgermeter.com .
HR-E LCD
The HR-E LCD encoder has a single cable, available with three different wiring options . Refer to Figure 2. • In-line connector
• Flying lead for field splice connection
• Prewired to an AMR/AMI endpoint
Encoder Cable with In-line Connector
Flying Lead
RED - Power
GREEN - Data
BLACK - Ground
Prewired to AMR/AMI Endpoint
Figure 2: HR-E LCD wiring options
HR-E LCD 4-20
The HR-E LCD 4-20 encoder is available with dual output wire connections . Refer to Figure 3 .
Encoder side cable
• In-line connector
• Flying lead for field splice connection
4-20 side cable
• Flying lead for field splice connection
4-20 mA Cable
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Encoder Cable with In-line Connector
4-20 mA Cable
RED - Power
GREEN - Data
BLACK - Ground
Encoder Cable with Flying Lead
RED - Loop/External Power +
BLACK - Loop Return/External Power –
Figure 3: HR-E LCD 4-20 wiring options