Attachment I: Project Summaries for Organics Grant Program Fiscal Year 2021-22 and 2022-23
• Grant Funds Recommended for Award: $116,000
• Estimated GHGs (MTCO2e) over ten years: 168
• Estimated Diversion (Tons) over ten years: 530
University of Southern California proposes to purchase an in-vessel composting system and hydraulic lift to be added to the LA Memorial Coliseum grounds by the University of Southern California. The invessel composter will be used for non-event days to capture food and green material produced onsite, diverting this material from the Sunshine Canyon Landfill. The project is located in a disadvantaged community and will reduce the environmental and health impacts of transportation the food and green material. The compost produced will be used to improve and expand landscaping and support other compost projects on site and the University of Southern California. The project will result in 530 tons of food and green material from landfill and a reduction of 168 MTCO2e of greenhouse gas emissions over ten years.
APPROVED APPROVED
Packet Pg. 409 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding
SERVICES AGREEMENT
† Information collected on this form is used in accordance with PG&E’s Privacy Policy. Page 1 of 7 The Privacy Policy is available at pge.com/privacy. Form No. 79-1209 Advice 4366-G
Automated Documents, Preliminary Statement, Part A January 2021 This SERVICES AGREEMENT (the "Agreement") is made and entered into as of the latest signature date in the signature block of this Agreement ("Effective Date") by and between Pacific Gas and Electric Company, a California corporation ("Utility"), and ___________________________________________________________ (the "Company").
RECITALS
WHEREAS, Utility is a public utility regulated by the California Public Utilities Commission ("CPUC") providing gas service to end-use customers within California.
WHEREAS, the Company is a sponsor of a renewable gas project and/or has an interest in Utility's ability to receive and redeliver additional renewable gas supplies on its gas utility system.
WHEREAS, the Company desires to explore a Utility interconnection, and the Utility agrees to perform services with respect thereto (the "Services"), all upon the terms and conditions set forth in this Agreement.
AGREEMENT
NOW, THEREFORE, in consideration of the mutual covenants set forth herein the parties agree as follows:
SECTION 1 - SERVICES
1.1. Retention. Company hereby retains Utility to provide the Services, upon the terms and conditions set forth in this Agreement.
1.2. Scope of Services. The Services to be performed by Utility shall consist of the following tasks to this Agreement, including (check all that apply), as detailed in the applicable Attachment:
• Attachment A - Interconnection Screening Study ( ),
• Attachment A1 - Preliminary Engineering Study ( ),
• Attachment A2 - Detailed Engineering Study with Optional Long Lead Material Procurement ( ),
• Attachment - A3 Pipeline Blending Exception Study ( )
APPROVED APPROVED
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Unless Company has in place as of the Effective Date a valid and effective Interconnection Screening Study, the parties must (a) execute, and each party must satisfy its obligations with respect to Attachment A before Company can contract for Attachment A1, and (b) execute Attachment A1 before or concurrent with Company's contracting for Attachment A2. Further, (x) Company may execute Attachment A3 at any time after the parties have executed an Attachment A providing Company funding for an Interconnector Screening Study consistent with Attachment A3 Services, and (y) the parties must enter into a Confidentiality Agreement, the form of which is attached hereto as Attachment B, prior to Utility performing any Services pursuant to this Agreement. Each Attachment only becomes effective upon execution by both Company andUtility. No construction work shall be included or done pursuant to this Agreement.
1.3. Term. This Agreement shall be effective on the Effective Date and shall continue in full force and effect until the completion of the all Services selected under Section 1.2 above.
SECTION 2 - COMPENSATION AND EXPENSES
2.1. Compensation. An estimate of Utility's fees and all other applicable costs to be billed by Utility to Company under this Agreement are set forth in each applicable Attachment to this Agreement. In any event, Company shall be liable for the actual costs of the Services, which may be higher than the estimated costs. Actual costs shall include the actual Services rendered and all related costs incurred, and shall include permit or other fees or charges, procurement, indirect costs and overheads, carrying costs, and any related income or other tax liability thereon.
2.2. Payment. Upon execution of this Agreement, Attachment A, and Attachment B (Confidentiality Agreement), Company shall make payment to Pacific Gas and Electric Company for the Services in the amount specified in Attachment A within thirty (30) days. Upon execution of any additional Attachment (as further described in Section
1.2), Company shall make payment to Pacific Gas and Electric Company for Services in the amount specified in such Attachment(s) within thirty (30) days. Any amount billed by Utility to Company subsequent to the initial payment shall be paid by Company within twenty (20) days after receipt of Utility's invoice to the address set forth in Section 8 below.
2.3. Change Orders. Any change to the Services shall be in writing (a "Change Order") and signed by Company and Utility. If Company issues any request for a change in the Scope of the Services or the time of completion of the Services beyond those tasks described in the Services and not identified as a Change Order, but which Utility considers to be a Change Order, then Utility shall notify Company in writing and the parties shall mutually decide whether such a change in the Services or the time of completion of the Services constitutes a Change Order, which increases or decreases the Scope of the Services and increases or decreases the cost to Utility of performing the Services. If Utility issues a Change Order that results in an increase or decrease in the cost of the Services, then an adjustment shall be made to the total compensation
APPROVED APPROVED
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and/or the time of completion of the Services. All written Change Orders shall become a part of this Agreement. Utility may refrain from any additional work until Company has paid such additional amount as set forth above.
2.4. Payroll Taxes. Social security, federal, and other applicable taxes shall not be withheld from payments made to Utility.
SECTION 3 - INFORMATION AND OWNERSHIP
3.1. Confidential Information. During the term of this Agreement, either party may have access to and become acquainted with confidential information and trade and business secrets of the other. Treatment of this information by both parties is set forth in the Confidentiality Agreement, the form of which is attached hereto and incorporated herein as Attachment B of this Agreement (the "Confidentiality Agreement").
3.2. Ownership and Use; Limits on Liability. Notwithstanding the above, any and all material and information prepared, accumulated or developed by Utility, any subcontractor or their respective employees, including, without limitation, documents, drawings, designs, calculations, maps, plans, workplans, text, filings, estimates, manifests, certificates, books, specifications, sketches, notes, reports, summaries, analyses, data models and samples (hereinafter, collectively "Work Product"), shall remain the property of Utility when prepared or in process, whether or not delivered to Company. Utility hereby grants to Company an unrestricted royalty-free license to use, copy, and distribute any Work Product furnished by Utility to Company under this Agreement, subject to the terms specified in the Confidentiality Agreement. The Work Product provided by Utility hereunder is intended to meet or exceed all generally accepted industry standards for this type of work; however, except as may otherwise be set forth in the applicable Attachment(s), Utility makes no warranty or representation about the fitness, suitability, reliability, availability, timeliness or accuracy of Work Product or Services for any purpose. The Work Product will be done using information and assumptions at one point of time and which are subject to change at any time that could change the results or analysis reflected in Work Product. Estimates of costs may not cover all environmental costs or other unforeseen costs, or costs resulting from changes to laws, rules and regulations governing the Services herein. Therefore, except as may otherwise be set forth in the applicable Attachment(s), Utility does not warrant the Services or Work Product for any use and specifically disclaims any liability for any subsequent use of the Work Product, or any part thereof, by Company. Except as may otherwise be set forth in the applicable Attachment(s), no warranty of any kind is or will be included as part of the Services and all express and implied warranties, including any warranties of merchantability, and/or fitness for a particular purpose are specifically disclaimed. With the exception of claims solely arising from the gross negligence or intentional misconduct by Utility that occurs while performing the Services, Company will not hold Utility liable or responsible in any way for any losses, damages, claims, costs, expenses or other obligations it incurs, or may incur, arising out of or related to Company's use of, or reliance on, any part of the Services, Work Product or other information provided by Utility hereunder.
APPROVED APPROVED
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SECTION 4 - STATUS
The relationship between Utility and Company hereunder is and at all times during the term of this Agreement shall be that of independent entities. Nothing contained in this Agreement shall be construed to create a relationship of principal and agent, employer and employee, partnership or joint venture between theparties.
SECTION 5 - ATTORNEYS' FEES
Should any dispute arise regarding any term or provision of this Agreement or enforcement of any rights hereunder, or to collect any portion of the amount payable under this Agreement, then all litigation and collection expenses, witness fees, court costs and attorneys' fees shall be paid by the losing party to the prevailing party.
SECTION 6 - SUPERVISION AND COORDINATION
During the term of this Agreement, each party shall appoint a representative who will be authorized, empowered and available to act for and on behalf of each to implement the terms and conditions of this Agreement.
SECTION 7 - DISPUTES
Any dispute or need for interpretation arising out of this Agreement which cannot be resolved after a reasonable period of time of good faith negotiation may be submitted to the CPUC for resolution.
SECTION 8 - NOTICES
Any notice, demand, or request required or authorized in connection with this Agreement shall be deemed properly and duly given when sent by electronic mail as specified below:
If to Company:
E-mail Address:
If to Utility:
E-mail Address:
In addition to the notice specified above, notice may also be provided by telephone or e-mail to the telephone numbers and e-mail addresses for the representative appointed pursuant to
APPROVED APPROVED
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Section 6 above set out below, but must be immediately followed up by a written notice sent pursuant to the first paragraph of this Section 8:
If to Company:
Telephone Numbers:
E-mail Address:
If to Utility:
Telephone Numbers:
E-mail Address:
Either party may change the notice information in this Section 8 by giving notice within five (5) business days prior to the effective date of the change.
SECTION 9 - SUCCESSORS AND ASSIGNS
This Agreement may be not be assigned by either party without the written consent of the other party. Consent to assignment will not be unreasonably withheld, conditioned or delayed.
Company shall have the right to assign this Agreement, without the consent of Utility, for collateral security purposes to aid in providing financing its renewable gas project. Company will promptly notify Utility of any such assignment for collateral security purposes. Any assignment for collateral purposes entered into by Company shall require that upon any exercise of remedies by the financing party, the entity substituted for Company shall have an equal or greater credit rating as Company and have the legal authority and operational ability to satisfy the obligations of Company under this Agreement.
Either party shall have the right to assign this Agreement, without the consent of the other Party, when the assignment is to a successor, representative, or assignee which shall succeed by purchase, merger, corporate reorganization/restructuring or consolidation to all or substantially all of the assets of the assigning party.
Assignment shall not relieve the assignor of its obligations under this Agreement for the period before the assignment becomes effective, nor shall the non-assigning party's obligations be enlarged, in whole or in part, by reason of the assignment. At the time the assignment becomes effective, the assignee shall become a party to this Agreement and shall undertake all rights and responsibilities under this Agreement.
APPROVED APPROVED
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Any attempted assignment that violates any of the requirements of this Section 9 is void and ineffective.
SECTION 10 - APPLICABLE LAW
The provisions of this Agreement shall be construed and enforced in accordance with the laws of the State of California, without giving effect to its choice of law provisions.
SECTION 11 - WAIVERS
The failure or delay of either party to exercise or enforce at any time any of the provisions of this Agreement shall not constitute or be deemed a waiver of that party's right thereafter to enforce each and every provision of the Agreement and shall not otherwise affect the validity of this Agreement.
SECTION 12 - SEVERABILITY
If any provision of this Agreement is finally determined to be contrary to, prohibited by, or invalid under applicable laws or regulations, such provision shall become inapplicable and shall be deemed omitted from this Agreement. Such determination shall not, however, in any way invalidate the remaining provisions of thisAgreement.
SECTION 13 - ENTIRE AGREEMENT ANDAMENDMENTS
This Agreement and its Attachments constitute the entire understanding and agreement between the parties relating to the subject matter hereof and supersedes any prior written or oral understanding or agreement between the parties relating to the subject matter hereof.
This Agreement shall not be amended, altered, or supplemented in any way except by an instrument in writing, signed by the duly authorized representative of the parties that expressly references this Agreement.
APPROVED APPROVED
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IN WITNESS WHEREOF, the parties have executed this Agreement as of Effective Date.
Pacific Gas and Electric Company
Company Name
Signature Signature
Print Name Print Name
Title Title
Date Date
APPROVED APPROVED
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PRELIMINARY ENGINEERING STUDY -
ATTACHMENT A-1
† Information collected on this form is used in accordance with PG&E’s Privacy Policy. Page 1 of 2 The Privacy Policy is available at pge.com/privacy. Form No. 79-1209A-1, Attachment A-1 Advice 4366-G
Automated Documents, Preliminary Statement, Part A January 2021 Utility will provide the Company with a report that provides a Preliminary Engineering Study ("PES") requested by the Company for construction of necessary facilities as described below (the "Services") following completion of an Interconnection Screening Study for the same location and less than or equal to the maximum volume / flow rate that will be the basis for this PES.
Utility proposes to analyze the impact on its gas transmission system of receiving minimum, average and maximum,
respectively, thousand Standard cubic feet per day (MScfd) on a 1/24th ratable hourly basis of new supply at ____________________________________________________, California, on a ( ) Displacement and/or an ( ) Expansion Receipt Point Capacity basis and identify any system improvements necessary to accept this newsupply.
The cost estimate calculated by Utility will include, but not be limited to, land acquisition, site development, right-of-way, metering, gas quality, permitting, regulatory, environmental, unusual construction costs, and, if applicable, operating and maintenance costs for any facility improvements, accurate to +100% / -50% based on a site visit and route evaluation for the Company's project. The findings and estimate will not constitute a proposal by Utility. Utility will not have performed a specific site or route evaluation forthe Company's project in the development of this estimate. Other service costs associated with construction of the Interconnector's Facility that are not part of already offered services could include, but not be limited to, engineering, consulting, contracting, construction costs, and environmental studies.
Utility's construction costs continue to rise with increasing costs of labor and materials.
Since the PES is developed using average historical project cost data, it is highly likely that the actual construction costs for the Company's particular project will vary significantly from the PES. Utility urges the Company to retain the services of a thirdparty engineering construction firm or enter into a Detailed Engineering Study with Utility to develop a more accurate construction cost estimate for this specific project.
Because of the exclusions and limitations of this initial review, Utility does not recommend that the Company use the PES for any other purpose, including any substantive planning or other decisions regarding the cost or viability of its project, except to further evaluate Company's project via a Utility Detailed Engineering Study.
Any use by the Company is solely at its own risk and should factor in the above risks and limitations.
A report that summarizes the results of Utility's analyses, identifies the study parameters, assumptions, limitations and the estimated construction costs of any facility improvements, evaluates whether the Interconnection Screening Study identified
APPROVED APPROVED
Packet Pg. 417 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding
PRELIMINARY ENGINEERING STUDY -
ATTACHMENT A-1
Automated Documents, Preliminary Statement, Part A Page 2 of 2 Form No. 79-1209A-1, Attachment A-1
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pipeline system has sufficient physical Takeaway Capacity tosafely accommodate Company's specified maximum volume/flow rate on a ratable 1/24th hourly basis, Utility pipeline routing recommendation using Utility's rights-of-way, identification of the then current maximum allowable operating pressure and, if available, the operating pressures of the Utility's receiving pipeline system and potential pipeline route obstructions as determined by the Utility's physical observations will be provided to the Company.
The estimated cost to perform the Services is $ ________________________________.
Utility will complete the analysis within ____________________________ business days after receipt and Utility posting ofpayment.
Payment in full of the estimated cost of the Services is required upon execution of an Attachment A1 to proceed with the analysis. The Company will be responsible forthe actual costs of the Services; to this end, an invoice or refund will be issued to the Company at the completion forany difference between the actual costs and this estimate.
Capitalized terms used but not defined in this Attachment have the meaning ascribed to them in Utility's Tariff Rule No. 29.
Accepted and agreed to by their respective authorized representatives:
Pacific Gas and Electric Company
Company Name
Signature Signature
Print Name Print Name
Title Title
Date Date
APPROVED APPROVED
Packet Pg. 418 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding aEsoLUTzo v No. Za22- aol
A RESOLUTION C} F THE CITY COUNCIL F T IE CITY OF REDDING AUTHORIZING SUBMITTAL 4F APPLICATIC? N(S) Ft3R ALL
CALRECYCLE +GRANTS F4R WHICH THE CITY OF REDDING IS
ELIGIBLE
WHEREAS, Public Resources Code sections 4$ 000 et seq. authorize the Department of Resources Recyeling and Recovery ( CalRecycle) to administer various grant programs { grants) in furtherance of the State of CaLifornia' s { State} effarts to reduce, recycle and reuse solid waste generated in the State thereby preserving landfill capaeity and protecting public health and safety, and the environment; and
WHEREAS, in furtherance ofthis authority CalRecycle is required ta establish procedures governing the applieation, awarding, and management ofthe grants; and WHEREAS, CalRecyele grant applicatian procedures require, amang other tl ings, an applicant' s governing body to deelare by resolution certain authorizations related to the administration of CalRecycle grants;
NOW, THEREFQRE, the City Council RESC} LVES as follows:
1. To authorize the submittal flf application o CalRecycle for all grants far which the City of Redding is eligible; and
2. To authorize the City Manager, or designee, to execute in the name of the City of Redding al1 grant documents, including but not limited ta, applications, agreements, amendments and requests for payment, necessary to secure grant funds and implement the approved grant project; and
3. To adopt these autharizations as effective for 5 years from the date of adoption of this resolution, until January 18, 2027.
I HEREBY CERTIFY that the foregoing resolution was introduced at a regular meeting of the City Council of the City of Redding on the 18th day af January, 2022, and was duly adopted at said meeting by the fallowing vote:
AYES: Councii Members - Dacquista, Mezzano, Resner, Winter, and Schreder NOES: Council Members - None
ABSTAIN: ouncii Members - None
ABSENT. Council Members— None
Y~
F _. r
R`ISTEN SC EDER, Mayor
ATTEST: APPR{JVED AS Tt? FORM:
PAMELA MIZE, Ci Clerk BARRY E. e ALT, ity A torney
APPROVED APPROVED
Packet Pg. 419 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Monthly Public Meeting
10:00 A.M., December 19, 2023
Cal/EPA Building – Byron Sher Auditorium
Via Webcast
A. DIRECTOR’S REPORT
Presentations or discussions by the Director and/or Executive Offices regarding department matters, legislative updates, public affairs, or initiatives.
B. POLICY & PROGRAM UPDATE
Action Items
1. SB 1383 Implementation
Consideration of a Technology Determination for H Cycle Pursuant to Article 2 of the SB 1383 Regulations
Department Staff Contact: [email protected] Public Notice
C. GRANT AND LOAN PROGRAMS
Action Items
1. Awards for the Organics Grant Program (Fiscal Years 2021-22 and 2022-23) Department Staff Contact: [email protected] Public Notice
2. Eligibility Criteria and Evaluation Process for the Redemption Innovation Grant Program (California Beverage Container Recycling Fund, Fiscal Year 2022-23) Department Staff Contact: [email protected] Public Notice
3. Eligibility Criteria and Evaluation Process for the Local Conservation Corps SB 1013 Grant Program (SB1013, Fiscal Year 2022-23)
Department Staff Contact: [email protected]
Public Notice
4. Eligibility Criteria and Evaluation Process for the Workforce Development Grant Program (AB 179, Fiscal Year 2022‒23)
Department Staff Contact: [email protected] Public Notice
APPROVED APPROVED
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Information Item
1. Award for the Beverage Container Redemption Pilot Project Grant Program (California Beverage Container Recycling Fund Fiscal Year 2022-23) Department Staff Contact: [email protected] Public Notice
2. Awards for the Farm and Ranch Solid Waste Cleanup and Abatement Grant Program (Farm and Ranch Cleanup Account, Fiscal Year 2023-24) Department Staff Contact: [email protected] Public Notice
3. Awards and Distribution of Payments for the Used Oil Payment Program (Used Oil Recycling Fund, Fiscal Year 2023-24)
Department Staff Contact: [email protected] Public Notice
4. Awards for the Household Hazardous Waste Grant Program (Integrated Waste Management Account, Fiscal Year 2023-24)
Department Staff Contact: [email protected] Public Notice
5. Awards for the Rubberized Pavement Grant Program (Tire Recycling Management Fund, Fiscal Year 2023-24)
Department Staff Contact: [email protected] Public Notice
6. Approval of a Recycling Market Development Zone (RMDZ) Loan in the amount of $3,500,000 for Pinnpack Capital Holdings, a Delaware LLC (Recycling Market Development Revolving Loan Subaccount, Fiscal Year 2023–24).
Department Staff contact: [email protected] Public Notice
Open Applications:
Farm and Ranch Solid Waste Cleanup and Abatement Grant Program Application Due Dates: January 9, 2024 (Cycle 81); April 2, 2024 (Cycle 82) Beverage Container Recycling City/County Payment Program Application Due Date: January 17, 2024
Community Composting for Green Spaces Grant Program
Application Due Date: January 23, 2024
APPROVED APPROVED
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D. POLICY MANDATES/WORKSHOPS/RULEMAKING PROCEEDINGS
Extended Producer Responsibility Program Updates
1. SB 54 Implementation
Department Staff Contact: [email protected]
2. Review of the Drug Takeback Solutions Foundation’s Revised 2022 Annual Report for Covered Drugs
Department Staff Contact: [email protected]
Information Items
1. Consideration of Carpet America Recovery Effort’s Contingency Plan Amendment
Department Staff Contact: [email protected] Public Notice
2. Overview of the 2022 California Waste Tire Market Report Department Staff contact: [email protected] Public Notice
Action Items
1. AB 1201 Bifurcated Collection Determination
Department Staff Contact: [email protected] Public Notice
E. ELECTRONIC WASTE RECYCLING PROGRAM
Information Items
1. 2023 Covered Electronic Waste Net Cost Reporting Requirement Department Staff Contact: [email protected] Public Notice
F. LOCAL ASSISTANCE
Action Items
1. Five-Year Review Report for the Countywide Integrated Waste Management Plan for the County of Alameda
Department Staff Contact: [email protected] Public Notice
APPROVED APPROVED
Packet Pg. 422 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding
G. SOLID WASTE AND TIRE FACILITIES
Action Items
1. City of Claremont Community Services Department, located at 1616 Monte Vista Avenue, Claremont, CA 91711, San Bernardino County, New Solid Waste Facilities Permit, Action Needed January 8, 2024
Department Contact: [email protected]
Public Notice
2. Bee Canyon Greenery, located at 11002 Bee Canyon Access Road, Irvine, CA 92602, Orange County, Revised Compostable Materials Handling Facility Permit, Action Needed December 31, 2023
Department Contact: [email protected]
Public Notice
3. Yolo County Central Landfill, located at 44090 CR 28H, Woodland, CA 95776, Yolo County, Revised Solid Waste Facilities Permit, Action Needed January 19, 2024
Department Contact: [email protected]
Public Notice
4. Otay Mesa Compost Facility, located at 434 Alta Road, San Diego, CA 92154 San Diego County, New Compostable Materials Handling Facility Permit, Action Needed January 20, 2024
Department Contact: [email protected]
Public Notice
5. Mountain View Organic Waste Processing Facility, located at 1641 Mountain View Avenue, Oxnard, CA 93030, Ventura County, Revised Solid Waste Facilities Permit, Action Needed February 3, 2024
Department Contact: [email protected] Public Notice
6. Madison Materials, Inc., located at 1035 East Fourth Street, Santa Ana, CA 92701, Orange County, Modified Solid Waste Facilities Permit, Action Needed February 3, 2024
Department Contact: [email protected]
Public Notice
APPROVED APPROVED
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H. PUBLIC COMMENT
Get involved in CalRecycle’s decision-making process. To more fully engage with Californians on monthly public meeting agenda items, CalRecycle accepts welcomes live public comments in-person or over-the-phone.
_____________________________________________________________________ CalRecycle has a public noticing site to provide interested parties with information about programs, activities, and departmental decisions.
• To review final CalRecycle decisions and other department activities, please go to: CalRecycle.ca.gov/PublicInfo/ or CalRecycle.ca.gov/BevContainer/Notices. • For public meeting participation, listserv, and feedback information, please go to:
CalRecycle.ca.gov/PublicMeeting/
People may speak on any matter concerning CalRecycle with the exception of items related to pending adjudicative (certification or enforcement) proceedings.
APPROVED APPROVED
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Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] Exhibit A
CITY OF REDDING
Goods Purchase Agreement
Supply & Commissioning of Biogas Conditioning Equipment, CHP Generators and Exhaust SCR Equipmentfor The City of Redding Clear Creek WWTP - RFP 5596 Project BID ITEM 1:
BIOGAS CONDITIONING SYSTEM
SECTION 46 73 37
Manufacturer: UNISON SOLUTIONS
EQUIPMENT/SUB-SYSTEMS
HYDROGEN SULFIDE REMOVAL SYSTEM
- Hydrogen Sulfide Removal Media Vessels
- Work Platform and Ladder
- Initial Charge of H2S Removal Media
GAS COMPRESSION/MOISTURE REMOVAL SYSTEM
- Gas Blower Inlet Moisture/Particulate Filter
- Gas Blowers
- Dual Core Heat Exchanger
- Gas Recirculation
- Skid Base
GLYCOL CHILLER
- Glycol Chiller
- Initial fill of Propylene Glycol/Water Mixture
SILOXANE/VOC REMOVAL SYSTEM
- Siloxane/VOC Removal Media Vessels
APPROVED
Packet Pg. 438 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] - Work Platform and Ladder
- Initial charge of Media
- Final Particulate Filter
CONTROL SYSTEM
- System Control Panel
EQUIPMENT/SUB-SYSTEM DETAILS
HYDROGEN SULFIDE REMOVAL SYSTEM
- (2) Hydrogen Sulfide Removal Media Vessels
- 6’Ø x 12’ straight side
- Rated for 5psig pressure and 1psig vacuum
- Materials of construction shall be 316L stainlesssteel - Flanged and dished top and bottom heads
- Vessels shall be free-standing on skirted base
- Vessels equipped with a 24” top manway with hinge
- Vessels equipped with a 24” side manway with hinge
- Internal supports and grating for media
- Temperature transmitter with thermowell
- Pressure/Vacuum relief valvesincluded
- Two top vents with stainless steel ball valves
- Bottom P-trap condensate drains with level switches and manual bypass valves -Lead/Lag piping and valves between Hydrogen Sulfide Removal Vessels will be provided.
- Work Platform and Ladder
-Work platform shall be welded carbon steel construction with satin black powder coat finish
- Ladder shall be aluminum construction
- Safety swing gate
- Initial Charge of Media
- The initial charge of media will be provided.
APPROVED
Packet Pg. 439 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] - Media to be loaded into vessel by INSTALLATION CONTRACTOR GAS COMPRESSION/MOISTURE REMOVAL SYSTEM (Unison Solutions) - Gas Blower Inlet Moisture/Particulate Filter
- Mounted upstream of the Gas Blowers
- 99% removal of 3micron and larger particulates and liquid droplets - Materials of construction shall be 304L stainlesssteel - Cleanable polypropylene structured mesh element
- Differential pressure gauge across the filter element - Sight glass for liquid level indication
- Level switches above the condensate drains for control and to warn of failure -Bottom drain with strainer, condensate pump, check valve, manual bypass,and piping
- Gas Blowers
- Two Rotary Lobe Positive Displacement Blowers (GardnerDenver) - One duty/One Standby Operation
- Belt driven 480V/3Ph/60Hz EXP electric motors
- Motor speed will be controlled by a VFD
- 120v motor heaters
- Cast iron casings
- Internal surfaces coated with corrosion resistant coatings - Inlet and discharge flex connectors
- Inlet and discharge isolation valves
- Discharge silencers
- Discharge check valves
- Discharge pressure safety valves
- Belt guards
- Dual Core Heat Exchanger (XchangerInc.)
- Stage 1 - Gas to gas plate/fin core
- Materials of constructions shall be aluminum plate and fins - Stage 2 - Gas to glycol fin/tube core
-Materials of construction shall be aluminum fins on 316L stainless steel tubes
- Mounted in single 316 stainless steel housing
APPROVED
Packet Pg. 440 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] - Insulated exterior housing
- 150# ANSI B16.5 inlet and outlet connections
-All condensation generated during cooling will be removed inside the heat exchanger housing
- Level switch mounted on the housing to warn of drainfailure -RTD mounted on the housing to verify the coldest temperature that thegas reaches
- Bottom drain with strainer, float drain, manual bypass, and piping - Gas Recirculation
-Modulating Valve shall be provided to allow excess gas to flow from the discharge of the system back to the inlet. This valve shall be controlled by monitoring the delivery pressure of the system.
- Type 7 explosion proof actuator
- Spring fail closed
- 120V weatherproof
- Flare Diversion Valve
-Modulating Valve shall be provided to allow gas to flow from the dischargeof the system to the flare if the engine is not available. This valve shall be controlled by monitoring the engine run signal.
- Type 7 explosion proof actuator
- Spring fail closed
- 120V weatherproof
- Skid Base
- Welded carbon steel construction with satin black powder coatfinish - All components mounted, piped, and wired on skid base - 24V and 120V electrical components wired to dedicated junction boxes - Conduit shall be rigid aluminum
- Condensate drains piped to edge of the skid base
- INSTALLATION CONTRACTOR
- To provide conduit and wiring directly to 480V components - To pipe condensate drains to floor/hub drains
APPROVED
Packet Pg. 441 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
GLYCOL CHILLER
- (2) Glycol Chillers (Johnson Thermal Systems)
- Duty/standby operation
- Sized for the process heat load
- Suitable for outdoor installation
- Refrigeration System
- One refrigeration circuit, with 100% capacity brushless DC scroll compressor
- Chiller capacity: 25% to 100% of rated capacity
- Aluminum micro-channel air cooled condenser
- 316L stainless steel evaporator, one per circuit
- 454B refrigerant.
-Glycol Chiller shall be factory tested and shipped with complete refrigerant charge
- Glycol Circulation
- One glycol circulation pump
- Stainless steel end suction centrifugal pump with TEFC Motor - Glycol reservoir is a 304 stainless steel closed tank - Glycol piping is copper with anti-corrosion coating
- Armaflex insulation
- Glycol Chiller to utilize propylene glycol/watermix
- Initial fill of Propylene glycol will be provided
- Support Structure
- G90 galvanized steel base
- Powder-coated steel cover panels
- All components mounted, piped, and wired on skid
- Glycol Chiller Control Panel
- UL Type 4x
- UL 508A Listed Industrial Control Panel
- 480V disconnect
- Carel Microprocessor with full text LCD display
- Phase monitor to protect against loss of phase, unbalance, orreversal
APPROVED
Packet Pg. 442 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] SILOXANE/VOC REMOVAL SYSTEM (Unison Solutions)
- (2) Siloxane/VOC Removal Media Vessels
- 48”Ø x 10’ straight side
- Materials of construction shall be 304L stainlesssteel - Flanged and dished top and bottom heads
- Vessels shall be free-standing
- Access nozzle on top of each vessel with hinge
- Internal septas for even gas distribution through media - Pressure relief valves included
- Bottom manual condensate drain with stainless steel ball valves - Test/purge ports with ball valves on the inlet and outlet of each vessel - Lead/Lag piping and valves between vessels will be provided - Work Platform and Ladder
-Work Platform shall be welded carbon steel construction with satin black powder coat finish
- Ladder shall be aluminum construction
- Safety swing gate
- Initial Charge of Media
- The initial charge of media will be provided.
-The media shall be specifically engineered for removal of siloxanes and similar contaminants from biogas
- Media to be loaded into vessel by INSTALLATIONCONTRACTOR - Final Particulate Filter
- Mounted downstream of the vessels
- 99% removal of 3 micron and larger particulates and liquid droplets - Materials of construction shall be 304L stainlesssteel - Cleanable polypropylene structured mesh element
- Differential pressure gauge across the filter element - Sight glass for liquid level indication
- Bottom drain on vessel with manual ball valve
APPROVED
Packet Pg. 443 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
CONTROL SYSTEM
- Gas Conditioning System Control Panel (Unison Solutions) - Enclosure
- UL Type 4X
- UL 508A Listed Industrial Control Panel
- 304 stainless steel
- Outdoor location, out of direct sunlight
- Thermal Management
- Air Conditioner
- Heater
- Power Distribution
- Circuit Breaker Disconnect
- 480V/3Ph/60Hz feed required
- 35kA Short Circuit Current Rating
- Over current and branch circuit protection
- Surge Suppression
- 480VAC Transient Voltage Surge Suppressor
- 120VAC Surge Filter
- Motor Control
- (2) 6 Pulse VFD for Gas Blower Motor
- (1) Motor Starter Overload for Condensate Pump
- Programmable Logic Controller
- Allen Bradley
- Compact Logix 5380 PLC and I/O
- Native Allen Bradley Ethernet IP data network
- Modbus TCP data network
- Human Machine Interface
- Emmerson IC755CSS12CDB
- 12” diagonal
- Transformer
- 3 kVA
- 480VAC to 120VAC
- NEMA 4X; 304 stainless steel
- Instrument wiring to terminate at terminal strips inside Control Panel -480VAC field wiring to terminate at the component or terminal strips inside control panel
APPROVED
Packet Pg. 444 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
INSTRUMENTATION
-All instrumentation provided will be designed for gas service and rated for use in a NEC Class I, Division 1 Group D area.
- Hydrogen Sulfide Removal System Instrumentation
- Inlet Pressure Transmitter
- Inlet Pressure Guage
- Vessel Temperature Transmitters (one per vessel)
- Vessel Temperature Gauges
- Level Switches at each Condensate Drain
- Discharge H2S Analyzer (remote mount/ship loose)
- Gas Compression/Moisture Removal System Instrumentation - Inlet Pressure Transmitter
- Level Switches at each Condensate Drain
- Level Indicators at each Condensate Drain
- Temperature Transmitter at each Temperature Change Point - Temperature Transmitter to Monitor Glycol Temperature - Bi-metal Thermometers at each Temperature Change Point - Gas Blower Discharge Pressure Transmitter
- Delivery Pressure Transmitter
- Delivery Pressure Guage
- Gas Analyzer (CH4, CO2, O2, H2S) (remote mount/ship loose) - Flow Meter (remote mount/ship loose)
- Siloxane Removal System Instrumentation
- Inlet Temperature Transmitter
- Inlet Pressure Guage
- Outlet Pressure Transmitter
- Outlet Pressure Guage
- Outlet Temperature Guage
PIPING
-Pipe upstream of H2S removal will be SA-312 TP315/316L Weld Pipe, minimum Schedule 10S. Threaded pipe shall be minimum Schedule 40S. -Pipe downstream of H2S removal will be SA-312 TP304/304L Weld Pipe, minimum Schedule 10S. Threaded pipe shall be minimum Schedule 40S. - Flange connections upstream of H2S removal will be ANSI B16.5, SA-182F316/316L Class 150.
APPROVED
Packet Pg. 445 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] - Flange connections downstream of H2S removal will be ANSI B16.5, SA-182F304/304L Class 150.
- Pipe welding will follow ASME B31.3 Process Piping. Welded pipe will be visually inspected, and pressure tested.
- Gaskets will be 1/16” nitrile bound non-asbestos ring gaskets.
VALVES
- Ball Valves
- Stainless steel with PTFE or RTFE seat.
- Valves will be full port.
- Butterfly Valves
- Lug style stainless steel body with stainless steel disc and stem and FKM seat. - Check Valves
- Will be one of 2 styles; ball or dual-door.
- Ball check valves shall be stainless steel with RTFE ball. -Dual-door check valves shall be wafer style body, material shall be aluminum and/or stainless steel with an FKM seat.
- Globe Valves
- Stainless steel with PTFE packing
FASTENERS
- Fasteners shall be ASTM F593 304/316 Stainless Steel.
SUBMITTALS
- Quantity: (1) electronic copy
-Shop Drawings and Product Data will be provided in sufficient detail to confirm compliance with the requirements for the project. Shop Drawings and Product Data will be provided in a complete submittal package.
- Shop Drawings
-Installation drawings and specifically prepared technical data, including design capacities will be provided.
-Specifically prepared wiring diagrams unless standard wiring diagrams are submitted with product data will be provided.
- Written description of operation will be provided.
- Product Data
- Catalog cuts and product specifications for each product specified will be provided.
APPROVED
Packet Pg. 446 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] -Standard wiring diagrams unless wiring diagrams are specifically preparedand submitted with Shop Drawings will be provided.
FACTORY TESTING
- The Compression/Moisture Removal System will be tested on ambient air at Unison’sfacility. -Media removal vessels will be hydrotested prior to shipment and will not be included in the Factory Testing. Due to scheduling hydrotesting is not able to bewitnessed. -The CUSTOMER can witness the testing, and Unison will inform the customer (2) weeksprior to anticipated testing date so customer can make travel arrangements.
OPERATION & MAINTENANCE MANUALS
- Quantity: (3) copies of 3 ring binders and (1) electronic copy -After shipment, the Gas Conditioning System will be provided with a specifically prepared Operation & Maintenance Manual. The information provided includes a system overview, operator interface, start-up/shut down procedures, communications, alarms procedures, maintenance overview, mechanical component spec sheets and electrical componentspec sheets.
MANUFACTURERS’ FIELD SERVICES
Per spec section 46 73 37.3.3 & 3.4: Unison will provide the following onsite field services listed in the specification and outlined below.
INSTALLATION SUPERVISION/SUPPORT
- Includes two (2), consecutive 8-hour days, one trip for one UnisonTechnician onsite with travel and expensesincluded.
OPERATIONAL AND MAINTENANCE TRAINING
- Includes two (2), consecutive 8-hour days, one trip for one UnisonTechnician onsite with travel and expensesincluded.
START-UP AND COMMISSIONING
- Includes ten (10) non-consecutive, 8-hour days, two trips for one Unison Technician onsite with travel and expensesincluded.
APPROVED
Packet Pg. 447 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
MAINTANANCE AND OPERATIONAL ASSISTANCE
- Includes four (4) non-consecutive, 8-hour days, two trips for one Unison Technician onsite with travel and expensesincluded.
- If, while performing work on the job site, Unison determines that, in its reasonable discretion, the job site is unsafe or the job site is not ready for startup and commissioning, Unison shall immediately notify the Contractor of the unsafe condition or lack of readiness. Unison may halt its work on the job site until the unsafecondition is remedied or the job site is made ready for startup and commissioning. Contractor acknowledges that this may result in additional billable costs and/or delays in startup and commissioning. In no event shall Unison's decision to halt work under this provision result in any liquidated damages for delay.
INCLUDED SPARE PARTS
One set of the following control panel components.
1. Fuses
2. Indicating lights
3. One spare of each type of PLC input/output card
4. One spare PLC power supply
5. One spare PLC communications module
GAS CONDITIONING DESIGN CONDITIONS
Design Conditions
Minimum ambient temperature (°F) 1 40
Maximum ambient temperature (°F) 120
Site elevation (‘AMSL) <600
Minimum gas flow (scfm) 40
Maximum gas flow (scfm) 250
Gas inlet pressure (“WC) 1
Biogas inlet temperature (°F) 80-120
Relative humidity (%) 100
Methane - CH4 (vol %) 60-65
Carbon Dioxide - CO2 (vol %) 35-40
Nitrogen - N2 (vol %) 1-2
Hydrogen sulfide - H2S (ppmv) 900
APPROVED
Packet Pg. 448 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] Siloxanes2 (L2, L3, L4, L5, D3, D4, D5, D6)(ppmv) <6
Volatile Organic Compounds (VOCs)(ppmv)2 <10
1. Freeze protection not included.
2. Speciated gas data not available at the time of this proposal Discharge Gas Conditions
Biogas discharge pressure (psig) 2.9
Biogas discharge temperature (°F) 80
Dew point temperature (°F) 40
Hydrogen sulfide - H2S (ppmv) ≤10
Siloxanes (ppbv) <100
BID ITEM 2:
COMBINED HEAT & POWER (CHP) SYSTEM
SECTION 46 78 48
Manufacturer: KRAFT ENERGY SYSTEMS
Quantity Two ( 2 ) Kraft Energy Systems Model KB 430 Outdoor Containerized CHP Modules, Continuous Duty Rated 430 kWe, 480V, 3 PH, 60 Hz, 1800 RPM Synchronous
EQUIPMENT/SUB-SYSTEMS
BIOGAS INDUSTRIAL ENGINE
MAN model E3262 LE242, 4-stroke Otto cycle gas engine, V-type ( 90° ) arrangement with 12 cylinders, 5.20” bore x 6.18” stroke, 1800 rpm, turbocharged, lean-burn combustion, displacement 1.573 in3
Aluminum pistons with compression ratio 12:1
4 valves per cylinder
Wet cylinder liners
Induction – hardened camshaft
Forged crankshaft with balancing weights
APPROVED
Packet Pg. 449 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] Dry exhaust manifold with thermal protection cover
Exhaust turbocharger with insulated/water-cooled turbine housing, pressure-lubricated bearings
Pressure lubrication by gear-driven pump, exchangeable lube oil filter in full flow and lube oil cooler integrated in engine coolant circuit
Engine pre-lube pumping system with mounted 24 VDC pump to reduce wear before engine starts
Oil pan with 24 gallon capacity
Extended Oil System, 40 gallon additional capacity, includes pump, heater piping and controls
Jacket water ( HT ) circuit cooling with temperature regulation Mixture ( LT ) circuit cooling
Spark plugs for industrial gas engines
Electric starter 24V DC
Rear mounted inertia flywheel, with ring gear, in SAE 1 housing Starting batteries, factory supplied with cables
Battery charger 20A, 120V AC mounted inside the CHP switchgear Digital microprocessor engine ignition system, individual ignition coil per cylinder Automatic engine oil level regulator installed on engine oil pan Automatic gravity fed oil makeup reservoir with sight gauge and piped engine mounted regulator
Engine speed governor suitable for utility parallel and stand-alone operation Engine air/fuel ratio control ( AFR ) for intelligent emissions control ( based on lambda sensor in exhaust and engine intake temperature and pressure sensors with continuous adjustment for varying load and changes in gas supply conditions ) Full load ( raw ) CHP Engine exhaust emissions levels as follows:
APPROVED
Packet Pg. 450 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
GENERATOR
Stamford, model S6L1D , synchronous 4-pole, 3 PH, brushless alternator with automatic voltage / PF control; parallel and stand-alone operation capable
Continuous operational duty / 105°C temperature rise, Class F Power factor operating range 0.8 - 1.0
Two-bearing, IP 22 protection
Torsional Coupling matched for Engine
BIOGAS FUEL GAS TRAIN
Gas fuel train is NFPA 37 Compliant
Gas butterfly valve ( outside the CHP container )
Gas filter
Double solenoid valve ( or two separated valves ) will open/close the gas inlet according to the engine operational status
Zero pressure regulator
Sensors for low/high pressure protection
Operating gas pressure at the gas train inlet is considered 0.36 - 0.73 psi ( 10 - 20 in WC )
NATURAL GAS FUEL TRAIN, SECONDARY
Gas fuel train is NFPA 37 Compliant
Gas butterfly valve ( outside the CHP container )
Gas filter
Double solenoid valve ( or two separated valves ) will open/close the gas inlet according to the engine operational status
Zero pressure regulator
Sensors for low/high pressure protection
Operating gas pressure at the gas train inlet is considered 0.36 - 0.73 psi ( 10 - 20 in WC )
APPROVED
Packet Pg. 451 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
ENGINE EXHAUST GAS SYSTEM
Exhaust heat recovery unit ( EHRU ):
EXHAUST WASTE HEAT RECOVERY UNIT – INTEGRAL ITEM TO ROOF/SKID EGHX KB 430
Type: Horizontal, SinglePass Shell & Tube
Thermal Output (kW) 198 (0.675 MBtu/hr)
Exp. Exhaust Temp: in/out (F) 851/356
Exp. Coolant Temp: in/out (F) 93/102
Coolant Flowrate: (gpm)
50/50 glycol
104
Fouling Factor Estimate: 10%
Exhaust Flange Size: (in) 10
Exhaust Pressure Drop: (inH2O) 2.5
Coolant Flange Size: (in) 10”
Estimate Weight: dry/wet (lb) 3363/6339
General Material: CS – Jacket, SS304 –
Tubes/Tube sheet
Shell/Tube Dimensions: D x L (in) 26 x 80
ASME Section VII, Div 1 Cert Included
Pressure Relief Size Customer
Temperature sensors located after EHRU to check proper EHRU operation Exhaust silencer supplied by DCL AeriNox, see SCR Equipment field mounting outside on the container roof by others
Both the CHP exhaust piping and the silencer are constructed of stainless-steel material
SPARE PARTS INCLUDING PLC SPARES
ON-SITE STARTUP & COMMISSIONING
OPTIONAL 2-YEAR WARRANTY
APPROVED
Packet Pg. 452 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
PRIMARY THERMAL RECOVERY CIRCUIT & EMERGENCY COOLING
• Plate heat exchanger integrated in the CHP module with Factory internal piping • 3-way valve with automatic control for flow diversion to the external emergency dry cooler ( radiator ) in cases of insufficient heat load from the plant heatingsystem • Separate thermostatic control valve for engine warm-up • Electric water pump with start/stop control by the CHP control system • Pressurized coolant expansion tank, coolant level protection switch and coolant filter with treatment cartridge
• Two temperature sensors ( engine inlet/outlet ) and an analog pressure sensor • Engine jacket water preheater, thermostatically controlled, in the range of 3000 - 5500W ( to be confirmed during engineering submittal ) is part of the CHP equipment
Remote Emergency dry cooler with horizontal core, field installed by others on grade, Güntner model S-GFH 090.3A/3-L(L)-G6/2P.M, 100°F Ambient Rated @ 1000' ASL, Noise pressure level 56 dB(A) @ 32.8 ft, Including:
Control Panel Heater
3 Fans with Standard AC Motors, 480V
Individual Start Contactors and Disconnects Mounted
APPROVED
Packet Pg. 453 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
SECONDARY WATER CIRCUIT ( TO CUSTOMER HEATING SYSTEM )
Plate Heat Exchanger, as listed in Primary Thermal Circuit, for transfer of combined heat from jacket water, intercooler HT and exhaust to the secondary water circuit Two temperature sensors ( inlet/outlet )
Load side circulating water pump is included for this application, including VFD, Factory installed Max operating pressure 87 psi
AUXILIARY CIRCUIT ( LT COOLING )
Electric water pump with start/stop control by the CHP control system Coolant expansion tank and coolant filter with treatment cartridge Remote LT dry cooler with horizontal core, for field installation by others on grade, Güntner model GFH 050.3B/3-N(L)-F6/6P.M, 100°F Ambient Rated @ 1000' ASL, Noise pressure level 55 dB (A) @ 32.8 ft, Including:
Control Panel Heater
3 Fans with Standard AC Motors, 480V
Individual Start Contactors and Disconnects Mounted
CHP CONTROL SYSTEM, SWITCHGEAR
Factory installed in separate CHP Control Room and functionally tested Free standing generator control, per UL-508
Integrated CHP controller ComAp IS2000
Digital Master Control with color graphic HMI color display, ComAp 1050 Communication through Modbus RTU, Modbus TCP/IP
ComAp AirGate remote monitoring system via GSM /LAN router Alarm list with histories
Emergency stop, local and panel mount
Metering:
kWh
kVAr
kWe
Power Factor
Volts, L-L / L-N
Frequency
APPROVED
Packet Pg. 454 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] Tachometer
Run Hour Meter
DC Control Voltage
Jacket Water Temperature/Pressure
Process Water Temperature
Mixture Temperature/Pressure
Turbo Surface Temperature
Exhaust Temperature
Oil Pressure
Container Interior Temperature ( CHP main compartment ) Alarms/Shutdowns:
Low Oil Pressure
Low Oil Level
High ( Jacket/Process/Mixture Cooling ) Water Temperature Low Jacket Water Level
Overspeed
High Exhaust Temperature
Low / High Gas Pressure
Gas Leakage Detection ( CH4 and CO ) is included in CHP/engine compartment Smoke Detection, optical smoke and heat detectors for CHP/engine compartment are included also, optical smoke detector in Controls compartment Industrial Grade AC Protection Relay Functions, see separate Power Switchgear section for IEEE 1547 Utility Grade protection relay device Overcurrent
Overvoltage
Overfrequency
Reverse Power
Under Voltage
Under Frequency
Monitoring & Safety CT’s
CHP GENERATOR POWER SWITCHGEAR SECTION
Separate Power Section with paralleling Circuit breaker ( 52G ) device, per UL-891 Multifunction Utility Grade Protective Relay, IEEE-1547 Compliant, SEL 700G Revenue accuracy AC power meter, Shark100
The controls and circuit breaker are 100% rated and configured to parallel with local Electrical Utility or in stand-alone operation. Interconnection agreement and establishment of required relay settings by others.
APPROVED
Packet Pg. 455 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
CHP MODULE STANDARD OUTDOOR CONTAINER
Weatherproof and sound attenuated outdoor container
Dimensions 354”L x 128”W x 122”H + height of roof mount equipment to be confirmed in submittal
CHP equipment average noise level is 65 ± 3 dB @ 30’ from the closed container ( based on the energetic sum of sound pressure levels of all mean frequencies found in octave band, using A- weighting corrections )
Upper and bottom ISO corner castings for easy handling during transportation Container strength is enhanced through a duly reinforced steel bottom and a trapezoidal metal sheet on side walls
Two internal equipment compartments separated by wall – the equipment room ( CHP/engine compartment ) and the control room
The equipment room is equipped with independent electrical overpressure ventilation to ensure proper air change and operating temperature; electric ventilation is equipped with variable speed control
The intake air module with filtration insert is placed on the container roof by others on site The container air discharge is provided through a gravity louver shutter in the container side wall; a noise damper is provided from the inner side of the CHP container Rooftop hand rails with kick plate, mounted by others on site Caged ladder, mounted by others on site
Base & Floor:
The base is made from structural steel; the base perimeter is made up U-beam members The container room floors are of sheet metal, with reinforced high point load locations The floor serves as a spill containment area as a prevention of the leakage of service liquids The floor is painted with a high performance direct to metal polyester urethane system paint, characterized by excellent hardness, mar and chemical resistance Side Walls & Roof:
Side walls, roof, and partition wall are filled with acoustic insulation Most of the surface of the side walls and the roof is formed by trapezoidal metal sheet to Increase the strength of the container
An air intake ventilation module is provided by Kraft separately, and field installed by others Factory installed on the container roof will be a custom engineered galvanized frame ready for field installation of the AeriNox SCR/exhaust recovery/silencer skid module by others The color of the container is RAL 6034; the painting materials are UV resistant and based on polyurethane
Maximal roof load is planned to 30lbs/ft2
The walls and roof are insulated with a thermal and acoustical rated insulation; the insulation is covered with a perforated galvanized steel panel
The perforated metal panels act as a protection of the insulation while allowing noise to permeate the absorptive material
APPROVED
Packet Pg. 456 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] Doors & Equipment Access:
All exterior doors include panic bar exit hardware for ease of egress in the event of an emergency The latch hardware allows escape from within when locked externally Exterior latches incorporate a handicapped-access style lever-type operator Exterior doors included an overhead rain gutter for directing water away from the door CHP Control ( Switchgear ) Room:
The control room is incorporated into one end of the container and is designed forthe purpose of isolating the controls in a clean, climate-controlled environment as well as some sound mitigation for operator
An electrical fan is provided at air discharge with gravity louver shutter (placed in the front wall of the CHP container) to ensure the necessary air exchange for the switchboard cooling as well as for the operator
The electrical switchgear is ventilated by an overpressure air fan integrated in the control panel An air convection heater is factory installed to improve operator comfort in cold weather Electrical Package, Safety Systems:
The CHP module is wired in accordance with standards and regulations of the current National Electrical Code
Protection against electric shock is accomplished through an automatic disconnection from the power supply and safe extra low voltage ( PELV ); enhanced protection is accomplished through additional protective connection
The CHP container is ready for grounding at two points, near to diagonally opposite bottom ISO corner castings
Adequate lighting is provided in the interior of the CHP container Three emergency stop pushbuttons are placed at the CHP module – the first one is integrated in the housing of electrical switchgear ( in the control room ), the second one is installed on side of the engine ( in the equipment room ) and the third one is placed on the exterior of the container ( at the entry to the control room ); all those have a standard look ( red and yellow ) of
EMERGENCY STOP
Alarm siren with beacon is mounted to the rooftop of the container Hazardous gas detection device ( CH4 and CO sensor ) is included within the CHP equipment portion of the container. This device is integrated into the equipment controls so that a shutdown occurs and alarm is initiated if CH4 level approaches the lower explosion limit and if CO level rises to harmful level
Smoke detection ( optical smoke plus thermal detection ) device is included within the CHP/engine portion of the container. This device is integrated into equipment controls so that a shutdown occurs and alarm is initiated if smoke or high temperature is detected. Optical smoke detector is provided in Control ( Switchgear ) Room and also integrated into equipment shutdown and alarm controls
( 1 ) Fire extinguisher is included within the container
APPROVED
Packet Pg. 457 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected]
CHP MODULE DELIVERY & HANDLING
Kraft Energy Systems provides for delivery of all equipment listed in this proposal. Installing contractor off-loads, sets and completes all site piping and electrical connections to mounted equipment.
STARTUP, TEST & TRAINING
Kraft Energy Systems provides the services of our Factory Trained Service Technicians to perform factory prescribed new unit startup diagnostics and subsequent adjustments. CHP engine fluids are included. Required 3rd party electrical testing services of an independent and Certified Testing Agency to perform the Utility Protective Relay calibration and testing is not included and must be provided for by others. Emissions stack testing, if required, is not included but can be arranged by Kraft and compensated separately. Upon completion of startup service, Kraft shall provide site operator training.
CHP ENGINE LIFECYCLE PERFORMANCE ESTIMATES:
CHP Expected Annual Operational Time: 8000 hours
Estimated CHP Engine operating hours to Major Overhaul: 40,000 hours, Vs. 48,000 hours R3 isn’t the only time this unit will need major services. In addition to R3 there are other service events which occur earlier. A parts listing indicating when the other services occur as well as the basic parts they require is included at the end of this section.
E1 E2 E3 R1 R2 R3
50 hr 2,000 hr 2,000 hr 16,000 hr 24,000 hr 48,000 hr
Inspection
performed
after each R1,
R2, R3
Lube Oil
Change
Spark Plugs Turbos /
Coolant
Top end / inframe
Overhaul
Major
Overhaul
Services are generally additive when the hours are multiples of each other. With the exception of R1 since it occurs out of sync with R2 and R3, but would include an E1, E2 and E3. For instance, during the R3 service, you would also have R2, E2, E3 and E1 50 hr later.
Example:
At approximately 16,000 hr, the engines would require an R1 turbo rebuild and coolant replacement, which would trigger at the same time as E2 and E3, and would also require the post service inspection E1, 50-100 hrs later to make sure everything went well with the R1 service.
APPROVED
Packet Pg. 458 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] At approximately 24,000 hr, the engines would require an R2, E1, E2, E3 services -- but would not require an R1 at that time.
At approximately 48,000 hr, everything would occur since all intervals are multiples of 48,000. 40,000 run hours has, however, been stated herein as conservative and based on field experience NOTE 1: These intervals are estimates and are contingent upon oil sampling and lab analysis to establish a baseline for the oil change intervals. It is possible that the E2 service will need to be adjusted if the oil comes back that it is recommended to be changed at a different interval. If it is determined the oil change needs to be 1300 or 1100 as an example, even though it is not necessarily a multiple of 16,000, 24,000 or 48,000, you would still want to change the oil during those significant services.
NOTE 2: The intervals are estimates and are based on MAN recommendations and Kraft experience. The hour intervals require the engines to be:
Properly maintained by qualified technicians at the determined intervals Operated within the package design envelope for loading, starting, and stopping and appropriate ambient temps.
Fuel quality is within guidelines
Maintenance and Overhaul Parts for MAN Gas Engine E 3262 LE 242 Parts Part Number Units Maintenance interval
E1 E2 E3 R1 R2 R3
Interval in operating hours at 1800 rpm 50 1,200 2,400 16,000 24,000 48,000 seal assembly* 51.00900-6842 1 x
oil filter 51.05504-0122 2 x x
seal oil filter incl in 51.05504.0122 51.96501-0558 2 x x gasket cylinder head cover 51.03905-0186 12 x
spark plug M18 51.25923-0062 12 x
turbocharger 51.09100-7842 1 x
turbocharger 51.09100-7843 1 x
gasket turbocharger 51.09901-0033 2 x
multi-plate ring exhaust manifold 51.98701-0127 20 x
wave spring 51.97651-0042 4 x
gasket exhaust elbow 51.08901-0228 2 x
gasket exhaust manifold 51.08901-0190 12 x
Exhaust manifold cylinder 1-2 51.08102-0381 1 x
Exhaust manifold cylinder 3-4 51.08102-0382 1 x
Exhaust manifold cylinder 5-6 51.08102-0383 1 x
Exhaust ellbow 51.08102-0508 1 x
Exhaust manifold cylinder 7-8 51.08102-0385 1 x
Exhaust manifold cylinder 9-10 51.08102-0386 1 x
Exhaust manifold cylinder 11-12 51.08102-0387 1 x
Exhaust ellbow 51.08102-0507 1 x
cylinder liner 51.01201-0465 12 x
keystone ring 51.02503-0851 12 x
compression ring 51.02503-0852 12 x
oil scraper ring 51.02503-0853 12 x
conrod bearing 51.02410-6702 12 x
cylinder head M18 51.03102-6057 12 x
piston Eps. 12:1 51.02500-6369 12 x
connection rod 51.02400-6256 12 x
screw 51.90020-0500 24 x
roller plunger 51.04301-0125 24 x
push rod 51.04302-0081 24 x
main bearing 51.01113-6141 7 x
thrust bearing 51.01114-6120 2 x
valve gear 51.04200-6059 12 x
Oil cooler with gasket 51.05601-0163 4 x
Oil pump 51.05100-7064 2 x
APPROVED
Packet Pg. 459 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] BID ITEM 3:
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
SECTION 46 78 48 - 2.3, H., 1.-3.
Manufacturer: AeriNOx/DCL
Hardware
Exhaust Skid: (Per Unit)
Mixing Duct with Electronic Injector, SS304 duct with CS flanges SCR/OXI Housing and Elements, SS304 housing with CS flanges, SCR - 2 Layers, Exhaust Silencer, Residential Grade, Vertical Orientation, SS304, 75 dBA at 3’ Painted Carbon Steel Skid (Galvanized available but have significant impact on price & lead-time) Optional Seismic Support Legs
SCR Control Panel (outdoor rated), Per Unit
230VAC with HMI. Allows for display of current value of NOx output and daily averages UL508a Labeling
PLC Enclosure w/ Purge
NEMA 4X Air Conditioner
2 x NOx Sensor w/ Purge
2 x Temperature Transmitter
1 x Differential Pressure Transmitter
Pump
Air Compressor, 7.5hp, 480VAC/3Ph with coalescing filter/separator. Power direct from customer MCC.
Designed for indoor installation
1 x 750-gallon urea tank with insulation and heat tracing, level transmitter, Suitable for 0-122F ambient conditions. Tank shipped loose.
Emissions Guarantee and Warranty:
Emission* Current Engine Out Required Stack Out*
NOx as NO2 500 mg/Nm3 @5% O2 90 ppmvd @rated O2
(~0.3 g/bhp-hr)
* Based on 1 hour averaging with the engine operating at 100% load
APPROVED
Packet Pg. 460 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Kraft Energy Systems, A Division of Kraft Power Corporation • 1483 O’Rourke Blvd • Gaylord, MI 49735 P: 989-748-4040 • F: 989-748-4042 • www.kraftenergysystems.com • [email protected] NOTE: Maximum 900F SCR inlet temperature
To meet the performance guarantee requires the following fuel gas conditions to be meet:
Siloxanes, <10ppb
H2S, <10ppm
This guarantee is subject to certain maintenance practices and engine operating conditions, as defined in the Terms & Conditions. The guarantee is also based on the emissions data provided to AeriNOx at the time of this quotation and defined in Section 1 of the Technical Description. AeriNOx reserves the right to modify Items 001 in the Scope of Supply and associated price once more accurate and complete emissions data are obtained in order to ensure the emission limits can be maintained as required.
APPROVED
Packet Pg. 461 Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--Authorize updated project cost for Redding Exhibit B
CITY OF REDDINGGOODS PURCHASE AND SERVICE AGREEMENTProposed Fee for the Manufacturing and Supply of Digester Biogas Conditioning & Combined Heat & Power Generator System Task 1 Task 2 Task 3 Task 4 Task 5
Item Description Submittals (15%) Submittals Approved/Begin Fabrication (15%) Notification of Readiness to Ship (30%) Product Delivered to Site (30%) Completion of Commissioning (10%) Biogas Conditioning System $234,929.25 $234,929.25 $469,858.50 $469,858.50 $156,619.50 $1,566,195 Combined Heat & Power (CHP) System $221,008.65 $221,008.65 $442,017.00 $442,017.30 $147,339.10 $1,473,391 Selective Catalytic Reduction (SCR) System $71,183.40 $71,183.40 $142,366.80 $142,366.80 $47,455.60 $474,556 Shipping & Delivery X X X $34,452.00 $34,452.00 $68,904 Taxes & Tariffs* X X $193,518.95 $193,518.95 X $387,038 * Taxes and Tariffs to be split between Task 3 and Task 4 - 50% to each task respectively. Grand Total $3,970,084 Total
APPROVED
Packet Pg. 462
Attachment: Previous Staff Report - 4.11a - Award RFP 5596 Kraft Energy Systems CCWTP (9.11(d)--