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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) 2) Locations above the maximum operating liquid surface elevation and:
a) Below the top of the walls containing the liquid.
b) At the inside faces and underside surfaces of a structure enclosing or spanning over the liquid (including walls, roofs, slabs, beams, or walkways enclosing the open top of the structure).
c. Liquid handling equipment:
1) Bases of pumps and other equipment that handles liquids. d. Indoor locations exposed to moisture, splashing, or routine wash down during normal operations, including floors with slopes toward drains or gutters.
e. Other locations indicated on the Drawings.
3. Other locations:
a. Interior dry areas where the surfaces are not exposed to moisture or humidity in excess of typical local environmental conditions.
1.04 SUBMITTALS
A. General:
1. Submit as specified in Section 01330 - Submittal Procedures.
2. Submit information listed for each type of anchor or fastener to be used.
B. Action submittals:
1. Product data:
a. Cast-in anchors:
1) Manufacturer’s data including catalog cuts showing anchor sizes and configuration, materials, and finishes.
b. Post-installed anchors:
1) For each anchor type, manufacturer’s data including catalog cuts showing anchor sizes and construction, materials and finishes, and load ratings.
2. Samples:
a. Samples of each type of anchor, including representative diameters and lengths, if requested by the Engineer.
3. Certificates:
a. Cast-in anchors:
1) Mill certificates for steel anchors that will be supplied to the site. b. Post-installed anchors:
1) Manufacturer’s statement or certified test reports demonstrating that anchors that will be supplied to the site comply with the materials properties specified.
4. Test reports:
a. Post-installed anchors: For each anchor type used for the Work:
1) Current ICC-ES Report (ESR) demonstrating:
a) Acceptance of that anchor for use under the building code specified in Section 01410 - Regulatory Requirements.
b) That testing of the concrete anchor included the simulated seismic tension and shear tests of AC193, and that the anchor is accepted for use in Seismic Design Categories C, D, E, or F and with cracked concrete.
b. Concrete anchor pre-installation test report.
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5. Manufacturer’s instructions:
a. Requirements for storage and handling.
b. Recommended installation procedures including details on drilling, hole size (diameter and depth), hole cleaning and preparation procedures, anchor insertion, and anchor tightening.
c. Requirements for inspection or observation during installation.
6. Qualification statements:
a. Post-installed anchors: Installer qualifications:
1) Submit list of personnel performing installations and include date of manufacturer’s training for each.
1.05 QUALITY ASSURANCE
A. Qualifications:
1. Post installed anchors shall be in accordance with building code specified in Section 01410 - Regulatory Requirements.
B. Special inspection:
1. Provide special inspection of post-installed anchors as specified in Section 01455 - Regulatory Quality Assurance and this Section.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Deliver post-installed anchors in manufacturer’s standard packaging with labels visible and intact. Include manufacturer’s installation instructions.
B. Handle and store anchors and fasteners in accordance with manufacturer’s recommendations and as required to prevent damage.
C. Protect anchors from weather and moisture until installation.
1.07 PROJECT CONDITIONS
A. Seismic Design Category (SDC) for structures is indicated on the Drawings.
PART 2 PRODUCTS
2.01 MANUFACTURED UNITS
A. General:
1. Furnish threaded fasteners with flat washers and hex nuts fabricated from materials corresponding to the material used for threaded portion of the anchor.
a. Cast-in anchors: Provide flat washers and nuts as listed in the ASTM standard for the anchor materials specified.
b. Post-installed anchors: Provide flat washers and nuts supplied for that product by the manufacturer of each anchor.
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2. Size of anchors and fasteners, including diameter and length or minimum effective embedment depth: As indicated on the Drawings or as specified in this Section. In the event of conflicts, contact Engineer for clarification.
3. Where anchors and connections are not specifically indicated on the Drawings or specified, their material, size and form shall be equivalent in quality and workmanship to items specified.
B. Materials:
1. Provide and install anchors of materials as in this Section.
2.02 CAST-IN ANCHORS AND FASTENERS
A. Anchor bolts:
1. Description:
a. Straight steel rod having one end with an integrally forged head, and one threaded end. Embedded into concrete with the headed end cast into concrete at the effective embedment depth indicated on the Drawings or specified, and with the threaded end left to project clear of concrete face as required for the connection to be made.
b. Furnish anchor bolts with heavy hex forged head or equivalent acceptable to Engineer.
1) Rods or bars with angle bend for embedment in concrete (i.e., “L” or “J” shaped anchor bolts) are not permitted in the Work.
2. Materials:
a. Ship anchor bolts with properly fitting nuts attached. b. Type 316 stainless steel:
1) Surfaces descaled, pickled, and passivated in accordance with ASTM A380.
2) Bolts: ASTM F593, Group 2, Condition CW, coarse threads. 3) Nuts: ASTM F594. Match alloy (group and UNS designation) and threads of bolts.
4) Washers: Type 316 stainless steel.
c. Galvanized steel:
1) Hot-dip galvanized coating in accordance with ASTM F2329. 2) Bolt: ASTM F1554, Grade 36, heavy hex, coarse thread. 3) Nuts: ASTM A563, Grade A, heavy hex, threads to match bolt. 4) Washers: ASTM F436, Type 1.
B. Anchor rods:
1. Description: Straight steel rod having threads on each end. One threaded end is fitted with nuts or plates and embedded in concrete to the effective depth indicated on the Drawings, leaving the opposite threaded end to project clear of the concrete face as required for the connection to be made at that location.
2. Materials:
a. Stainless steel: Type 316:
1) Surfaces descaled, pickled, and passivated in accordance with ASTM A380.
2) Rod: ASTM F593, Group 2, Condition CW, coarse threads. 3) Nuts: ASTM F594. Match alloy (group and UNS designation) and threads of rods.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) 4) Washers: Type 316 stainless steel.
5) Plates (embedded): ASTM A240.
b. Galvanized: steel:
1) Hot-dip galvanized with coating in accordance with ASTM F2329. 2) Rod: ASTM F1554, Grade 36, coarse thread.
3) Nuts: ASTM A563, Grade A, threads to match rod.
4) Washers: ASTM F436, Type 1.
5) Plates (embedded): ASTM A36.
C. Welded studs:
1. Description: Anchor with forged head for embedment into concrete on one end, and welding ferrule for attachment to steel on the other. Welded to steel members or plates to provide anchorage for steel connections to concrete.
2. Acceptance criteria:
a. Welded studs in accordance with AWS D1.1, Type B.
3. Manufacturers: One of the following or equal:
a. Nelson Stud Welding Co., H4L Concrete Anchors or S3L Shear Connectors as indicated on the Drawings.
b. Stud Welding Products, Headed Concrete Anchors (HCA) or Headed Shear Connectors (HSC) as indicated on the Drawings.
4. Materials:
a. Galvanized steel:
1) Hot-dip galvanized after fabrication with coating in accordance with ASTM A123.
2) Steel: Carbon steel in accordance with ASTM A108 with 50,000 pounds per square inch minimum yield strength, and 60,000 pounds per square inch minimum tensile strength.
D. Steel plates or shapes for fabrications including assemblies with welded studs or deformed bar anchors:
1. Stainless steel: Type 316L or Type 304L:
a. Plates (embedded): ASTM A240.
2. Galvanized steel:
a. Hot dip galvanized in accordance with ASTM A123.
b. Steel: ASTM A36.
2.03 POST-INSTALLED ANCHORS AND FASTENERS - ADHESIVE
A. Epoxy bonding of reinforcing bars, all thread rods, and threaded inserts in concrete:
As specified in Section 03055 - Adhesive-Bonded Reinforcing Bars and All Thread Rods in Concrete.
B. Epoxy bonding of reinforcing bars, all thread rods, and threaded inserts in masonry:
As specified in Section 04055 - Adhesive Bonding Reinforcing Bars and All Thread Rods in Masonry.
2.04 POST-INSTALLED ANCHORS AND FASTENERS - MECHANICAL
A. General:
1. Post-installed anchors used for the Work shall hold a current ICC Evaluation Service Report demonstrating acceptance for use under the building code
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) specified in Section 01410 - Regulatory Requirements. Reports prepared by other recognized evaluation agencies may be submitted for consideration if acceptable to the Engineer and to the authority having jurisdiction. a. Conditions of use: The acceptance report shall indicate acceptance of the product for use under the following conditions:
1) In regions of concrete where cracking has occurred or may occur. 2) To resist short-term loads due to wind forces.
3) To resist short-term loading due to seismic forces for the Seismic Design Category of the structure where the product will be used.
2. Substitutions: When requesting product substitutions, submit calculations, indicating the diameter, effective embedment depth and spacing of the proposed anchors, and demonstrating that the substituted product will provide load resistance that is equal to or greater than that provided by the anchors listed in this Section.
a. Calculations shall be prepared by and shall bear the signature and seal of a Professional Engineer licensed in the State of California. b. Decisions regarding the acceptability of proposed substitutions shall be at the discretion of the Engineer.
B. Concrete anchors:
1. Description. Post-installed anchor assembly consisting of a threaded stud and a surrounding wedge expansion sleeve that is forced outward by torquing the center stud to transfer loads from the stud to the concrete through bearing, friction, or both. (Sometimes referred to as “expansion anchors” or “wedge anchors.”)
a. Do not use slug-in, lead cinch, and similar systems relying on deformation of lead alloy or similar materials to develop holding power.
2. Concrete anchors for anchorage to concrete:
a. Acceptance criteria:
1) Concrete anchors shall have a current ICC-ES Report demonstrating that the anchors have been tested and qualified for performance in both cracked and un-cracked concrete, and for short-term loading due to wind and seismic forces for Seismic Design Categories A through F in accordance with ACI 355.2 and with ICC-ES AC193 (including all mandatory tests and optional tests for seismic tension and shear in cracked concrete).
2) Concrete anchor performance in the current ICC-ES Report shall be “Category 1” as defined in ACI 355.2.
b. Manufacturers: One of the following or equal:
1) Hilti, Kwik Bolt TZ Expansion Anchor.
2) DEWALT/Powers, PowerStud.
3) Simpson Strong-Tie, Strong Bolt 2 Wedge Anchor.
c. Materials. Integrally threaded stud, wedge, washer, and nut:
1) Stainless steel: Type 316.
2) Galvanized: Carbon steel, zinc plated in accordance with ASTM B633, minimum 5 microns (Fe/Zn 5).
3. Concrete anchors for anchorage to concrete masonry (fully grouted cells):
a. Acceptance criteria: Concrete anchors shall have a current ICC-ES Report demonstrating that the anchors have been tested and qualified in accordance with ICC-ES AC01, including all mandatory tests and optional seismic tests.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) b. Manufacturers: One of the following or equal:
1) Hilti, Kwik Bolt 3 Expansion Anchor.
2) DEWALT/Powers, Power-Stud+ SD1.
3) Simpson Strong-Tie, Wedge-All Anchor.
c. Materials. Integrally threaded stud, wedge, washer, and nut:
1) Stainless steel: Type 316.
2) Galvanized: Carbon steel, zinc plated in accordance with ASTM B633, minimum 5 microns (Fe/Zn 5) or mechanically
galvanized in accordance with ASTM B695, Class 55, Type 1.
C. Flush shells:
1. Description: Post-installed anchor assembly consisting of an internally threaded mandrel that is forced into a pre-drilled concrete hole with a setting tool until the top of the anchor is flush with the face of the concrete. Once installed, a removable threaded bolt is installed in the mandrel.
2. Flush shell anchors are not permitted in the Work.
2.05 APPURTENANCES FOR ANCHORING AND FASTENING
A. Anchor bolt sleeves:
1. Having inside diameter approximately 2 inches greater than bolt diameter and minimum 10-bolt diameters long.
2. Plastic sleeves:
a. High-density polyethylene, corrugated sleeve, threaded to provide adjustment of location on the anchor bolt.
b. Manufacturers: The following or equal:
1) Portland Bolt & Manufacturing Co.
B. Isolating sleeves and washers:
1. Manufacturers: One of the following or equal:
a. Central Plastics Co.
b. Allied Corrosion Industries.
2. Sleeves: Mylar, 1/32-inch thick, 4,000 volts per mil dielectric strength, of proper size to fit bolts and extending half way into both steel washers.
3. One sleeve required for each bolt.
4. Washers: The inside diameter of all washers shall fit over the isolating sleeve, and both the steel and isolating washers shall have the same inside diameter and outside diameter.
a. Proper size to fit bolts.
b. Two 1/8-inch thick steel washers for each bolt.
c. G3 Phenolic: 2 insulating washers are required for each bolt:
1) Thickness: 1/8 inch.
2) Base material: Glass.
3) Resin: Phenolic.
4) Water absorption: 2 percent.
5) Hardness (Rockwell): 100.
6) Dielectric strength: 450 volts per mil.
7) Compression strength: 50,000 pounds per square inch. 8) Tensile strength: 20,000 pounds per square inch.
9) Maximum operating temperature: 350 degrees Fahrenheit.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) C. Coating for repair of galvanized surfaces:
1. Manufacturers: The following or equal:
a. Jelt, Galvinox.
D. Thread coating: For use with threaded stainless steel fasteners:
1. Manufacturers: One of the following or equal:
a. Bostik, Never-Seez.
b. Oil Research, Inc., WLR No. 111.
PART 3 EXECUTION
3.01 EXAMINATION
A. Examine Work in place to verify that it is satisfactory to receive the Work of this Section. If unsatisfactory conditions exist, do not begin this Work until such conditions have been corrected.
3.02 INSTALLATION: GENERAL
A. Where anchors and fasteners are not specifically indicated on the Drawings or specified, make attachments with materials specified in this Section.
B. Substitution of anchor types:
1. Post-installed anchors may not be used as an alternative to cast-in/built-in anchors at locations where the latter are indicated on the Drawings.
2. Cast-in/built-in anchors may be used as an alternative to post-installed mechanical anchors at locations where the latter are indicated on the Drawings.
C. Protect products from damage during installation. Take special care to protect threads and threaded ends.
D. Accurately locate and position anchors and fasteners:
1. Unless otherwise indicated on the Drawings, install anchors perpendicular to the surfaces from which they project.
2. Install anchors so that at least 2 threads, but not more than 1/2 inch of threaded rod, projects past the top nut.
E. Interface with other products:
1. Where steel anchors come in contact with dissimilar metals (aluminum, stainless steel, etc.), use stainless steel anchors and separate or isolate dissimilar metals using isolating sleeves and washers.
2. Prior to installing nuts, coat threads of stainless steel fasteners with thread coating to prevent galling of threads.
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3.03 INSTALLATION: CAST-IN ANCHORS
A. General:
1. Accurately locate cast-in and built-in anchors.
a. Provide anchor setting templates to locate anchor bolts and anchor rods.
Secure templates to formwork.
b. Brace or tie off embedments as necessary to prevent displacement during placement of plastic concrete or of surrounding masonry construction. c. Position and tie cast-in and built-in anchors in place before beginning placement of concrete or grout. Do not “stab” anchors into plastic concrete, mortar, or grout.
d. Do not allow cast-in anchors to touch reinforcing steel. Where cast-in anchors are within 1/4 inch of reinforcing steel, isolate the metals by wrapping the anchors with a minimum of 4 wraps of 10-mil polyvinyl chloride tape in area adjacent to reinforcing steel.
2. For anchoring at machinery bases subject to vibration, use 2 nuts, with 1 serving as a locknut.
3. Where anchor bolts or anchor rods are indicated on the Drawings as being for future use, thoroughly coat exposed surfaces that project from concrete or masonry with non-oxidizing wax. Turn nuts down full length of the threads, and neatly wrap the exposed thread and nut with a minimum of 4 wraps of 10-mil waterproof polyvinyl tape.
B. Anchor bolts:
1. Minimum effective embedment: 10-bolt diameters, unless a longer embedment is indicated on the Drawings.
2. Where indicated on the Drawings, set anchor bolts in plastic, galvanized steel or stainless steel sleeves to allow for adjustment.
C. Welded studs:
1. Butt weld to steel fabrications with automatic stud welding gun as recommended by the manufacturer.
2. Ensure that butt weld develops full strength of the stud.
3.04 INSTALLATION: POST-INSTALLED ADHESIVE ANCHORS
A. Epoxy and acrylic adhesive bonding of reinforcing bars, all thread rods, and internally threaded inserts in concrete: As specified in Section 03055 - Adhesive-Bonded Reinforcing Bars and All Thread Rods in Concrete.
B. Epoxy and acrylic adhesive bonding of reinforcing bars, all thread rods, and internally threaded inserts in masonry: As specified in Section 04055 - Adhesive Bonding Reinforcing Bars and All Thread Rods in Masonry.
3.05 INSTALLATION: POST-INSTALLED MECHANICAL ANCHORS
A. General:
1. Install anchors in accordance with the manufacturer’s instructions, ACI 355.2, the anchor’s ICC-ES Report. Where conflict exists between the ICC-ES Report and the requirements in this Section, the requirements of the ICC-ES Report shall control.
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2. Where anchor manufacturer recommends the use of special tools and/or specific drill bits for installation, provide and use such tools.
3. After anchors have been positioned and inserted into concrete or masonry, do not:
a. Remove and reuse/reinstall anchors.
b. Loosen or remove bolts or studs.
B. Holes drilled into concrete and masonry:
1. Do not drill holes in concrete or masonry until the material has achieved its minimum specified compression strength (f’c or f’m).
2. Accurately locate holes:
a. Before drilling holes, use a reinforcing bar locator to identify the position of all reinforcing steel, conduit, and other embedded items within a 6-inch radius of each proposed hole.
b. If the hole depth exceeds the range of detection for the rebar locator, the Engineer may require radiographs of the area designated for investigation before drilling commences.
3. Exercise care to avoid damaging existing reinforcement and other items embedded in concrete and masonry.
a. If embedments are encountered during drilling, immediately stop work and notify the Engineer. Await Engineer’s instructions before proceeding.
4. Unless otherwise indicated on the Drawings, drill holes perpendicular to the concrete surface into which they are placed.
5. Drill using anchor manufacturer’s recommended equipment and procedures:
a. Unless otherwise recommended by the manufacturer, drill in accordance with the following:
1) Drilling equipment: Electric or pneumatic rotary type with light or medium impact. Where edge distances are less than 2 inches, use lighter impact equipment to prevent micro-cracking and concrete spalling during drilling process.
2) Drill bits: Carbide-tipped in accordance with ANSI B212-15. Hollow drills with flushing air systems are preferred.
6. Drill holes at manufacturer’s recommended diameter and to depth required to provide the effective embedment indicated.
7. Clean and prepare holes as recommended by the manufacturer and as required by the ICC-ES Report for that anchor.
a. Unless otherwise recommended by anchor manufacturer, remove dust and debris using brushes and clean compressed air.
b. Repeat cleaning process as required by the manufacturer’s installation instructions.
c. When cleaning holes for stainless steel anchors, use only stainless steel or non-metallic brushes.
C. Insert and tighten (or torque) anchors in full compliance with the manufacturer’s installation instructions.
1. Once anchor is tightened (torque), do not attempt to loosen or remove its bolt or stud.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) D. Concrete anchors: Minimum effective embedment lengths unless otherwise indicated on the Drawings:
Concrete Anchors
Nominal
Diameter
Minimum Effective Embedment Length Minimum Member
In Concrete In Grouted Masonry Thickness
3/8 inch 2 1/2 inch 2 5/8 inch 8 inch
1/2 inch 3 1/2 inch 3 1/2 inch 8 inch
5/8 inch 4 1/2 inch 4 1/2 inch 10 inch
3/4 inch 5 inch 5 1/4 inch 12 inch
E. Flush shell anchors:
1. Flush shell anchors are not permitted in the Work.
2. If equipment manufacturer’s installation instructions recommend the use of flush shell anchors, contact Engineer for instructions before proceeding.
F. Sleeve anchors:
1. Minimum effective embedment lengths unless otherwise indicated on the Drawings:
Sleeve Anchors
Nominal Diameter
Minimum Effective
Embedment Length Minimum Member
In Concrete In Grouted Masonry Thickness
M8 (1/2 inch) 70 mm (2 3/4 inch) Not accepted 100 mm (8 inch) M10 (5/8 inch) 76 mm (3 inch) Not accepted 250 mm (10 inch) M12 (3/4 inch) 80 mm (3 1/4 inch) Not accepted 300 mm (12 inch)
2. Install with the sleeve fully engaged in the base material.
G. Screw anchors:
1. Minimum effective embedment lengths unless otherwise indicated on the Drawings:
Screw Anchors
Nominal Diameter
Minimum Effective
Embedment Length Minimum Member
In Concrete In Grouted Masonry Thickness
3/8 inch 2 1/2 inch 3 1/4 inch 8 inch
1/2 inch 3 1/4 inch 4 1/2 inch 8 inch
5/8 inch 4 inch 5 inch 10 inch
3/4 inch 5 1/2 inch 6 1/4 inch 12 inch
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2. Install screw anchors using equipment and methods recommended by the manufacturer. Continue driving into hole until the washer head is flush against the item being fastened.
H. Undercut concrete anchors:
1. Minimum effective embedment lengths unless otherwise indicated on the Drawings:
Undercut Anchors
Nominal
Diameter
(bolt)
Minimum Effective
Embedment Length Minimum Member
Thickness(1) In Concrete In Grouted Masonry
M10 (3/8 inch) 100 mm (4 inch) Not accepted 200 mm (8 inch) M12 (1/2 inch) 125 mm (5 inch) Not accepted 350 mm (14 inch) M16 (5/8 inch) 190 mm (7 1/2 inch) Not accepted 460 mm (18 inch) M20 (7/8 inch) 250 mm (10 inch) Not accepted 510 mm (20 inch) Notes:
(1) Thickness indicated is for pre-set units. If through-set units are accepted, obtain minimum member thickness requirements from the Engineer.
2. Installations of undercut anchors shall not be allowed where edge distances are less than 12 times the nominal diameter of the anchor stud.
3. Undercut bottom of hole using cutting tools manufactured for this purpose by the manufacturer of the undercut anchors being placed.
3.06 FIELD QUALITY CONTROL
A. Contractor shall provide quality control over the Work of this Section as specified in Section 01450 - Quality Control.
1. Expenses associated with work described by the following paragraphs shall be paid by the Contractor.
B. Post-installed anchors:
1. Review anchor manufacturer’s installation instructions and requirements of the Evaluation Service Report (hereafter referred to as “installation documents”) for each anchor type and material.
2. Observe hole-drilling and cleaning operations for conformance with the installation documents.
3. Certify in writing to the Engineer that the depth and location of anchor holes, and the torque applied for setting the anchors conforms to the requirements of the installation documents.
3.07 FIELD QUALITY ASSURANCE
A. Owner’s Representative will provide on-site observation and field quality assurance for the Work of this Section.
1. Expenses associated with work described by the following paragraphs shall be paid by the Owner.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) B. Field inspections and special inspections:
1. Required inspections: Observe construction for conformance to the approved Contract Documents, the accepted submittals, and manufacturer’s installation instructions for the products used.
2. Record of inspections:
a. Maintain record of each inspection.
b. Submit copies to Engineer upon request.
3. Statement of special inspections: At the end of the project, prepare and submit to the Engineer and the authority having jurisdiction inspector’s statement that the Work was constructed in general conformance with the approved Contract Documents, and that deficiencies observed during construction were resolved.
C. Special inspections: Anchors cast into concrete and built into masonry.
1. Provide special inspection during positioning of anchors and placement of concrete or masonry (including mortar and grout) around the following anchors:
a. Anchor bolts.
2. During placement, provide continuous special inspection at each anchor location to verify that the following elements of the installation conform to the requirements of the Contract Documents.
a. Anchor:
1) Type and dimensions.
2) Material: Galvanized steel, Type 304 stainless steel, or Type 316 stainless steel as specified in this Section or indicated on the Drawings.
3) Positioning: Spacing, edge distances, effective embedment, and projection beyond the surface of the construction.
4) Reinforcement at anchor: Presence, positioning, and size of additional reinforcement at anchors indicated on the Drawings.
3. Following hardening and curing of the concrete or masonry surrounding the anchors, provide periodic special inspection to observe and confirm the following:
a. Base material (concrete or grouted masonry):
1) Solid and dense concrete or grouted masonry material within required distances surrounding anchor.
2) Material encapsulating embedment is dense and well-consolidated.
D. Special Inspections: Post-installed mechanical anchors placed in hardened concrete and in grouted masonry.
1. Provide special inspection during installation of the following anchors:
a. Concrete anchors.
2. Unless otherwise noted, provide periodic special inspection during positioning, drilling, placing, and torquing of anchors.
a. Provide continuous special inspection for post-installed anchors in “overhead installations” as defined in this Section.
3. Requirements for periodic special inspection:
a. Verify items listed in the following paragraphs for conformance to the requirements of the Contract Documents and the Evaluation Report for the anchor being used. Observe the initial installation of each type and
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/05190 (BidSetFinal) size of anchor, and subsequent installation of the same anchor at intervals of not more than 4 hours.
1) Any change in the anchors used, in the personnel performing the installation, or in procedures used to install a given type of anchor shall require a new “initial inspection.”
b. Substrate: Concrete or masonry surfaces receiving the anchor are sound and of a condition that will develop the anchor’s rated strength. c. Anchor:
1) Manufacturer, type, and dimensions (diameter and length). 2) Material (galvanized, Type 304 stainless steel, or Type 316 stainless steel).
d. Hole:
1) Positioning: Spacing and edge distances.
2) Drill bit type and diameter.
3) Diameter, and depth.
4) Hole cleaned in accordance with manufacturer’s required procedures. Confirm multiple repetitions of cleaning when recommended by the manufacturer.
5) Anchor’s minimum effective embedment.
6) Anchor tightening/installation torque.
4. Requirements for continuous special inspection:
a. The special inspector shall observe all aspects of anchor installation, except that holes may be drilled in his/her absence provided that he/she confirms the use of acceptable drill bits before drilling, and later confirms the diameter, depth, and cleaning of drilled holes.
E. Field tests:
1. Engineer may, at any time, request testing to confirm that materials being delivered and installed conform to the requirements of the Specifications. a. If such additional testing shows that the materials do not conform to the specified requirements, the Contractor shall pay the costs of these tests. b. If such additional testing shows that the materials do conform to the specified requirements, the Owner shall pay the costs of these tests.
3.08 NON-CONFORMING WORK
A. Remove misaligned or non-performing anchors.
B. Fill empty anchor holes and repair failed anchor locations as specified in Section 03600 using high-strength, non-shrink, non-metallic grout.
C. If more than 10 percent of all tested anchors of a given diameter and type fail to achieve their specified torque or proof load, the Engineer will provide directions for required modifications. Make such modifications, up to and including replacement of all anchors, at no additional cost to the Owner.
3.09 SCHEDULES
A. Stainless steel. Provide and install stainless steel anchors at the following locations:
1. “Corrosive locations” as defined in this Section: Type 316 stainless steel.
2. “Wet and moist locations” as defined in this Section: Type 316 stainless steel.
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3. “Other locations:”
a. For connecting stainless steel members to concrete or masonry: Type 304 stainless steel.
b. For connecting aluminum members to concrete or masonry. c. For connecting fiber-reinforced plastic (FRP) members to concrete or masonry.
4. At locations indicated on the Drawings.
B. Galvanized: Provide and install galvanized carbon steel anchors at the following locations:
1. Locations not requiring stainless steel.
2. At locations indicated on the Drawings.
C. Provide and install anchor materials as scheduled in the following Table.
Table - Required Anchoring Materials by Location
Location/Exposure Materials Notes
1. Anchors into concrete and grouted masonry for attachment of carbon steel, including structural steel and other steel fabrications:
a) Interior dry areas Carbon steel - galvanized
b) Locations with galvanized
steel structures or fabrications
Stainless steel - Type 304 or 316 1
c) Exterior and interior wet and
moist locations
Stainless steel - Type 316 1
d) Corrosive locations Stainless steel - Type 316 1
2. Anchors into concrete and grouted masonry for attachment of aluminum, stainless steel, or fiber-reinforced plastic (FRP) shapes and fabrications:
a) Interior dry areas Stainless steel - Type 304 or 316 1 b) Exterior and interior wet and
moist locations
Stainless steel - Type 316 1
c) Corrosive locations Stainless steel - Type 316 1
3. Anchors for attaching equipment and its appurtenances:
a) All locations Stainless steel - Type 316 (unless
Type 304 is specifically indicated in
the specifications for the equipment.)
1 Notes:
(1) Where anchors are in contact with a metal that differs from that of the anchor, provide isolation sleeves and washers.
END OF SECTION
Steel Decking
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STEEL DECKING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Steel deck for floors and roofs, and associated accessories.
1.02 REFERENCES
A. ASTM International (ASTM):
1. A653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
B. American Welding Society (AWS):
1. D1.3 - Structural Welding Code - Sheet Steel.
1.03 SUBMITTALS
A. Product data.
B. Shop drawings.
1.04 DELIVERY, STORAGE, AND HANDLING
A. Storage and protection:
1. Store steel deck at the site stacked on platforms or pallets and covered with tarpaulins or other suitable weathertight covering.
2. Do not use steel deck for storage or working platform.
3. Remove damaged, unlabeled, untagged, rusty, and deteriorated steel deck material from the job site.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. One of the following or equal:
1. ASC Profiles.
2. Verco Manufacturing Co.
3. Canam Steel Corp.
2.02 MATERIALS
A. Sheet steel: ASTM A653, G 90 minimum coating designation.
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2.03 FABRICATION
A. Steel deck shall be formed:
1. So every sheet is identical and will register perfectly with adjacent sheets.
2. In accordance with building code as specified in Section 01410- Regulatory Requirements.
B. Decking used with concrete fill shall be deformed to develop composite action between the deck and the concrete.
C. Furnish minimum gauge, deck thickness, section modulus, moment of inertia, and allowable diaphragm shear per foot of deck width that is not less than for type deck sections indicated on the Drawings.
D. Treat exposed roof deck with phosphate.
E. Furnish roof deck ready to receive field painting without further pretreatment. Paint exposed roof deck in accordance with Contract Documents.
F. Accessories:
1. Furnish all accessories indicated on the Drawings or needed to completed work.
2. Minimum required gauges:
a. Sump pans: 14 gauge.
b. All other accessories: 20 gauge unless otherwise indicated on the Drawings.
G. Welding and electrodes: In accordance with AWS D1.3.
H. Furnish roof decking in lengths to minimize number of splices.
I. Furnish steel deck complete, including cutting, shaping, fitting, drilling, welding, ridge plates, valley plates, reinforcing plates for openings, and miscellaneous pieces necessary for proper installation.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verification of conditions: Examine work in place to verify that it is satisfactory to receive the work of this Section. If unsatisfactory conditions exist, do not begin this work until such conditions have been corrected.
3.02 INSTALLATION
A. Decking shall span over at least 3 spans wherever possible.
B. Do not damage or overload roof deck during installation.
C. Do not use steel deck for storage or as a working platform until sheets have been welded in position.
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E. Install decking in straight and continuous rows as far as practicable, with ribs at right angles to supporting members.
F. For each end of deck section, provide 3 inches minimum bearing on supports. For sections that abut each other, each piece shall bear a minimum of 3 inches on the support. This requires a 6 inch minimum flange width. For cases where the minimum bearing cannot be obtained, notify the Engineer.
G. Electric arc weld deck sections to bearing plates, supports at butt joints, at intermediate supports, side supports, and at end supports as indicated on the Drawings. Do not burn through the deck. Remove all slag.
H. Fasten the longitudinal joints between deck sections together by the method indicated on the Drawings.
I. Neatly cut and fit openings in roof deck, and reinforce with structural steel members as indicated on the Drawings.
J. Paint welds as specified.
K. Install roof deck free of dents and bent members.
L. Reinforce all holes and openings in steel deck as indicated on the Drawings.
M. Piping, conduit, equipment, and other services: Do not hang from decking.
N. Install all accessories required to complete work.
O. Suspended items:
1. Ceilings and ductwork:
a. Do not attach hangers to deck within the center 1/3 of span. b. Only 1 hanger may be attached to any 1 rib within 1 span. c. Attach wire hangers to decking with clips through hanger tabs.
3.03 REPAIR OF GALVANIZING AND COATING
A. Touch-up damage to galvanized surfaces, including cut edges and holes, with zinc rich primer.
B. Repair damage to factory-applied coating system in accordance with the manufacturer's printed recommendations.
3.04 CLEANUP
A. After erection, remove weld spatter, grease, and oil from decking.
END OF SECTION
Metal Fabrications
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METAL FABRICATIONS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes:
1. Ladders.
2. Manhole frames and covers.
3. Miscellaneous metals.
4. Associated accessories to the above items.
1.02 REFERENCES
A. Aluminum Association (AA):
1. DAF-45: Designations from Start to Finish.
a. M12-C22-A41.
B. American Association of State Highway and Transportation Officials (AASHTO):
1. Standard Specifications for Highway Bridges.
C. ASTM International (ASTM):
1. A36 - Standard Specification for Carbon Structural Steel.
2. A48 - Standard Specification for Gray Iron Castings.
3. A53 - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded, and Seamless.
4. A123 - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
5. A240 - Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels for General Applications.
6. A276 - Standard Specification for Stainless Steel Bars and Shapes.
7. A307 - Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength.
8. A380 - Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment, and Systems.
9. A489 - Standard Specification for Carbon Steel Lifting Eyes.
10. A500 - Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes.
11. A501 - Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing.
12. A635 - Standard Specification for Steel, Sheet and Strip, Heavy-Thickness Coils, Hot-Rolled, Alloy, Carbon, Structural, High-Strength Low-Alloy, and High-Strength Low-Alloy with Improved Formability, General Requirements for.
13. A653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
14. A992 - Standard Specification for Structural Steel Shapes.
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15. B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.
16. B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.
17. B308 - Standard Specification for Aluminum-Alloy 6061-T6 Standard Structural Profiles.
18. B429 - Standard Specification for Aluminum-Alloy Extruded Structural Pipe and Tube.
19. F593 - Standard Specification for Stainless Steel Bolts, Hex Cap Screws and Studs.
20. F3125 - Standard Specification for High Strength Structural Bolts, Steel and Alloy Steel, Heat Treated, 120 ksi and 150 ksi Minimum Tensile Strength.
D. American Welding Society (AWS):
1. A2.4 - Standard Symbols for Welding, Brazing, and Nondestructive Examination.
E. Occupational Safety and Health Administration (OSHA).
1.03 DEFINITIONS
A. Passivation: Removal of exogenous iron or iron compounds from the surface of a stainless steel by means of chemical dissolution resulting from treatment with an acid solution that removes the surface contamination but does not significantly affect the stainless steel itself.
1.04 SUBMITTALS
A. Shop drawings:
1. Ladders.
2. Manhole frames and covers.
3. Miscellaneous metals.
4. Associated accessories to the above items.
B. Quality control submittals:
1. Design data.
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2.01 MATERIALS
A. General: Unless otherwise specified or indicated on the Drawings, structural and miscellaneous metals in accordance with the standards of the ASTM, including the following:
Item
ASTM
Standard No.
Class, Grade
Type or Alloy No.
Cast Iron
Cast Iron A48 Class 40B
Steel
Galvanized sheet iron or steel A653 Coating G90
Coil (plate) A635 --
Structural plate, bars, rolled shapes, and
miscellaneous items (except W shapes).
A36 --
Rolled W shapes A992 Grade 50
Standard bolts, nuts, and washers A307 --
High strength bolts, nuts, and hardened
flat washers
F3125, Grade A325 --
Eyebolts A489 Type 1
Tubing, cold-formed A500 --
Tubing, hot-formed A501 --
Steel pipe A53 Grade B
Stainless Steel
Plate, sheet, and strip A240 Type 304* or 316**
Bars and shapes A276 Type 304* or 316**
Bolts (Type 304) F593 Group 1 Condition CW
Bolts (Type 316) F593 Group 2 Condition CW
Aluminum
Flashing sheet aluminum B209 Alloy 5005-H14,
0.032 inches minimum
thickness
Structural sheet aluminum- B209 Alloy 6061-T6
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ASTM
Standard No.
Class, Grade
Type or Alloy No.
Structural aluminum B209
B308
Alloy 6061-T6
Extruded aluminum B221 Alloy 6063-T42
* Use Type 304L if material will be welded.
** Use Type 316L if material will be welded.
1. Stainless steels are designated by type or series defined by ASTM.
2. Where stainless steel is welded, use low-carbon stainless steel.
2.02 MANUFACTURED UNITS
A. Ladders:
1. General:
a. Type: Safety type conforming to local, State, and OSHA standards as minimum. Furnish guards for ladder wells.
b. Size: 18 inches wide between side rails of length, size, shape, detail, and location indicated on the Drawings.
2. Aluminum ladders:
a. Materials: 6063-T5 aluminum alloy.
b. Rungs:
1) 1-inch minimum solid square bar with 1/8-inch grooves in top and deeply serrated on all sides.
2) Capable of withstanding 1,000 pound load without failure. c. Side rails: Minimum 4-inch by 1/2-inch flat bars.
d. Finish of aluminum components:
1) Anodized finish, 0.7 mil thick, applied to exposed surfaces after cutting. Aluminum Association Specification M12-C22-A41, mechanical finish non specular as fabricated, chemical finish-medium matte, anodic coating-clear Class I Architectural.
2) Pretreat aluminum for cleaning and removing markings before anodizing.
e. Fabrication:
1) Welded construction, of size, shape, location, and details indicated on the Drawings.
2) For ladders over 20 feet high, furnish standard ladder cages or fall prevention system designed in accordance with State and OSHA requirements.
f. Fall prevention system: Include but not limit to railing, brackets, clamps, 2 sleeves, and 2 belts, satisfying OSHA safe climbing requirements:
1) Manufacturers: One of the following or equal:
a) North Consumer Products, Saf-T-Climb.
b) Swager Communications, Climbers Buddy System.
B. Manhole frames and covers:
1. Material: Gray iron castings, in accordance with ASTM A48, Class 30-B.
2. Type: Heavy-duty traffic type, with combined minimum set weight of 265 pounds.
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3. Machine horizontal and vertical bearing surfaces to fit neatly, with easily removable cover bearing firmly in frame without rocking.
4. Frame:
a. Bottom flange type.
b. Approximately 4-1/2 inches frame height.
c. Dimensions as indicated on the Drawings.
1) Minimum inside clear dimension may not be smaller than nominal diameter minus 2 inches.
5. Cover:
a. Skid-resistant grid pattern design stamped with name of utility service provided by manhole, such as "ELECTRICAL," "SEWER,"
"TELEPHONE," or "WATER."
b. Solid type without ventilation holes.
6. Finish: Unpainted.
C. Miscellaneous aluminum:
1. Fabricate aluminum products, not covered separately in this Section, in accordance with the best practices of the trade and field assemble by riveting or bolting.
2. Do not weld or flame cut.
D. Miscellaneous cast iron:
1. General:
a. Tough, gray iron, free from cracks, holes, swells, and cold shuts. b. Quality such that hammer blow will produce indentation on rectangular edge of casting without flaking metal.
c. Before leaving the foundry, clean castings and apply 16-mil dry film thickness coating of coal-tar epoxy, unless otherwise specified or indicated on the Drawings.
E. Miscellaneous stainless steel:
1. Provide miscellaneous stainless steel items not specified in this Section as indicated on the Drawings or specified elsewhere.
a. Fabricate and install in accordance with the best practices of the trade.
2. Cleaning and passivation:
a. Following shop fabrication of stainless steel members, clean and passivate fabrications.
b. Finish requirements: Remove free iron, heat tint oxides, weld scale and other impurities, and obtain a passive finished surface. c. Provide quality control testing to verify effectiveness of cleaning agents and procedures and to confirm that finished surfaces are clean and passivated.
1) Conduct sample runs using test specimens with proposed cleaning agents and procedures as required to avoid adverse effects on surface finishes and base materials.
d. Pre-clean, chemically descale (pickle), and final clean fabrications in accordance with the requirements of ASTM A380 to remove deposited contaminants before shipping.
1) Passivation by citric acid treatment is not allowed. a) If degreasing is required before cleaning to remove scale or iron oxide, cleaning (pickling) treatments with citric acid are
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2) Provide acid descaling (pickling) in accordance with Table A1.1 of Annex A1 of ASTM A380.
3) After pickling, final cleaning of stainless steel shall conform to Part II of Table A2.1 of Annex A2 of ASTM A380.
e. After cleaning, inspect using methods specified for “gross inspection” in ASTM A380.
f. Improperly or poorly cleaned and passivated materials shall not be shipped and will not be accepted at the job site.
F. Miscellaneous structural steel:
1. Provide miscellaneous steel items not specified in this Section as indicated on the Drawings or specified elsewhere.
a. Fabricate and install in accordance with the best practices of the trade.
G. Isolating sleeves and washers:
1. As indicated on the Drawings and as specified in Section 05190 - Mechanical Anchoring and Fastening to Concrete and Masonry.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verification of conditions:
1. Examine work in place to verify that it is satisfactory to receive the work of this Section.
2. If unsatisfactory conditions exist, do not begin this work until such conditions have been corrected.
3.02 INSTALLATION
A. General:
1. Install products as indicated on the Drawings, and in accordance with shop drawings and manufacturer's printed instructions, as applicable except where specified otherwise.
2. Interface between materials:
a. Dissimilar metals: Where steel comes in contact with dissimilar metals (aluminum, stainless steel, etc.), separate or isolate the dissimilar metals. 1) Make application so that the isolating or protective barrier is not visible in the completed construction.
2) Isolating sleeves and washers: As specified in Section 05190 - Mechanical Anchoring and Fastening to Concrete and Masonry. b. Aluminum in contact with concrete or masonry: Coat aluminum surfaces as specified in Section 09960 - High Performance Coatings. c. Aluminum in contact with concrete or masonry.
B. Ladders:
1. Secure to supporting surface with bent plate clips providing minimum 8 inches between supporting surface and center of rungs.
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2. Where exit from ladder is forward over top rung, extend side rails 3 feet 3 inches minimum above landing, and return the rails with a radius bend to the landing.
3. Where exit from ladder is to side, extend ladder 5 feet 6 inches minimum above landing and rigidly secure at top.
4. Erect rail straight, level, plumb, and true to position indicated on the Drawings:
a. Correct deviations from true line or grade which are visible to the eye.
C. Stainless Steel:
1. Welding:
a. Passivate field-welded surfaces:
1) Provide cleaning, pickling, and passivating as specified in this Section.
2) Clean using Derustit Stainless Steel Cleaner, or equal.
END OF SECTION
Dampproofing
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DAMPPROOFING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Dampproofing.
1.02 REFERENCES
A. ASTM International (ASTM):
1. D1227 - Standard Specification for Emulsified Asphalt Used as a Protective Coating for Roofing.
B. California Air Resources Board (ARB):
1. Architectural Coatings Suggested Control Measure.
1.03 SUBMITTALS
A. Product data.
B. Shop drawings.
C. Manufacturer's Installation Instructions.
D. Warranty.
1.04 DELIVERY, STORAGE, AND HANDLING
A. Store materials in original, unopened containers in compliance with manufacturer's printed instructions.
1.05 ENVIRONMENTAL REQUIREMENTS
A. Conform to volatile organic compound limits specified in Table 1 of the California ARB Architectural Coatings Suggested Control Measure.
B. Do not apply bituminous dampproofing when temperatures are 40 degrees Fahrenheit or lower or when rain is forecast for the 24 hours following application.
Dampproofing
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2.01 MATERIALS
A. Dampproofing: ASTM D1227, Asbestos Free, Emulsified Asphalt Coatings:
1. Manufacturers: One of the following or equal:
a. Karnak Corp., Karnak 220 AF.
b. W.R. Meadows, Inc., Sealmastic Type 2 Asphalt Emulsion Dampproofing.
B. Sealing mastic: Type compatible with dampproofing and free of toxic solvents with thick mastic consistency and smooth and uniform in composition product as recommended by dampproofing manufacturer.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that conditions are satisfactory for application of products in accordance with manufacturer's recommendations.
B. Verify that surfaces to receive dampproofing are clean, dry, reasonably smooth, free of dust, dirt, voids, cracks, or sharp projections.
3.02 APPLICATION
A. Completely cover surfaces to receive dampproofing with 2 coats:
1. Applied by brush or spray.
2. Apply dampproofing at manufacturer's recommended rate of application or minimum 2 gallons per 100 square feet, whichever is greater.
B. Extend dampproofing to 6 inches above finish grade.
C. Apply each coat evenly so surfaces have uniform black appearance.
D. Apply second coat at right angles to first, allowing not less than 24 hours between coats.
E. Seal around items and services projecting through dampproofing surfaces in accordance with manufacturer's recommendations.
F. Ensure sealed areas are moisture tight.
G. Backfill completely against dampproofing application within time recommended by manufacturer.
END OF SECTION
Water Repellents
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WATER REPELLENTS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Water repellent for concrete masonry.
1.02 REFERENCES
A. International Union of Testing and Research Laboratories for Materials and Structures:
1. RILEM Test Method No. 11.4 - Measurement of Water Absorption Under Low Pressure.
B. South Coast Air Quality Management District (SCAQMD):
1. Rule 1168 - Adhesive and Sealant Applications.
1.03 DEFINITIONS
A. Water Repellent: Resistance to penetration of water from rainfall.
1.04 SUBMITTALS
A. Product Data.
B. Samples: Water repellent applied on 8-inch by 8-inch substrates to receive water repellent, marked with application date and application rate.
C. Manufacturer's Application Instructions.
1.05 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of water repellents for minimum of 5 years with satisfactory performance record.
B. Applicator qualifications: Trained, approved, and accepted by water repellent manufacturer.
C. Spray personnel qualifications: Minimum 2 years of experience spraying exotic coatings.
D. Regulatory requirements: Comply with volatile organic compound regulations.
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1.06 DELIVERY, STORAGE, AND HANDLING
A. Deliver materials to site in manufacturer's original containers with seals unbroken and labeled with manufacturer's batch number.
B. Store materials in original, unopened containers in compliance with manufacturer's printed instructions.
1.07 ENVIRONMENTAL REQUIREMENTS
A. Sealants in compliance with SCAQMD Rule 1168.
B. Apply water repellent under temperature and relative humidity conditions before, during, and after application in accordance with manufacturer's instructions.
C. Allow surfaces to dry for minimum 5 days after rains.
1.08 PROJECT CONDITIONS
A. Make proper material allowance based upon substrate material and surface configuration when determining quantities of material.
1.09 WARRANTY
A. Warrant to furnish and apply water repellent on walls that experience water penetration because of failure of water repellent for minimum 5 years.
1.10 MAINTENANCE
A. Extra materials: Deliver water repellent in manufacturer's original unopened containers to Owner that equals minimum 1 percent of material supplied.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Water repellent sealer:
1. One of the following or equal:
a. Rainguard Products.
b. ProSoCo, Inc.
2.02 DESIGN AND PERFORMANCE CRITERIA
A. Performance requirements: Surfaces with water repellent shall be uniform in color with unaltered texture.
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2.03 MATERIALS
A. Water repellent sealer for concrete and concrete masonry: Silane/siloxane; volatile organic compound compliant; free of silicone oils, paraffin wax, or urethanes.
1. Manufacturers: The following or equal:
a. Rainguard, Blok-Lok™.
2.04 EQUIPMENT
A. Spray equipment: High-volume, low-pressure, airless, with maximum 60 pounds per square inch pressure:
1. Pump: Non-atomizing, able to flow material on walls at minimum 1 to 1-1/2 gallons per minute.
2. Orifice size for concrete, slump block, exposed concrete aggregate, and cement plaster: 0.060 to 0.110 inches.
3. Orifice size for brick, clay brick tile, brick veneer, stone, and wood:
0.060 inches.
PART 3 EXECUTION
3.01 EXAMINATION
A. Carefully inspect installed construction. Verify that construction is ready for repellent application.
B. Require manufacturer's representative to verify that water repellent may be installed.
3.02 PREPARATION
A. Allow concrete or masonry walls to cure at least 30 days before applying water repellent.
B. Clean wall surfaces of soil, mud, efflorescence, or other detrimental materials.
C. Tuck-point or caulk cracks, other than hairline cracks.
D. Route out defective mortar joints, point with mortar and tool.
E. Moisture content: Apply water repellent sealer when moisture content of substrate is 15 percent or less.
3.03 APPLICATION ON CONCRETE, CONCRETE MASONRY, EXPOSED CONCRETE
AGGREGATE, AND CEMENT PLASTER
A. Apply water repellent in accordance with manufacturer's printed instructions.
B. Apply flood coat using low-pressure spray equipment.
C. Start at top of wall and work down using overlapping horizontal passes.
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E. Spray by traveling horizontally to ensure uniform coverage.
F. Overlap each following pass by centering spray head on bottom line of the previous pass.
G. Trigger gun off at end of each pass to avoid applying excessive amount of material.
Do not over apply.
H. Avoid application in hot or windy weather as premature drying can cause whitish residue on walls.
3.04 APPLICATION ON BRICK, CLAY BRICK TILE, BRICK VENEER, STONE, AND WOOD
A. Apply water repellent in accordance with manufacturer's printed instructions.
B. Apply wet coat in horizontal passes using low-pressure spray equipment with or without rundown.
C. Overlap each following pass by approximately 50 percent.
D. Trigger gun off at the end of each pass to avoid an excessive amount of material being applied.
E. Keep surface wet for 5 to 10 minutes and damp for over 1 hour.
F. Do not apply in hot or windy weather. Over-application can result in whitish residue on surface.
3.05 FIELD QUALITY CONTROL
A. 20 days after application, test water repellent on CMU surfaces using RILEM Test Method No. 11.4:
1. Contractor shall perform a 20-minute RILEM baseline test on dry untreated CMU units of each type to receive water repellent. Test results (water loss in milliliter) shall be compared to CMU units in walls after water repellent application.
2. On water repellant coated CMU, a RILEM tube test resulting in 5 milliliter or less after 20 minutes is necessary to qualify for 5-year warranty.
B. Notify the Engineer and manufacturer at least 72 hours in advance of test.
C. Where tested wall areas fail to pass RILEM tube test, apply additional coat of water repellent on entire wall from corner to corner.
D. Test all locations where directed by the Engineer.
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3.06 CLEANING
A. Concrete, concrete masonry, exposed concrete aggregate, and cement plaster:
Clean drips, runs, and overspray residue while still wet, using detergent and water.
Clean application and spray equipment with detergent and water immediately following use.
B. Brick, clay brick tile, brick veneer, stone, and wood: Clean drips, runs, and overspray residue with petroleum type thinner following application.
C. Clean application and spray equipment according to the manufacturer's recommendations.
D. Remove excess materials, equipment, and debris incidental to water repellent application upon completion.
3.07 PROTECTION
A. During application, protect water repellent treated and adjacent surfaces from damage.
B. Protect glass, aluminum, and other surfaces from overspray.
C. Protect concrete sidewalks from runoff. Soak with water immediately prior to application on adjacent walls.
D. Repair damaged areas promptly.
END OF SECTION
Roof and Deck Insulation
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ROOF AND DECK INSULATION
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Roof and deck insulation and associated accessories.
1.02 REFERENCES
A. ASTM International (ASTM):
1. A123 - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
2. D41- Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing.
3. D312 - Standard Specification for Asphalt Used in Roofing.
B. National Roofing Contractors Association (NRCA).
C. Underwriters Laboratories, Inc. (UL).
1.03 SUBMITTALS
A. Product data.
B. Samples. Include 6-inch square samples of each type and thickness of insulation required.
C. State thickness and R-value of insulation to be provided at each building.
D. Manufacturer's installation instructions: Include the following:
1. Indicate special environmental conditions required for installation.
2. Indicate adhesive recommendations.
3. Indicate fastener recommendations and attachment pattern to meet specified FM 1-90 requirements.
4. Indicate installation techniques.
E. Certificates:
1. Certify that products meet or exceed specified requirements.
2. Certify that insulation is approved by manufacturer for use with specified roofing materials.
F. Manufacturer's field reports.
G. Warranty.
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1.04 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of proposed product for minimum 5 years with satisfactory performance record.
B. Installer qualifications:
1. Manufacturer-approved installer of products similar to specified products on minimum 5 projects of similar scope as Project with satisfactory performance record.
2. Committed to complying with manufacturer's specifications and NRCA recommendations.
3. Committed to assuming undivided responsibility for roof insulation, roofing membrane and sheet metal flashing, and trim associated with roofing.
C. Product compatibility: Provide roofing manufacturer approved roof insulation.
D. Pre-installation conference: Conduct as specified in Section 01312 - Project Meetings.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products in accordance with manufacturer's instructions.
B. Label asphalt containers with certification of full compliance with requirements of ASTM D312, Table 1, and indicating equiviscous temperature, finished flowing temperature, and flash point.
C. Store roof system materials on pallets or dunnage at least 4 inches above ground and suitably covered to protect from weather.
1.06 SEQUENCING AND SCHEDULING
A. Apply no more insulation than can be completely covered with roofing membrane on the same day.
B. When installation of insulation and roof membrane cannot be completed within same day, install temporary water cutoffs at end of day's work and remove cutoffs prior to resumption of work.
1.07 WARRANTY
A. Furnished by roof membrane manufacturer, as specified in Section 07540 - Thermoplastic Polyolefin Roofing
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2.01 DESIGN AND PERFORMANCE CRITERIA
A. Roof insulation system: As follows with UL Class A and FM Class 1A fire classification and meeting FM 1-90 wind up-lift requirements.
1. Where tapered rigid foam insulation is indicated on the Drawings, insulation shall be as follows:
a. Multiple layer insulation, comprised of layers of flat and tapered rigid foam roof insulation, built up to provide a taper, sloped to drains, of 1/4-inch per foot minimum.
b. Minimum insulation thickness at roof drains shall be 1-1/2 inches. c. Provide drainage pattern as indicated on the Drawings.
2.02 MATERIALS
A. Tapered foam roof insulation:
1. Closed cell polyisocyanurate foam core bonded to universal fiberglass reinforced facers.
2. Utilizing environmentally compliant blowing agent.
3. Manufacturers: One of the following or equal:
a. Johns Manville, Inc., Tapered ENRGY 3.
b. Atlas Roofing Corp., Tapered ACFoam II.
B. Roof crickets and saddles: Tapered Perlite Roof Insulation or as otherwise recommended by roofing manufacturer to meet warranty requirements.
C. Primer: ASTM D41, asphalt primer.
D. Bitumen: ASTM D312, Type II, III, or IV petroleum asphalt, free from inorganic matter; as recommended by manufacturer for interply moppings to suit particular slope limitations.
2.03 ACCESSORIES
A. Screw fastener system for steel decks:
1. Self-drilling and self-tapping, zinc plated or stainless steel screws, sized for 1/2- to 3/4-inch exposure on exposed to view underside of deck, with minimum 3-inch square or diameter ribbed steel stress plates, hot-dip galvanized with minimum G-60 coating in accordance with ASTM A123.
2. Manufacturers: One of the following or equal:
a. Tru Fast.
b. TW Buildex.
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3.01 EXAMINATION
A. Verify that deck is properly graded to outlets.
B. Verify that deck surfaces are clean, dry, and where required, coated with primer.
3.02 PREPARATION
A. Embed 1 ply of roofing felt over roof drains and minimum 6 inches over adjacent surface in solid uniform layer of plastic cement.
3.03 HEATING OF ASPHALT AND APPLICATION TEMPERATURES
A. Equip kettles and tankers with accurate, fully readable thermometers.
B. Do not heat asphalt to or above their flash points.
C. Avoid heating at or above finished flowing temperature.
D. When accepted, heat above finished flowing temperature for no more than 4 hours.
E. Apply asphalt at maximum 25 degrees Fahrenheit below finished flowing temperature or above equiviscous temperature.
F. Do not cut or alter bitumens.
3.04 INSTALLATION OVER STEEL DECK
A. Install roof insulation in accordance with manufacturer's specifications.
B. Secure wood nailers to roof deck adjoining eaves, at roof curbs for attachment of flashing and counterflashing, and at other locations indicated on the Drawings.
1. Nailers shall be built up of pressure treated wood to match the thickness of the insulation.
C. Apply first layer of roof insulation with long joints continuous, either parallel or at right angles to ribs of deck.
D. Form joints parallel to ribs over solid bearing.
E. Stagger end joints.
F. Secure with approved mechanical fasteners in FM I-90 pattern:
1. Space fasteners as recommended by insulation manufacturer.
2. Drive fasteners through tin caps or plastic fastener/cap assemblies, unless they are provided with integral flat cap not less than 1 inch across.
3. Install screw fastener system in top rib of steel deck in accordance with manufacturer's instructions. Where underside of metal deck is exposed to view, size fasteners to penetrate deck from 1/2- to 3/4-inch, unless otherwise recommended by fastener manufacturer.
Roof and Deck Insulation
07220-5 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07220 (BidSetFinal) G. Install cant strips at curbs, parapets, and intersections of roofs and vertical walls, when recommended by membrane manufacturer. Place on top of insulation and set in solid mopping of asphalt.
H. Roof crickets:
1. Install as required to achieve drainage pattern indicated on the Drawings, and as otherwise required to obtain roof warranty. Set in full mopping of hot asphalt. Feathered edges of crickets and tapered insulation shall be formed of perlite or fiber board.
2. Mop 12-inch wide felt strip into solid asphalt at valley formed by installation of roof crickets to provide additional membrane reinforcement.
I. Before application of roofing, turn over and solidly mop projecting felt to insulation at vertical surfaces and edges.
J. Do not leave insulation exposed to weather.
3.05 FIELD QUALITY CONTROL
A. Roof insulation which becomes wet or damaged shall be removed and replaced with solid, dry insulation, unless installer provides written acceptance of the damaged insulation from the roofing manufacturer, whose warranty shall cover the system.
B. Inspections: Roof membrane manufacturer, whose warranty shall cover complete roof assembly, shall provide supervision and inspection necessary to secure warranty.
END OF SECTION
Elastomeric Membrane Roofing
07530-1 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07530 (BidSetFinal) SECTION 07530
ELASTOMERIC MEMBRANE ROOFING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Single-ply elastomeric membrane roofing system.
1.02 REFERENCES
A. American Society of Civil Engineers (ASCE):
1. 7 - Hazard Tool.
B. ASTM International (ASTM):
1. D751 - Standard Test Methods for Coated Fabrics.
2. D573 - Standard Test Method for Rubber-Deterioration in an Air Oven.
3. D1149 - Standard Test Method for Rubber Deterioration-Surface Ozone Cracking in an Ozone Controlled Environment.
4. D2136 - Standard Test Method for Coated Fabrics-Low-Temperature Bend Test.
5. D2240 - Standard Test Method for Rubber Property-Durometer Hardness.
6. E108 - Standard Test Methods for Fire Tests of Roof Coverings.
C. California Air Resources Board (ARB):
1. Architectural Coatings Suggested Control Measure.
D. Underwriters Laboratories, Inc. (UL).
1.03 SUBMITTALS
A. Product data: Include specifications and flashing details.
B. Detail drawings: Provide roofing system plans, elevations, sections, details, and details of attachment to other Work, including:
1. Base flashings and membrane terminations.
2. Tapered insulation, including slopes.
3. Crickets, saddles, and tapered edge strips, including slopes.
4. Insulation fastening and adhesive patterns.
5. Mechanical equipment, skylights, conduit, and other penetrations.
C. Samples:
1. For each product specified.
2. Each type of felt: 8 inches square.
D. Manufacturer's Installation Instructions.
E. Certificates: UL listings.
Elastomeric Membrane Roofing
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07530 (BidSetFinal) F. Installer Authorization: Letter or certificate signed by roofing system manufacturer certifying that installer is approved, authorized, or licensed by manufacturer to install roofing system.
G. Maintenance manual: Include repair instructions.
H. Prior to beginning the Work of this Section:
1. Submit sample warranties.
2. Submit the final System Assembly Letter issued by manufacturer indicating that the products and system to be installed shall be eligible to receive the specified manufacturer's guarantee when installed by a certified contractor in accordance with manufacturer application requirements, inspected and approved by an authorized manufacturer representative.
3. Submit the Guarantee Application Confirmation document issued by manufacturer indicating that the project has been reviewed for eligibility to receive the specified guarantee/warranty and that the project is registered.
I. Upon substantial completion:
1. Submit final warranties.
1.04 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of proposed product for minimum 5 years with satisfactory performance record.
B. Installer qualifications: Qualified firm that is approved, authorized, or licensed by roofing system manufacturer to install manufacturer’s product and that is eligible to receive the specified manufacturer’s guarantee/warranty.
C. Source Limitations:
1. Obtain all components from the single source roofing manufacturer guaranteeing the roofing system.
2. All products used in the system shall be labeled by the single source roofing manufacturer issuing the guarantee.
D. Pre-installation conference: Conduct as specified in Section 01312 - Project Meetings.
E. Verify roof and deck insulation in Section 07220 - Roof and Deck Insulation, and flashing and sheet metal in Section 07600 - Flashing and Sheet Metal are compatible with membrane roofing.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products in accordance with manufacturer's recommendations.
B. Deliver materials with appropriate labels indicating warnings, storage conditions, lot numbers, and usage instructions.
C. Deliver materials in original unopened containers.
Elastomeric Membrane Roofing
07530-3 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07530 (BidSetFinal) D. Label containers with manufacturer's name, brand name, installation instructions, and identification of items.
E. Each container or bulk shipping ticket for asphalt shall indicate the equiviscous temperature, finished blowing temperature, and the flash point.
F. Store materials out of direct exposure to the elements.
G. Store roll goods on end on a clean flat surface.
H. Protect materials against moisture.
1.06 ENVIRONMENTAL REQUIREMENTS
A. Conform to volatile organic compound (VOC) limits specified in Table 1 of the California ARB Architectural Coatings Suggested Control Measure.
B. Do not apply roofing membrane during inclement weather or when air temperature may fall below 40 degrees Fahrenheit.
C. Do not apply roofing membrane to damp or frozen deck surface.
D. Do not expose materials vulnerable to water or sun damage in quantities greater than can be weatherproofed during same day.
1.07 WARRANTIES
A. As specified in Section 01783 - Warranties and Bonds.
B. Special warranty:
1. Manufacturer's warranty: Minimum 10 years to correct defective roofing materials, including installation.
2. Roofer's warranty: Minimum 2 years to correct defective workmanship.
3. Warranty rider for hail enhancement:
a. Hail: For hail up to 1 inches.
b. Moderate hail: 1.5.
c. Severe hail: For hail up to 2 inches.
4. Warranty rider for punctures:
a. Provides 8 hours per year for repair of punctures.
b. Provides 16 hours per year for repair of punctures.
c. Provides 32 hours per year for repair of punctures.
5. Warranty rider for ponding water.
6. Warranty rider for overburden.
PART 2 PRODUCTS
2.01 DESIGN AND PERFORMANCE CRITERIA
A. General: Installed roofing membrane system shall remain watertight; and resist specified wind uplift pressures, thermally induced movement, and exposure to weather without failure.
Elastomeric Membrane Roofing
07530-4 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07530 (BidSetFinal) B. Material compatibility: Roofing materials shall be compatible with one another under conditions of service and application required, as demonstrated by roofing system manufacturer based on testing and field experience.
C. Installer shall comply with current code requirements based on authority having jurisdiction.
D. Wind uplift performance: As specified in Section 01850 - Wind Design Criteria.
1. Roofing system shall be identical to systems that have been successfully tested by a qualified testing and inspecting agency to resist wind uplift pressure calculated in accordance with ASCE 7.
E. Roof live load, roof dead loads and snow load: As indicated on the structural Drawings.
F. Fire-test-response characteristics:
1. Provide roofing materials with the fire-test-response characteristics indicated as determined by testing identical products per test method below by UL, FMG, or another testing and inspecting agency acceptable to authorities having jurisdiction.
2. Materials shall be identified with appropriate markings of applicable testing and inspecting agency.
G. Fire hazard classification:
1. UL Class C.
H. Exterior fire-test exposure:
1. ASTM E108, Class C for application and roof slopes indicated.
2.02 ROOFING SYSTEMS
A. Type: Mechanically attached, 60-mil reinforced membrane assemblies.
B. Membrane color: Black.
2.03 MANUFACTURERS
A. One of the following or equal:
1. Carlisle Corp., Sure-Weld.
2. Johns Manville, EPDM R.
2.04 COMPONENTS
A. Membrane: 60 mil, scrim-reinforced, white, uncured polyolefin based rubber sheet approximately 75 inches wide by appropriate length conforming to following minimum physical properties:
1. Breaking strength: Minimum 225 pounds when tested in accordance with ASTM D751, Grab Method.
2. Tear strength: Minimum 55 pounds when tested in accordance with ASTM D751, Tongue Tear.
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3. Brittleness: Passes bending around 1.8 inch mandrel at minus 45 degrees Celsius in accordance with ASTM D2136.
4. Shore A hardness: From 75 to 85 when tested in accordance with ASTM D2240.
5. Heat aging: Maintains 100 percent of original breaking strength after 28 days at 212 degrees Fahrenheit in accordance with ASTM D573.
6. Ozone resistance: No effect when subjected in 3 parts per million ozone and 30 percent strain at 104 degrees Fahrenheit for 72 hours and 25,000 hours in accordance with ASTM D1149.
7. Puncture resistance: Minimum 250 pounds when tested in accordance with FTM 191 B, Method 2031.
B. Roof walkway:
1. Provide roofing system manufacturer standard roof walkway.
2. Placement location requirements:
a. Traffic concentration points.
b. Regular maintenance access areas.
c. Coordinate roof access landing to connect with traffic concentration points and regular maintenance access areas.
C. Flashing, bonding adhesive, sealant, primer, seam caulk, and mechanical fasteners:
Membrane manufacturer approved.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verification the following:
1. Proper installation of treated curbs, wood nailers, insulation, cants, and crickets.
2. Deck is properly graded to outlets. Build up potential birdbaths.
3. Deck surfaces are dry, clean, smooth, and free of sharp edges and debris.
3.02 PREPARATION
A. Prepare substrate to receive roofing system in accordance with roofing manufacturer's instructions.
B. Install flashings and similar accessory items in accordance with manufacturer's instructions.
C. Sweep surface to be covered clean of debris, dirt, or other sharp objects.
D. Prime metal flanges, concrete and masonry surface, and concrete roof deck to receive membrane roofing with a uniform coating of asphalt primer.
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3.03 INSTALLATION
A. Install roofing in accordance with manufacturer's instructions and warranty.
B. Install perimeter sheets.
C. Lay field sheets with long edges perpendicular to roof slope, with edge of roll aligned with perimeter sheets.
D. Install screw fasteners, spaced in accordance with manufacturer's recommendations, along leading edge of membrane, through insulation, and into roof deck.
E. Overlap fastened edges of installed membrane by approximately 4-1/2 inches. Hot air weld edges with manufacture approved automatic hot air welder.
F. Prime cured material as required before hot air welding.
G. Seal cut edges with seam caulk.
H. Install metal flashing as specified in Section 07600 - Flashing and Sheet Metal and as indicated on the Drawings.
I. Fasten and finish perimeter in accordance with membrane manufacturer's standard details.
J. Where underside of metal deck is exposed to view, size fasteners to penetrate deck not more than 3/4 inch.
K. Cut walkway material into sections (maximum 36 inch). Heat weld in place with 6-inch gap between sections to allow proper drainage.
3.04 FIELD QUALITY CONTROL
A. Arrange for manufacturer's inspection of completed installation in the presence of the Engineer and the Owner.
3.05 PROTECTION
A. Before the end of each working day or before application is interrupted by precipitation, seal exposed sheet edges along laps and around drains, projections, and upstands.
B. Build cutoffs using asphalt or plastic cement and roofing felts, constructed to withstand protracted periods of service. Completely remove cutoffs prior to the resumption of roofing.
END OF SECTION
Thermoplastic Polyolefin (TPO) Membrane Roofing
07540-1 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07540 (BidSetFinal) SECTION 07540
THERMOPLASTIC POLYOLEFIN (TPO) MEMBRANE ROOFING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Fully-adhered, 60 mil thermoplastic polyolefin membrane, white, scrim-reinforced roofing system.
1.02 REFERENCES
A. American Society of Civil Engineers (ASCE):
1. 7 – Hazard Tool.
B. ASTM International (ASTM):
1. D751 – Standard Test Methods for Coated Fabrics.
2. E108 – Standard Test Methods for Fire Tests of Roof Coverings.
C. California Air Resources Board (ARB):
1. Architectural Coatings Suggested Control Measure.
D. Single Ply Roofing Industry (SPRI):
1. SPRI WD-1 - Wind Design Standard Practice for Roofing Assemblies.
E. Underwriters Laboratories, Inc.(UL).
1.03 SUBMITTALS
A. Product data: Include specifications and flashing details.
B. Detail drawings: Provide roofing system plans, elevations, sections, details, and details of attachment to other Work, including:
1. Base flashings and membrane terminations.
2. Tapered insulation, including slopes.
3. Crickets, saddles, and tapered edge strips, including slopes.
4. Insulation fastening and adhesive patterns.
5. Mechanical equipment, skylights, conduit, and other penetrations.
C. Samples:
1. For each product specified.
2. Each type of felt: 8 inches square.
D. Manufacturer's Installation Instructions.
Thermoplastic Polyolefin (TPO) Membrane Roofing
07540-2 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07540 (BidSetFinal) E. Certificates:
1. UL listings.
2. Letter of certification from the manufacturer certifying the roofing contractor is authorized to install the manufacturer's roofing system, include certified foreman and training dates.
3. Indicating membrane thickness from the membrane manufacturer.
F. Installer Authorization: Letter or certificate signed by roofing system manufacturer certifying that installer is approved, authorized, or licensed by manufacturer to install roofing system.
G. Maintenance manual: Include repair instructions.
H. Prior to beginning the Work of this Section:
1. Submit sample warranties.
2. Submit the final System Assembly Letter issued by manufacturer indicating that the products and system to be installed shall be eligible to receive the specified manufacturer's guarantee when installed by a certified contractor in accordance with manufacturer application requirements, inspected and approved by an authorized manufacturer representative.
3. Submit the Guarantee Application Confirmation document issued by manufacturer indicating that the project has been reviewed for eligibility to receive the specified guarantee/warranty and that the project is registered.
I. Upon substantial completion:
1. Submit final warranties.
1.04 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of proposed product for minimum 5 years with satisfactory performance record.
B. Installer qualifications: Qualified firm that is approved, authorized, or licensed by roofing system manufacturer to install manufacturer’s product and that is eligible to receive the specified manufacturer’s guarantee/warranty.
C. Source Limitations:
1. Obtain all components from the single source roofing manufacturer guaranteeing the roofing system.
2. All products used in the system shall be labeled by the single source roofing manufacturer issuing the guarantee.
D. Pre-installation conference: Conduct as specified in Section 01312 - Project Meetings.
E. Verify existing roof, deck insulation, and roof specialties and accessories in Section 07700 - Roof Specialties are compatible with membrane roofing.
Thermoplastic Polyolefin (TPO) Membrane Roofing
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1.05 DELIVERY, STORAGE, AND HANDLING
A. Deliver materials in original unopened containers.
B. Label containers with manufacturer's name, brand name, installation instructions, and identification of items.
C. Each container or bulk shipping ticket for asphalt shall indicate the equiviscous temperature, finished blowing temperature, and the flash point.
D. Store materials out of direct exposure to the elements.
E. Store roll goods on end on a clean flat surface.
F. Protect materials against moisture.
1.06 ENVIRONMENTAL REQUIREMENTS
A. Conform to volatile organic compound (VOC) limits specified in Table 1 of the California ARB Architectural Coatings Suggested Control Measure.
B. Do not apply roofing membrane during inclement weather or when air temperature may fall below 40 degrees Fahrenheit.
C. Do not apply roofing membrane to damp or frozen deck surface.
D. Do not expose materials vulnerable to water or sun damage in quantities greater than can be weatherproofed during same day.
1.07 WARRANTY
A. As specified in Section 01783 - Warranties and Bonds.
B. Special warranty:
1. Manufacturer's warranty:
a. Minimum 20 years to correct defective roofing materials, including installation.
2. Roof Installer's warranty: Minimum 2 years to correct defective workmanship.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. One of the following or equal:
1. Carlisle Corp., Sure-Weld Roofing System.
2. Johns Manville, JM TPO Roofing Systems.
Thermoplastic Polyolefin (TPO) Membrane Roofing
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2.02 D TYPE
A. Type: Fully-adhered, 60 mil, reinforced thermoplastic polyolefin (TPO) membrane assemblies.
B. Membrane color: White.
2.03 DESIGN AND PERFORMANCE CRITERIA
A. General: Installed roofing membrane system shall remain watertight; and resist specified wind uplift pressures, thermally induced movement, and exposure to weather without failure.
B. Material compatibility: Roofing materials shall be compatible with one another under conditions of service and application required, as demonstrated by roofing system manufacturer based on testing and field experience.
C. Installer shall comply with current code requirements based on authority having jurisdiction.
D. Design uplift pressures:
1. In accordance with building code: As specified in Section 01410 - Regulatory Requirements.
2. In accordance with SPRI WD-1.
3. In accordance with ASCE 7 – Minimum Design Loads and Associated Criteria for Buildings and Other Structures (ASCE.SEI 7-16).
E. Wind uplift performance:
1. As specified in Section 01850 - Design Criteria.
2. Roofing system shall be identical to systems that have been successfully tested by a qualified testing and inspecting agency to resist wind uplift pressure calculated in accordance with ASCE 7.
F. Wind pressure at each element: As indicated on the structural Drawings.
G. Roof live load, roof dead loads and snow load: As indicated on the structural Drawings.
H. Fire-test-response characteristics:
1. Provide roofing materials with the fire-test-response characteristics indicated as determined by testing identical products per test method below by UL, FMG, or another testing and inspecting agency acceptable to authorities having jurisdiction.
2. Materials shall be identified with appropriate markings of applicable testing and inspecting agency.
I. Fire hazard classification:
1. UL Class C.
J. Exterior fire-test exposure:
1. ASTM E108, Class C for application and roof slopes indicated.
Thermoplastic Polyolefin (TPO) Membrane Roofing
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2.04 COMPONENTS
A. Scrim-Reinforced Thermoplastic Polyolefin (TPO) Sheet: 60 mil, scrim-reinforced, white, membrane 10-feet wide maximum by appropriate length conforming to following minimum physical properties:
1. Tensile strength: Minimum of 300 pounds per foot as tested in accordance with ASTM D751.
2. Tear strength: Minimum 45-60 pounds when tested in accordance with ASTM D751.
B. Flashing, bonding adhesive, sealant, primer, seam caulk, insulation replacement, and fasteners: Membrane manufacturer approved.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verification the following:
1. Proper installation of treated curbs, wood nailers, insulation, cants, and crickets.
2. Deck is properly graded to outlets. Build up potential birdbaths.
3. Deck surfaces are dry, clean, smooth, and free of sharp edges and debris.
3.02 PREPARATION
A. Prepare substrate to receive roofing system in accordance with roofing manufacturer's instructions.
B. Install flashings and similar accessory items in accordance with manufacturer's instructions.
C. Sweep surface to be covered clean of debris, dirt, or other sharp objects.
D. Prime metal flanges, concrete and masonry surface, and concrete roof deck to receive membrane roofing with a uniform coating of asphalt primer.
3.03 INSTALLATION
A. Install roofing in accordance with manufacturer's instructions and warranty.
B. Install perimeter sheets.
C. Lay field sheets with long edges perpendicular to roof slope, with edge of roll aligned with perimeter sheets.
D. Fully adhered membrane shall be bonded to the substrate with manufacturer's approved adhesives. Overlap fastened edges of installed membrane by approximately 5-1/2 inches at fastening plates and 2 inches at end roll sections.
Thermoplastic Polyolefin (TPO) Membrane Roofing
07540-6 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07540 (BidSetFinal) E. Seal non-factory cut edges with seam caulk.
F. Fasten and finish perimeter in accordance with membrane manufacturer's standard termination details.
3.04 FIELD QUALITY CONTROL
A. Arrange for manufacturer's inspection of completed installation in the presence of the Engineer and the Owner.
3.05 PROTECTION
A. Before the end of each working day or before application is interrupted by precipitation, seal exposed sheet edges along laps and around drains, projections, and upstands.
B. Build cutoffs using asphalt or plastic cement and roofing felts, constructed to withstand protracted periods of service. Completely remove cutoffs prior to the resumption of roofing.
END OF SECTION
Flashing and Sheet Metal
07600-1 8660F10 April 2023
pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07600 (BidSetFinal) SECTION 07600
FLASHING AND SHEET METAL
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: flashing, sheet metal, and associated accessories.
1.02 REFERENCES
A. Aluminum Association (AA).
B. ASTM International (ASTM):
1. A240 - Standard Specification for Chromium and Chromium-nickel Stainless Steel Plate, Sheet, and Strip For Pressure Vessels and General Applications.
2. A653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
3. B32 - Standard Specification for Solder Metal.
4. B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.
5. B221 - Standard Specification for Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.
6. B224 - Standard Classification of Coppers.
7. B370 - Standard Specification for Copper Sheet and Strip for Building Construction.
8. B749 - Standard Specification for Lead and Lead Alloy Strip, Sheet, and Plate Products.
9. D226 - Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing.
10. D4586 - Standard Specification for Asphalt Roof Cement, Asbestos-Free.
C. Sheet Metal and Air Conditioning Contractors National Association, Inc. (SMACNA).
1.03 SUBMITTALS
A. Product data.
B. Shop drawings: Show fabrication details, material profiles, connections, jointing pattern, jointing details, fastening methods, isolation methods, and installation details.
C. Manufacturer's Installation Instructions.
1.04 SEQUENCING AND SCHEDULING
A. Coordinate sheet metal installation with installation of materials specified in Sections 07530 - Elastomeric Membrane Roofing, 07700 - Roof Specialties, 07900 - Joint Sealants, 15050 - Common Work Results for Mechanical Equipment.
Flashing and Sheet Metal
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1.05 DELIVERY, STORAGE, AND HANDLING
A. Stack preformed material to prevent twisting, bending, or abrasion, and to provide ventilation.
B. Prevent contact with materials during storage which may cause discoloration, staining, or damage.
PART 2 PRODUCTS
2.01 MATERIALS
A. Aluminum extrusions: ASTM B221, alloy 6063-T42.
B. Aluminum sheet: ASTM B209, 5005-H14 alloy and temper; minimum 32 mils thick.
2.02 ACCESSORIES
A. Fasteners and metal washers: Types best suited for purpose, of same material as sheet metal being fastened or of composition that will not support electrolysis, such as Type 18-8 stainless steel for fastening aluminum.
B. Sealer washers: Rubber type, minimum 0.040 inch thick.
C. Underlayment: ASTM D226; Number 30 asphalt saturated roofing felt. Polyethylene, 6 mil thick.
D. Protective backing paint: Bituminous.
E. Slip sheet: Rosin sized building paper.
F. Bedding compound: Rubber-asphalt type.
G. Roof cement: ASTM D4586, plastic asphaltic cement.
H. Solder: ASTM B32.
2.03 FABRICATION
A. Form sheet metal true to shape, accurate in size, square, and free from distortion or defects.
B. Form rises and angles into flashing true and straight, with exposed surfaces free from waves and buckles.
C. Fabricate cleats and starter strips of same material as sheet, minimum 3 inches wide, interlockable with sheet.
D. Form pieces in longest practical lengths. Size and space joints to provide adequate movement for thermal expansion and contraction.
Flashing and Sheet Metal
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07600 (BidSetFinal) E. Hem exposed edges on underside 1/2 inch; miter and seam corners.
F. Form material with standing seams.
G. Solder and seal metal joints. After soldering, remove flux. Wipe and wash solder joints clean.
H. Fabricate corners from 1 piece with minimum 18 inch long legs; seam for rigidity, seal with sealant.
I. Fabricate vertical faces with bottom edge formed outward 1/4 inch and hemmed to form drip.
J. Fabricate flashings to allow toe to extend a minimum 2 inches over roofing. Return and break edges.
2.04 FINISH
A. Backpaint concealed metal surfaces with protective backing paint to minimum dry film thickness of 15 mil.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify roof openings, curbs, pipes, sleeves, ducts, or vents through roof are solidly set, cant strips and reglets in place, and nailing strips located.
B. Verify membrane termination and base flashings are in place, sealed, and secure.
3.02 INSTALLATION
A. Install flashing and sheet metal in accordance with AA and SMACNA references, and when in connection with roofing, roofing manufacturer's specifications.
B. Install sheet metal to even smooth, sound, thoroughly clean and dry surfaces, free from defects that could affect installation.
C. Install flashings where necessary to provide leakproof conditions.
D. Isolate dissimilar metals from direct contact with protective backing paint.
E. Install starter, edge strips, and cleats before starting installation.
F. Perform cutting, fitting, drilling, and other operations in connection with sheet metal required to accommodate work of other sections.
G. Install sealer washers under metal washers or fastener heads where weathertightness is required.
Flashing and Sheet Metal
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07600 (BidSetFinal) H. Install surface mounted reglets true to lines and levels. Seal top of reglets with sealant.
I. Insert counterflashings into reglets to form tight fit.
J. Secure flashings in place using concealed fasteners. Use exposed fasteners only in locations acceptable to the Engineer.
K. Lap and seal joints. Make connections watertight and weathertight.
L. Apply roof cement compound between metal flashings and felt flashings.
1. Fit flashings tight in place.
2. Make corners square, surfaces true and straight in planes, and line accurate to profiles.
M. Seal metal joints watertight.
END OF SECTION
Roof Specialties
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ROOF SPECIALTIES
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Manufactured roof specialties and accessories, including the following:
1. Metal coping.
2. Metal gravel stop fascia.
3. Expansion joint covers.
4. Equipment curbs and supports, and associated accessories.
5. Reglet and counterflashing systems.
1.02 REFERENCES
A. Single Ply Roofing Industry (SPRI):
1. ES-1 - Test Standard for Edge Systems Used with Low Slope Roofing Systems.
1.03 SUBMITTALS
A. Product data: Include finish and color options.
B. Shop drawings. Include equipment curbs and supports details.
C. Certifications: Certify that curbs are capable of supporting the specified equipment including loads specified in Section 01850 - Design Criteria.
D. Samples: Include finish and color samples.
E. Manufacturer's Installation Instructions.
F. Warranties.
1.04 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of proposed product for minimum 5 years with satisfactory performance record.
B. Installer qualifications: Installer of products similar to specified products on minimum 5 projects of similar scope as Project with satisfactory performance record.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products in accordance with manufacturer's recommendations.
Roof Specialties
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1.06 WARRANTY
A. Provide manufacturers' standard warranties that warranty against defects for longer than 1 year.
PART 2 PRODUCTS
2.01 METAL COPINGS
A. Manufacturers: One of following or equal:
1. Peterson Aluminum Corp., Pac-Lok.
2. MM Systems Corp., Snap-Lok.
3. OMG Roofing Products, Permasnap.
B. Characteristics:
1. Capable of direct attachment to top of masonry walls.
2. In accordance with SPRI ES-1.
3. In accordance with codes as specified in Section 01410 - Regulatory Requirements.
4. Capable of counterflashing roofing.
C. Copings:
1. Material: Aluminum, minimum 0.063 inch thick.
2. Width: To suit wall thickness.
3. Length: 144 inches.
4. Face heights: Sufficient to conceal nailers or roof decking.
5. Corners: Mitered and welded with minimum 24-inch legs.
6. Finish: Kynar® 500, resin-base color coating. Color as selected from manufacturer's standard color line.
D. Splice plates: Same materials, width, face heights, and finish as coping, 6 inches long.
E. Seal strips: Extruded Butyl with protective paper.
F. Anchor plate: Galvanized steel. Same width, face height as coping, approximately 12 inches long.
G. Fasteners and anchors: Manufacturer's recommendation.
2.02 GRAVEL STOPS FASCIA FOR SINGLE PLY ROOFING
A. Manufacturers: One of the following or equal:
1. Peterson Aluminum Corp., Pac-1-Ply.
2. MM Systems Corp., SLF- Series II.
3. OMG Roofing Products, TerminEdge.
B. Fascia up to 8 inches high:
1. Material: Aluminum, minimum 0.040-inch thick.
2. Length: Maximum practical.
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3. Face height: Sufficient to conceal edges of nailers or roof decking.
4. Corners: Mitered and welded with minimum 24-inch legs.
5. Finish: Kynar® 500, resin-base color coating. Color as selected from manufacturer's standard color line.
C. Splice plates: Same materials, width, face heights, and finish as coping.
D. Cant dams and hold-down clips: Galvanized steel, minimum 24 gauge, continuous.
E. Screws: Stainless steel.
2.03 EQUIPMENT CURBS
A. Definition:
1. 4-sided curb supporting the footprint (outline) of the roof-mounted equipment.
2. It may surround a full deck opening as at a duct or skylight, a partial deck opening as at supply and return ducts below an A/C unit, or there may be no deck opening within the curb as at a side discharge A/C unit.
B. Manufacturers: One of following or equal:
1. Equipment curbs provided by the equipment manufacturer as specified in the equipment sections.
C. Design requirements:
1. Capable of supporting equipment loads.
2. Size: Curb width as indicated on the Drawings or as otherwise recommended by the equipment manufacturer.
3. Curb manufacturer to coordinate curb capacity and width with the equipment supplier.
D. Material and fabrication:
1. Metal: Galvanized steel; gauge as required to suit equipment loads, minimum 18 gauge.
2. Rail profile: Straight, without cant.
3. Rail height: Minimum 12 inches at uniform thickness insulation and 15 inches at tapered insulation, including nailer.
4. Rail top: Level within 1/8 inch in 10 feet (adjust for roof slope).
5. Rail width: Width of nailer.
6. Rail reinforcement: Rolled tee bar at 24 inches on center.
7. Rail infill: Insulation, 3-pound density.
8. Nailer: Nominal 2 inch by width to suit equipment supported, pressure preservative treated wood, and manufacturer recommended species.
9. Base: Adequately sized to ensure proper anchoring.
10. Corners: Mitered and continuously welded with minimum 24-inch legs.
E. Accessories:
1. Curb liner: Minimum 22 gauge galvanized steel, spot welded to curb, to finish inside of curbs exposed to view from below.
2. Curb platform: Minimum 3/4-inch thick plywood platform over top of curb, capped with 20-gauge galvanized metal welded watertight to support open
Roof Specialties
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3. Metal roofing adapters: Fabricated to conform to exposed metal roofing profile, overlapping deck by minimum 3 inches, with water diverters on flat area; watertight, continuous welds.
2.04 EQUIPMENT SUPPORTS
A. Definition: A linear rail or rails for mounting horizontal piping across the top of roof or for supporting roof equipment on legs.
B. Linear rails:
1. Manufacturers: One of the following or equal:
a. Pate Co., Model ES-2.
b. ThyCurb, Model TEMS.
c. Roof Products, Inc., Model RPES-3.
C. Material and fabrication:
1. Material: 14 gauge galvanized.
2. Rail profile: Straight, without cant profile.
3. Rail height: Minimum 12 inches including nailer at uniform thickness insulation and 15 inches at tapered insulation, including nailer.
4. Rail top: Level within 1/8 inch in 10 feet (adjust for slope of roof).
5. Rail width: Width of nailer.
6. Rail reinforcement: Rolled tee bar at 24 inches on center.
7. Rail infill: None.
8. Nailer: Nominal 2- by 4-inch pressure preservative treated wood, manufacturer recommended species.
9. Base: Adequately sized to ensure proper anchoring.
2.05 REGLET AND COUNTERFLASHING SYSTEMS
A. Manufacturers: One of the following or equal:
1. Fry Corp.
2. Cheney Flashing Co.
B. Metal reglet and counterflashing system:
1. Material: Aluminum, minimum 0.025-inch thick.
2. Reglet: Type for embedding in masonry with 1-1/2-inch wide top flange.
3. Counterflashing: Formed with snap lock flange to engage reglet receive and to provide spring action at bottom edge against roofing base flashing.
4. Hold-down clips: Type 302 stainless steel, with fasteners.
5. Sealant: As specified in Section 07900.
C. Retainer system for flexible counterflashing:
1. Retainer: Type for embedding in masonry.
2. Locking gasket: Vinyl rope capable of locking into reglet and firmly holding flashing.
3. Flashing: As specified in Section 07530 - Elastomeric Membrane Roofing.
4. Sealant: As specified in Section 07900 - Joint Sealants.
Roof Specialties
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07700 (BidSetFinal) D. Reglet system for non-proprietary counterflashing:
1. Reglet: Original with spacer channel and vinyl rope.
2. Flashing: As specified in Section 07600 - Flashing and Sheet Metal.
3. Sealant: As specified in Section 07900 - Joint Sealants.
E. Lengths: Longest possible.
F. Joints: With alignment splines.
G. Corners: Prefabricated, watertight.
PART 3 EXECUTION
3.01 INSTALLATION
A. Install roof accessories and specialties accordance with manufacturers' instructions.
3.02 INSTALLATION OF METAL COPINGS
A. Accurately align and install metal copings with uniformly smooth vertical faces.
B. Attach anchor plate to top of wall at 72 inches on center.
C. Install splice plates on anchor plates at splice joints of coping. Install seal strips on top of plate and down face approximately 1/2 inch. Apply slight pressure on sealant to incur adherence to clean, dry splice plate. Remove protective paper from sealant.
D. Fully engage hook on front face of coping with front leg of anchor plates, pivot coping into position pressing firmly at rear over each anchor plate until hook on rear face of coping snaps into place.
E. Leave 1/4-inch joint between abutting ends at splice plates.
3.03 INSTALLATION OF GRAVEL STOPS
A. Locate joints in balanced pattern along each run, from end to end.
B. Overlap cant dams 1 inch. Nail to top of nailer at maximum 12 inches on center and face of nailer at maximum 24 inches on center, unless otherwise specified by roofing manufacturer.
C. Accurately align and install gravel stops with uniformly smooth vertical faces.
3.04 INSTALLATION OF EXPANSION JOINT COVERS
A. Nail longitudinal nailing strips to wood nailer at 2 inch centers.
B. Strip flanges as specified in Section 07540 - Thermoplastic Polyolefin (TPO) Membrane Roofing.
Roof Specialties
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3.05 INSTALLATION OF EQUIPMENT CURBS AND SUPPORTS
A. Curbs: Install at roof mounted equipment where specified or indicated.
B. Supports: Install where indicated on the Drawings.
3.06 INSTALLATION OF METAL REGLET AND COUNTERFLASHING SYSTEM A. Verify that reglets have been installed properly with minimum 3-inch overlaps.
B. Apply sealant on back of surface mounted reglets. Fasten reglets to wall with minimum 3-inch overlaps.
C. Install hold-down clips at minimum 30 inches on center. Insert counterflashings in reglets. Ensure spring action of counterflashing over roofing base flashings. Turn hold-down clips over counterflashings.
D. Apply sealant on tops of surface mounted reglets in accordance with Section 07900 - Joint Sealants.
END OF SECTION
Roof Hatches
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ROOF HATCHES
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Roof hatches.
1.02 REFERENCES
A. American National Standards Institute (ANSI).
1.03 SUBMITTALS
A. Product data: Indicate general construction, configurations, and jointing methods.
B. Shop drawings: Show locations, sizes, fastening methods, and installation details.
C. Manufacturer's Installation Instructions.
1.04 WARRANTY
A. As specified in Section 01783 - Warranties and Bonds.
B. Special warranty:
1. Duration: 5 years warranty on product defects.
PART 2 PRODUCTS
2.01 ROOF HATCHES
A. Manufacturers: One of the following or equal:
1. The Bilco Co.
2. Nystrom.
2.02 SINGLE LEAF FOR LADDER ACCESS
A. Size:
1. Ladder applications:
a. Nominal size: 42-inches by 30-inches.
b. Cover opening angle minimum: 70 degrees.
B. Cover and curb:
1. Material:
a. Exterior surface and curb material:
1) Minimum 14-gauge galvanized galvanneal steel.
Roof Hatches
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/07722 (BidSetFinal) b. Interior surface material:
1) Minimum 22-gauge galvanized steel liner.
2) Fully covering cover insulation.
2. Cover:
a. Corners:
1) 3-inch beaded flange and welded.
2) Weathertight corners.
b. Insulation:
1) Nominal 1-inch thick fiberglass.
3. Curb:
a. Height: Minimum 12 inches.
b. Insulation: 1-inch thick fiberboard on outside.
c. Flange: Minimum 3-1/2-inch with holes for fasteners, and welded, weathertight corners.
4. Safety guardrail:
a. Manufacturers: One of the following or equal:
1) The Bilco Co., Model RL2.
2) Nystrom, SRCAY.
b. Rail material: Aluminum or galvanized steel.
c. Finish: Safety yellow powder coating.
d. Gate: Spring hinged and latched.
5. Curb and roofing interface:
a. Non-metal roofing:
1) Integral metal cap flashing.
C. Finish:
1. Steel hatches: Red oxide primer paint.
D. Hardware:
1. Heavy pintle hinges.
2. Compression spring operators enclosed in telescopic tubes.
3. Positive snap latch with turn handles, both inside and outside.
4. Padlock hasps, both inside and outside.
5. Gasket:
a. EPDM rubber gasket adhered to the liner.
6. Automatic hold-open arm with red vinyl grip handle capable of 1-hand release.
7. Enclosed 2-point spring latch as recommended by manufacturer.
E. Latch hardware:
1. Hardware including latch assembly, inside and outside padlock hasps, arm guide bracket, lifting mechanism bracket, hinges, hinge pins, hold open arm, lock strike casting, springs, spring tubes, shoe castings, and fasteners.
2. Zinc chromate plated.
F. Fall prevention system:
1. As specified in Section 05500 - Metal Fabrications.
Roof Hatches
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2.03 SINGLE LEAF
A. Size:
1. Equipment access applications:
a. Nominal size: 42-inches by 38-inches.
b. Cover opening angle minimum: 90 degrees.
B. Cover and curb:
1. Material:
a. Exterior surface and curb material:
1) Minimum 14-gauge galvanized galvanneal steel.
b. Interior surface material:
1) Minimum 22-gauge galvanized steel liner.
2) Fully covering cover insulation.
2. Cover:
a. Corners:
1) 3-inch beaded flange and welded.
2) Weathertight corners.
b. Insulation:
1) Nominal 1-inch thick fiberglass. Nominal 2-inch polyiso in cover.
3. Curb:
a. Height: Minimum 12 inches.
b. Insulation: 1-inch thick fiberboard on outside.
c. Flange: Minimum 3-1/2-inch with holes for fasteners, and welded, weathertight corners.
4. Safety guardrail:
a. Rail material: Aluminum or galvanized steel.
b. Finish: Safety yellow powder coating.
c. Gate: Spring hinged and latched.
5. Curb and roofing interface:
a. Non-metal roofing:
1) Integral metal cap flashing.
C. Finish:
1. Steel hatches: Red oxide primer paint.
D. Hardware:
1. Heavy pintle hinges.
2. Compression spring operators enclosed in telescopic tubes.
3. Positive snap latch with turn handles, both inside and outside.
4. Padlock hasps, both inside and outside.
5. Gasket:
a. EPDM rubber gasket adhered to the liner.
6. Automatic hold-open arm with red vinyl grip handle capable of 1-hand release.
7. Enclosed 2-point spring latch as recommended by manufacturer.
E. Latch hardware:
1. Hardware including latch assembly, inside and outside padlock hasps, arm guide bracket, lifting mechanism bracket, hinges, hinge pins, hold open arm, lock strike casting, springs, spring tubes, shoe castings, and fasteners.
2. Zinc chromate plated.
Roof Hatches
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2.04 DOUBLE LEAF FOR EQUIPMENT ACCESS
A. Size:
1. Equipment access applications:
a. Nominal size: 42-inches by 38-inches.
b. Cover opening angle minimum: 90 degrees.
c. Cover and curb:
2. Material:
a. Exterior surface and curb material:
1) Minimum 14-gauge galvanized galvanneal steel.
b. Interior surface material:
1) Minimum 22-gauge galvanized steel liner.
2) Fully covering cover insulation.
3. Cover:
a. Corners:
1) 3-inch beaded flange and welded.
2) Weathertight corners.
b. Insulation:
1) Nominal 1-inch thick fiberglass.
4. Curb:
a. Height: Minimum 12 inches.
b. Insulation: 1-inch thick fiberboard on outside.
c. Flange: Minimum 3-1/2-inch with holes for fasteners, and welded, weathertight corners.
5. Safety guardrail:
a. Rail material: Aluminum or galvanized steel.
b. Finish: Safety yellow powder coating.
c. Gate: Spring hinged and latched.
6. Curb and roofing interface:
a. Non-metal roofing:
1) Integral metal cap flashing.
B. Finish:
1. Steel hatches: Red oxide primer paint.
C. Hardware:
1. Heavy pintle hinges.
2. Compression spring operators enclosed in telescopic tubes.
3. Positive snap latch with turn handles, both inside and outside.
4. Padlock hasps, both inside and outside.
5. Gasket:
a. EPDM rubber gasket adhered to the liner.
6. Automatic hold-open arm with red vinyl grip handle capable of 1-hand release.
7. Enclosed 2-point spring latch as recommended by manufacturer.
D. Latch hardware:
1. Hardware including latch assembly, inside and outside padlock hasps, arm guide bracket, lifting mechanism bracket, hinges, hinge pins, hold open arm, lock strike casting, springs, spring tubes, shoe castings, and fasteners.
2. Zinc chromate plated.
Roof Hatches
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3.01 INSTALLATION
A. Hatch quantities and locations shall be as indicated on the Drawings.
B. Install roof hatches in accordance with manufacturer's instructions.
1. Coordinate with installation of roofing system and related flashing.
2. Provide weathertight installation.
C. Paint hatch as specified in Section 09960 - High-Performance Coatings.
END OF SECTION
Steel Roofing Walkways
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STEEL ROOFING WALKWAYS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Galvanized steel, roof-mounted walkway.
1.02 REFERENCES
A. American Iron and Steel Institute (AISI):
1. Cold-Formed Steel Design Manual.
B. ASTM International (ASTM):
1. A653 - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
1.03 DEFINITIONS
A. Clips: Attachments between planks, support plates, and roof deck ribs.
B. Planks: The walkway surface elements which may span parallel or perpendicular to the ribs of the roof deck.
C. Support Plates: Plates that span between roof deck ribs to support planks that are parallel to the roof deck ribs.
1.04 SUBMITTALS
A. Product data.
B. Shop drawings and calculations:
1. Shop drawings: For roof walkway system, including details on connections to roof.
2. Calculations:
a. Complete test reports indicating maximum allowable loading, both uniform and concentrated, and the associated deflections.
b. Use methods outlined in the AISI Cold-Formed Steel Design Manual. c. Use a live load safety factor of 2.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Storage and protection:
1. Store planks and accessories at the site stacked on platforms or pallets and covered with tarpaulins or other suitable weathertight covering.
2. Remove damaged, unlabeled, untagged, rusty, and deteriorated material from the job site.
Steel Roofing Walkways
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2.01 MANUFACTURERS
A. The following or equal:
1. Unistrut Corp., Roofwalks.
2.02 DESIGN AND PERFORMANCE CRITERIA
A. Design requirements:
1. Design roof walkway to support a uniform live load of 180 pounds per square foot and a concentrated load of 426 pounds per plank.
2. Design of attachment assembly to roof shall not penetrate roof deck.
B. Performance requirements:
1. Top of planks shall have an anti-skid surface that provides 360-degree positive traction.
2.03 MATERIALS
A. Planks, supporting plates, and clips shall have G90 coating in accordance with ASTM A653.
B. Planks shall be a minimum of 18 gauge roll-formed sheet steel:
1. Supporting plates shall be a minimum of 14 gauge sheet steel.
2. Clips shall be a minimum of 16 gauge sheet steel.
PART 3 EXECUTION
3.01 INSTALLATION
A. Install products as indicated on the Drawings and in accordance with shop drawings and manufacturer's printed instructions, applicable except where specified otherwise.
END OF SECTION
Joint Sealants
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JOINT SEALANTS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes:
1. Acrylic-Latex sealant.
2. Precast concrete joint sealant.
3. Silicone sealant.
4. Synthetic rubber sealing compound.
5. Synthetic sponge rubber filler.
6. Related materials.
1.02 REFERENCES
A. American Association of State Highway and Transportation Officials (AASHTO):
1. M198 - Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants.
B. ASTM International (ASTM):
1. C920 - Standard Specification for Elastomeric Joint Sealants.
2. C990 - Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants.
3. C1330 - Standard Specification for Cylindrical Sealant Backing for Use with Cold Liquid-Applied Sealants.
4. C1521 - Standard Practice for Evaluating Adhesion of Installed Weatherproofing Sealant Joints.
5. D412 - Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension.
6. D624 - Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomer.
1.03 SUBMITTALS
A. Product data.
B. Samples, include color selections.
C. Manufacturer's Installation Instructions.
D. Warranty.
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1.04 QUALITY ASSURANCE
A. Manufacturer qualifications: Manufacturer of proposed product for minimum 5 years with satisfactory performance record.
B. Installer qualifications: Manufacturer approved installer of products similar to specified products on minimum 5 projects of similar scope as Project with satisfactory performance record.
1.05 PROJECT/SITE CONDITIONS
A. Environmental requirements: Do not apply sealant on wet or frosty surfaces or when surface temperature is higher than 100 degrees Fahrenheit or lower than recommended by the manufacturer.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products in accordance with manufacturer's recommendations.
B. Code date packages. Do not use material older than manufacturer’s published shelf life. Store materials at temperatures lower than 80 degrees Fahrenheit. Condition materials in accordance with manufacturer’s instructions prior to installation.
1.07 SEQUENCING AND SCHEDULING
A. Caulk joints prior to painting.
1.08 WARRANTY
A. Warrant to correct defective products for minimum 1 year in accordance with manufacturer's standard warranty.
PART 2 PRODUCTS
2.01 SEALANTS
A. General:
1. Provide colors matching materials being sealed.
2. Where compound is not exposed to view in finished work, provide manufacturer's color which has best performance.
3. Nonsagging sealant for vertical and overhead horizontal joints.
4. Sealants for horizontal joints: Self-leveling pedestrian/traffic grade.
5. Joint cleaner, primer, bond breaker: As recommended by sealant manufacturer.
6. Sealant backer rod and/or compressible filler made from closed cell polyethylene, polyethylene jacketed polyurethane foam, or other flexible, nonabsorbent, non-bituminous material recommended by sealant manufacturer to:
a. Control joint depth.
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c. Provide proper shape of sealant bead.
d. Serve as expansion joint filler.
2.02 ACRYLIC-LATEX SEALANT
A. Permanently flexible, nonstaining, and nonbleeding latex modified acrylic sealant compound, colors as selected by Engineer from manufacturer's standard options:
1. Manufacturers: One of the following or equal:
a. Tremco, Tremflex 834.
b. Pecora Corp., Number AC-20.
c. Sonneborn, Sonolac.
2.03 PRECAST CONCRETE JOINT SEALANT
A. Preformed, cold-applied, ready-to-use, flexible joint sealant in accordance with ASTM C990 and AASHTO M 198:
1. Manufacturers: One of the following or equal.
a. Henry Corp., Ram-Nek.
b. Concrete Sealants Division, ConSeal.
2.04 SILICONE SEALANT
A. ASTM C920, Type S, Grade NS, Class 25, single component silicone sealant:
1. Manufacturers: One of the following or equal:
a. Tremco, Proglaze.
b. Pecora Corp., Number 864.
c. Dow Corning, Number 795.
d. General Electric, Number 1200 Series.
2.05 SYNTHETIC RUBBER SEALING COMPOUND
A. Manufacturer: One of the following or equal:
1. Sika Corporation, Sikaflex 2c NS or SL
2. Sika Corporation, Sikaflex 2c NS EZ Mix.
3. Pacific Polymers, Elastothane 227R.
B. Material: In accordance with ASTM C920 Type M, Grade P (pourable), Class 25 and Type M, Grade NS (non-sag), Class 25; multi-part polyurethane; able to cure at room temperature to firm, highly resilient polymer; able to perform satisfactory when continuously submerged in water or sewage and exposed to direct sunlight in dry condition; with the following properties determined at 75 degrees Fahrenheit and 50 percent relative humidity:
1. Base: Polyurethane rubber.
2. Application time: Minimum 2 hours.
3. Cure time: Maximum 3 days.
4. Tack free time: Maximum 24 hours.
5. Ultimate hardness: Non-sag 25, Pourable/SL 40, within 5 Shore A.
6. Tensile strength: Non-sag 95 pounds per square inch minimum and self-leveling minimum 170 pounds per square inch when tested in accordance with ASTM D412.
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7. Ultimate elongation: Minimum 340 percent when tested in accordance with ASTM D412.
8. Tear resistance: Non-sag 45 pounds per inch minimum and self-leveling minimum 85 pounds per inch when tested in accordance with ASTM D624, Die C.
9. Service temperature range: Minus 25 degrees to 158 degrees Fahrenheit.
C. Color: Gray to match concrete, unless indicated on the Drawings.
2.06 SYNTHETIC SPONGE RUBBER FILLER
A. Closed-cell expanded sponge rubber manufactured from synthetic polymer neoprene base, or resilient polyethylene foam backer rod. In accordance with ASTM C1330, Type C:
1. Manufacturers: The following or equal:
a. Presstite, No. 750.3 Ropax Rod Stock.
B. Characteristics:
1. Suitable for application intended.
2. Strength: As necessary for supporting sealing compound during application.
3. Resiliency: Resistance to environmental conditions of installation.
4. Bonding: No bonding to the sealing compound.
5. Structure: Cellular, prevents absorption of water.
6. Compatibility with other materials in joint and acceptance by manufacturer of sealing compound.
7. Size: Minimum 25 percent greater than nominal joint width.
2.07 RELATED MATERIALS
A. Primer: Nonstaining type, recommended by sealant manufacturer to suit application.
B. Joint cleaner: Noncorrosive, nonstaining, compatible with joint forming materials and as recommended by sealant manufacturer.
C. Bond breaker tape: Pressure-sensitive tape recommended by sealant manufacturer to suit application.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify acceptability of joint dimensions, physical, and environmental conditions.
B. Verify that surfaces are dry, clean, and free of dirt, grease, curing compound, and other residue which might interfere with adhesion of sealants.
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3.02 PREPARATION
A. Allow concrete to cure thoroughly before caulking.
B. Synthetic sponge rubber filler:
1. Prepare surfaces designated to receive filler in accordance with manufacturer's installation instructions.
2. Do not stretch filler beyond its normal length during installation.
C. Caulking:
1. Verify that surfaces are dry, clean, and free of dirt, grease, curing compounds, and other residue that might interfere with adhesion of sealant.
2. Concrete, masonry, wood, and steel surfaces: Clean and prime in accordance with manufacturer's instructions prior to caulking.
D. Synthetic rubber sealing compound:
1. Ensure surfaces to which synthetic rubber must bond are dry and free of dust, dirt, and other foreign residue.
2. Heavy sandblasted caulking groove to sound surface, and prime with manufacturer's recommended primer for particular surface.
E. For sidewalks, pavements, and similar joints sealed with elastomeric sealants and subject to traffic and other abrasion and indentation exposures, fill joints to depth equal to 75 percent of joint width, but neither more than 5/8 inches deep nor less than 3/8 inches deep.
F. For normal moving building joints sealed with elastomeric sealants not subject to traffic, fill joints to depth equal to 50 percent of joint width, but neither more than 1/2 inch deep nor less than 1/4 inch deep.
G. For joints sealed with acrylic-latex sealants, fill joints to depth in range of 75 percent to 125 percent of joint width.
H. Use joint filler to achieve required joint depths, to allow sealants to perform properly.
I. Prepare surfaces and install synthetic sponge rubber filler in accordance with manufacturer's recommendations.
J. Do not stretch filler beyond normal length during installation.
K. Apply bond breaker when recommended by joint sealer manufacturer.
3.03 INSTALLATION
A. Synthetic sponge rubber filler: Install filler in accordance with manufacturer's installation instructions.
B. Caulking, joints, and sealing:
1. Construct expansion, contraction, and construction joints as indicated on the Drawings.
2. Install pipe and conduit in structures as indicated on the Drawings.
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3. Caulk doors, windows, louvers, and other items installed in or over concrete openings inside and out.
4. Use synthetic rubber sealing compound for caulking where indicated on the Drawings or as specified, except for masonry construction and where specified otherwise.
5. Complete caulking prior to painting.
6. Verify that concrete is thoroughly cured prior to caulking.
7. When filler compressible material is used, use untreated type.
8. Apply caulking with pneumatic caulking gun.
9. Use nozzles of proper shape and size for application intended.
10. Maintain continuous bond between caulking and sides of joint to eliminate gaps, bubbles, or voids and fill joint in continuous operation without layering of compound.
11. Employ experienced applicators to caulk joints and seams in neat workmanlike manner.
12. To hasten curing of compound when used on wide joints subject to movement, apply heat with infrared lamps or other convenient means.
13. Apply synthetic rubber sealing compound with pneumatic caulking tool or other acceptable method.
3.04 CLEANING
A. Clean surfaces adjacent to sealant as work progresses.
B. Remove excess uncured sealant by soaking and scrubbing with sealant cleaning solvent.
C. Remove excess cured sealant by sanding with Number 80 grit sandpaper.
D. Leave finished work in neat, clean condition.
3.05 SCHEDULE
A. Acrylic latex:
1. Use where indicated on the Drawings.
2. Interior joints with movement less than 7.5 percent and not subject to wet conditions.
B. Silicone:
1. Use where indicated on the Drawings.
2. Joints and recesses formed where window, door, louver and vent frames, and sill adjoin masonry, concrete, stucco, or metal surfaces.
3. Door threshold bedding.
4. Moist or wet locations, including joints around plumbing fixtures.
5. Stainless steel doors and frames, including joints between applied stops and frames, and around anchor bolts.
6. Plenum joints.
C. Synthetic rubber sealing compound, non-sag Type II:
1. Use where indicated on the Drawings.
2. Water-bearing and earth-bearing concrete structures.
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3. Joints in masonry, concrete vertical surfaces, and metal-faced panels in vertical surfaces.
4. Joints between sheet metal flashing and trim.
5. Joints between sheet metal flashing and trim, and vertical wall surfaces.
6. Small voids between materials requiring filling for weathertight performance in vertical surfaces.
7. Perimeters of frames of doors, windows, louvers, and other openings where bonding is critical to airtight performance.
8. Expansion and control joints in masonry vertical surfaces.
D. Synthetic rubber sealing compound, self-leveling Type I:
1. Use where indicated on the Drawings.
2. Expansion and control joints in masonry, concrete horizontal surfaces, and metal panels in horizontal surfaces.
3. Small voids between materials requiring filling for weathertight performance in horizontal surfaces.
4. Pavement joints.
5. Perimeters of frames of doors, windows, louvers, and other openings in horizontal surfaces where bonding is critical to airtight performance.
3.06 FIELD QUALITY CONTROL
A. Adhesion testing:
1. Perform adhesion tests in accordance with ASTM C1521 per the following criteria:
a. Water bearing structures: 1 test per every 1,000 LF of joint sealed. b. Exterior precast concrete wall panels: 1 test per every 2,000 LF of joint sealed.
c. Chemical containment areas: 1 test per every 1,000 LF of joint sealed. d. Building expansion joints: 1 test per every 500 LF of joint sealed. e. All other type of joints except butt glazing joints: 1 test per every 3,000 LF of joint sealed.
f. Manufacturer's authorized factory representative provide written recommendations for remedial measures on failing tests.
END OF SECTION
Hollow Metal Doors and Frames
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HOLLOW METAL DOORS AND FRAMES
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Steel Fire Resistive Rated and Non-Fire Resistive Rated:
1. Doors.
2. Door frames.
3. Combination door frames and window frames with mullions, muntins, and transom bars.
1.02 REFERENCES
A. American National Standards Institute (ANSI):
1. A250.6 - Hardware on Steel Doors (Reinforcement Application).
2. A250.8 - Recommended Specification for Standard Steel Doors and Frames.
B. ASTM International (ASTM):
1. A653 - Standard Specification for Sheet Steel, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
2. A924 - Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process.
3. A1008 - Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy With Improved Formability, Solution Hardened, and Bake Hardenable.
4. A1011 - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy With Improved Formability, and Ultra-High Strength.
5. E413 - Classification for Rating Sound Insulation.
C. National Association of Architectural Metal Manufacturers (NAAMM)/Hollow Metal Manufacturers Association (HMMA):
1. HMMA 861 - Guide Specifications for Commercial Hollow Metal Doors and Frames.
D. National Fire Protection Association (NFPA):
1. 80 - Standard for Fire Doors and Other Opening Protectives.
2. 252 - Standard Methods of Fire Tests of Door Assemblies.
E. Steel Door Institute (SDI):
1. SDI-111 - Recommended Details for Standard Steel Doors, Frame, Accessories and Related Components.
2. SDI-117 - Manufacturing Tolerances Standard Steel Doors and Frames.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/08110 (BidSetFinal) F. Underwriters’ Laboratories, Inc., (UL):
1. UL 10C - Positive Pressure Fire Tests of Door Assemblies.
2. UL 102 - Sustainability Assessment for Swinging Door Leafs.
1.03 SUBMITTALS
A. Product data.
B. Shop drawings: Show the following with references to the Engineer's door marks and hardware groups:
1. Location of door and frame types.
2. Details of fabrication, including core construction, glass lights, louvers, weatherstripping, and factory finish for each door.
3. Cutouts and reinforcements for hardware.
4. Methods of installation and anchorage to adjacent construction.
C. Certificates documenting:
1. Fire-rated units have been successfully tested as specified in this Section.
D. Manufacturer's instructions: Submit manufacturer's installation instructions.
E. Pre-Submittal Conference:
1. Conduct conference in compliance with requirements in Section 01312 - Project Meetings with attendance by representatives of Supplier, Installer.
2. Contractor to review proper methods and procedures for installing hollow metal doors and frames.
1.04 QUALITY ASSURANCE
A. Testing agency qualifications: Approved by ultimate enforcing authority for the Project; regularly engaged in inspection of materials and workmanship at factory.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Before delivery, identify type and size of each door and frame in such a way that markings will not damage finish.
B. Preassemble doorframes in shop and deliver to Project site with spreader bar at sill or tie them in pairs to form box.
C. Protect doors and frames with resilient packaging sealed with heat shrunk plastic.
Break seal on-site to permit ventilation.
D. Protect doors and frames during shipment and storage to prevent warping, bending, and corrosion.
1.06 SEQUENCING AND SCHEDULING
A. Ensure timely delivery of reviewed hardware schedule and hardware templates such that no delay occurs in the work of the Contract.
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2.01 MATERIALS
A. Sheet steel: ASTM A1008, commercial quality, level, cold rolled steel, or ASTM A1011, hot rolled, pickled and oil rolled steel. Galvanize by hot-dip process with zinc-coating in accordance with ASTM A924 or with ASTM A653 and the coating designation A60 or G60.
B. Clips, bolts, screws, and rivets: sized as recommended by manufacturer.
C. Primer: Rust- inhibitive epoxy primer compatible with high-solids epoxy finish coating system as specified in Section 09960 - High-Performance Coatings.
D. Touch-up materials: Primer as recommended by manufacturer.
E. Door hardware: As specified in Section 08710 - Door Hardware.
F. Grout: As specified in Section 04220 - Concrete Unit Masonry.
2.02 DOOR AND FRAME TYPES
A. Interior doors: ANSI 250.8, Grade III, Model 3 or NAAMM HMMA 810 Type A and NAAMM HMMA 861, flush steel rib-stiffened, minimum 18-gauge face sheets.
B. Exterior doors: ANSI 250.8, Grade III, Model 3, or NAAMM HMMA 810 Type A and NAAMM HMMA 861, flush steel rib-stiffened, minimum 16-gauge face sheets.
C. Interior frames: ANSI 250.8 or NAAMM HMMA 861, fully welded frames, minimum 16-gauge, sizes and shapes as indicated on the Drawings.
D. Exterior frames: ANSI 250.8 or NAAMM HMMA 861, fully welded frames HMMA 861, except minimum 14-gauge sizes and shapes as indicated on the Drawings.
2.03 FABRICATION OF FRAMES
A. Galvanize all frames installed in exterior openings.
B. Frames: Sheet steel, integral type, welded continuous to full depth of frames with minimum 5/8-inch deep stops, unless otherwise indicated on the Drawings.
C. Hardware reinforcements: Fabricate according to SDI A250.6 with reinforcing plates from same material as door face sheets.
D. Jamb Anchors: As required for adjacent wall construction, minimum 3 per jamb, unless otherwise indicated on the Drawings.
E. Floor anchors: Fixed type, except where adjustable anchors are indicated on the Drawings, 1 per jamb, with minimum 2 holes for anchorage. Where floor fill occurs,
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F. Anchors at masonry: Adjustable strap and stirrup, minimum 16-gauge corrugated or perforated steel at maximum of 30 inches on center and extending minimum 8 inches into masonry.
G. Anchors at previously placed concrete: Countersink machine screws through the frame into expansion devices spaced at maximum 30 inches on center.
H. Anchors at structural steel framing: Welded or otherwise securely fastened with stainless steel screws.
I. Anchors for fire resistive frames: Conform to requirements of labeling authority having jurisdiction.
J. Masonry angle stiffeners: Factory welded into heads of frames for installation in openings more than 48 inches wide.
K. Mullions, muntins, and transom bars: Minimum 18-gauge, tubular sheet steel matching, and butt-welded to head and jamb members.
L. Removable stops: Fasten at approximately 12 to 16 inches on center.
2.04 FABRICATION OF DOORS
A. Galvanize all doors installed in exterior openings.
B. Reinforce face sheets with steel rib stiffeners, spaced at maximum 6 inches apart, and securely attached to face sheets by spot welds at maximum 5 inches on center.
C. Fill voids between face sheets and stiffeners with fiberglass insulation having a minimum density of 0.8 pounds per cubic foot.
D. Edges: Full weld without visible joints. Bevel striking edge 1/8 inch in 2 inches.
E. Door cores:
1. Stiffeners: Vertical steel ribs formed from minimum 22-gauge plain sheet steel, spaced at maximum 6 inches apart and securely attached to face sheets by spot welds at maximum 5 inches on center.
2. Core fillers: Insulation, minimum 0.60 pound density noncombustible type, installed in spaces between stiffeners for full height of door; labeled door core material shall conform to requirements of labeling authority.
F. Tops and bottoms of doors: Close with continuous recess steel channel of minimum 16-gauge, extending full width of door and spot welded to both faces.
G. Tops and bottoms of exterior doors: Flush closing channels welded to make tops and bottoms waterproof with weep holes for escape of moisture.
H. Hardware reinforcements: Fabricate according to SDI A250.6 with reinforcing plates from same material as door face sheets.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/08110 (BidSetFinal) I. Astragals:
1. Install on active leaf of double doors in accordance with UL listing requirements for fire resistive ratings as indicated on the Drawings, and for exterior pairs of doors.
2. Do not install on doors swinging in pairs with rating of 90 minutes or less in means of egress where both leaves are required to provide building code required exiting widths.
3. Do not provide astragal cutouts for hardware operations.
J. Astragal clearances for fire resistive rated doors:
1. Door bottoms at doors designated to receive non-combustible threshold: Not to exceed 3/8 inch between threshold and door bottom.
2. Door bottoms where there is no threshold: Maximum clearance between door and floor not to exceed 1/2 inch.
3. Door bottoms at doors designated to receive combustible floor coverings: Not to exceed 1/2 inch between floor covering and door bottom.
4. Clearance between door and frame and between meeting edges of pairs of doors: Not to exceed 1/8 inch.
K. Astragal clearances for non-fire resistive rated doors: Same as fire resistive rated doors, unless otherwise indicated on the Drawings.
2.05 FABRICATION OF FIRE RATED DOORS AND FRAMES
A. Fabricate to meet requirements of the building code as specified in Section 01410 - Regulatory Requirements, UL 10C, UL 102, and NFPA 252, except hose stream test shall not be required for opposite swing double egress exit doors and for doors of fire endurance rating of less than 45 minutes with or without approved glass lites.
B. Temperature rise requirements of doors at exit enclosures and exit passageways:
Maximum transmitted temperature end point of less than 450 degrees Fahrenheit above ambient at end of 30 minutes when tested in accordance with the building code as specified in Section 01410 - Regulatory Requirements.
C. Apply approved testing agency labels on fire rated doors and frames.
D. Fabricate oversized fire rated doors in accordance with requirements for ratings indicated on the Drawings.
2.06 ACCESSORIES
A. Mullions and transom bars: Join to adjacent members by welding or rigid mechanical anchors.
B. Grout guards: Formed from same material as frames, not less than 0.016 inches thick.
C. Silencers:
1. Drill single leaf doorframe jamb stops for minimum 3 silencers.
2. Drill double-leaf doorframe head stops for minimum 2 silencers.
3. Do not drill doorframes for silencers when weatherstripping is to be installed.
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2.07 FINISHING
A. Thoroughly clean surfaces of oil, grease, and other impurities; touch-up abraded galvanizing; and chemically etch.
B. Fill irregularities and sand smooth finish surface. Apply 1 coat of manufacturer's standard rust inhibitive baked-on primer.
C. Finish painting: High solids epoxy polyurethane system:
1. Interior doors in non-corrosive environment: As specified in Section 09910 - Painting.
2. Exterior doors and interior doors in corrosive environments: As specified in Section 09960 - High-Performance Coatings.
PART 3 EXECUTION
3.01 EXAMINATION
A. Examine reviewed hardware schedules and verify proper coordination of hardware and doors and frames.
B. Examine opening locations and verify the following:
1. Correctness of dimensions, backing, or support conditions.
2. Absence of defects that would adversely affect frame or door installation.
3.02 INSTALLATION
A. Install doors and frames in accordance with approved shop drawings and manufacturer's instructions.
B. Frames:
1. Set accurately in position, plumb, align, and attach securely to structure.
2. Set in place before construction of adjacent masonry or framed walls.
3. Anchor frames to previously placed concrete.
4. Set frames before removing spreader bars.
5. Fully grout frames in masonry as the Work progresses.
6. Grout frames at concrete through keyways provided at head and jambs.
C. Doors:
1. Install at correct openings, ensure smooth swing and proper closure with frame.
D. Fire resistive frames and doors:
1. Install to conform to NFPA 80 for fire resistive rated class as indicated on the Drawings.
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1. Install in accordance with Section 08710 - Door Hardware.
2. Drill and tap doors and frames to receive non-template, mortised, and surface-mounted door hardware.
F. Separate or isolate dissimilar metals with neoprene gaskets, sleeves, and washers, or with coatings acceptable to the Engineer.
3.03 TOLERANCES
A. Manufacturing and installation tolerances: As indicated on the Drawings or in conformance to SDI 117 as minimum.
3.04 ADJUSTING AND CLEANING
A. Prime coat touch-up: Immediately after installation, sand smooth and touch-up rust areas, and other areas where primer has been damaged, with prime touch-up paint.
B. Make adjustments as required for correct, proper, and free function and smooth operation without binding of hardware or doors and frames.
C. Protect doors and frames from damage to surface or profile.
END OF SECTION
Floor Access Doors
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FLOOR ACCESS DOORS
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Non-fire-rated floor access doors.
1.02 REFERENCES
A. American Association of State Highway and Transportation Officials (AASHTO):
1. Standard Specifications for Highway Bridges.
B. Occupational Safety and Health Administration (OSHA):
1. 29 CFR 1910-Occupational Safety and Health Standards.
1.03 SUBMITTALS
A. Product data.
B. Shop drawings that include the following:
1. Floor access door installation recommendations.
2. Locations of floor access doors.
3. Door size and configuration.
4. Live load capacity.
5. Materials of construction and finishes provided.
1.04 DELIVERY, STORAGE, AND HANDLING
A. Identify type and size of each floor access door in way not to damage finish prior to delivery.
B. Deliver products only after proper facilities are available.
C. Deliver and store packaged products in original containers with seals unbroken and labels intact until time of use.
D. Handle carefully to prevent damage and store on clean concrete surface or raised platform in safe, dry area.
1. Do not dump onto ground.
E. Protect floor access doors during shipment and storage to prevent warping, bending, and corrosion.
1.05 WARRANTY
A. Provide manufacturer’s warranty against defects in material and workmanship for a period of 5 years.
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1.06 MAINTENANCE
A. Deliver 2 keys for each cylinder lock to Owner.
PART 2 PRODUCTS
2.01 MEDIUM-DUTY FLOOR ACCESS DOORS
A. Manufacturers: One of the following or equal:
1. The Bilco Co., Model J or JD (double leaf).
2. Babcock Davis Associates, Inc., Model BFDDP-SAL or BFDDP-DAL (double leaf).
B. Style: Single leaf or double leaf as indicated on the Drawings, steel, capable of withstanding minimum live load of 300 pounds per square foot, channel frame, with drainage couplings.
C. Door leaf: Minimum 1/4-inch, diamond-pattern plate reinforced with stiffeners as required to meet specified live load.
D. Frame: 1/4-inch channel with anchor flange around perimeter.
E. Hardware:
1. Hinges: Each leaf equipped with a minimum of 2 heavy forged-brass hinges with stainless steel pins.
2. Lock: Snap lock with removable handle mounted on door leaf.
3. Grip handle: Provide vinyl grip handle designed to release cover for closing.
4. Operating mechanism: Spring operators designed for ease of operation and automatic hold-open arm with release handle.
5. Drainage assembly: Provide 1-1/2-inch drainage coupling located in corner of the channel frame.
2.02 FINISHES
A. Floor access door finishes:
1. Aluminum: Manufacturer's standard mill finish.
2. Aluminum in contact with dissimilar metals and concrete: Manufacturer's standard bituminous coating.
3. Steel: Manufacturer's standard red oxide primer.
B. Hardware finishes:
1. Provide optional Type 316 stainless steel hardware throughout, including parts of the latch and lifting mechanism assemblies, hold-open arms, and all brackets, hinges, pins, and fasteners.
Floor Access Doors
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3.01 EXAMINATION
A. Examine construction to receive floor access door and verify correctness of dimensions and other supporting or adjoining conditions.
3.02 PREPARATION
A. Coordinate details with other work supporting, adjoining, or requiring floor access doors.
B. Verify dimensions and profiles for each opening.
C. Verify that location will serve portion of work to which access is required.
1. Where proposed functional location conflicts with other work, notify the Engineer before installation.
D. Apply coating to aluminum surfaces that will be in contact with dissimilar metals or concrete when there is none.
3.03 INSTALLATION
A. Install floor access doors in accordance with manufacturer's instructions.
B. Ensure correct types and adequate sizes at proper locations.
C. Securely attach frames to supporting work and ensure doors, frames, and hardware operate smoothly and are free from warp, twist, and distortion.
3.04 ADJUSTING
A. Adjust doors, frames, and hardware to operate smoothly, freely, and properly without binding.
3.05 CLEANING
A. Thoroughly clean surfaces of grease, oil, or other impurities; touch up abraded prime coat where applicable.
END OF SECTION
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DOOR HARDWARE
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Door hardware.
1.02 REFERENCES
A. Builders Hardware Manufacturers Association (BHMA):
1. A156.1 - Butts and Hinges.156.2 - Bored and Preassembled Locks and Latches.
2. A156.3 - Exit Devices.
3. A156.4 - Door Controls.
4. A156.13 - Mortise Locks and Latches.
5. A156.14 - Sliding and Folding Door Hardware.
6. A156.16 - Auxiliary Hardware.
7. A156.18 - Materials and Finishes.
8. A156.23 - Electromagnetic Locks.
9. A156.26 - Continuous Hinges.
10. A156.31 - Electric Strikes and Frame Mounted Actuators.
11. A156.36 - Auxiliary Locks.
B. International Building Code (ICC):
1. A117.1 - Accessible and Usable Buildings and Facilities.
C. National Fire Protection Association (NFPA):
1. 80 - Fire Doors and Windows.
2. 105 - Installation of Smoke Door Assemblies.
3. 252 - Standard Methods of Fire Tests of Door Assemblies.
D. Underwriters Laboratories, Inc. (UL):
1. 10C - Positive Pressure Fire Tests of Door Assemblies.
2. 1784 - Standard for Air Leakage Tests of Door Assemblies and Other Opening Protectives.
1.03 SUBMITTALS
A. Product data:
1. Manufacturer's product data sheets including installation details, material descriptions, dimensions of individual components and profiles, operational descriptions and finishes.
2. Product Test Reports: Indicating compliance with cycle testing requirements, based on evaluation of comprehensive tests performed by manufacturer and witnessed by a qualified independent testing agency.
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1. Include references to Engineer's hardware group number, door type designations, locations, other pertinent data, and manufacturer names or suitable abbreviation opposite items scheduled.
2. Prepared by or under the supervision of supplier, detailing fabrication and assembly of door hardware, as well as procedures and diagrams. Coordinate the final Door Hardware Schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware. a. Format: Comply with scheduling sequence and vertical format in DHI's "Sequence and Format for the Hardware Schedule."
b. Organization:
1) Organize the Door Hardware Schedule into door hardware sets indicating complete designations of every item required for each door or opening.
2) Organize door hardware sets in same order as in the Door Hardware Sets at the end of this Section.
3) Submittals that do not follow the same format and order as the Door Hardware Sets will be rejected and subject to resubmission. c. Content: Include the following information:
1) Type, style, function, size, label, hand, and finish of each door hardware item.
2) Manufacturer of each item.
3) Fastenings and other pertinent information.
4) Location of door hardware set, cross-referenced to Drawings, both on floor plans and in door and frame schedule.
5) Explanation of abbreviations, symbols, and codes contained in schedule.
6) Mounting locations for door hardware.
7) Door and frame sizes and materials.
8) Warranty information for each product.
d. Submittal Sequence:
1) Submit the final Door Hardware Schedule at earliest possible date, particularly where approval of the Door Hardware Schedule must precede fabrication of other work that is critical in the Project construction schedule.
2) Include Product Data, Samples, Shop Drawings of other work affected by door hardware, and other information essential to the coordinated review of the Door Hardware Schedule.
C. Keying schedule:
1. After a keying meeting with the owner has taken place prepare a separate keying schedule detailing the final instructions.
2. Submit the keying schedule in electronic format.
3. Include keying system explanation, door numbers, key set symbols, hardware set numbers and special instructions.
4. Owner must approve submitted keying schedule prior to the ordering of permanent cylinders/cores.
D. Samples: Include for each different type and manufacturer for review of finish.
E. Construction key distribution list: Submit upon Owner's request.
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1. Furnish hardware templates to fabricators of doors, frames, and other work to be factory-prepared for hardware.
2. Check shop drawings of other work to confirm that adequate hardware backing is available.
G. Project record documents: Include corrected hardware schedule.
H. Operating and Maintenance Manuals:
1. Provide manufacturers operating and maintenance manuals for each item comprising the complete door hardware installation.
2. As specified in Section 01782 - Operation and Maintenance Manuals.
1.04 REGULATORY REQUIREMENTS
A. Provide hardware for fire-resistive rated openings that complies with UL and listed by UL.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Deliver hardware where directed in unopened packages with items packed separately, complete and ready for installation with necessary fittings, trim, fasteners, and accessories.
B. Provide packages bearing the manufacturers' labels with each item or group of items identified according to the accepted hardware schedule.
1.06 QUALITY ASSURANCE
A. Certified products: Where specified, products must maintain a current listing in the Builders Hardware Manufacturers Association (BHMA) Certified Products Directory (CPD).
B. Installer qualifications: A minimum 3 years documented experience installing both standard and electrified door hardware similar in material, design, and extent to that indicated for this Project and whose work has resulted in construction with a record of successful in-service performance.
C. Door hardware supplier qualifications:
1. Experienced commercial door hardware distributors with a minimum 5 years documented experience supplying both mechanical and electromechanical hardware installations comparable in material, design, and extent to that indicated for this Project.
2. Supplier recognized as a factory direct distributor by the manufacturers of the primary materials with a warehousing facility in Project's vicinity.
3. Supplier to have on staff a certified Architectural Hardware Consultant (AHC) available during the course of the Work to consult with Contractor, Architect, and Owner concerning both standard and electromechanical door hardware and keying.
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1. Electrified modifications or enhancements made to a source manufacturer's product line by a secondary or third party source will not be accepted.
E. Each unit to bear third party permanent label demonstrating compliance with the referenced standards.
F. Pre-submittal conference:
1. Conduct coordination conference in compliance with requirements in Section 01312 - Project Meetings with attendance by representatives of Supplier(s), Installer(s), and Contractor(s) to review proper methods and the procedures for receiving, handling, and installing door hardware.
2. Prior to installation of door hardware, conduct a project specific training meeting to instruct the installing contractors' personnel on the proper installation and adjustment of their respective products.
3. Product training to be attended by installers of door hardware (including electromechanical hardware) for aluminum, hollow metal and wood doors.
Training will include the use of installation manuals, hardware schedules, templates and physical product samples as required.
4. Inspect and discuss electrical roughing-in, power supply connections, and other preparatory work performed by other trades.
5. Review sequence of operation narratives for each unique access controlled opening.
6. Review and finalize construction schedule and verify availability of materials.
7. Review the required inspecting, testing, commissioning, and demonstration procedures.
1.07 MAINTENANCE
A. Require lockset manufacturers to deliver permanent removable cylinder cores and keys and minimum 2 extractor keys to Owner directly.
1.08 SCHEDULING AND SEQUENCING
A. Upon receipt of accepted hardware schedule, coordinate accepted hardware schedule, templates, reinforcing units, and template instructions to door and frame sections.
B. Restrict distribution of construction keys to superintendents and foremen. Maintain record of persons who have received keys on construction distribution list.
1.09 MAINTENANCE TOOLS AND INSTRUCTIONS
A. Furnish a complete set of specialized tools and maintenance instructions as needed for Owner's continued adjustment, maintenance, and removal and replacement of door hardware.
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1.10 WARRANTY
A. Provide warranty as specified in Section 01783 - Warranties and Bonds.
1. Written warranty, executed by manufacturer(s), agreeing to repair or replace components of standard and electrified door hardware that fails in materials or workmanship within specified warranty period after final acceptance by the Owner. Failures include, but are not limited to, the following:
a. Structural failures including excessive deflection, cracking, or breakage. b. Faulty operation of the hardware.
c. Deterioration of metals, metal finishes, and other materials beyond normal weathering.
d. Electrical component defects and failures within the systems operation.
B. Special warranty:
1. Duration for electromechanical door hardware: 2 years.
2. Duration for standard duty cylindrical (bored) locks and latches: 5 years.
3. Duration for exit hardware: 5 years.
4. Duration for mortise locks and latches: 10 years.
5. Duration for manual overhead door closer bodies: 10 years.
6. Duration for heavy duty floor closers: 10 years.
PART 2 PRODUCTS
2.01 GENERAL
A. Door hardware includes, but is not necessarily limited to, the following:
1. Mechanical door hardware.
2. Electromechanical door hardware.
3. Automatic operators.
4. Cylinders.
2.02 FASTENERS
A. Types:
1. To concrete, marble, or masonry: Machine screws and flush shells.
2. To wood: Wood screws.
3. On gypsum board or plaster: Screws of sufficient length to provide solid connection to framing or backing behind gypsum board or plaster.
4. To mineral and hollow core doors: Hex bolts.
5. Of exit devices to doors: Thru-bolts, unless otherwise specified.
B. Screws exposed: Phillips-head type, full-threaded screws, not combination type.
C. Sizes: Suitable for heavy use.
D. Finish: Stainless steel, unless otherwise required to match material and hardware finish.
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2.03 HANGING DEVICES
A. Hinges: BHMA A156.1 certified butt hinges with number of hinge knuckles and other options as specified in the Door Hardware Sets.
1. Quantity: Provide the following hinge quantity:
a. 2 Hinges: For doors with heights up to 60 inches.
b. 3 Hinges: For doors with heights 61 to 90 inches.
c. 4 Hinges: For doors with heights 91 to 120 inches.
d. For doors with heights more than 120 inches, provide 4 hinges, plus 1 hinge for every 30 inches of door height greater than 120 inches. e. Hinge size: Provide the following, unless otherwise indicated, with hinge widths sized for door thickness and clearances required:
1) Widths up to 3 feet 0 inches: 4-1/2 inches standard or heavy weight as specified.
2) Sizes from 3 feet 1inch to 4 feet 0 inches: 5 inches standard or heavy weight as specified.
f. Hinge weight and base material: Unless otherwise indicated, provide the following:
1) Exterior doors: Heavy weight, non-ferrous, ball bearing or oil impregnated bearing hinges unless Hardware Sets indicate standard weight.
2) Interior doors: Standard weight, steel, ball bearing or oil impregnated bearing hinges unless Hardware Sets indicate heavy weight. g. Hinge options: Comply with the following:
1) Non-removable pins: Provide set screw in hinge barrel that, when tightened into a groove in hinge pin, prevents removal of pin while door is closed; for the all out-swinging lockable doors. h. Manufacturers: One of the following or equal:
1) Hager Companies (HA).
2) Ives (IV).
3) McKinney Products; ASSA ABLOY Architectural Door Accessories (MK).
2.04 MECHANICAL LOCKS AND LATCHING DEVICES
A. Mortise Locksets, Grade 1 (Heavy Duty): BHMA A156.13, Series 1000, Operational Grade 1 Certified Products Directory (CPD) listed. Locksets are to be manufactured with a corrosion resistant steel case and be field-reversible for handing without disassembly of the lock body.
1. Manufacturers: One of the following or equal:
a. Corbin Russwin Hardware (RU) – ML2000 Series.
b. Sargent Manufacturing (SA) – 8200 Series.
c. Schlage (SC) – L9000 Series.
B. Cylindrical Locksets, Grade 1 (Heavy Duty): BHMA A156.2, Series 4000, Operational Grade 1 Certified Products Directory (CPD) listed.
1. Furnish with solid cast levers, standard 2-3/4 inch backset, and 1/2 inch (3/4 inch at rated paired openings) throw brass or stainless steel latchbolt.
2. Locks are to be non-handed and fully field reversible.
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3. Manufacturers: One of the following or equal:
a. Corbin Russwin Hardware (RU) - CL3300 Series.
b. Sargent Manufacturing (SA) - 10 Line.
c. Schlage (SC) - ND Series.
2.05 LOCK AND LATCH STRIKES
A. Strikes: Provide manufacturer's standard strike with strike box for each latch or lock bolt, with curved lip extended to protect frame, finished to match door hardware set, unless otherwise indicated, and as follows:
1. Flat-lip strikes: For locks with 3-piece antifriction latch-bolts, as recommended by manufacturer.
2. Extra-long-lip strikes: For locks used on frames with applied wood casing trim.
3. Aluminum-frame strike box: Provide manufacturer's special strike box fabricated for aluminum framing.
4. Double-lipped strikes:
a. For locks at double acting doors.
b. Furnish with retractable stop for rescue hardware applications.
B. Standards: Comply with the following:
1. Strikes for Mortise Locks and Latches: BHMA A156.13.
2. Strikes for Bored Locks and Latches: BHMA A156.2.
3. Strikes for Auxiliary Deadlocks: BHMA A156.36.
4. Dustproof Strikes: BHMA A156.16.
2.06 CONSTRUCTION KEYING
A. Type: Removable core system.
2.07 PERMANENT CYLINDERS AND KEYING
A. Manufacturers: One of the following or equal:
1. Corbin Russwin Hardware (RU).
2. Sargent Manufacturing (SA).
3. Schlage (SC).
B. Cylinders: Original manufacturer cylinders complying with the following:
1. Mortise type: Threaded cylinders with rings and cams to suit hardware application.
2. Rim type: Cylinders with back plate, flat-type vertical or horizontal tailpiece, and raised trim ring.
3. Bored-lock type: Cylinders with tailpieces to suit locks.
4. Mortise and rim cylinder collars to be solid and recessed to allow the cylinder face to be flush and be free spinning with matching finishes.
5. Keyway: Manufacturer’s Standard. Match Facility Standard.
C. Removable cores: Provide removable cores as specified, core insert, removable by use of a special key, and for use with only the core manufacturer's cylinder and door hardware.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/08710 (BidSetFinal) D. Keying system: Each type of lock and cylinders to be factory keyed.
1. Supplier shall conduct a "Keying Conference" to define and document keying system instructions and requirements.
2. Furnish factory cut, nickel-silver large bow permanently inscribed with a visual key control number as directed by Owner.
3. New system: Key locks to a new key system as directed by the Owner.
E. Key quantity: Provide the following minimum number of keys:
1. Change keys per cylinder: 2.
2. Master keys (per master key level/group): 5.
3. Construction control keys (where required): 2.
4. Permanent control keys (where required): 2.
F. Construction keying: Provide temporary keyed construction cores.
G. Key registration list (biting list):
1. Provide keying transcript list to Owner's representative in the proper format for importing into key control software.
2. Provide transcript list in writing or electronic file as directed by the Owner.
2.08 PUSH/PULL PLATES
A. Manufacturers: One of the following or equal:
1. Ives.
2. Trimco.
3. Rockwood.
B. Pulls:
1. Material: As scheduled.
2. Size: Minimum 8 inches center to center, minimum grip diameter of 3/4 inch, minimum projection of 2-1/4 inch.
C. Pull plates:
1. Material: As scheduled.
2. Plate size: Minimum 3 by 12 inches by 0.050-inch thick, with beveled edges on 4 sides with pull.
3. Pull size: Minimum 8 inches center to center, minimum grip diameter of 3/4 inch, minimum projection of 2-1/4 inch.
D. Push plates:
1. Material: As scheduled.
2. Size: Minimum 3 by 12 inches by 0.050-inch thick, with beveled edges on 4 sides.
2.09 CLOSERS
A. Manufacturers:
1. Features:
a. Heavy-duty.
b. Non-handed and non-sized.
c. Adjustable spring power from size 1 through 4.
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2. One of the following or equal:
a. Sargent, 351 Series.
b. LCN, Super Smoothee Model 4041 Series.
c. Norton Door Controls, Multi-Size Door Closers Model 7500BF Series.
B. Type: Full rack and pinion type with steel spring and non-gumming, non-freezing hydraulic fluid.
C. Controls: Separate set for regulating sweep speed, latch speed, backcheck and backcheck positioning, or where schedules, spring power.
D. Sizes: As recommended by accepted manufacturer.
E. Covers: Metal, capable of receiving finishes to match adjacent hardware finishes, unless otherwise specified.
F. Narrow frame provisions: Drop plates.
G. Effort to operate: As follows:
1. Exterior: Maximum 8-1/2 pounds.
2. Interior: Maximum 5 pounds.
3. Fire-resistive rated doors: Maximum 15 pounds.
H. Adjust closers in accordance with manufacturer's directions for size of door.
2.10 EXIT DEVICES
A. Lever design:
1. Manufacturers: The following or equal:
a. Von Duprin, Lever Model 06.
B. Rim device, non-fire resistive rated:
1. Manufacturers: One of the following or equal:
a. Von Duprin Inc., Model Series 98.
b. Sargent Essex Ind., Model Series 8800.
C. Rim device, fire-resistive rated:
1. Manufacturers: One of the following or equal:
a. Von Duprin Inc., Model Series 98-F.
b. Sargent Essex Ind., Model Series 12-8800.
D. Mortise lock device, non-fire-resistive rated:
1. Manufacturers: The following or equal:
a. Von Duprin Inc., Model Series 9875L.
E. Mortise lock device, fire-resistive rated:
1. Manufacturers: The following or equal:
a. Von Duprin Inc., Model Series 9875L-F.
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G. Corrosive environment provisions: Zinc dichromate coated internal parts.
2.11 MISCELLANEOUS DOOR HARDWARE
A. Wall stops: As scheduled.
1. Manufacturers: One of the following or equal:
a. Ives.
b. Trimco.
c. Rockwood.
B. Floor stops: As scheduled with strike of suitable height to compensate for clearance between door and floor.
1. Manufacturers: One of the following or equal:
a. Ives.
b. Trimco.
c. Rockwood.
C. Mechanical holders: Foot-operated plunger with instant release by touch of toe and integral spring to keep constant shoe pressure against floor; brass.
1. Manufacturers: The following or equal:
a. Glynn-Johnson.
D. Electromagnetic holders: Electromagnetic hold open device; able to be connected to smoke alarm system; UL BHMA listed; consisting of completely flush wall-mounted electro-magnetic holder and door thru-bolted contact plate; depth as required; with minimum holding force of 25 and maximum of 40 pounds; voltage and mounting height as indicated on the Drawings; steel.
1. Manufacturers: One of the following or equal:
a. Rixson-Firemark Inc., Electromagnetic Door Release Model 990 Series. b. LCN Electromagnetic Door Release Model SEM 7800 Series. c. Dorma Door Controls Inc., Electromagnetic Door Holder Model Series EM.
E. Flush bolts and surface bolts:
1. BHMA A156.3 and A156.16, Grade 1, certified.
a. Flush bolts to be furnished with top rod of sufficient length to allow bolt retraction device location approximately 6 feet from the floor. b. Furnish dust proof strikes for bottom bolts.
c. Surface bolts to be minimum 8 inches in length, UL listed for labeled fire doors, and UL listed for windstorm components where applicable. d. Provide related accessories (mounting brackets, strikes, coordinators, etc.) as required for appropriate installation and operation. e. Manufacturers: One of the following or equal:
1) Ives (IV).
2) Rockwood Products; ASSA ABLOY Architectural Door Accessories (RO).
3) Trimco (TC).
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1. As scheduled, 0.050-inch thick, beveled edges, 10 inches high, 1-1/2 inches narrower than single doors, 1 inch narrower than leaf of door pairs.
2. Manufacturers: One of the following or equal:
a. Ives.
b. Trimco.
G. Architectural seals:
1. General:
a. Thresholds, weatherstripping, and gasket seals to be of type and design as specified below or in the Hardware Sets.
b. Provide continuous weatherstrip gasketing on exterior doors and provide smoke, light, or sound gasketing on interior doors where indicated. c. At exterior applications provide non-corrosive fasteners and elsewhere where indicated.
2. Smoke labeled gasketing:
a. Assemblies in accordance with NFPA 105 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for smoke control ratings indicated, based on testing in accordance with UL 1784.
b. Provide smoke labeled perimeter gasketing at all smoke labeled openings.
3. Fire labeled gasketing:
a. Assemblies in accordance with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing in accordance with UL 10C. b. Provide intumescent seals as indicated to meet UL 10C, and NFPA 252.
4. Sound-rated gasketing:
a. Assemblies that are listed and labeled by a testing and inspecting agency, for sound ratings indicated.
5. Replaceable seal strips:
a. Provide only those units where resilient or flexible seal strips are easily replaceable and readily available from stocks maintained by manufacturer.
6. Manufacturers: One of the following or equal:
a. National Guard Products (NG).
b. Pemko Products; ASSA ABLOY Architectural Door Accessories (PE). c. Zero (ZE).
H. Thresholds:
1. As scheduled, extruded aluminum, maximum 1/2-inch high, maximum slope of 1 foot in 2 feet.
2. Manufacturers: One of the following or equal:
a. National Guard Products Inc.
b. Pemko Mfg. Co.
I. Dustproof strike:
1. As scheduled.
2. Manufacturers: One of the following or equal:
a. Ives.
b. Trimco.
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1. As scheduled, non-handed, series type length as required for door sizes indicated, complete with filer lengths as required, with mounting brackets and carry bars when required for proper operation; steel with manufacturer's standard prime finish capable of receiving painted finish.
2. Manufacturers: One of the following or equal:
a. Glynn-Johnson Coordinators, Model COR Series.
b. Ives, Door Co-Ordinator, Model 900 Series.
K. Door bottoms:
1. As scheduled, extruded aluminum with vinyl insert, surface mounted, length equal to door width minus 2 inches, automatic, recessed in bottom of door.
2. Manufacturers: One of the following or equal:
a. Pemko.
b. Reese.
L. Astragals:
1. As specified in Sections 08110 - Hollow Metal Doors and Frames.
M. Silencers:
1. As scheduled, pneumatic gray rubber.
2. Manufacturers: One of the following or equal:
a. Trimco.
b. Ives.
c. Rockwood.
2.12 FINISHES
A. Brass and bronze: BHMA A156.18 626 (US26D), satin chrome.
B. Steel: BHMA A156.18 652 (US26D), satin chrome.
C. Stainless steel: BHMA A156.18 630 (US32D), satin stainless steel.
D. Aluminum: BHMA A156.18 628 (US28).
E. Plastic closer covers: Spray paint to match typical door hardware finish.
F. Metal closer covers: Plate covers to match typical door hardware finish.
G. Electromagnetic hold open devices: Manufacturer's standard brushed zinc finish.
PART 3 EXECUTION
3.01 EXAMINATION
A. Inspect doors and door frames for damage or defects and examine hardware for compatibility with receiving conditions and suitable to intended use.
B. Verify that required wall backing has been installed.
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3.02 INSTALLATION
A. Install finish hardware in accordance with manufacturer's templates and instructions.
1. Install each item of mechanical and electromechanical hardware and access control equipment to comply with manufacturer's written instructions and according to specifications.
2. Installers are to be trained and certified by the manufacturer on the proper installation and adjustment of fire, life safety, and security products including:
Hanging devices; locking devices; closing devices; and seals.
B. Accurately and properly fit hardware.
C. Securely fasten fixed parts for smooth, trouble-free, non-binding operation.
D. Fit faces of mortise parts snug and flush.
E. Ensure that operating parts move freely and smoothly without binding, sticking, or excessive clearance.
F. Mounting heights:
1. Mount door hardware units at heights indicated in following applicable publications, unless specifically indicated or required to comply with governing regulations:
2. Standard steel doors and frames: DHI's "Recommended Locations for Architectural Hardware for Standard Steel Doors and Frames."
3. Wood doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for Wood Flush Doors."
4. Where indicated to comply with accessibility requirements, in accordance with ICC A117.1 "Accessibility Guidelines for Buildings and Facilities."
5. Provide blocking in drywall partitions where wall stops or other wall mounted hardware is located.
G. Retrofitting:
1. Install door hardware to comply with manufacturer's published templates and written instructions.
2. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work specified in Section 09910 - Painting.
3. Do not install surface-mounted items until finishes have been completed on substrates involved.
H. Protection:
1. Protect door hardware from damage or marring of finish during construction, use strippable coatings, removable tapes, or other acceptable means.
2. Ensure door hardware displays no evidence of finish paint after final building cleanup.
I. Latch guard and dead bolts: Install so that bolts automatically engage in keeper, whether activated by closer or by manual pressure.
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1. Mount on opposite sides of corridors or vestibules, except at exterior doors.
2. Mount for 180-degree swing wherever possible.
3. Mount with drop plates at narrow top rail doors.
4. Adjust to operate noiselessly and evenly.
5. Have closer manufacturer regulate closers prior to final acceptance of project.
K. Kick plates: Screw on push side of doors, unless otherwise indicated on the Drawings.
L. Gasketing: Mount to provide complete contact between door and frame, finished floor, or both; and weathertight enclosure.
M. Thresholds:
1. Install immediately before inspection for Substantial Completion or protect from heavy traffic damage during construction.
2. Cope to fit door frame profile and drill to suit required flush bolts and panic bolts.
3. Unless indicated on the Drawings to be set in grout, set in double bead of sealant, tightly fit at jambs, and make waterproof.
4. Set thresholds for exterior and acoustical doors in full bed of sealant complying with requirements specified in Section 07900 - Joint Sealants.
5. Fasten to concrete slab with 5/16-inch stainless steel flat head countersunk machine screws and concrete anchors at 8-inch centers.
N. Silencers:
1. Insert into predrilled holes in frames.
O. Storage:
1. Provide a secure lock up for hardware delivered to the project but not yet installed.
2. Control the handling and installation of hardware items so that the completion of the work will not be delayed by hardware losses before and after installation.
3.03 DOOR HARDWARE SETS
A. They are a guideline only and should not be considered a detailed hardware schedule.
B. Omitted items not included in a hardware set should be scheduled with the appropriate additional hardware required for proper application and functionality.
C. Quantities listed are for each pair of doors, or for each single door.
D. The Supplier is responsible for handing and sizing all products.
E. Where multiple options for a piece of hardware are given in a single line item, the Supplier shall provide the appropriate application for the opening.
F. Provide a list of Manufacturer’s Abbreviations.
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3.04 CONSTRUCTION KEYING
A. Insert construction inserts in cylinder cores of exterior doors, and doors requiring security and access for workman, unless otherwise directed by the Engineer.
3.05 ADJUSTING
A. Examine hardware in place for complete and proper installation. Lubricate bearing surfaces for proper function.
B. Replace, rework, or otherwise correct defective door hardware, including incorrect hand or function.
3.06 CLEANING
A. Remove protective materials and devices and thoroughly clean exposed surfaces of hardware.
B. Check for surface damage prior to final cleaning for acceptance of project.
END OF SECTION
Painting
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PAINTING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes:
1. Field applied paints and coatings for normal exposures.
2. Painting Accessories.
1.02 DEFINITIONS
A. Paints: Manufacturer's best ready-mixed coatings, except when field catalyzed, with fully ground pigments having soft paste consistency and capable of being readily and uniformly dispersed to complete homogeneous mixture, having good flowing and brushing properties, and capable of drying or curing free of streaks or sags.
B. Volatile Organic Compound (VOC): Content of air polluting hydrocarbons in uncured coating product measured in units of grams per liter or pounds per gallon.
1.03 SUBMITTALS
A. General: Submit as specified in Section 01330 - Submittal Procedures.
B. Shop drawings: Include schedule of where and for what use coating materials are proposed in accordance with requirements for Product Data.
C. Product data: Include description of physical properties of coatings including solids content and ingredient analysis, VOC content, temperature resistance, typical exposures and limitations, and manufacturer's standard color chips.
D. Samples: Include 8-inch square draw-downs or brush-outs of topcoat finish when requested. Identify each sample as to finish, formula, color name and number and sheen name and gloss units.
E. Manufacturer's instructions: Submit in accordance with requirements for Product Data. Include:
1. Special requirements for transportation and storage.
2. Mixing instructions.
3. Shelf life.
4. Pot life of material.
5. Precautions for applications free of defects.
6. Surface preparation.
7. Method of application.
8. Recommended number of coats.
9. Recommended thickness of each coat.
10. Recommended total thickness.
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11. Drying time of each coat, including prime coat.
12. Required prime coat.
13. Compatible and non-compatible prime coats.
14. Recommended thinners, when recommended.
15. Limits of ambient conditions during and after application.
16. Time allowed between coats.
17. Required protection from sun, wind, and other conditions.
18. Touch-up requirements and limitations.
F. Submit notarized certificate that:
1. All paints and coatings to be used on this project comply with the State of California Air Resources Board Rule 1113 VOC Regulations effective as of January 1, 2004; and that
2. All paints and coatings to be used on this project comply with the VOC regulations of the State of California Air Management District in which the coatings will be used, effective January 1, 2004.
1.04 QUALITY ASSURANCE
A. Products: First line or best grade.
B. Materials for each paint system: By single manufacturer.
C. Applicator qualifications: Applicator of products similar to specified products with minimum 3 years of experience.
D. Regulatory requirements: Comply with by using paints that do not exceed governing agency's VOC limits or do not contain lead.
E. Field samples:
1. Paint 1 complete surface of each color scheme to show colors, finish texture, materials, and workmanship.
2. Obtain approval before painting other surfaces.
1.05 PRODUCT DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products as specified in Section 01600 - Product Requirements.
B. Remove unspecified and unapproved paints from Project site immediately.
C. Deliver containers with labels identifying:
1. Manufacturer's name.
2. Brand name.
3. Product type.
4. Batch number.
5. Date of manufacturer.
6. Expiration date or shelf life.
7. Color.
8. Mixing and reducing instructions.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) D. Store coatings in well-ventilated facility that provides protection from the sun weather, and fire hazards.
1. Maintain ambient storage temperature between 45 and 90 degrees Fahrenheit, unless otherwise recommended by the manufacturer.
E. Take precautions to prevent fire and spontaneous combustion.
1.06 ENVIRONMENTAL CONDITIONS
A. Surface moisture contents: Do not paint surfaces that exceed manufacturer specified moisture contents, or when not specified by the manufacturer, the following moisture contents:
1. Plaster and gypsum wallboard: 12 percent.
2. Masonry, concrete, and concrete block: 12 percent.
3. Interior located wood: 15 percent.
4. Concrete floors: 7 percent.
B. Do not paint or coat:
1. Under dusty conditions.
2. When light on surfaces measures less than 15 foot-candles.
3. When ambient or surface temperature is less than 50 degrees Fahrenheit or unless manufacturer allow a lower temperature.
4. When relative humidity is higher than 85 percent, unless manufacturer allows a higher relative humidity.
5. When surface temperature is less than 5 degrees Fahrenheit above dew point.
6. When surface temperature exceeds the manufacturer's recommendation.
7. When ambient temperature exceeds 90 degrees Fahrenheit, unless manufacturer allows a higher temperature.
8. Apply clear finishes at minimum 65 degrees Fahrenheit.
C. Provide fans, heating devices, or other means recommended by coating manufacturer to prevent formation of condensate or dew on surface of substrate, coating between coats and within curing time following application of last coat.
D. Provide adequate continuous ventilation and sufficient heating facilities to maintain minimum 50 degrees Fahrenheit for 24 hours before, during and 48 hours after application of finishes.
1.07 PROTECTION
A. Protect adjacent surfaces from paint and damage. Repair damage resulting from inadequate or unsuitable protection.
B. Furnish sufficient drop cloths, shields, and protective equipment to prevent spray or droppings from fouling surfaces not being painted and in particular, surfaces within storage and preparation area.
C. Place cotton waste, cloths, and material that may constitute fire hazard in closed metal containers and remove daily from site.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) D. Remove electrical plates, surface hardware, fittings and fastenings, prior to painting operations.
1. Carefully store, clean and replace on completion of painting in each area.
2. Do not use solvent or degreasers to clean hardware that may remove permanent lacquer finish.
1.08 EXTRA MATERIALS
A. Extra materials: Deliver as specified in Section 01770 - Closeout Procedures.
Include minimum 1 gallon of each type and color of coating applied:
1. When manufacturer packages material in gallon cans, deliver unopened labeled cans as comes from factory.
2. When manufacturer does not package material in gallon cans, deliver material in new gallon containers, properly sealed and identified with typed labels indicating brand, type, and color.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Paints: One of the following or equal:
1. Carboline: Carboline.
2. PPG Paints/PMC.
3. S/W: Sherwin-Williams Co.
4. Tnemec: Tnemec Co.
B. Submit requests for substitutions as specified in Section 01600 - Product Requirements:
1. Include certified ingredient analyses.
2. Provide colors that match specified colors.
2.02 PRETREATMENT, PRIMERS, PRIMER-SEALERS, AND WOOD STAIN A. Aluminum primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 120.
b. PPG: Pitt-Tech® Plus 4020 PF Interior/Exterior Primer/Finish, 4020PF. c. Sherwin-Williams Co.: DTM Wash Primer.
B. Concrete masonry filler/primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 100.
b. PPG: Perma-Crete® Interior/Exterior Block and Masonry Surfacer/Filler, 4-100XI.
c. Sherwin-Williams Co.: HD Block Filler, B42W46.
d. Tnemec:
1) Series 130, Envirofill.
2) Series 180, Tneme-crete.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) C. Concrete, porous, filler/primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 100.
b. PPG: Perma-Crete® Interior/Exterior Block and Masonry Surfacer/Filler, 4-100XI.
c. Sherwin-Williams Co.: HD Block Filler, B42W46.
d. Tnemec:
1) Series 130, Envirofill.
2) Series 180, Tneme-crete.
D. Concrete, smooth, filler/primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 100.
b. Carboline Co.: Carbocrylic 120.
c. PPG:
1) Perma-Crete® Interior/Exterior Block and Masonry Surfacer/Filler, 4-100XI.
2) Seal Grip® Hydrosealer Exterior Bonding Primer/Sealer, 17-6001. d. Sherwin-Williams Co.:
1) HD Block Filler, B42W46.
2) Epoxy Masonry Tilt Primer White B42WW49.
e. Tnemec: Series 180, Tneme-Crete.
E. Ferrous metal primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carboguard 890.
b. PPG: PITT-GUARD® Rapid-Coat Direct-to-Rust Epoxy Mastic Coating, 95-245 Series.
c. Sherwin-Williams Co.: Macropoxy 646.
d. Tnemec: Series 104.
F. Galvanized metal surface pretreatment materials:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Surface Cleaner 3.
b. PPG: Duraprep® Concentrated Degreaser, Prep125.
G. Galvanized metal surface primer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carboguard 890.
b. PPG: PITT-GUARD® Rapid-Coat Direct-to-Rust Epoxy Mastic Coating, 95-245 Series Sherwin-Williams Co.: Macropoxy 646.
c. Tnemec: Series 104.
H. Plaster sealer:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 120.
b. PPG: Seal Grip® Gripper® Universal Interior/Exterior Primer/Sealer, 17-921XI.
c. Sherwin-Williams Co.:
1) Promar 200 Primer B28W8200.
2) Loxon Masonry Primer A24W300.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) I. Plywood, latex finishes:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 120.
b. PPG:
1) Exterior: Seal Grip® Hydrosealer Exterior Bonding Primer/Sealer, 17-6001.
2) Interior: PPG Seal Grip Gripper Interior/Exterior 100 percent Acrylic Latex Primer, 17-921XI Series.
c. Sherwin-Williams Co.: A100 Latex Primer B42W8041.
J. Wood primer for opaque finish paint, interior exposure:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 120.
b. PPG: PPG Seal Grip Gripper Interior/Exterior 100 percent Acrylic Latex Primer, 17-921XI Series.
c. Sherwin-Williams Co.: PrepRite Latex Primer B28W111.
K. Wood primer for opaque finish paint, exterior exposure:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Sanitile 120.
b. Sherwin-Williams Co.: A-100 Primer B42W.
c. PPG: Seal Grip® Hydrosealer Exterior Bonding Primer/Sealer, 17-6001.
L. Wood stain:
1. Manufacturers: One of following or equal:
a. Sherwin-Williams Co.:
1) Interior: Wood Classic.
2) Exterior: Woodscapes.
b. PPG:
1) Interior: DEFT.
2) Exterior: PROLUXE.
2.03 PAINTS, INTERIOR EXPOSURE
A. Latex, flat:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 3359 MC flat.
b. PPG:
1) Speedhide® Zero Interior Flat, 6-5110 Series.
2) Ultralast Interior Matte, 13-210 Series.
c. Sherwin-Williams Co.: Promar 200, B30W200.
B. Latex, semi-gloss:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 3359 MC.
b. PPG:
1) Speedhide® Zero Interior Semi-Gloss, 6-5510 Series.
2) Copper Armor Interior Latex Paint + Primer Semi-Gloss, 29-1510. c. Sherwin-Williams Co.: Promar 200, B77W3402D.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) C. Acrylic, semi-gloss:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 3359 MC.
b. PPG:
1) Speedhide® Zero Interior Semi-Gloss, 6-5510 Series.
2) Copper Armor Interior Latex Paint + Primer Semi-Gloss, 29-1510. c. Sherwin-Williams Co.: Promar 200, B77W3402D.
d. Tnemec: Series 1029, Enduratone.
2.04 PAINTS, EXTERIOR EXPOSURE
A. Latex, flat:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 3359 MC flat.
b. PPG:
1) Speedhide® Exterior Flat, 6-6510XI.
c. Sherwin-Williams Co.: A-100, Flat Exterior Latex A6-100. d. Tnemec: 1028 Enduratone.
B. Acrylic latex, semi-gloss:
1. Manufacturers: One of following or equal:
a. Carboline Co.: Carbocrylic 3359 MC flat.
b. PPG:
1) Speedhide® Exterior Semi-Gloss, 6-901XI.Sherwin-Williams Co.:
A-100, Flat Exterior Latex A6-100.
c. Tnemec: 1028 Enduratone.
PART 3 EXECUTION
3.01 INSPECTION
A. Thoroughly examine surfaces scheduled to be painted before starting work.
B. Start painting when unsatisfactory conditions have been corrected.
3.02 SURFACE PREPARATION
A. Prepare surfaces in accordance with paint manufacturer's instructions or when none, the following:
1. Aluminum:
a. Remove surface contamination by steam, high-pressure water, or degreasers.
b. Abrade surface by abrasive blasting, power tool cleaning or hand tool cleaning.
c. Apply etching primer.
2. Reinforced concrete panels:
a. Remove dirt, powdery residue, and foreign matter.
b. Paint immediately; both sides when applicable.
3. Canvas and cotton insulation coverings: Remove dirt, grease, and oil.
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4. Concrete floors:
a. Remove contamination, abrasive blast or acid etch and rinse with clear water.
b. Ensure required acid-alkali balance is achieved. Allow to dry thoroughly.
5. Copper for paint finish:
a. Remove contamination by steam, high-pressure water, or degreasers. b. Abrade surface by abrasive blasting, power tool cleaning or hand tool cleaning.
c. Apply vinyl etch primer.
6. Copper for oxidized finish:
a. Remove contamination.
b. Apply oxidizing solution of copper acetate and ammonium chloride in acetic acid.
c. Rub on repeatedly for correct effect.
d. Once attained rinse surfaces well with clear water and allow to dry.
7. Gypsum wallboard:
a. Remove contamination and prime to show defects.
b. Repair and prime defects.
8. Galvanized surfaces:
a. Remove surface contamination and oils and wash with degreasers. b. Apply coat of etching type primer.
9. Zinc coated surfaces: Remove surface contamination and oils and prepare for priming in accordance with metal manufacturer's recommendations.
10. Concrete and concrete masonry:
a. Remove dirt, loose mortar, scale, powder, and other foreign matter. b. Remove oil and grease with solution of tri-sodium phosphate. c. Remove stains caused by weathering of corroding metals with solution of sodium metasilicate.
d. Rinse well and allow to thoroughly dry.
e. Spot prime exposed metal with alkyd primer.
11. Plaster:
a. Fill hairline cracks, small holes and imperfections with patching plaster. b. Smooth off to match adjacent surfaces.
c. Wash and neutralize high alkali surfaces where they occur.
12. Unprimed steel and iron: Remove grease, rust, scale, dirt, and dust by wire brushing, sandblasting or other necessary method.
13. Shop primed steel:
a. Sand and scrape to remove loose primer and rust.
b. Feather out edges to make touch-up patches inconspicuous. c. Clean surfaces.
d. Prime bare steel surfaces.
14. Wood and millwork:
a. Sandpaper to smooth even surface.
b. Wipe off dust and grit prior to priming.
c. Spot coat knots, pitch streaks, and sappy sections with sealer. d. Fill nail holes and cracks after primer has dried and sand between coats.
15. Exterior wood siding:
a. Remove dust, grit, and foreign matter.
b. Seal knots, pitch streak, and sappy sections.
c. Fill nail holes with exterior caulking compound after prime coat has been applied.
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16. Mildew:
a. Remove by scrubbing with solution of tri-sodium phosphate and chlorine bleach.
b. Rinse with clean water and allow surface to dry completely.
17. Glue laminated woods:
a. Remove grease and dirt.
b. Wash down surfaces with degreasers.
3.03 APPLICATION
A. Apply each coat at proper consistency.
B. Tint each coat of paint slightly darker than preceding coat.
C. Sand lightly between coats to achieve required finish.
D. Do not apply finishes on surfaces that are not sufficiently dry.
E. Allow each coat of finish to dry before following coat is applied, unless directed otherwise by manufacturer.
F. Where clear finishes are required ensure tint fillers match wood.
1. Work fillers well into grain before set.
2. Wipe excess from surface.
G. Backprime exterior woodwork, which is to receive paint finish, with exterior primer paint.
H. Backprime interior woodwork, which is to receive paint or enamel finish, with enamel undercoat paint.
I. Backprime interior and exterior woodwork, which is to receive stain or varnish finish, with gloss varnish reduced 25 percent with mineral spirits.
J. Prime top and bottom edges of wood and metal doors with enamel undercoat when they are to be painted.
K. Prime top and bottom edges of wood doors with gloss varnish when they are to receive stain or clear finish.
3.04 MECHANICAL AND ELECTRICAL EQUIPMENT
A. Identify equipment, ducting, piping, and conduit in accordance with Related Sections.
B. Remove grilles, covers, and access panels for mechanical and electrical system from location and paint separately.
C. Finish paint primed equipment with color selected by the Engineer.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09910 (BidSetFinal) D. Prime and paint insulated and bare pipes, conduits, boxes, insulated and bare ducts, hangers, brackets, collars, and supports, except where items are plated or covered with prefinished coating.
E. Replace identification markings on mechanical or electrical equipment when painted over or spattered.
F. Paint interior surfaces of air ducts, convector, and baseboard heating cabinets that are visible through grilles and louvers with 1 coat of flat black paint, to limit of sight line.
G. Paint dampers exposed immediately behind louvers, grilles, convector, and baseboard cabinets to match face panels.
H. Paint exposed conduit and electrical equipment occurring in finished areas with color and texture to match adjacent surfaces.
I. Paint both sides and edges of plywood backboards for electrical equipment before installing backboards and mounting equipment on them.
J. Color code equipment, piping, conduit, exposed ductwork, and apply color banding and identification, such as flow arrows, naming and numbering, in accordance with the Contract Documents.
3.05 SURFACES NOT REQUIRING FINISHING
A. Stainless steel, brass, bronze, copper, Monel®, chromium, anodized aluminum:
Specially finished articles such as porcelain enamel, plastic coated fabrics, and baked enamel.
B. Finished products such as ceramic tile, windows, glass, brick, resilient flooring, acoustical tiles, board and metal tees; other architectural features, such as finish hardware, furnished in aluminum, bronze or plated ferrous metal, prefinished panels, or other items that are installed prefinished.
C. Items completely finished at factory, such as preformed metal roof and wall panels, aluminum frames, toilet compartments, sound control panels, acoustical tiles, shower compartments, folding partition, and flagpole.
3.06 CLEANING
A. As work proceeds and upon completion, promptly remove paint where spilled, splashed, or spattered.
B. During progress of work, keep premises free from unnecessary accumulation of tools, equipment, surplus materials, and debris.
C. Upon completion of work, leave premises neat and clean.
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3.07 INTERIOR PAINT SCHEDULE
A. Aluminum: 2 coats of following finish paints over specified primer:
1. Acrylic, semi-gloss:
a. Surfaces not scheduled otherwise.
B. Concrete masonry: 2 coats of following finish paints over block filler:
1. Latex, semi-gloss:
a. Walls.
C. Concrete, smooth: 2 coats of following finish paints over specified sealer:
1. Latex, flat:
a. Surfaces not scheduled otherwise.
D. Metal, non-galvanized ferrous: 2 coats of following finish paints over specified primer:
1. Acrylic, semi-gloss:
a. Surfaces not scheduled otherwise.
3.08 EXTERIOR PAINT SCHEDULE
A. Aluminum: 2 coats of following finish paints over specified primer:
1. Acrylic, semi-gloss:
a. Surfaces not scheduled otherwise.
B. Concrete masonry: 2 coats of following finish paints over specified block filler:
1. Latex, flat:
a. Surface not scheduled otherwise.
C. Concrete, smooth: 2 coats of following finish paints over specified primer:
1. Latex, flat:
a. Surface not scheduled otherwise.
D. Metal, ferrous: Following finish coat over specified primer:
1. Acrylic, semi-gloss:
a. Surface not scheduled otherwise.
E. Metal, galvanized: 2 coats of following finish paints over pretreatment and specified primer:
1. Acrylic, semi-gloss:
a. Surface not scheduled otherwise.
END OF SECTION
High-Performance Coatings
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HIGH-PERFORMANCE COATINGS
TABLE OF CONTENTS
PART 1 GENERAL ................................................................................................................. 2
1.01 SUMMARY ................................................................................................................... 2
1.02 REFERENCES ............................................................................................................. 2
1.03 DEFINITIONS ............................................................................................................... 3
1.04 ABBREVIATIONS ......................................................................................................... 5
1.05 SUBMITTALS ............................................................................................................... 6
1.06 QUALITY ASSURANCE ............................................................................................... 8
1.07 PRODUCT DELIVERY, STORAGE, AND HANDLING .............................................. 10
1.08 PROJECT CONDITIONS ........................................................................................... 11
1.09 MAINTENANCE ......................................................................................................... 13
1.10 CTR RESPONSIBILITIES .......................................................................................... 13 PART 2 PRODUCTS ............................................................................................................ 15
2.01 DESIGN AND PERFORMANCE CRITERIA .............................................................. 15
2.02 MATERIALS ............................................................................................................... 15
2.03 COATING SYSTEMS IDENTIFICATION ................................................................... 15
2.04 PRODUCTS FOR COATING SYSTEMS ................................................................... 16 PART 3 EXECUTION ........................................................................................................... 16
3.01 GENERAL PROTECTION REQUIREMENTS ............................................................ 16
3.02 GENERAL SURFACE PREPARATION REQUIREMENTS ....................................... 17
3.03 MECHANICAL AND ELECTRICAL EQUIPMENT PREPARATION ........................... 18
3.04 CLEANING OF NEW AND PREVIOUSLY COATED OR NEW SURFACES ............. 18
3.05 BLAST CLEANING ..................................................................................................... 19
3.06 PREPARATION REQUIREMENTS FOR CONCRETE SURFACES ......................... 20
3.07 GENERAL PREPARATION REQUIREMENTS FOR METALLIC SURFACES .......... 21
3.08 PREPARATION REQUIREMENTS BY SURFACE TYPE ......................................... 22
3.09 APPLICATION REQUIREMENTS .............................................................................. 23
3.10 APPLICATION REQUIREMENTS FOR CONCRETE COATING SYSTEMS ............ 27
3.11 COATING SYSTEM SCHEDULE ............................................................................... 28
3.12 SURFACES NOT REQUIRING COATING ................................................................. 28
3.13 QUALITY CONTROL .................................................................................................. 29
3.14 CORRECTIVE MEASURES ....................................................................................... 30
3.15 CLEANUP ................................................................................................................... 30
3.16 FINAL INSPECTION .................................................................................................. 30
ATTACHMENT A - SCHEDULE OF SURFACES TO BE COATED
ATTACHMENT B - COATING DETAIL SHEETS
High-Performance Coatings
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1.01 SUMMARY
A. Section includes: Coatings, including coating systems, surface preparation, application requirements, and quality control requirements.
1.02 REFERENCES
A. ASTM International (ASTM):
1. D16 - Standard Terminology for Paint, Related Coatings, Materials, and Applications.
2. D2200 - Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces.
3. D3359 - Standard Test Methods for Rating Adhesion by Tape Test.
4. D3960 - Standard Practice for Determining Volatile Organic Compound (VOC) Content of Paints and Related Coatings.
5. D4262 - Standard Test Method for pH of Chemically Cleaned or Etched Concrete Surfaces.
6. D4263 - Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method.
7. D4285 - Standard Test Method for Indicating Oil or Water in Compressed Air.
8. D4414 - Standard Practice for Measurement of Wet Film Thickness by Notch Gages.
9. D4417 - Standard Test Methods for Field Measurement of Surface Profile of Blast-Cleaned Steel.
10. D4541 - Standard Test Methods for Pull-Off Strength of Coatings Using Portable Adhesion Testers.
11. D4787 - Standard Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete Substrates.
12. D5162 - Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates.
13. D7234 - Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers.
14. E337 - Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures).
15. F1869 - Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride.
16. F2170 - Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using In-situ Probes.
B. International Concrete Repair Institute (ICRI):
1. 310.2 - Guideline for Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, Polymer Overlays, and Concrete Repair.
C. NACE International (NACE):
1. SP0178 - Design, Fabrication, and Surface Finish Practices for Tanks and Vessels to Be Lined for Immersion Service.
2. SP0188 - Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates.
High-Performance Coatings
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) D. National Association of Pipe Fabricators (NAPF):
1. 500-03 - Surface Preparation Standard for Ductile Iron Pipe and Fittings in Exposed Locations Receiving Special External Coatings and/or Special Internal Linings.
E. NSF International (NSF):
1. 61 - Drinking Water System Components - Health Effects.
F. Occupational Safety and Health Administration (OSHA).
G. Society of Protective Coatings (SSPC):
1. Glossary - SSPC Protective Coatings Glossary.
2. Guide 6 - Guide for Containing Surface Preparation Debris Generated during Paint Removal Operations.
3. Guide 15 - Field Methods for Retrieval and Analysis of Soluble Salts on Steel and Other Nonporous Substrates.
4. PA 1 - Shop, Field, and Maintenance Painting of Steel.
5. PA 2 - Procedure for Determining Conformance to Dry Coating Thickness Requirements.
6. PA 9 - Measurement of Dry Coating Thickness Using Ultrasonic Gages.
7. QP 1 - Standard Procedure for Evaluating the Qualifications of Industrial/Marine Painting Contractors.
8. SP 1 - Solvent Cleaning.
9. SP 3 - Power Tool Cleaning.
10. SP 5 - White Metal Blast Cleaning.
11. SP 10 - Near-White Metal Blast Cleaning.
12. SP 11 – Power Tools Cleaning to Bare Metal.
13. SP 13 - Surface Preparation of Concrete.
14. SP 16 - Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals.
15. SP COM - Surface Preparation Commentary.
16. SP VIS 1 - Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning.
17. SP WJ-1 - Waterjet Cleaning of Metals - Clean to Bare Substrate.
18. SP WJ-2 - Waterjet Cleaning of Metals - Very Thorough Cleaning.
19. SP WJ-3 - Waterjet Cleaning of Metals - Thorough Cleaning.
20. SP WJ-4 - Waterjet Cleaning of Metals - Light Cleaning.
1.03 DEFINITIONS
A. Definitions used in this Section are in accordance with definitions referenced in ASTM D16, ASTM D3960, and SSPC Glossary of Definitions.
B. Specific definitions:
1. Abrasive: Material used for blast cleaning, such as sand, grit, or shot.
2. Abrasive Blast Cleaning: Cleaning/surface preparation by abrasive propelled at high speed.
3. Anchor Pattern: Profile or texture of prepared surface(s).
4. Biogenic Sulfide Corrosion: Corrosion caused by sulfuric acid formed when Thiobacillus bacteria metabolizes hydrogen sulfide.
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5. Bug Holes: Small cavities resulting when air bubbles are entrapped in the surface of formed concrete during placement and consolidation.
6. System: Protective film with 1 or more coats applied in a predetermined order, including surface preparation and quality control requirements.
7. Coating/Paint/Lining Thickness: Total thickness of primer, intermediate, and/or finish coats after drying or curing.
8. Dew point: Temperature a given air/water vapor mixture starts to condense.
9. Drying Time: Time interval between application and material curing.
10. Dry to Recoat: Time interval between material application and its ability to receive the next coat.
11. Dry to Touch: Time interval between material application and its ability to tolerate a light ouch without coating damage.
12. Exposed Surface: Any indoor or outdoor surface not buried or encased.
13. Feather Edging: Reducing coating thickness at its edge to blend with existing surrounding coating.
14. Feathering: Tapering off a wet edge with a comparatively dry brush.
15. Ferrous: Cast iron, ductile iron, wrought iron, and all steel alloys except stainless steel.
16. Field Coat: Application of a surface coating system at the work site.
17. Finish Coat: Final coat in a paint system, including texture, color, smoothness of surface, and other properties affecting appearance.
18. Hold Point: A defined point, specified in this Section, at which work shall be halted for inspection.
19. Holiday: A discontinuity, skip, void, or pinhole in coating or coating system film that exposes the substrate.
20. Honeycomb: Segregated and porous surface of hardened concrete due to insufficient consolidation.
21. Hydroblast: High or ultra-high-pressure water jet surface preparation.
22. Incompatibility: One coating's inability to overlay another coating or surface as evidenced by bleeding, poor bonding, or lifting of old coating; inability of a coating to bond to a substrate.
23. Immersed/Immersion: A service condition in which substrate is submerged, is immediately above liquids, or is subject to frequent wetting, splashing, or washdown.
24. Laitance: A thin, weak, brittle layer of cement and aggregate fines on a concrete surface.
25. Mil: 0.001 inch.
26. Overspray: Dry spray, particularly paint bonded to an unintended surface.
27. Pinhole: A small diameter discontinuity in a coating or coating system film, created by offgassing from a void in a concrete or masonry substrate causing a void between coats or exposing the substrate. Usually caused by coating application while temperature is rising.
28. Pot Life: Time interval after components are mixed and coating can be satisfactorily applied.
29. Prime Coat: First full paint coat applied to a surface when using a multicoat system. Primers adhere to a new substrate, protect the substrate, and promote adhesion of subsequent coats of paint. The prime coat on metal surfaces is the first full coat and does not include solvent wash, grease emulsifiers, or other pretreatment applications.
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30. Resurfacer/Resurfacing Material: A layer of cementitious and/or resin-based material used to fill or otherwise restore surface continuity to worn or damaged concrete surfaces.
31. Shelf Life: Maximum storage time a material may be stored without losing its usefulness.
32. Shop Coat: 1 or more coats applied in an off-site shop or plant before shipment to work site where field or finishing coat(s) are applied.
33. Spreading Rate: Area covered by a unit volume of paint at a specific thickness.
34. Stripe Coat: A separate brush coat of paint applied to all weld seams, pits, nuts/bolts/washers, and edges. This coat shall not be applied until previous coats have cured. Once applied, the coat shall be allowed to cure before subsequent coats are applied.
35. Tie Coat: An intermediate coat that bonds different types of paint material, improving succeeding coat adhesion.
36. Thick Film Coating System: A coating system applied with a minimum dry film thickness of 25 mils.
37. Touch-Up Painting: Application of paint on previously painted surfaces to repair marks, scratches, and deteriorated or damaged areas to restore the appearance and performance of the coating.
38. Water Blast: An alternative to air abrasive blast cleaning that can be used with or without abrasive injection. Water cleaning at pressures up to 5,000 pounds per square inch is called low-pressure water cleaning or power washing.
High-pressure water cleaning uses water pressures between 5,000 and 10,000 pounds per square inch. Water jetting is water blasting with added abrasive at pressures between 10,000 and 25,000 pounds per square inch.
Ultra-high-pressure water jetting is water blasting at pressures above 25,000 pounds per square inch.
39. Weld Splatter: Beads of non-structural weld metal that adhere to the surrounding surface, removed as part of surface preparation.
1.04 ABBREVIATIONS
A. CSM - Coating System Manufacturer.
B. CMU - Concrete Masonry Units.
C. CSA - Coating System Applicator. Specialty subcontractor retained by the Contractor to install the coating systems specified in this Section.
D. CTR - Coating System Manufacturer's Technical Representative.
E. DFT - Dry-Film Thickness. Thickness of cured film, usually expressed in mils (0.001 inch).
F. SSD - Surface Saturated Dry. Refers to concrete surface condition where the surface is saturated (damp) without the presence of standing water.
G. TPC - Technical Practice Committee.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) H. VOC - Volatile Organic Compound. Portion of the coating that is a compound of carbon, is photochemically reactive, and evaporates during drying or curing; expressed in grams per liter (g/l) or pounds per gallon (lb/gal). VOC is determined by EPA Method 24.
I. WFT - Wet Film Thickness. Coating thickness as measured immediately after application. Usually expressed in mils (0.001 inch).
1.05 SUBMITTALS
A. As specified in Section 01330 - Submittal Procedures, submit the following:
1. Schedule of proposed coating materials.
2. Schedule of surfaces to be coated with each coating material.
3. Dehumidification and heating plan.
4. Product data:
a. Physical properties of coatings, including the following:
1) Solids content.
2) Ingredient analysis.
3) VOC content.
4) Temperature resistance.
5) Typical exposures and limitations.
6) Manufacturer's standard color chips.
b. Compliance with regulatory requirements:
1) VOC limitations.
2) Lead compounds and polychlorinated biphenyls.
3) Abrasives and abrasive blast cleaning techniques and disposal. 4) Methods for tenting blasting areas and methods to protect existing equipment from dust and debris.
5) NSF certification of coatings for potable water supply systems. c. CSM's current printed recommendations and product data sheets for coating systems, including:
1) Surface preparation recommendations.
2) Primer type.
3) Maximum dry and wet-mil thickness per coat and number of coats. a) Coating Coverage Worksheets.
4) Minimum and maximum curing time between coats, including atmospheric conditions for each.
5) Curing time before submergence in liquid.
6) Thinner to be used for each coating.
7) Ventilation requirements.
8) Minimum and maximum atmospheric conditions during which the paint shall be applied.
9) Allowable application methods.
10) Maximum allowable substrate moisture content.
11) Maximum shelf life.
12) Requirements for transportation and storage.
13) Mixing instructions.
14) Shelf life.
15) Material Pot life.
16) Precautions for applications free of defects.
17) Method of application.
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19) Compatible prime coats.
20) Limits of ambient conditions during and after application. 21) Required protection from sun, wind, and other conditions. 22) Touch-up requirements and limitations.
23) Minimum adhesion of each system submitted in accordance with ASTM D4541 and ASTM D7234.
d. Samples: Include 8-inch square drawdowns or brushouts of topcoat finish when requested. Identify each sample as to finish, formula, color name and number, sheen name, and gloss units.
e. Affidavits signed by an officer of the CSM’s corporation attesting to full compliance of each coating system component with current federal, state, and local air pollution control regulations and requirements. f. List of cleaning and thinner solutions allowed by the CSMs. g. Storage requirements, including temperature, humidity, and ventilation for Coating System Materials as recommended by the CSMs.
h. Thick film coating systems (greater than 25 mils):
1) CSM's detailed written instructions for coating system treatment and graphic details for coating system terminations in coated structures, including pipe penetrations, metal embedments, gate frames, and other terminations encountered.
2) Include detail treatment for coating system at concrete joints. 3) Manufacturer's Representative’s (CTR) Field Reports.
5. Quality assurance submittals:
a. Quality assurance plan.
b. Qualifications of CSA, including:
1) List of Similar Projects.
a) Name and address of project.
b) Year of installation.
c) Year placed in operation.
d) Point of contact: Name and phone number.
2) Provide a minimum of 5 project references, each including contact name, address, and telephone number where similar coating work has been performed by their company in the past 5 years. c. CSA Reports:
1) Written daily quality control inspection reports.
d. CTR Reports:
1) Reports on visits to project site to view and approve surface preparation of structures to be coated.
2) Reports on visits to project site to observe and approve coating application procedures.
3) Reports on visits to coating plants to observe and approve surface preparation and coating application on shop-coated items.
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1.06 QUALITY ASSURANCE
A. CSA qualifications:
1. Minimum of 5 years of experience applying specified type or types of coatings under conditions similar to those of the Work:
a. Provide qualifications of applicator and references listing 5 similar projects completed in the past 5 years.
2. SSPC-QP 1 certified.
3. Manufacturer-approved applicator when manufacturer has approved applicator program or when required in these specifications.
B. CTR qualifications:
1. Certification, one of the following:
a. NACE Level 2 or 3 Certified Coating Inspector.
b. SSPC Level 3 Protective Coatings Inspector.
2. Minimum of 5 years of experience evaluating application of manufacturer's coatings under conditions similar to those of the Work:
a. Provide CTR qualifications and references listing 5 similar projects completed in the past 5 years.
C. Regulatory requirements: Comply with governing agencies' regulations by using coatings conforming to their VOC limits.
1. Lead-based coatings are not permitted.
2. Do not use coal-tar epoxy in contact with drinking water or exposed to ultraviolet radiation.
D. Pre-installation conference: Conduct as specified in Section 01312 - Project Meetings.
1. Coordinate Hold Point schedule.
E. Field samples:
1. Prepare and coat a minimum 100-square-foot area of each system between corners or limits such as control or construction joints.
2. Approved field sample may be part of the Work.
F. Obtain approval before coating other surfaces. Use products by same manufacturer for prime coats, intermediate coats, and finish coats on same surface, unless specified otherwise.
G. CSM services:
1. CSA shall arrange for CTR to attend pre-installation conferences.
2. Visit the project site periodically to consult on and inspect specified surface preparation and application Hold Points.
3. Visit coating plants to observe and approve surface preparation procedures and coating application of items to be shop primed and coated.
4. CTR shall provide written inspection reports.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) H. Quality control requirements:
1. Contractor shall be responsible for the workmanship and quality of the coating system installation.
a. Inspections by Owner, Engineer, CSA, or CTR will not relieve or limit Contractor’s responsibilities.
2. Conform to this specification's requirements and the standards referenced in this Section. Changes in the coating system application requirements will be allowed only with the Engineer's written acceptance.
3. Specially trained crews with experience applying the specified coating system coating are required for:
a. Coating application using plural component spray equipment or other specialty equipment.
b. Coating with specialty linings for severe service conditions, including floor coatings, and with linings for corrosive headspaces or secondary containment areas.
4. CTR shall specially train personnel for coating systems as specified in Attachment B - Coating Detail Sheets.
a. CSM shall approve personnel in writing applying the coating system.
5. Do not use contaminated, outdated, diluted materials, and/or materials from previously opened containers.
6. Identify inspection access points used by Owner's or Engineer's personnel.
7. Provide ventilation, ingress, egress, or other means as necessary for Owner's or Engineer’s personnel to safely access the work areas.
8. Conduct and continually inspect work so the coating system is installed as specified. The CSM shall provide written directions to correct coating work not conforming to the specifications or is otherwise unacceptable.
9. Provide written daily reports summarizing test data, work progress, surfaces covered, ambient conditions, quality control inspection test findings, and other information pertinent to the coating system application. a. Determine relative humidity in accordance with ASTM E337. Confirm other conditions, such as proper protective measures for surfaces not to be coated and safety requirements for personnel.
1) Measure daily at shift's beginning and end and at intervals not to exceed 4 hours during the shift.
2) Determine the acceptability of weather and/or environmental conditions within the structure in accordance with the CSM's requirements.
b. Monitoring surface preparation: Spot check cleanliness, surface profile, and surface pH testing at least 3 times daily. Check each surface at least once. In accordance with:
1) ASTM D4262.
2) ASTM D4263.
3) ASTM D4417.
4) ICRI 310.2 requirements.
5) SSPC Surface Preparation Standards.
c. Confirm that compressed air used for surface preparation or blow-down cleaning is free of oil and moisture.
d. Monitor surface preparation daily at shift's beginning and end and at intervals not to exceed 4 hours during the shift.
e. Do not apply coatings when environmental conditions are outside of the CSM's published limits.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) f. Monitoring coatings application: Continuously inspect, measure, and record the wet film thickness and general film quality (visual inspection) for runs, sags, pinholes, holidays, etc. during coating. 1) Perform WFT measurements in accordance with ASTM D4414. g. Post cure evaluation: Measure and inspect the overall dry film thickness on all surfaces. Conduct a DFT survey and perform adhesion testing, holiday detection, or cure testing as required in this Section and/or the CSM’s written instructions. Perform all applicable tests in accordance with ASTM D4541, ASTM D4787, ASTM D5162, ASTM D7234, SSPC-PA 1, SSPC-PA 2, SSPC-PA 9, and other pertinent standards and recommended practices.
I. Inspection at Hold Points:
1. Conduct inspections at Hold Points during the coating system application and record the results.
2. Coordinate Hold Points with the Engineer so the Engineer can observe Contractor’s inspections on a scheduled basis.
3. Provide the Engineer a minimum of 24 hours of notice before conducting Hold Point Inspections.
4. Hold Points shall be as follows:
a. Conditions before surface preparation: Before starting surface preparation, observe, record, and confirm that oil, grease, and/or soluble salts are gone from the surface.
b. Post surface preparation: After completing surface preparation, measure and inspect for cleanliness and proper surface profile as specified in this Section and in the CSM’s written instructions.
c. Coatings application: At the beginning of any coating system application, measure, record, and confirm acceptability of surface and ambient air temperature and humidity. Inspect applicator's equipment for serviceability and suitability for coatings application.
d. Post application inspection: Identify defects in application work on all surfaces, including pinholes, holidays, excessive runs or sags, inadequate or excessive film thickness, and other problems.
e. Follow-up corrective actions and final inspection: Measure and re-inspect corrective coating work performed to repair defects at prior Hold Points, and repeat until the surface condition is acceptable. Conduct final visual inspection with follow-up tests, such as holiday detection, adhesion tests, and DFT surveys.
f. Coatings application: At the beginning of coating system application, measure, record, and confirm acceptability of surface and ambient air temperature and humidity. Inspect applicator's equipment for serviceability and suitability for coatings application.
1) Observe conditions during the Pre-application Meeting.
1.07 PRODUCT DELIVERY, STORAGE, AND HANDLING
A. Deliver, store, and handle products as specified in Section 01600 - Product Requirements.
B. Immediately remove unspecified and unapproved coatings from Project site.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) C. Deliver new labeled, unopened containers:
1. Do not deliver materials after manufacturer's expiration date or over 12 months from manufacturing date, whichever is more stringent. Store materials in well-ventilated enclosed structures and protect from weather and excessive heat or cold in accordance with the CSM’s recommendations. a. Store flammable materials in accordance with federal, state, and local requirements.
b. Store rags and cleanup materials appropriately to prevent fire and spontaneous combustion.
2. Store and dispose of hazardous waste in accordance with federal, state, and local requirements. This requirement specifically applies to waste solvents and coatings.
3. Container labels shall show the following:
a. Brand name or product title.
b. CSM's batch number.
c. CSM's manufacture date.
d. CSM's name.
e. Generic material type.
f. Application and mixing instructions.
g. Hazardous material identification label.
h. Shelf life expiration date.
i. Color.
j. Mixing and reducing instructions.
4. Clearly mark containers to indicate safety hazards associated with the use of or exposure to materials.
1.08 PROJECT CONDITIONS
A. Apply coatings to dry surfaces.
1. Surface moisture: Comply with manufacturer's requirements or as specified in this Section.
a. Plaster and gypsum wallboard: 12 percent.
b. Masonry and concrete block: 12 percent.
c. Interior located wood: 15 percent.
d. Concrete floors: Moisture vapor transmission rate of no more than
3.0 pounds per 1,000 square feet per 24 hours in accordance with ASTM F1869 or relative humidity no greater than 80 percent if tested in accordance with ASTM F2170 unless the CSM's recommendations are more restrictive.
e. Concrete structures: Negative results from Plastic Sheet Test in accordance with ASTM D4263, and maximum of 80 percent relative humidity in accordance with ASTM F2170.
B. Do not apply coatings when the following conditions exist. If such conditions exist, provide containment, covers, environmental controls, and other necessary measures.
1. During rainy, misty, or damp weather, or to surfaces with frost or condensation.
2. When the surface temperature is below 10 degrees Fahrenheit above the dew point.
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3. When ambient or surface temperature:
a. Is less than 55 degrees Fahrenheit unless manufacturer allows a lower temperature.
b. Is less than 65 degrees Fahrenheit for clear finishes, unless manufacturer allows a lower temperature.
c. Exceeds 90 degrees Fahrenheit, unless manufacturer allows a higher temperature.
d. Exceeds manufacturer's recommendation.
4. When relative humidity is higher than 85 percent.
5. Under dusty or adverse environmental conditions.
6. When light on surfaces measures less than 15 foot-candles.
7. When wind speed exceeds 15 miles per hour.
C. Apply coating only under evaporation conditions rather than condensation.
1. Use dehumidification equipment, fans, and/or heaters inside enclosed areas to maintain required atmospheric and surface temperature requirements for proper coating application and cure.
2. Measure and record relative humidity and air and surface temperatures at the start and end of each shift to confirm proper humidity and temperature levels inside the work area.
a. Submit test results.
D. Continuously ventilate, dehumidify, and heat enclosed spaces with high humidity during surface preparation, coating application, and curing.
1. Maintain minimum air temperature of 55 degrees Fahrenheit and 10 degrees Fahrenheit above the dew point.
2. Maintain dew point of at least 10 degrees Fahrenheit less than the temperature of the coldest part of the structure where work is performed.
3. Reduce dew point temperature in conditioned space by at least 10 degrees Fahrenheit within 20 minutes.
4. Seal work areas and maintain positive pressure per dehumidification equipment supplier's recommendations.
5. Maintain these conditions before, during, and after application to ensure proper adhesion and cure of coatings for no less than:
a. Entire curing period.
b. 8 hours after coating.
E. Systems:
1. Site electrical power availability as specified in Section 01500 - Temporary Facilities and Controls.
2. Internal combustion engine generators may be used.
a. Obtain required permits and provide air pollution and noise control devices on equipment as required by permitting agencies require. b. Comply with state, federal, and local fire and explosion protection measures when locating and operating generator.
c. Locate engine generator outside hazardous classified areas per NFPA 820.
d. Provide daily fuel service for generator for duration of use.
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3. Dehumidification:
a. Provide desiccant or refrigeration drying.
b. Use only desiccant types with a rotary desiccant wheel capable of continuous operation.
c. Liquid, granular, or loose lithium chloride drying systems are not acceptable.
4. Heating:
a. Use electric, indirect combustion, or steam coil.
b. Direct-fired combustion heaters are not acceptable heat sources during abrasive blasting, coating application, or coating cure.
5. Filters:
a. Use a filtration system for dust removal designed to not interfere with dehumidification equipment’s ability to control dew point and relative humidity inside the reservoir.
b. Do not allow air from the working area or dust filtration equipment to recirculate through thein dehumidifier during coating application or when solvent vapors are present.
6. Design and submittals:
a. Prepare and submit dehumidification and heating plan, including all equipment and operating procedures.
b. Suppliers of services and equipment shall have at least 3 years of experience in similar applications.
F. Provide containment and ventilation system components in accordance with SSPC-Guide 6, Level 3 and as required for hazardous materials.
1.09 MAINTENANCE
A. Provide table of products applied organized by surface type. List coating manufacturer, color, color formulation, distributor name, telephone number, and address.
B. Provide extra materials:
1. Minimum 1 gallon of each type and color of coating applied or provide additional quantities if specified in the Contract Documents:
a. Deliver unopened factory-labeled cans when manufacturer packages material in gallon cans.
b. Deliver material in new gallon containers, properly sealed and identified with permanently affixed, durable, printed labels indicating brand, type, and color, when manufacturer does not package material in gallon cans, deliver.
1.10 CTR RESPONSIBILITIES
A. General:
1. Attend pre-installation conference.
2. Perform onsite application training.
3. Periodically inspect coating system application.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) B. Coating system installation training:
1. Provide a minimum of 8 hours of classroom and off-site training for application personnel and supervisory personnel in one of the following ways:
a. Train a minimum of 2 supervisory personnel and 2 application personnel. b. Submit a letter from the CSM stating that CSM approves the supervisory and application personnel, listed by name and responsibility, and no additional training is required.
2. CTR can train up to 14 application personnel and 3 supervisory personnel at a time.
3. Minimum training requirements:
a. Explain in detail the mixing, application, curing, and termination requirements.
b. Provide hands-on demonstration of coating system mixing. c. Explain in detail the ambient condition requirements for temperature and humidity.
d. Explain in detail the surface preparation requirements. e. Explain in detail the re-coat times, cure times, and related ambient condition requirements.
f. Write a letter stating that training was satisfactorily completed by the personnel, listed by name and responsibility.
4. Provide special training as specified in the Coating Detail Sheets.
C. Coating system inspection:
1. CTR inspection is in addition to the CSA's inspection as specified in this Section.
2. Be on-site to oversee:
a. Coating application at least once a week.
b. End of surface preparation.
c. During coating application.
d. Post-cure inspection.
3. Routinely inspect and verify in writing that application personnel have successfully performed surface preparation, filler/surfacer application, coating system application, and Quality Control Inspection in accordance with this Section and to warrantable quality.
4. Perform the following activities to confirm conformance with the specifications:
a. Inspect ambient conditions during coating system installation at Hold Points for conformance with the specified requirements. b. Inspect each coated surface type and coating system applied to verify the following:
1) Cleanliness.
2) Surface pH for concrete substrates.
3) Confirm surface preparation of substrates where coating system will terminate or will be applied for conformance to the specified application criteria.
c. Verify surface profile of substrates by completing the following:
1) Inspect preparation and application of coating detail treatment at terminations, transitions, metal embedments in concrete, and joints and cracks in substrates.
2) Inspect application of filler/surfacer materials for concrete and masonry substrates.
3) Verify proper mixing of coating materials.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) 4) Inspect application of primers and finish coats, including wet and dry film thickness.
5) Inspect coating systems for proper cure times and conditions. d. Review adhesion testing of cured coating systems.
e. Review coating system continuity testing.
f. Inspect and record representative-localized repairs. g. Conduct final review of completed coating system installation. h. Prepare and submit site visit reports after each site visit to document that the coating work is in accordance with the CSM’s Recommendations.
D. Final report:
1. Prepare a final report, after coating work ends, summarizing each day's test data, observations, drawings, and photographs. Include substrate conditions, ambient conditions, and application procedures observed during the CTR's site visits. Include a statement that completed work was performed in accordance with the requirements of the CSM’s recommendations.
PART 2 PRODUCTS
2.01 DESIGN AND PERFORMANCE CRITERIA
A. Coating materials shall be formulated for environments encountered in water and wastewater treatment processes.
B. Coating materials that come in contact with water distributed as potable water shall be certified in accordance with NSF 61.
2.02 MATERIALS
A. General:
1. Product requirements as specified in Section 01600 - Product Requirements.
2.03 COATING SYSTEMS IDENTIFICATION
A. Naming Conventions: Coating Systems Identifications contain the elements defined in Table 1.
Table 1 Coating System Identification Elements
First Element - Second Element - Third Element - Fourth Element (optional)
3 or 4 alpha
characters
1-3 alpha
characters
1 number 3 or 4 alpha characters
Coating Type Substrate System Number Additional Substrate or Special Condition
Example: EPX - C - 6 - BSC
1) First element identifies the coating type using the following abbreviations:
a) ACR: Acrylic.
b) CTE: Coal tar epoxy.
c) ELA: Elastomeric acrylic.
d) EPU: Epoxy-polyurethane.
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f) POL: Polyurethane.
g) SIL: Silicone.
h) SILX: Siloxane or silane.
i) VE: Vinyl ester.
2) Second element identifies the substrate using the following abbreviations:
a) C: Concrete or masonry.
b) F: Concrete flooring.
c) FRP: Fiber-reinforced plastic.
d) GM: Galvanized metal.
e) M: Metal.
f) PVC: Polyvinyl chloride, chlorinated polyvinyl chloride. 3) Third element identifies the sequential system number. a) For example, EPX-C-2 is the second standard epoxy coating system for concrete substrates.
4) Fourth element is optional and identifies the additional substrate or special condition with the following abbreviations:
a) PWS: Potable water service applications (NSF-61 approved). b) BSC: Biogenic sulfide corrosion-resistant applications in wastewater. c) BG: Below grade or buried.
d) OZ: Organic zinc primer, epoxy polyurethane system.
e) SC: Secondary containment.
2.04 PRODUCTS FOR COATING SYSTEMS
A. Products: As specified in Attachment B - Coating Detail Sheets.
B. Cleaning solvents:
1. Requirements for solvent wash, solvent wipe, or cleaner used, including, but not limited to, those used for surface preparation in accordance with SSPC-SP 1:
a. Emulsifying type.
b. Containing no phosphates.
c. Biodegradable.
d. Does not damage zinc.
e. Compatible with the specified primer.
f. Complying with applicable air-quality control board requirements.
2. Use clean white cloths and clean fluids in solvent cleaning.
PART 3 EXECUTION
3.01 GENERAL PROTECTION REQUIREMENTS
A. Protect adjacent coated surfaces from coatings and damage associated with coating work. Repair damage resulting from inadequate or unsuitable protection.
B. Use drop cloths and other coverings to protect adjacent surfaces not to be coated against spatter and droppings.
C. Mask off surfaces of items not to be coated or remove items from area.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) D. Furnish and deploy sufficient drop cloths, shields, and protective equipment to prevent spray or droppings from fouling surfaces not being coated and, in particular, surfaces within storage and preparation areas.
E. Place coating waste, cloths, and material that may pose a fire hazard in closed metal containers and remove daily from site.
F. Remove electrical plates, surface hardware, fittings, and fasteners before coating application. Carefully store, clean, and replace items after completing coating in each area. Do not use solvent or degreasers to clean hardware that may remove permanent lacquer finishes.
G. Erect and maintain protective enclosures in accordance with SSPC-Guide 6.
H. Protect the following surfaces from abrasive blasting by masking or by other means:
1. Threaded portions of valve and gate stems, grease fittings, and identification plates.
2. Machined surfaces for sliding contact.
3. Surfaces to be assembled against gaskets.
4. Surfaces of shafting where sprockets will be fit.
5. Surfaces of shafting where bearings will be fit.
6. Machined bronze surfaces, including slide gates.
7. Cadmium-plated items, except cadmium-plated, zinc-plated, or sherardized fasteners used to assemble equipment requiring abrasive blasting.
8. Galvanized items, unless scheduled to be coated.
I. Protect installed equipment, mechanical drives, and adjacent coated equipment from abrasive blasting to prevent damage caused by spent abrasive blast media, dust, or dirt entering such equipment.
J. Schedule cleaning and coating to keep dust and spray from the cleaning process from falling on wet, newly coated surfaces.
1. Whenever possible, coordinate with other trades and complete surface preparation and coating work before installing hardware, hardware accessories, nameplates, data tags, electrical fixtures, and similar uncoated items that will be in contact with coated surfaces. Mask machined surfaces, sprinkler heads, and other small items that will not be coated.
2. After completing coating, reinstall removed items.
3. Disconnect and move equipment adjacent to walls to clean and coat equipment and walls. Replace and reconnect equipment after coating.
3.02 GENERAL SURFACE PREPARATION REQUIREMENTS
A. Prepare surfaces in accordance with CSM's instructions unless more stringent requirements are specified in this Section.
B. Coating detail sheets in Attachment B - Coating Detail Sheets include additional surface preparation requirements.
C. Follow more stringent requirement if information conflicts.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) D. Where required by the Owner’s representative, a NACE International certified coatings inspector, provided by the Owner, will inspect and approve surfaces to be coated before applying a coating.
1. CSA shall coordinate coating inspections.
a. Identify coating inspection Hold Points during the pre-installation conference.
b. Provide at least 2 days' notice before inspection.
2. Contractor shall correct surface defects identified by the inspector at no additional cost to Owner.
3.03 MECHANICAL AND ELECTRICAL EQUIPMENT PREPARATION
A. Identify equipment, ducting, piping, and conduit as specified in Section 15050 - Common Work Results for Mechanical Equipment, Section 15076 - Pipe Identification, and Section 16075 - Identification for Electrical Systems.
B. Remove grilles, covers, and access panels for mechanical and electrical system and coat separately.
C. Prepare and finish coat equipment primed by the manufacturer using specified intermediate and top coats, as applicable, and color selected by the Owner.
D. Prepare, prime, and coat both insulated and bare pipes, conduits, boxes, insulated and bare ducts, hangers, brackets, collars, and supports, except where items are covered with material not requiring coating, or with a prefinished coating.
E. Replace identification markings on mechanical or electrical equipment when coated over or spattered.
F. Prepare and coat interior surfaces of air ducts and convector and baseboard heating cabinets visible through grilles and louvers with 1 coat of flat black paint to limit of sight line.
G. Prepare and coat dampers exposed immediately behind louvers, grilles, and convector and baseboard heating cabinets to match face panels.
H. Prepare and coat exposed conduit and appurtenances occurring in finished areas with color and texture to match adjacent surfaces.
I. Prepare and coat sides' front, back, and edges of plywood backboards for electrical equipment before installing backboards and mounting equipment on them.
J. Color code equipment, piping, conduit, and exposed ductwork and apply color banding and identification, such as flow arrows, naming, and numbering, in accordance with the Contract Documents.
3.04 CLEANING OF NEW AND PREVIOUSLY COATED OR NEW SURFACES A. Utilize cleaning agent to remove soluble salts, such as chlorides, from concrete and metal surfaces:
1. Cleaning agent: Biodegradable non-flammable and containing no VOC.
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2. Manufacturers: The following or equal:
a. CHLOR*RID International, Inc.
1) Complete soluble salt removal with steam or warm water cleaning.
3. Steam clean and degrease surfaces to be coated to remove oils and grease.
4. Clean surfaces with decontamination agent in conjunction with abrasive blast cleaning, steam cleaning, high-pressure washing, or hand washing, as approved by the CTR and the Engineer.
5. Test cleaned surfaces to ensure removal of soluble salts. Carry out additional cleaning as needed.
6. Complete final surface preparation before applying new coating system in strict accordance with CSM's printed instructions.
3.05 BLAST CLEANING
A. Surface preparation requirements:
1. Do not reuse spent blast abrasive.
2. Ensure that filter compressed air used for blast cleaning is free of condensed water and oil. Clean moisture traps at least once every 4 hours or more frequently, as required, to prevent moisture from entering the abrasive blasting equipment air supply. Check blast air for moisture and oil after each cleaning in accordance with ASTM D4285.
3. Install oil separators just downstream of compressor discharge valves and at the discharge point of blast pot discharges. Check separators on the same frequency as the moisture traps.
4. Keep regulators, gauges, filters, and separators on compressor air lines to blasting nozzles operational at all times.
5. Install an air dryer or desiccant filter drying unit to dry the compressed air before blast pot connections. Use and maintain the dryer throughout surface preparation work.
6. Use a venturi-type, or other high velocity-type, abrasive blast nozzles supplied with at least 100 pounds per square inch gauge air pressure at the nozzle and enough volume to obtain appropriate blast cleaning production rates and surface cleanliness.
7. Provide airborne particulate evacuation and filtering that meets OSHA safety standards. Maintain optimal visibility both to clean and provide the specified surface profile and to allow inspection of the substrate during surface preparation work.
8. If prepared and cleaned metallic substrates become contaminated between final surface preparation work and coating system application, or if the prepared substrate darkens or changes color, re-clean by water blasting, or abrasive blast cleaning as appropriate until the specified degree of cleanliness is restored.
B. Water jetting or water blasting:
1. Use water jetting or water blasting for recoating or relining where an adequate surface profile exists.
2. Perform water jetting or water blasting in accordance with SSPC-SP 13 and SSPC-WJ-1, WJ-2, WJ-3, WJ-4.
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3.06 PREPARATION REQUIREMENTS FOR CONCRETE SURFACES
A. Cure for at least 28 days before coating.
B. Remove degraded concrete using abrasive blast cleaning or high or ultra-high-pressure water jetting, chipping, or other abrading tools until achieving a sound, clean substrate. Remove all bruised or cracked concrete.
C. Prepare substrate cracks and areas requiring resurfacing; perform detail treatment, including, but not limited to, terminating edges per the CSM's recommendations and as indicated on the Drawings.
1. Prepare concrete surfaces in accordance with SSPC-SP 13.
D. Prepare concrete surfaces in accordance with SSPC-SP 13.
1. Inspect concrete surfaces to select appropriate surface preparation method to provide a suitable substrate for the specified coating system.
2. Use blast cleaning or other means to expose the complete perimeter of air voids or bug holes. Do not leave shelled over, hidden air voids beneath the exposed concrete surface.
3. Repair concrete defects and physical damage.
4. Clean concrete surfaces of dust, mortar, formwork, fins, loose concrete particles, form release materials, oil, and grease.
5. Fill voids to provide surface as specified in Section 03366 - Tooled Concrete Finishing.
E. Provide clean substrate visually free of calcium sulfate, loose, coarse, or fine aggregate, laitance, loose hydrated cement paste, and otherwise harmful substances.
1. Confirm concrete surface minimum pH of 9.0 with surface pH testing.
2. If after surface preparation the surface pH remains below 9.0, perform additional water blasting, cleaning, or abrasive blast cleaning until additional pH testing indicates an acceptable pH level.
F. Prepare concrete surface for coating in accordance with SSPC-SP 13.
1. Provide ICRI 310.2 minimum No. 3 concrete surface profile (CSP) or as specified on Coating Detail Sheets.
2. Evaluate profile of the prepared concrete using ICRI 310.2 surface profile replicas.
G. Blast clean cementitious repair mortars or grouts to the same profile and degree of cleanliness requirements required for concrete substrates.
H. Blast clean polymer-based surfacers or waterborne modified cementitious surfaces only if they have exceeded the CSM's recommended recoat time.
I. Vacuum all concrete surfaces before coating application, leaving a dust free, sound concrete substrate.
1. Thoroughly clean concrete surfaces to be coated to remove loose dirt and spent abrasive.
2. Remove debris produced by blast cleaning from the structures to be coated, and legally dispose of it off-site.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) J. Test moisture content of concrete to be coated:
1. Conduct ASTM D4263 plastic sheet test at least once for every 500 square feet of surface area to be coated.
a. Any moisture on plastic sheet after test period constitutes a non-acceptable test, and the concrete must be dried further.
2. Conduct ASTM F1869 test at least once for every 1,000 square feet of concrete floor surface area to be coated.
3. Conduct ASTM F2170 one relative humidity moisture test at least once for each 500 square feet of non-floor concrete surface area where the opposite side is exposed to soil or water.
a. Waterproof surfaces exposed to soil or water where specified in Section 07110 - Dampproofing.
4. Comply with specified minimum moisture content and CSM’s written recommendations for moisture vapor transmission rates or relative humidity values.
K. Masonry surfaces:
1. Cure for at least 28 days before coating.
2. Prepare masonry surfaces to remove chalk, laitance, loose dirt, dried mortar splatter, dust, peeling, or loose existing coatings, or otherwise deleterious substances to leave a clean, sound substrate.
3. Wash and scrub masonry surfaces with clear water. Do not use muriatic acid.
4. Seal or fill masonry surfaces with a sealer or block filler compatible with the specified primer after cleaning.
5. Confirm that masonry surfaces are dry before coating application. a. If using pressure washing or low-pressure water blast cleaning for preparation, allow the masonry to dry for at least 5 days under dry weather conditions or until the minimum ambient temperature is 70 degrees Fahrenheit before coating.
3.07 GENERAL PREPARATION REQUIREMENTS FOR METALLIC SURFACES A. Remove rust, scale, and welding slag and spatter.
1. Remove and grind smooth all excessive weld material and weld spatter on metal surfaces before blast cleaning in accordance with NACE SP0178, Appendix C, Level C.
2. Grind sharp edges on metal substrate to approximately 1/16-inch radius before abrasive blast cleaning.
B. Prepare metallic surfaces in accordance with applicable portions of surface preparation specifications of the SSPC specified for each coating system.
1. Remove grease and oil in accordance with SSPC-SP 1.
2. Use solvent as recommended by the CSM.
3. Measure profile depth of the surface to be coated in accordance with Method C of ASTM D4417. Contractor shall select blast particle size and gradation to produce the specified surface profile.
4. Constantly monitor and maintain ambient environmental conditions to ensure cleanliness and that no “rust back” occurs before coating material application.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) C. Prepare metallic surfaces by blast cleaning in accordance with SSPC-VIS 1 (ASTM D2200). Prepare abrasive blast representative areas for the Owner's representative to inspect on the first day of cleaning.
D. Unless otherwise specified, the requirements for blast cleaning steel, ductile iron, and stainless steel substrates are as follows:
1. Ferrous metal surfaces not to be submerged: Abrasive blast in accordance with SSPC-SP 10 unless blasting may damage adjacent surfaces, is prohibited, or is specified otherwise. Where abrasive blasting is not possible, clean surfaces to bare metal with power tools in accordance with SSPC-SP 11.
2. Ferrous metal surfaces to be submerged: Abrasive blast in accordance with SSPC-SP 5, unless specified otherwise, to clean and provide roughened surface profile with a depth between 2 and 4 mils.
3. Remove traces of grit, dust, dirt, rust scale, friable material, loose corrosion products, or embedded abrasive from substrate before coating application.
4. When abrasive blasted surfaces rust or discolor before coating, abrasive blast clean surfaces again.
E. Field preparation of shop-primed surfaces:
1. Smooth welds and prominences with power tools before applying field-applied coatings.
2. Clean and dry shop-primed ferrous metal surfaces and fabricated assemblies before applying field coats.
3. Prepare shop epoxy primed surfaces with light abrasive blasting or abrading and then vacuum before applying finish coats.
a. Follow CSM instructions for surface preparation when the primer recoat limit has been exceeded.
4. Non-immersion service: Clean in accordance with SSPC-SP 2 (Hand Tool Cleaning) or SSPC-SP 3 (Power Tool Cleaning) and uniformly roughen.
5. Immersion, BSC, and SC service: Remove shop primer in accordance with SSPC-SP 5 (Near-White Blast Cleaning).
F. Damaged shop primer or rust bleeding:
1. Ferrous metals: Clean in accordance with SSPC-SP 1 (Solvent Cleaning) and spot blast in accordance with SSPC-SP 10 (Near-White Metal Blast Cleaning) to achieve a uniform surface profile between 2.0 and 2.5 mils before recoating.
2. Reject galvanized steel with rust bleeding.
G. Damaged coating: Repair by abrasive blast cleaning surfaces as specified for the coating system; feather to a smooth transition before touching up.
3.08 PREPARATION REQUIREMENTS BY SURFACE TYPE
A. Galvanized steel and non-ferrous metal surfaces:
1. Degrease or solvent clean (SSPC-SP 1) to remove oily residue.
2. Abrasive blast clean in accordance with SSPC-SP 16.
a. If abrasive blast cannot be performed, abrade in accordance with SSPC-SP 3 (Power Tool Cleaning).
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3. Apply metal pretreatment within 24 hours before coating galvanized surfaces that cannot be thoroughly abraded, such as bolts, nuts, or preformed channels.
4. Test surface for contaminants using copper sulfate solution.
B. Stainless-steel surfaces:
1. Abrasive blast clean in accordance with SSPC-SP 16 to leave a clean, uniform appearance with surface profile between 1.5 and 2.5 mils.
C. Ductile iron pipe and fittings to be lined or coated: Abrasive blast clean in accordance with NAPF 500-03.
D. Sherardized, aluminum, copper, and bronze surfaces:
1. Abrasive blast clean in accordance with SSPC-SP 16.
2. Prepare in accordance with CSM's instructions.
E. Cadmium-plated, zinc-plated, or sherardized fasteners:
1. Abrasive blast in the same manner as uncoated metal when assembling equipment designated for abrasive blasting.
F. PVC and FRP surfaces:
1. Lightly sand surfaces to be coated.
a. Sand to remove gloss and establish uniform surface profile.
2. Vacuum to remove loose dust, dirt, and other materials.
3. Solvent clean with clean white rags and allow solvent to evaporate completely before applying coating materials.
3.09 APPLICATION REQUIREMENTS
A. Apply coatings in accordance with manufacturer's instructions.
B. Empty aboveground piping to be coated of contents when applying coatings.
C. Mechanical equipment shop primed by the manufacturer.
1. Pumps and valves: Shop coat with manufacturer's highest quality coating system meeting the project specifications.
a. Contractor shall provide CTR shop coating reports.
2. Non-immersed equipment: Touch up shop primer, and coat in the field with specified coating system after installation.
a. If project requires equipment removal and reinstallation, complete touch-up coating after final installation.
3. Immersed equipment not shop coated: Remove shop primer before surface preparation and field apply coating.
D. Verify surface preparation immediately before applying coating in accordance with SSPC-SP COM and the SSPC visual standard for the specified surface preparation method.
E. Allow surfaces to dry, except where coating manufacturer requires surface wetting before coating.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) F. Wash coat and prime sherardized, aluminum, copper, and bronze surfaces, or prime with manufacturer's recommended special primer.
G. Do not apply coatings to a surface until it has been prepared as specified.
H. Use equipment designed to apply materials specified.
1. Use compressors with moisture traps and filters that remove water and oils from the air.
a. Perform a paper blotter test at the Engineer's request to verify air is sufficiently free of oil and moisture. Do not allow the amount of oil and moisture to exceed CSM-recommended amount.
2. Equip spray equipment with properly sized mechanical agitators, pressure gauges, pressure regulators, and spray nozzles.
I. Where 2 or more coats are required, tint prime coat intermediate coats as necessary to distinguish each coating and to help indicate coverage.
1. Do not use color additives with chromium, lead or lead compounds that hydrogen sulfide, other corrosive gases, might destroy or alter. Apply the specified number of coats.
J. Apply coating by brush, roller, trowel, or spray unless a specific application method is required by coating manufacturer's instructions or these Specifications.
1. Apply primer or first coat by brush to power tool cleaned ferrous surfaces.
2. Brush or spray-apply coats for blast-cleaned ferrous surfaces and subsequent coats for non-blast cleaned ferrous surfaces.
3. After prime coat dries, mark, repair, and retest pinholes and holidays before intermediate or top coats are applied.
K. Spray application:
1. With a brush, stripe coat edges, welds, corners, nuts, bolts, and difficult-to-reach areas, as necessary, before spray application to ensure specified coating thickness along edges.
2. When using spray application, apply each coat to thickness no greater than recommended in coating manufacturer's instructions.
3. Use airless spray method unless air spray method is required by CSM's instruction or these Specifications.
4. Conduct spray coating under controlled conditions. Protect adjacent construction and property from coating mist, fumes, or overspray.
L. Lightly sand and thoroughly clean surfaces to receive high-gloss finishes unless CSM instructs otherwise.
M. Remove all dust on coatings between coats.
N. Shop and field coats:
1. Prime coat: Shop-apply or field-apply prime coats as specified. Use shop-applied primer compatible with the specified field coating system and apply at the minimum dry film thickness recommended by the finish coat CSM. a. Provide data sheets identifying the shop primer to on-site coating application personnel.
b. Perform adhesion tests on the shop primer.
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pw://Carollo/Documents/Client/CA/Ukiah/8660F10/Specifications/New Scope/09960 (BidSetFinal) c. Remove and recoat damaged, deteriorated, and poorly applied shop coatings.
d. If shop primer coat meets this Section's requirements, spot prime exposed metal of shop-primed surfaces before spray applying primer over the entire surface.
2. Field coats: Apply field coats with 1 or more prime coats and finish coats to build up coating to dry film thickness specified for the coating system. a. Do not apply finish coats until other work in the area is complete and previous coats are inspected.
3. Adhesion confirmation: Perform adhesion tests after proper coating cure in accordance with ASTM D3359. Demonstrate that:
a. Prime coat adheres to the substrate.
b. Coatings adhere to the prime and intermediate coats. 1) Coating 5 mils or more DFT: Achieve adhesion test result of 5A on immersed surfaces and 4A or better on other surfaces.
2) Coating less than 5 mils DFT: Achieve adhesion test results of 5B on immersed surfaces and 4B or better on other surfaces.
O. Brush, roll, trowel, or spray and back roll coats for concrete and masonry.
P. Plural component coating application:
1. Premix contents of component drums if required by the CSM each day.
2. Before starting application:
a. Verify gauges are working properly.
b. Complete ratio checks.
c. Sample the mix on plastic sheeting to ensure set time is appropriate and complete.
d. Label and retain all spray samples. Submit to Engineer when requested.
Q. Drying and recoating:
1. Provide fans, heating devices, or other means to prevent condensate or dew on substrate surface or between coats and during curing after applying the last coat.
2. Allow each coat to cure or dry thoroughly, in accordance with if required in CSM’s printed instructions, before recoating.
3. Use CSM's printed instructions and the requirements specified in this Section to determine minimum required drying time.
a. Do not allow excessive drying time or exposure, which may impair bond between coats.
b. Recoat all coatings within time limits recommended by CSM. c. If time limits are exceeded, abrasive blast clean and de-gloss clean before applying another coat.
4. If limitations on time between abrasive blasting and coating are not met before attaching components to surfaces that cannot be abrasive blasted, coat components before attachment.
5. Ensure primer and intermediate coats of coating are unscarred and completely integral when applying each succeeding coat.
6. Touch up suction spots between coats and apply additional coats where required to produce finished surface of solid, even color, free of defects.
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7. Leave no holidays. Repair all holidays in accordance with the requirements on pertinent Coating Detail Sheets or as recommended by the CSM.
8. Sand and feather into a smooth transition and recoat scratched, contaminated, or otherwise damaged coating surfaces so repairs are invisible to the naked eye.
R. Workmanship:
1. Ensure that coated surfaces are free from runs, drips, ridges, waves, laps, and brush marks. Coats shall be applied to produce a smooth, even film of uniform thickness completely coating corners and crevices.
2. Coat surfaces without drops, overspray, dry spray, excessive runs, ridges, waves, holidays, laps, or brush marks.
3. Remove splatter and droppings after coating work is completed.
4. Evenly apply each coat of material and sharply cut to a line created with masking tape or other suitable materials.
5. Avoid over spraying or spattering paint on surfaces not to be coated. Protect glass, hardware, floors, roofs, vehicles, and other adjacent areas and installations by taping, drop cloths, or other suitable measures.
6. When coating complex steel shapes, stripe coat welds, edges of structural steel shapes, metal cut-outs, pits in steel surfaces, or rough surfaces with the primer before overall coating system application.
a. Brush apply stripe coat to ensure proper coverage.
b. Do not stripe coat with spray or roller.
7. Ensure that finish coat, including repairs, has a uniform color and gloss.
S. Coating properties, mixing, and thinning:
1. Thin prime coat and apply as recommended by the CSM. Thinned coating must comply with prevailing air pollution control regulations.
2. If maximum recoat time is exceeded, prepare surface with solvent washing, light abrasive blasting, or other procedures per CSM’s instructions.
3. Allow adequate drying time between coats as instructed by the CSM, adjusted as necessary for the site conditions.
4. Ensure that coatings, when applied, provide a satisfactory film and a smooth even surface. Lightly sand glossy undercoats to provide a surface suitable for proper application and adhesion of subsequent coats. Thoroughly stir and strain coating materials during application and maintain uniform consistency.
5. Mix coatings with 2 or more components in accordance with CSM’s instructions.
6. Where necessary to suit conditions of the surface, temperature, weather, and method of application, thin the coating per CSM's recommendations. a. Ensure that volatile organic content (VOC) of the thinned coating complies with prevailing air pollution control regulations.
b. Thin coatings to only what is necessary to obtain proper application characteristics.
c. Use a thinner recommended by the CSM.
T. Film thickness and continuity:
1. Apply coating to the specified thicknesses.
a. Apply additional coats when necessary to achieve specified thicknesses, especially at edges and corners.
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2. Verify WFT of the coating system first coat and after applying each subsequent coat.
3. Do not allow the minimum thickness at any point to deviate more than 25 percent from the required average.
4. Do not allow the surface area covered per gallon of coating for various types of surfaces to exceed those recommended by the CSM.
a. Provide coating coverage worksheets listing the maximum and minimum coverage for each unit volume of coating for concrete surfaces.
5. Apply additional coats to achieve the specified dry film thickness if brush or roller application methods cannot achieve the specified film thicknesses per coat.
U. Protecting coated surfaces:
1. Do not handle, work on, or otherwise disturb coated items until the coating is completely dry and hard.
2. After installation, recoat shop-coated surfaces with specified coating system as necessary to match surrounding surfaces, and to coordinate with the specified color identification requirements.
V. Special requirements:
1. Before erection, apply all but the final finish coat to interior surfaces of roof plates, roof rafters and supports, pipe hangers, piping in contact with hangers, and contact surfaces inaccessible after assembly. Apply final coat after erection.
2. Coat structural slip-critical connections and high strength bolts and nuts after erection.
3. Areas damaged during erection:
a. Prepare surface for spot repairs as specified for the coating system. b. Recoat with prime coat before applying subsequent coats. c. Touch up surfaces after installation.
d. Clean and dry surfaces to be coated at time of application.
4. Coat underside of equipment bases and supports not galvanized with at least 2 coats of primer specified before setting the equipment in place.
5. Coat aluminum in contact with concrete.
3.10 APPLICATION REQUIREMENTS FOR CONCRETE COATING SYSTEMS A. Apply filler/surfacer as recommended by CSM to fill bug holes and air voids in concrete or block texture in CMU, leaving a uniformly filled surface that does not produce blowholes or outgassing causing the coating system to pinhole.
1. Allow filler/surfacers to cure sufficiently before applying prime coat as required by the CSM. Use the CSM-recommended drying time between coats.
B. Apply surfacer or filler and let dry before coating application.
1. Use the drying time between filler/surfacer and coating system specified by the CSM for the site conditions.
a. Let concrete substrate dry before applying filler/surfacers or coating system materials.
2. If the maximum recoat time is exceeded, prepare surfaces by solvent washing, light abrasive blasting, and other procedures per CSM's instructions.
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3. Apply a complete parge coat of the specified filler/surfacer material over the entire substrate before applying the coating system.
a. Scrub filler/surfacer into the substrate to completely fill open air voids and bug holes.
b. Completely cover the substrate, unless otherwise specified, above such filled voids by 1/8 inch of thickness.
c. Provide relatively flat, uniformly even surface before coating application.
4. Secondary containment: Place surfacer or filler 1/16 inch thick above concrete plane to create a monolithic surface free of pinholes.
a. Floor surfaces: Broadcast with aggregate to create a non-slip surface texture.
b. Remove excess aggregates and apply base coat to encapsulate embedded non-slip aggregate.
C. Concrete substrate temperatures:
1. Apply filler/surfacers and the coating system when temperatures are falling, typically late afternoon or evening.
a. Do not coat concrete with rising concrete substrate surface temperatures or substrates in direct sunlight, to minimize outgassing from the substrate and formation of pinholes, and/or blistering.
2. Should bubbles, pinholes, or other discontinuities form in the applied coating system material, they shall be repaired.
a. Should discontinuities develop in the filler/surfacer material or in the first coat of the coating material, repair them before the next coat. b. When discontinuities occur, open the air void behind or beneath the discontinuities and completely fill with specified coating material. Then, abrade the coated area around the discontinuities repair reapply coating over that area.
D. Perform application detail work in accordance with these Specifications, the CSM’s current written recommendations, and drawings, whichever is stricter.
E. Concrete coating systems application requirements:
1. Concrete coating minimum dry film thickness excludes parge coat, block filler, and sealer.
3.11 COATING SYSTEM SCHEDULE
A. Attachment A - Schedule of Surfaces to be Field Coated specifies surfaces to be coated in the field with the coating systems required.
3.12 SURFACES NOT REQUIRING COATING
A. Stainless steel piping, valves, pipe supports, instrument sunshades.
B. Sliding surfaces on expansion joints, motor and pump shafts, machined surfaces at bearings and seals, grease fittings, etc.
C. Galvanized structural steel framing, galvanized roof decking, galvanized pipe supports.