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City of Hemet
City Council Meeting
STAFF REPORT
Meeting: City Council Meeting - Mar 08 2022
Department: Fire Department
Submitted by: Christopher Lopez, City Manager
Kevin Kuhlman, Fire Battalion Chief;
☐ Receive and File ☒ Consent Calendar ☐ Business Item ☐ Public Hearing TITLE:
A Resolution of the City Council of the City of Hemet, California, Awarding the Purchase of Two Fire Apparatus from KME Rev Group in the Amount of $1,726,292.76, and Authorizing the Finance Director to Record a Supplemental Appropriation in the Amount of $863,146.38 to Account #115-3241-5400 for the Purchase, and Authorizing the City Manager to Execute All Documents Regarding the Purchase Order
RECOMMENDED ACTION:
It is respectfully recommended that the City Council:
Adopt a Resolution of the City Council of the City of Hemet, California, Awarding the Purchase of Two Fire Apparatus from KME Rev Group in the Amount of $1,726,292.76, and Authorizing the Finance Director to Record a Supplemental Appropriation in the Amount of $863,146.38 to Account #115-3241- 5400 for the Purchase, and Authorizing the City Manager to Execute All Documents Regarding the Purchase Order.
BACKGROUND:
Currently, the Hemet Fire Department has a total of eight fire engines and one aerial truck company, for a total of nine apparatus designed to meet the department's mission. Five of these are considered "front line' which means they are staffed on a daily basis and able to respond 24/7/365. One new KME pumper that was ordered in April 2020 will be in service in mid-March 2022 and will replace the current Engine 1. This replacement will allow the current Engine 1 to be placed out of service and be sold at auction.
The department will continue to maintain two "reserve" engines. These reserve engines are used when the front line apparatus is out of service, for repair, or to temporarily augment the City's response during local and state disasters. The department must maintain a fleet of reserves in the event any of the apparatus are out of service. The following is a list of apparatus manufacture dates and unit assignments.
16.H
City equipment # Year of Mfg. Manufacturer
Name
Current
assignment
#3251 1999 KME Renegade Reserve Engine
#3254 2002 KME Renegade Engine 4
#3255 2002 KME Renegade Engine 5
#3263 2005 KME Renegade Engine 1
#3264 2005 KME Renegade Reserve Engine
#3265 2008 KME Renegade
TDA Truck 4
#3268 2016 E-One Cyclone Engine 3
#3269 2016 E-One Cyclone Engine 2
ANALYSIS:
Fire apparatus is one of the most complex pieces of equipment that firefighters utilize on a daily basis to accomplish their mission. They carry a wide variety of tools and possess capabilities that are unique to the service they provide. As a result, their cost is significant. Each year these costs increase in relation to the cost of materials and labor. Apparatus manufacturers estimate this increased cost to fall in the 4.5-6.5% range. In reference to the list of Hemet Fire Department apparatus, there is a need to replace more than one Type I Pumper. With Council approval, this order will result in the delivery of (2) KME Pumper no more than 330 days from the order date.
The Equipment Replacement Fund was established in FY 1999/2000 to replace aging fire apparatus, but during the Great Recession, the funding was not included in previous years' budgets as the City prioritized emergency response versus funding equipment replacement.
Apparatus Committee Recommendations
The Fire Department’s apparatus committee has been in existence for a number of years and serves to assist in determining the apparatus needs of the department. The apparatus committee was tasked with looking at the current apparatus needs within the department and developing a number of recommendations for the replacement of aging front-line equipment. One of the committee’s recommendations consisted of purchasing three engines to replace the apparatus that are over fifteen years old.
As a result, the apparatus committee field-tested fire apparatus from manufacturers such as KME and Pierce Manufacturing. In late 2019, members of the apparatus committee inspected and drove each of the apparatus around the city to judge performance on the road surfaces, dips, and other elements unique to the City of Hemet. The KME apparatus specification that was ordered in April 2020 and will be in service in March 2022 is the preferred apparatus of the committee.
Furthermore, the Santa Monica Fire apparatus specification mirrored the current Hemet Fire Department apparatus, which allows the opportunity to piggyback on their competitive bid contract and avoid the need for purchasing to go out to bid. Therefore, the apparatus committee’s recommendation is to purchase a new engine based on the specification provided by Santa Monica Fire Department.
DISCUSSION:
16.H
The purchase process of the Fire Department apparatus is two-fold. First, the largest cost is specific to the apparatus itself; it is the cost that the manufacturer charges to build a custom fire apparatus. This charge is for the chassis, frame, motor, drivetrain, and all portions of the body. Once the apparatus is completed and delivered, there is an additional cost in what is referred to as the "up fitting of the apparatus". This "up fitting" involves the purchase of tools, supplies, and necessary equipment that is required to perform as an emergency response vehicle. This includes, but is not limited to: ladders, hoses, hand tools, SCBA's, chainsaws, radios, headsets, smoke ejection fans, auto extrication equipment, emergency medical equipment, etc. This equipment is inventoried and purchased to follow the guidelines of NFPA 1901, which is the document that assures that all Type I Fire Apparatus are supplied with the standardized equipment.
If City Council decides to pursue staff's recommendation of (2) KME Pumpers in March 2022, rather than purchase (1) in March 2022 and (1) in July 2022 there is an estimated cost savings of between 4-5% for the second Engine. The Rev Group believes that this 4-5% increase will result due to inflation, equipment price increases, and supply chain issues nationwide. This would result in savings between $30k to $37k with the order being placed prior to July 1st, 2022.
Also included in KME Rev Group's Pricing Proposal, is a Pre-Payment Discount. 100% contract payment within 30 days of Order will save $18,924.00 per Engine, up to a total of $37,848.00 for (2) Engines.
STRATEGIC PLAN INTEGRATION:
GOAL ONE: QUALITY OF LIFE:
To ensure that Hemet is safe, clean, attractive and comfortable for all who live, work, and visit.
Objective 3: Increase Public Safety visibility and response.
GOAL FIVE: ORGANIZATIONAL EFFECTIVENESS
To identify the work needed inside the City organization to effectively provide services to the community and ensure financial stability.
Objective 1: Operate in a financially sustainable manner.
FISCAL IMPACT:
Funding for the replacement of two (2) Fire Engines is available in Fire's Measure U Fund Balance.
One engine was approved at mid-year on January 25, 2022.
Should Council approve the purchase of the second engine, a supplemental appropriation will be required and is included in the recommended action.
Additional funding of $50,000 per Engine is also requested from the Measure U Fund Balance. This appropriation is to outfit each Engine with the needed equipment to perform the duties of an Engine Pumper and follows guidelines per National Fire Protection Agency (NFPA 1901). These funds will not need to be used until Fall 2022, as the delivery date for the apparatus will be approx. January/February 2023, if order is placed in March of 2022.
Funding to outfit each Engine is already included in the total cost as well as the supplemental appropriation in the recommended action.
16.H
ALTERNATIVE(S):
Council can elect to move forward with the purchase of one (1) engine now and the second engine at a future date. Should Council elect to purchase only one (1) engine at this time, an alternative Resolution is attached for approval. The purchase of one (1) engine will require the approval of a supplemental appropriation in the amount of $50,000 for the outfitting of the Engine.
ATTACHMENT(S):
Attachment 1: Resolution - Two (2)- 2023 KME TYPE I Resolution 2-2022 Attachment 2: Alternate Resolution Option - One (1) - 2023 KME TYPE I Resolution 2-2022 Attachment 3: Santa Monica FD Contract Pricing Letter[rev1] Attachment 4: KME Proposal pricing for Hemet Fire Department and City of Hemet Manufacturer Detailed Specifications- One Engine
Attachment 5: KME Proposal Pricing for Hemet Fire Department and City of Hemet Manufacturer Detailed Specifications- Two Engines
Attachment 6: Santa Monica Manufacturers Detailed Specifications Attachment 7: 2023 KME Engine Pumper PowerPoint
16.H
City of Hemet Resolution No. 2022-xx
CITY OF HEMET
HEMET, CALIFORNIA
RESOLUTION NO. 2022- XXXX
A Resolution of the City
Council of the City of Hemet,
California, Awarding the
Purchase of Two Fire
Apparatus from KME Rev
Group in the Amount of
$1,726,292.76, and
Authorizing the Finance
Director to Record a
Supplemental Appropriation
in the Amount of $913,146.38
to Account #115-3241-5400
for the Purchase, and
Authorizing the City
Manager to Execute All
Documents Regarding the
Purchase Order
The City Council of the City of Hemet, California
(hereafter referred to as the “City Council”) does resolve as follows:
WHEREAS, the Hemet Fire Department currently
operates (3) front line apparatus that were
manufactured in 2002, 2002 and 2005. These critical
pieces of lifesaving apparatus are beyond their
suggested service life that is recommended by the
NFPA 1901, which recommends Fire Pumper
apparatus to be placed in front line status for 10 years
16.H
City of Hemet Resolution No. 2022-xx
and then relegated to reserve status for an additional 5 years. We have apparatus that has been front line for
20 and 17 years. This status is resulting in a
replacement need; and
WHEREAS, multiple fire apparatus manufacturers:
such as KME and Pierce Manufacturing were field
tested. Members of the apparatus committee inspected
and drove each apparatus around the city to evaluate
performance on City of Hemet road surfaces, dips and
other elements that are unique to our city: and
WHEREAS, staff recommendation is to purchase Two
(2) 2023 TYPE I Pumpers manufactured by KME and
based on the specification provided by the Santa
Monica Fire Department, and
WHEREAS, authorize the City Manager to sign the
purchase order as recommended.
NOW, THEREFORE, the City Council and the City of
Hemet does herby resolve:
SECTION 1. Incorporation of Recitals, The City
Council of the City of Hemet finds and determines that
16.H
City of Hemet Resolution No. 2022-xx
the above referenced recitals are true and correct and
the material to this Resolution.
Section 2. City Council Actions. The City
Council hereby takes the following actions:
a) Authorizes the City Manager to
execute purchase orders for the
purchase of Two (2) fire engines
from the Rev Group utilizing the
Santa Monica Fire Department
contract in the total amount of
$1,626,292.76 and,
b) Authorizes the City Manager to
execute purchase orders not to
exceed $50,000 for the up fitting of
each fire apparatus, for a total of
$100,000.00
____________________________
Malcolm Lilienthal, Mayor
ATTEST:
_____________________________
John Paul Maier, City Clerk
16.H
City of Hemet Resolution No. 2022-xx
16.H
16.H
City of Hemet Resolution No. 2021-102
CITY OF HEMET
HEMET, CALIFORNIA
RESOLUTION NO. 2022- XXXX
A RESOLUTION OF THE
CITY COUNCIL OF THE
CITY OF HEMET,
CALIFORNIA, AWARDING
THE PURCHASE OF One
(1) KME TYPE I PUMPER
ON A SEVERE SERVICE
CHASSIS TO REV GROUP
IN THE AMOUNT OF
$863,146.38 AND
AUTHORIZE THE CITY
MANAGER TO EXECUTE
ALL DOCUMENTS
REGARDING THE
PURCHASE.
The City Council of the City of Hemet, California
(hereafter referred to as the “City Council”) does resolve as follows:
WHEREAS, the Hemet Fire Department currently
operates (3) front line apparatus that were
manufactured in 2002, 2002 and 2005. These critical
pieces of lifesaving apparatus are beyond their
suggested service life that is recommended by the
NFPA 1901, which recommends Fire Pumper
apparatus to be placed in front line status for 10 years and then relegated to reserve status for an additional 5
16.H
City of Hemet Resolution No. 2021-102
years. We have apparatus that has been front line for
20 years and 17 years. This status is resulting in a
replacement need; and
WHEREAS, multiple fire apparatus manufacturers:
such as KME and Pierce Manufacturing were field
tested. Members of the apparatus committee inspected
and drove each apparatus around the city to evaluate
performance on City of Hemet road surfaces, dips and
other elements that are unique to our city: and
WHEREAS, staff recommendation is to purchase a new
2023 TYPE I Pumper manufactured by KME and based
on the specification provided by the Santa Monica Fire
Department, and
WHEREAS, the City Manager to sign the purchase
order as recommended.
NOW, THEREFORE, the City Council and the City of
Hemet does herby resolve:
SECTION 1. Incorporation of Recitals, The City
Council of the City of Hemet finds and determines that
16.H
City of Hemet Resolution No. 2021-102
the above referenced recitals are true and correct and
the material to this Resolution.
Section 2. City Council Actions. The City
Council herby takes the following actions:
a) Authorizes the City Manager to
execute purchase orders for the
purchase of one (1) fully equipped
fire apparatus from the Rev Group
utilizing the Santa Monica Fire
Department contract in the total
amount of $813,146.38 and,
b) Authorizes the City Manager to
execute purchase orders not to
exceed $50,000 for the up fitting of
(1) fire apparatus.
____________________________
Malcolm Lilienthal, Mayor
ATTEST:
_____________________________
John Paul Maier, City Clerk
16.H
City of Hemet Resolution No. 2021-102
16.H
16.H
kmefire.com One Industrial Complex | Nesquehoning, PA 18240 T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
February 17, 2022
Battalion Chief Kevin Kuhlman
City of Hemet Fire Department
445 East Florida Avenue
Hemet, CA 92543
RE: Santa Monica Contract Pricing
Hello Chief Kuhlman,
Below is the breakdown of the pricing utilized on the Santa Barbara Contract accepted for order by KME Fire Apparatus in October of 2021:
Description Original Unit Price Revised Unit Price
Two (2) Type 1 Fire Engine Pumpers $654,239 $700,427
Equipment mounting and custom bracket
manufacturing costs
Included in price above $12,000
Delivery Included in price above $4,000
Additional Costs: Communications package
installation
Included in price above $22,056
Change Orders: 2, 6, 7, 8, 14, 15 $9,732 Included in price above 2021 Updates to Specifications Included in price above
Subtotal $663,971 $738,483
Tax $68,057 $73,024
Total with 10.25% Tax $732,028 $811,507
Approved Options Unit Price
5 Year Comprehensive Warranty (Exhibit 3-A) $25,790
Fire Communication Wireless Intercom $5,500
Total Unit Price $842,797
Total Price Contract Mod 3 $1,685,594
Some of the items listed below the top line titled ‘Two (2) Type 1 Fire Engine Pumpers’ are options that SMFD had requested and may not necessarily apply to your apparatus as you have a different set of options.
The breakdown of the City of Hemet order would be as follows:
16.H
kmefire.com One Industrial Complex | Nesquehoning, PA 18240 T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
Description
Original Unit
Price
Revised Unit
Price Adjustments
Hemet TagOn Unit Price
One (1) Type 1 Fire Engine Pumper $654,239.00 $700,427.00 $18,583.00 $719,010.00 Equip mounting/custom brackets Included $12,000.00 N/A $0.00 Delivery Included $4,000.00 Included $0.00
Communications package installation Included $22,056.00 -$7,056.00 $15,000.00 Change Orders: 2, 6, 7, 8, 14, 15 $9,732.00 Included N/A $0.00 2021 Updates to Specifications N/A Included Included $0.00 Subtotal $663,971.00 $738,483.00 $734,010.00
Tax @ 10.25% $68,057.00 $73,024.00 Tax @ 8.75% $64,225.88 Total $732,028.00 $811,507.00 $798,235.88
SMFD Approved Options
Original Unit
Price
Revised Unit
Price Adjustments
Hemet TagOn Unit Price
5 Year Comprehensive Warranty $0.00 $25,790.00 N/A $0.00 Fire Communication Wireless Intercom $0.00 $5,500.00 N/A $0.00 HFD Approved Options
Original Unit
Price
Revised Unit
Price Adjustments
Hemet TagOn Unit Price
Performance Bond $0.00 Not included $0.00 $3,200.00
Factory Trips (3 Trips/2 People per Trip) $0.00 Not included $0.00 $11,700.00 CA Tire Tax $0.00 Not Included $0.00 $10.50
Total Unit Price $842,797.00 $813,146.38
Total Contract Price for One Unit $842,797.00 $813,146.38 Total Contract Price for Two Units $1,685,594.00 $1,626,292.75 As per our previous conversations, KME will honor this pricing provided a valid purchase order is received no later than close of business (5:00 P.M. Pacific Standard Time) Tuesday, March 15th, 2022. Any order received after this date/time will require review by KME for updated pricing prior to acceptance.
Please let me know if there’s anything else you need don’t hesitate to reach out with and questions or concerns.
Best Regards,
James Weber
Specialist Sales
[email protected]
(530) 414-6165 Cell
(570) 926-0611 Office
16.H
Battalion Chief Kevin Kuhlman
City of Hemet
445 East Florida Avenue
Hemet, CA 92543
Battalion Chief Kuhlman,
Qty
1 1
6 6
Thank you for the opportunity to present this proposal, and I look forward to working with you on this and future projects! Best Regards,
James Weber
Specialist Sales
[email protected]
(530) 414-6165 Cell
(570) 926-0611 Office
PROPOSAL PRICING
February 17, 2022
On behalf of KME Fire Apparatus, I am pleased to offer the following proposal for one (1) 2023 KME Type 1 Pumper on a Severe Service chassis per the attached specifications. This pricing is inclusive of applicable taxes and fees as detailed below, and includes three (3) factory trips for two (2) City of Hemet staff members.
The pricing is as follows:
2023 KME Type 1 Pumper:
California Sales Tax (Calculated at 8.75%):
Cost Each Cost Extended
$734,010.00 $734,010.00
Item
100% Performance Bond:
Factory Trips (3 inspection trips to manufacturer, 2 people per trip):
$3,200.00
Delivery: 390 Days After Pre-Construction Meeting
California Tire Fee (Calculated at $1.75/Tire for 6 Tires Per Apparatus): $1.75 $10.50 Terms: Net 30 Days
FOB Hemet, CA
$64,225.88
Total Proposal Cost: $813,146.38
$3,200.00
$1,950.00 $11,700.00
KME Quotation Number QUO0000007365
This proposal superceeds any previous proposals(s) and/or offer(s) presented by KME Fire Apparatus and its employees or affiliates, and is valid for purchase until March 15, 2022. After this date, updated pricing will be required prior to an order being accepted by KME Fire Apparatus. www.kmefire.com
One Industrial Complex | Nesquehoning, PA 18240
T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
16.H
Battalion Chief Kevin Kuhlman
City of Hemet
445 East Florida Avenue
Hemet, CA 92543
Battalion Chief Kuhlman,
We at KME look forward to serving you!
Best Regards,
James Weber
Specialist Sales
[email protected]
(530) 414-6165 Cell
(570) 926-0611 Office
$4,731.00
(Per Contract)
$18,924.00
$17,032.00
$14,193.00
$9,462.00
$18,924.00
$17,032.00
$14,193.00
$9,462.00
$4,731.00
PRE-PAYMENT DISCOUNTS
February 17, 2022
On behalf of KME Fire Apparatus, I am pleased to offer the following prepayment discount options available in conjunction with the purchase of your 2023 KME Type 1 Pumper.
The pre-payment discounts are will be based on the following schedule:
Pre-Payment Option
100% Contract Pre-Payment within 30 Days of Order
Pre-Payment Amount
(Per Contract)
$813,146.38
Pre-Payment Discount
(Per Unit)
90% Contract Pre-Payment within 30 Days of Order
75% Contract Pre-Payment within 30 Days of Order
50% Contract Pre-Payment within 30 Days of Order
25% Contract Pre-Payment within 30 Days of Order
$731,831.74
$609,859.78
$406,573.19
$203,286.59
KME is also pleased to share that we have recently improved our prepayment discount structure, giving the City of Hemet more flexibility in how you pay for your investment, providing additional opportunities to free up your budget for equipment or upfits.
KME Quotation Number QUO0000007365
These pre-payment discount options superceed any previous discount options presented by KME Fire Apparatus and its employees or affiliates, and are valid for use with your purchase until March 15, 2022. After this date, updated discount options will be required prior to acceptance by KME Fire Apparatus.
www.kmefire.com
One Industrial Complex | Nesquehoning, PA 18240
T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
16.H
Battalion Chief Kevin Kuhlman
City of Hemet
445 East Florida Avenue
Hemet, CA 92543
Battalion Chief Kuhlman,
Best Regards,
James Weber
Specialist Sales
[email protected]
(530) 414-6165 Cell
(570) 926-0611 Office
ORDER OPTIONS
February 17, 2022
On behalf of KME Fire Apparatus, I am pleased to offer the following factory options available in conjunction with the purchase of your 2023 KME Type 1 Pumper.
These options are available at the following rates:
Option Cost (Per Unit)
$5,700.00
$31,800.00
Delete $15,000 Contingency for Communications Installation Additional Five (5) Year Extended Warranty
Delete 100% Performance Bond
Delete Hale MBP PTO Driven Auxiliary Pump and Associated Plumbing -$3,200.00
-$12,500.00
The option(s) and pricing presented above superceed any previous option offers presented by KME Fire Apparatus and its employees or affiliates, and are valid for use with your purchase until March 15, 2022. After this date, updated option pricing will be required prior to acceptance by KME Fire Apparatus.
KME Quotation Number QUO0000007365
-$15,000.00
Option Description
Additional Two (2) Year Extended Warranty
www.kmefire.com
One Industrial Complex | Nesquehoning, PA 18240
T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
16.H
MANUFACTURERS DETAILED SPECIFICATIONS
kmefire.com One Industrial Complex | Nesquehoning, PA 18240 T (800) 235-3928 | P (570) 669-9461
Member of the REV Group
City of Hemet
Quote # QUO0000007365 (Rev 0)
2023 Type 1 ‘Severe Service’ Pumper
February 17, 2022
Prepared For: Presented By:
City of Hemet KME – California
Kevin Kuhlman James Weber
Battalion Chief Specialist Sales
510 East Florida Avenue 4725 Troy Court
Hemet, CA 92543 Jurupa Valley, CA 92509
(951) 282-5531 (530) 414-6165
[email protected] [email protected]
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 2 of 140 PO00025823 - DESIGN CLAUSE
These specifications outline the components, installation methods, and operational characteristics KME is agreeing to provide in order to meet the purchaser’s requirements. Subject to the terms of the purchase agreement, other construction details not explicitly listed in these specifications will be determined at the discretion of the builder. In the event the purchaser desires a different construction or installation not already described in these specifications, additional charges may apply, and quoted lead time commitments will be adjusted.
PO00011025 - PROPOSED BY - KME FIRE APPARATUS - CALIFORNIA KME Fire Apparatus is pleased to offer the proposed vehicle to meet the intent of the fire department specifications.
KME Fire Apparatus is a leading manufacturer in custom and commercial fire fighting vehicles.
Questions or concerns pertaining to this proposal can be answered by contacting the following KME personnel:
KME Fire Apparatus
4725 Troy Ct.
Jurupa Valley, CA 91761
Phone: (800) 328-1033 / (909) 937-3326
Fax: (909) 937-1762
E-mail: [email protected]
PO00011181 - COMPLETION INFORMATION
The contractor shall supply, at the time of delivery, at least one (1) copy of the following documents. • Owners name and address Apparatus manufacturer, model and serial number • Chassis make, model and serial number
• Front tire size and total rated capacity in pounds
• Rear tire size and total rated capacity in pounds
• Chassis weight distribution in pounds with water and manufacturer mounted equipment, front and rear • Engine make, model, serial number, rated horsepower, rated speed and governed speed • Type of fuels and fuel tank capacity
• Electrical system voltage and alternator output in amps. • Battery make, model and total capacity in cold crank amps (CCA) • Transmission make, model, and serial number. If so equipped chassis transmission PTO(s) make, model and gear ratio
• Pump make, model, rated capacity in gallons per minute (liters per minute where applicable) and serial number
• Pump transmission make, model, serial number and gear ratio
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 3 of 140 • Auxiliary pump make, model, rated capacity in gallons per minute (liters per minute where applicable) and serial number
• Water tank certified capacity in gallons or liters
• Paint manufacturer and paint number(s)
• Company name and signature of responsible company representative • Certification of slip resistance of all stepping, standing and walking surfaces.
If the apparatus has a fire pump or an industrial supply pump, the pump manufacturer's certification of suction capability.
If the apparatus has a fire pump or an industrial supply pump, a copy of the apparatus manufacturer's approval for stationary pumping applications.
If the apparatus has a fire pump or an industrial supply pump, the engine manufacturers certified brake horsepower curve for the engine furnished, showing the maximum governed speed.
If the apparatus has a fire pump or an industrial supply pump, the pump manufacturers certification of hydrostatic test.
If the apparatus has a fire pump or an industrial supply pump, the third-party certification of inspection and test for the fire pump (if applicable).
If the apparatus has an aerial device the third-party certification of inspection and test for the aerial device.
If the apparatus has an aerial device, all the technical information required for inspections to comply with NFPA 1911, Standards for Testing Fire Department Aerial Devices.
If the apparatus has a fixed line voltage power source, the certification of the test for the fixed power source (if applicable).
If the apparatus is equipped with an air system, test results of the air quality, the SCBA fill station, and the air system installation.
Weight documents from certified scale - showing actual loading on the front axle, rear axle(s) and overall vehicle (with the water tank full but without personnel, equipment and hose) shall be supplied with the complete vehicle to determine compliance with NFPA-1901.
Written load analysis and results of electrical performance tests.
If the apparatus is equipped with a water tank, the certification of water tank capacity by the tank manufacturer.
PO00011182 - FMVSS REQUIREMENT
The chassis shall be certified by the apparatus manufacturer as conforming to all applicable Federal Motor Vehicle Safety Standards in effect at the date of contract.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 4 of 140 This shall be attested to by the attachment of a FMVSS certification label on the vehicle by the contractor who shall be recognized as the responsible final manufacturer.
PO00011183 - RECORDS
The successful bidder shall be responsible for preparing and maintaining a record file of parts and assemblies used to manufacture the apparatus.
These records shall be maintained in the factory of the bidder for a minimum of twenty (20) years.
File shall contain copies of any and all reported deficiencies, all replacement parts required to maintain the apparatus, and original purchase documents including specifications, contract, invoices, incomplete chassis certificates, quality control reports and final delivery acceptance documents.
The Hemet Fire Department shall have access to any and all documents contained in this file upon official written request.
PO00011186 - GENERAL CONSTRUCTION
The complete apparatus, assemblies, subassemblies, component parts, etc., shall be designed and constructed with the due consideration to the nature and distribution of the load to be sustained and to the general character of the service to which the apparatus is to be subject.
All parts of the apparatus shall be designed with a factor of safety, which is equal to or greater than that which is considered standard and acceptable for this class of equipment in firefighting service.
All parts of the apparatus shall be strong enough to withstand general service under full load.
The apparatus shall be so designed that the various parts and readily accessible for lubrication, inspection, adjustment and repair.
Bidder's specifications must meet minimum requirements of N.F.P.A. Pamphlet #1901 and all State and Federal Department of Transportation vehicle regulations at time of sale of unit.
The apparatus shall be designed and constructed, and the equipment so mounted, with due consideration to distribution of the load between front and rear axles that all specified equipment, including a full complement of specified ground ladders, full water tank, loose equipment, and firefighters shall be carried without overloading or injuring the apparatus.
PO00011188 - PRODUCT LIABILITY
Each bidder shall supply proof of product liability and facility insurance equal to or exceeding $30,000,000.00.
This shall be provided as part of the proposal. There will be no exceptions.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 5 of 140 PO00011192 - PAINT CERTIFICATION
The finish paint shall be certified by the apparatus manufacturer as conforming to all applicable Commercial Vehicle Paint Standards in effect at the date of contract.
This shall be attested to by the attachment of a Sikkens certification.
PO00011193 - PARTS & SERVICE DEPOT
The manufacturer shall have an authorized service center, with a staff of factory-trained mechanics, well versed in all aspects of service for all major components, of the apparatus within a 300-mile radius of the Purchaser.
In addition, the manufacturer shall maintain a separate service facility at the manufacturing site, in order to satisfy the need for possible major emergency service work.
PO00011194 - SERVICE SHOP DETAILS
The center must provide a full-time staff of experienced technicians with all of the required equipment to provide modern, accurate and efficient service.
Bidders shall state the size of their shop and officer area in square feet.
They shall state the location of the facility and provide photos of both the exterior and interior of the center.
Accuracy of the description of the service center is of great importance.
PO00023879 - PRICES & PAYMENTS
The bid price will be F.O.B. Destination, on a delivered and accepted basis at the Fire Department.
Total price on KME's proposal sheet will include all items listed in these specifications.
KME has computed pricing less federal and state taxes. It is understood that any applicable taxes will be added to the proposed prices, unless the purchaser furnishes appropriate tax-exempt forms.
PO00010973 - FAIR ETHICAL & LEGAL COMPETITION
In order to ensure fair, ethical, and legal competition, neither original equipment manufacturer (OEM) nor parent company of the OEM shall have ever been fined or convicted of price fixing, bid rigging, or collusion in any domestic or international fire apparatus market.
There will be no exceptions.
PO00010976 - MATERIAL & WORKMANSHIP
All equipment furnished shall be guaranteed to be new and of current manufacture, to meet all requirements of these specifications.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 6 of 140 All workmanship shall be of high quality and accomplished in a professional manner so as to insure a functional apparatus with a pleasing, aesthetic appearance.
PO00010978 - CONTRACT ADMINISTRATOR
The successful bidder shall designate a contract administrator to provide a single point interface between the purchaser and the contractor on all matters concerning the contract.
PO00010979 - APPROVAL DRAWING
A detailed drawing of the apparatus shall be provided to the purchaser for approval before construction begins. A copy of this drawing shall also be provided to the manufacturer's representative. Upon purchaser's approval, the finalized drawing shall become a part of the total contract.
The drawing shall show, but is not limited to, such items as the chassis make and model, major components, location of lights, sirens, all compartment locations and dimensions, special suctions, discharges, etc. The drawing shall be a visual interpretation of the apparatus as it is to be supplied.
PO00011122 - INSPECTION TRIPS (3)
The successful bidder shall provide three (3) factory inspection trips to the apparatus manufacturer's facility.
Transportation, meals, lodging, and other requisite expenses shall be the bidder's responsibility.
PO00011127 - ACCOMMODATIONS FOR TWO (2) FIRE DEPARTMENT PERSONNEL Accommodations shall be for two (2) Fire Department representatives per trip.
The factory visits shall occur at the following stages of production of the apparatus:
PO00011134 - TRIP ONE (1) AT PRE CONSTRUCTION
Pre-construction / blueprint review.
PO00011144 - TRIP TWO (2) AT MID-POINT COMPLETION
Midpoint completion of entire apparatus.
PO00011150 - TRIP THREE (3) AT FINAL COMPLETION
Final inspection upon completion.
PO00011163 - AIR TRANSPORTATION (1000 MILES OR MORE)
Travel arrangements more than 1000 miles from the manufacturing facility shall be via commercial airline transportation.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 7 of 140 The Hemet Fire Department maintains the right to inspect the apparatus, within normal business hours, at any other point during construction.
Expenses incurred during non-specified inspection visits shall be the responsibility of the Hemet Fire Department.
During inspection visits, the Hemet Fire Department reserves the right to conduct actual performance tests to evaluate completed portions of the unit.
Testing shall be accomplished with the assistance and resources of the contractor.
PO00010981 - DELIVERY
Delivery of the apparatus to the customer shall remain the bidder's responsibility.
On initial delivery of the fire apparatus, a qualified and responsible representative of the contractor shall demonstrate the apparatus and provide initial instruction to representatives of the customer regarding the operation, care, and maintenance of the apparatus and equipment supplied.
PO00025825 - INSTRUCTION MANUALS - TWO (2) SETS - USB
In accordance with standard commercial practices, applicable to each vehicle (including body and special equipment) furnished under the contract, the following listed manuals and schematics, in the quantity specified, shall be provided at time of delivery of each vehicle.
The contractor shall supply at time of delivery, two (2) USB copies of a complete operation and service manual covering the complete apparatus as delivered and accepted.
The manual shall contain the following:
• Descriptions, specifications, and ratings of chassis, pump (if applicable), and aerial device • Wiring diagrams
• Lubrication charts
• Operating instructions for the chassis, any major components such as a pump and any auxiliary systems • Instructions regarding the frequency and procedures recommended for maintenance • Parts replacement information
PO00011002 - PRODUCTION LEVEL ELECTRICAL DRAWINGS
KME shall provide production level harness drawings for the specific unit to be built.
PO00011003 - AS-BUILT PLUMBING SCHEMATICS
In accordance with standard commercial practices, the manufacturer shall supply two (2) copies of "AS BUILT" plumbing schematics/diagrams for the pumping system at the time of delivery.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 8 of 140 PO00010982 - VEHICLE FLUID PLATE
As required by NFPA-1901, the contractor shall affix a permanent plate in the driver's compartment specifying the quantity and type of the following fluids used in the vehicle:
A permanent plate in the driving compartment shall specify the quantity and type of the following fluids used in the vehicle:
• Engine oil
• Engine coolant
• Chassis transmission fluid
• Pump transmission lubrication fluid
• Pump primer fluid
• Drive axle(s) lubrication fluid
• Air-conditioning refrigerant
• Air-conditioning lubrication oil
• Power steering fluid
• Cab tilt mechanism
• Transfer case fluid
• Equipment rack fluid
• Air compressor system lubricant
• Generator system lubricant
• Aerial systems
PO00010983 - PRE-DELIVERY SERVICE
After transportation from the factory and immediately prior to delivery to the fire department, the apparatus shall receive a pre-delivery service consisting of: engine oil filter change, chassis lubrication, fuel filter(s) changed, adjustment of engine to manufacturers specifications, complete inspection including all electrical and mechanical devices, for proper operation and correction of leaks or obvious problems.
PO00010988 - EXACT BLUEPRINT WITH BID
A scale drawing of the specific apparatus being proposed shall be submitted WITH THE BID.
Drawings of similar units or demo units shall not be permitted.
Bidders should be clear that this provision is requiring a SCALE drawing of the truck which is actually being bid.
The drawing shall be done at the manufacturer's facility by the manufacturer's engineering department in order to guarantee the accuracy of the drawing.
Failure to comply with this requirement shall be grounds for rejection of the bid!
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 9 of 140 PO00010990 - FAMA MEMBERSHIP
The apparatus manufacturer must be a current member of the Fire Apparatus Manufacturer's Association (FAMA).
PO00010992 - MANUFACTURED IN UNITED STATES
The entire apparatus shall be assembled within the borders of the Continental United States to insure more readily available parts (without added costs and delays caused by tariffs and customs) and service.
PO00010993 - ISO REQUIREMENT
The manufacturer shall operate a Quality Management System that is certified to ISO 9001 by an organization that is accredited by the ANSI-ASQ National Accreditation Board (ANAB).
This type of business management system shall allow the manufacturer to monitor processes to ensure they are effective; keep adequate records; check output for defects, with appropriate and corrective action where necessary; regularly review individual processes and the quality system itself for effectiveness; and facilitate continual improvement.
A copy of the registration certificate must be included in the proposal, NO EXCEPTIONS.
PO00010997 - AMP DRAW REPORT
The bidder shall provide with their bid proposal and at the time of delivery, an itemized print out of the expected amp draw of the entire vehicle's electrical system.
A written load analysis, which shall include the following:
• The rating of the alternator.
• The minimum continuous load of each component that is specified per: Applicable NFPA-1901. • Additional loads that, when added to the minimum continuous load, determine the total connected load. • Each individual intermittent load.
All of the above listed items shall be provided by the bidder per the applicable NFPA-1901.
PO00011001 - COOPERATIVE PURCHASING
The Manufacturer shall be pleased to allow other public agencies to use the purchase agreement resulting from this invitation to bid unless the bidder expressly notes on the proposal form that prices are not available for tag-on.
The condition of such use by other agencies shall be that any such agency must make and pursue contact, purchase order/contract, and all contractual remedies with the successful bidder.
Such tag-ons shall be done so that the original purchasing agency has no responsibility for performance by either the manufacturer or the agency using the contract.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 10 of 140 PO00011022 - VEHICLE DATA PLATE DESCRIPTION
The following safety signs shall be provided in the cab:
• A label displaying the maximum number of personnel the vehicle is designed to carry shall be visible to the driver.
• “Occupants will be seated and belted when apparatus is in motion” signs shall be visible from each seat. • “Do Not Move Apparatus When Light Is On” sign adjacent to the warning light indicating a hazard if the apparatus is moved (as described in subsequent section). • A label displaying the height, length, and GVWR of the vehicle shall be visible to driver. • This label shall indicate that the fire department will revise the dimension if vehicle height changes while vehicle is in service.
The following information shall be on labels affixed to the vehicle:
Fluid Data
• Engine Oil
• Engine Coolant
• Chassis Transmission Fluid
• Pump Transmission Lubrication Fluid
• Pump Primer Fluid (if applicable)
• Drive Axle(s) Lubrication Fluid
• Air Conditioning Refrigerant
• Air Conditioning Lubrication Oil
• Power Steering Fluid
• Cab Tilt Mechanism Fluid
• Transfer Case Fluid (if applicable)
• Equipment Rack Fluid (if applicable)
• Air Compressor System Lubricant
• Generator System Lubricant (if applicable)
• Front Tire Cold Pressure
• Rear Tire Cold Pressure
• Aerial Hydraulic Fluid (if applicable)
• Maximum Tire Speed Rating
Chassis Data
• Chassis Manufacturer
• Production Number
• Year Built
• Month Manufactured
• Vehicle Identification Number
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 11 of 140 Manufacturers weight certification:
• Gross Vehicle (or Combination) Weight Rating (GVWR or GCWR) • Gross Axle Weight Rating, Front
• Gross Axle Weight Rating, Rear
PO00025023 - VEHICLE TRANSPORTATION - KME PROVIDED (ZONE 5 CLASS 1) Transportation for the completed vehicle from KME Fire Apparatus in Nesquehoning, PA to the end user shall be provided by KME.
PO00009791 - !!! CRITICAL OVERALL HEIGHT REQUIREMENT !!! - "YES" - 10' 8" This vehicle has a critical overall height restriction requirement due to fire station door height or obstruction within the fire department/district.
Maximum overall height of vehicle in the unloaded configuration cannot exceed: 128" (inches).
PO00010995 - NFPA CERTIFICATION
The proposed apparatus will be constructed to withstand the severe and continuous use encountered during emergency firefighting services.
The apparatus will be of the latest type, carefully designed and constructed with due consideration to the nature and distribution of the load to be sustained.
This proposal details the general design criteria of cab and chassis components, aerial device (if applicable), fire pump and related components (if applicable), water tank (if applicable), fire body, electrical components, painting, and equipment.
All items of these proposal specifications will conform to the fullest extent possible with the National Fire Protection Association Pamphlet No. 1901, latest edition, except as noted in the Statement-of-Exceptions.
KME will furnish satisfactory evidence of our ability to construct, supply service parts and technical assistance for the apparatus specified.
PO00011070 - GENERAL INFORMATION - NFPA 1901
The proposed apparatus will be constructed to withstand the severe and continuous use encountered during emergency firefighting services. The apparatus will be of the latest type, carefully designed and constructed with due consideration to the nature and distribution of the load to be sustained.
This proposal details the general design criteria of cab and chassis components, aerial device (if applicable), fire pump and related components (if applicable), water tank (if applicable), fire body, electrical components, painting, and equipment.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 12 of 140 All items of these proposal specifications will conform to the fullest extent possible with the National Fire Protection Association Pamphlet No. 1901, latest edition, except as noted in the Statement-of-Exceptions.
KME will furnish satisfactory evidence of our ability to construct, supply service parts and technical assistance for the apparatus specified.
PO00026614 - NFPA TREAD PLATE STEPPING/STANDING/WALKING SURFACE CERTIFICATION All stepping, standing, and walking surfaces on the body shall meet NFPA #1901 anti-slip standards.
Aluminum tread plate utilized for stepping, standing, and walking surfaces shall be NFPA embossed compliant.
Upon request by the purchaser, the manufacturer shall supply proof of compliance with this requirement.
PO00026615 - VERTICAL TREAD PLATE - EMBOSSED
The vertical surfaces on the vehicle shall have embossed NFPA tread plate.
PO00009789 - "PUMPER FIRE APPARATUS" NFPA 2016 CHAPTERS OF COMPLIANCE The unit shall be designed to conform fully to the "Pumper Fire Apparatus" requirements as stated in the NFPA 1901 Standard (2016 Revision), which shall include the following required chapters as stated in this revision:
• Chapter 1 Administration
• Chapter 2 Referenced Publications
• Chapter 3 Definitions
• Chapter 4 General Requirements
• Chapter 5 Pumper Fire Apparatus
• Chapter 12 Chassis and Vehicle Components
• Chapter 13 Low Voltage Electrical Systems and Warning Devices • Chapter 14 Driving and Crew Areas
• Chapter 15 Body, Compartments and Equipment Mounting
• Chapter 16 Fire Pumps and Associated Equipment
• Chapter 18 Water Tanks
PO00011170 - NFPA "CHAPTER 17" {AUXILIARY PUMP} REQUIREMENT - 2016 Chapter 17 Auxiliary Pump and Associated Equipment
PO00011172 - NFPA "CHAPTER 20" {FOAM SYSTEM} REQUIREMENTS - 2016 Chapter 20 Foam Proportioning Systems
PO00010889 - SAFETY SIGNS (NFPA REQUIRED)
Safety sign(s) shall be located on the vehicle at the rear step, and at any cross walkway(s), to warn personnel that riding in or on these areas while the vehicle is in motion is prohibited.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 13 of 140 PO00025814 - THIRD PARTY TESTING
If required by the specific chapters of NFPA-1901, the proposed unit shall be tested and certified by independent third-party inspectors.
All test work for fire pumps outlined in NFPA 1901, Edition shall be conducted.
The third-party inspectors shall provide the manufacturer a complete written examination and test report for each inspection performed at the manufacturer's facility.
This report specifies the points of inspection and results of such examinations and tests.
The inspectors performing the test work on the units are certified to Level II in the required NDT methods, under the requirements outlined in ASNT document CP-189.
The actual person(s) performing the inspection shall present for review proof of Level II Certification in the required NDT methods.
The apparatus manufacturer shall designate, in writing, who is qualified to witness and certify these test results.
Prior to submittal to the automotive fire apparatus manufacturer, the final Report shall be reviewed by the Supervisor of Fire Equipment Services and a Registered Professional Engineer, both of whom are directly involved with the aerial device certification program.
When the unit successfully meets all the requirements outlined in NFPA 1901, current edition, the third-party inspector shall issue a Certificate of Automotive Fire Apparatus Examination and Test stating the unit's compliance with NFPA- 1901.
PO00025818 - FOAM SYSTEM TESTING
When the unit successfully meets all the requirements outlined in NFPA 1901, Latest Edition, third-party inspectors shall issue a Certificate of Automotive Fire Apparatus Examination and Test stating the unit's compliance with the required foam proportioning section of NFPA.
PO00025687 - SEVERE SERVICE CAB - BASE, 100" - S2020
The cab shall be a custom tilt style, built specifically for fire service.
The cab shall be a cab over engine design, with integral tilt mechanism and engine access from inside the cab.
The cab interior shall be the "Open-Space" design with no wall, window or vertical support posts between the front and rear crew areas to allow direct communication, better visibility and air circulation in the cab.
PO00001589 - PREDATOR CAB - BASE -ALUMINUM CONSTRUCTION The cab shall be fabricated from 5052-H 32 aluminum alloy, utilizing the minimum material thickness as follows:
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 14 of 140 • Cab side panels 0.125 thick (1/8")
• Cab roof 0.125 thick (1/8")
• Forward cab front sheet 0.125 thick (1/8")
• Interior cab panels 0.125 thick (1/8")
• Other panels 0.125 thick (1/8")
• Cab doors 0.1875 thick (3/16")
• Engine enclosure side panels 0.250 thick (1/4")
Cab, sub-frame shall be a welded assembly, fabricated of 6063 structural aluminum alloy. This frame shall extend the full length and width of the cab and be secured to the chassis frame through two (2) rear, urethane, self-centering load cushions, two (2) forward pivot brackets, and two (2) cab locks. The cab shall be of entirely welded construction.
The front cab wall shall be of double wall type construction, featuring an inner and outer panel. {No Exceptions} PO00010253 - SEVERE SERVICE 100" - CRASH TESTING
To ensure the safety of the cab occupants and cab integrity, proof of third-party testing shall be provided.
The cab shall be certified for SAEJ2422 side impact, SAEJ2420 with ECER29 cab front impact, and ECER29 cab roof strength.
Furthermore, proof of testing and certification shall be provided that the cab, in accordance with SAE J2420 was front impact tested at 2.1 times the standard energy required in SAE J2420, thus exceeding the NFPA requirement.
This test shall be performed with no support immediately behind the cab, thus providing an authentic test result.
PO00024135 - DIMENSIONS – LONG FOUR DOOR STYLE CAB - 100" Minimum Cab Dimensions:
• Overall width 100"
• Inside width of ceiling 92"
• Front area floor to ceiling 59-3/4"
• Top of front seat to ceiling 42" (depending upon seat type) • Seat back to steering wheel 21-1/4" (depending upon seat type) • Inside width (door to engine enclosure) 27-1/2" (driver's side, at the floor) • Inside width (door to engine enclosure) 24" (officer's side, at the floor) • Crew seat area width 92"
• Front cab floor to top of engine enclosure 27”
• Front cab floor to top of center dash 34-3/4”
• Outer crew seat risers to rear wall 49-1/2"
• Centerline axle to rear wall 67-1/2"
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 15 of 140 Glass Area Dimensions:
• Windshield (Contour) 3,422 sq. in.
• Side door window, retractable 625 sq. in. each
• Side fixed crew windows 550 sq. in. each
PO00026691 - 10" RAISED ROOF
Cab Entry Door Height Dimensions:
• Forward door opening 76" high
• Rear door opening 86" high
The roof will be a split level design with radius edges for an aesthetic, streamline appearance. The roof shall be constructed with the same material as the main structure and be internally reinforced using framing which shall span the entire width and length of the cab for maximum structural integrity. This shall allow the roof to support personnel and roof mounted equipment without the need for additional reinforcement. The cab roof over the rear crew area shall be raised ten (10) inches higher than the front driver and officer area. The front face of the raised roof section shall be sloped at a 45 degree angle, creating a streamlined interface with the standard, lower, forward roof section. This design shall allow for additional interior height in the rear crew area.
The rear crew area doors shall be "Vista-Style", extending full height to the radius edge of the raised roof.
Approximate dimensions:
• Crew area floor to ceiling 64"
• Top of crew seat to ceiling 45" (depending upon seat type) PO00024811 - CAB ROOF TREAD PLATE OVERLAY, BLACK
The specified cab roof walking surface overlay shall be covered in a black line-x (or equal) material.
PO00026121 - INTEGRAL CAB ROOF DRIP RAIL PREDATOR, PANTHER, SEVERE SERVICE For enhanced protection from inclement weather, an integral drip rail shall be furnished on each side of the cab roof. The drip rail shall extend the full length of the cab roof.
PO00010667 - CAST ANTI-SLIP ENTRY STEPS FOR REDUCED LENGTH DOOR The front entrance steps shall be a minimum of 9" deep.
Each step shall be a cast aluminum, open grate style step fabricated by Cast Products Inc. with a polished aluminum outer surface.
The cab step risers shall be overlaid with.063" tread plate.
The rear entrance steps shall be a minimum of 9" deep.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 16 of 140 Each step shall be a cast aluminum, open grate style step fabricated by Cast Products Inc. with a polished aluminum outer surface.
The cab step risers shall be overlaid with.063" tread plate.
PO00012134 - BATTERY ACCESS DOORS - REAR STEP WELLS, EACH SIDE The battery access door(s) shall be 1/8" tread plate, drop down doors with thumb latches at each side rear cab step well.
PO00001638 - BARRIER HEIGHT CAB DOORS, 100" PREDATOR SS "X-MFD, LFD & X-LFD" Four (4) side-opening doors shall be provided. The cab doors shall be shortened to the floorboard level thus leaving an exposed step well area at each cab entrance. The cab doors shall be totally constructed of aluminum with an extruded aluminum frame and an aluminum outer door skin. The forward cab door opening shall be a minimum of 37" wide and the rear cab door opening shall be a minimum of 37" wide. The rearward cab doors shall have a radius cutout allowing the door opening to protrude forward over the cab wheel well, while providing full access to the rear crew area. There shall be a heavy duty, piano type, stainless-steel hinge on each door of a minimum pin diameter of 3/8". Hinges shall be slotted for ease of horizontal and vertical adjustment. There shall be a cab door seal and the doors shall close flush with the side of the cab. A heavy duty 6" wide belting material shall be utilized to prevent the cab doors from opening greater than 90 degrees.
PO00010705 - CAB DOOR INSULATION - PREDATOR/SEVERE SERVICE A 1/4" insulation panel shall be installed in each cab door. This insulation panel shall provide an additional acoustical barrier as well as help with heating/cooling properties of the apparatus.
PO00001646 - CAB DOORS -BOLT ON WEATHER STRIP
The cab doors shall be equipped with a weather strip seal track on the lower portion of the door. Bolt-on tracks shall be provided to allow for a snap-on replaceable weather stripping to be changed easily and shall be fastened in place with nutserts to ensure longevity.
***SPECIAL: SP00037866 - PREDATOR SS DOOR LATCHES, HD CASTED LATCH - BARRIER HEIGHT DOORS Heavy-duty, bright finish cast paddle latches shall be provided on the interior and exterior of each cab door.
Door latch mechanisms which utilize spring steel clamps shall not be considered due to their tendency to both rust and break. The interior door latch cables/rods are to be designed to reduce adjustment or possible wear at the adjustment turnbuckles.
Clarification: The FDNY style latch with the lock mechanism inside the paddle latch will be used.
PO00012476 - KEY MODEL #751
The specified door lock cylinder/s shall be equipped with #751 key/s.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 17 of 140 PO00001652 - WINDOWS, MANUAL HAND CRANK STYLE
Each side cab door shall have a tinted retractable window operated by a hand crank mechanism.
The window track shall be designed into the door frame extrusion, which shall be extruded with a track groove to house a window track and seal.
The window shall be capable of being removed from an access slot designed in the bottom of the door frame.
PO00010606 - DOOR WINDOW TRIM EXTRUSION, 4 DOOR
Each side cab door window shall be designed with a custom extruded trim plate, which shall conform to the perimeter of the window opening in each door.
The trim plate shall extend from the edge of the door skin to the window and shall have a silver anodized finish.
PO00001657 - UPPER INTERIOR DOOR PANELS - UPHOLSTERED, 4 DOOR The upper section of each interior cab door panel shall be covered with an upholstered door panel.
Each door shall be upholstered with a Durawear material that matches the color of the interior.
This panel shall terminate approximately 10" above the floor level.
PO00010942 - BRUSHED ALUMINUM DOOR SCUFF PLATES, 4 DOOR The lower and full width portion of each door interior shall have smooth brushed finished aluminum scuff plates to provide maximum wear protection.
These plates shall extend above the inside cab floor level when the doors are closed. ***SPECIAL: SP00037886 - V98 CHEVRONS ON INTERIOR OF CAB DOOR PANELS Four (4) V98 chevron reflective signs shall be installed on the lowest portion of the inner door panels.
The signs shall match the rear body chevron and the seams shall include the black pin striping.
There will be one (1) on each door. These chevrons shall cover at least 962 in.
PO00010304 - WINDSHIELD, 100" CAB
A two piece, symmetrical, safety glass windshield shall be provided on the cab for the driver and officer providing a clear viewing area.
The windshields shall be full width to the center of the front cab support for each side and provide the occupants with a panoramic view.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 18 of 140 To provide enhanced peripheral vision on each side of the cab, the windshield and cab structure shall be designed with radius corners, which provide a minimum of 8" of glass area, measured from the glass face to the side edge near the door post.
The windshield shall consist of three (3) layers, the outer light, the middle safety laminate and the inner light.
The thick outer light layer shall provide superior chip resistance, the middle safety laminate layer shall prevent the windshield glass pieces from detaching in the event of breakage and the inner light shall provide yet another chip resistant layer.
The windshield will be a contour design with 3244 sq. in. of area for improved visibility and style.
The windshield glass shall be designed so it can be used on either the driver or officer side.
Single piece windshields that utilize epoxy or that are bonded to the cab structure shall not be acceptable.
PO00025656 - WINDSHIELD WIPERS & WASHERS - 100"
Dual, electric operated, pantographic type windshield wipers shall be provided.
One (1) electric drive motor shall be provided for each wiper.
Wipers shall have "HI/LO" and "INTERMITTENT" operating speeds. "HI/LO" speeds shall be controlled by a steering column control, within the turn signal control stem. "INTERMITTENT" operation shall be controlled by a twist switch within the control on the steering column.
The wipers shall be of the self-parking type.
Windshield washers shall be electric operated wet-arm type with a 1/2-gallon washer fluid reservoir, mounted behind a hinged access door in the officer side front cab step well area. The fluid level shall be visible through a cutout in the access door. This door shall be secured with two thumb latches.
The washer control shall be integral with the intermittent wiper control switch.
There shall be individual removable panels on the front face of the cab for access to the wiper motor assemblies.
Windshield wipers shall survive testing in excess of 3 million cycles in accordance with section 6.2 of SAE J198 “Windshield Wiper Systems – Trucks, Buses and Multipurpose Vehicles”.
The bidder shall certify that the wiper system design has been “Third party tested” and that the wiper system has met these criteria.
PO00010310 - DELETE SIDE VIEWING WINDOWS
The windows provided on each side of the cab behind the forward cab doors shall be deleted.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 19 of 140 PO00001688 - DARK TINT WINDOWS, SIDE VIEWING, REAR DOORS & REAR WALL The windshield and the forward cab door glass shall be provided with standard DOT, green automotive tint.
If provided, the side cab windows to the rear of the front doors, the rear cab door windows, and any rear viewing windows shall be equipped with a dark, automotive tint.
PO00001699 - GRAB RAILS EXTERIOR, KNURLED ALUMINUM EXTRUSION 1-1/4" diameter x 28" long, knurled bright anodized aluminum handrails shall be provided.
There will be one (1) at each cab door entrance.
Grab rail stanchions shall be chrome plated and offset when necessary to prevent "hand-pinching" when opening or closing the doors.
Formed rubber gaskets shall be provided between each stanchion base and the cab surface. ***SPECIAL: SP00008256 - PREDATOR SS INTERIOR GRAB HANDLES - WHEELABRATED Grab rails shall be provided to assist in entry and exiting of the cab. Each grab rail shall be a cast aluminum "D" style handle that shall have a wheel abraded finish and shall be located in the following locations:
• One (1) 11" long, horizontally mounted on each front cab door on the interior door panel • One (1) 11" long, horizontally mounted on each rear cab door on the interior door panel • One (1) 11" long mounted on an angle forward of each front cab door paddle handle.
PO00010631 - INTERIOR GRAB RAILS -REAR CREW DOORS-BALL-BURNISHED One (1), horizontally mounted, on each rear cab door, located at the same height as the window in the lowered position.
PO00010617 - FRONT CAB GRILLE - SQUARE POLISHED STAINLESS-STEEL A square mirror finished stainless-steel grille shall be installed to allow for maximum air flow to the charge air cooler and the radiator. The top of the grille will have a flat area for the manufacturer’s emblem.
A four (4) inch wide solid band shall extend across the middle of the grill for lettering or lighting options.
PO00025607 - SIDE CAB GRILLES -RECTANGLE STAINLESS-STEEL Two (2) rectangular, mirror finished stainless-steel air inlets/outlets shall be provided horizontally above the wheel well opening, one on each side of the cab.
The grilles shall be equipped with a mesh screen to serve as a secondary ember separator.
The design shall permit proper ducting of air through the engine compartment and cooling system.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 20 of 140 This system shall be such that particles larger than .039 inches (1 mm) in diameter cannot reach the air filter element.
PO00024784 - EXTERIOR CAB TREAD PLATE OVERLAY, BLACK
The specified exterior cab tread plate shall be black in color. Where the tread plate is a stepping surface, it shall be covered in a black line-x type material.
PO00001719 - STAINLESS-STEEL CAB WHEEL WELL LINERS
The front, cab wheel wells shall be equipped with fully removable, bolt-in,12-gauge, stainless-steel inner wheel well liners.
The liners shall extend full depth into the truck frame.
The completely washable wheel well liners shall be designed to protect the cab substructure, inner panels, and other miscellaneous installed components from road salts, debris, dirt accumulation and corrosion. ***SPECIAL: SP00019974 - INSULATION IN CAB FENDER WELLS Insulation will be provided inside the cab fender wells above the liners to reduce the amount of hot air penetrating the cab interior.
Clarification: The cab fender wells need to be completely enclosed with insulation and metal bolt on panels.
PO00001721 - STAINLESS-STEEL CAB FENDERETTES
The cab wheel well openings shall be trimmed with replaceable, bolt-in, polished stainless-steel fenderettes.
The fenderettes shall be secured to the cab with stainless-steel threaded fasteners along the internal perimeter of the wheel well.
Dissimilar metal tape and black vinyl trim molding shall be used where the cab and fender meet.
PO00010933 - FRONT MUD FLAPS
Heavy duty, black rubber type mud flaps shall be provided behind the front wheels.
PO00025669 - RAMCO - RADIUS MOUNTED MIRROR - 6001 SERIES Two (2) Ramco model 6001 PCHR polished aluminum, full face, heated, remote operated, 13 inches high X 9 3/4 wide mirrors, with a bottom heated / remote convex mirror, on a standard arm length of 15 inches shall be provided and installed.
The flat glass and bottom mirror head shall be remote operated with controls on the driver's lower wing panel.
The mirror head shall be attached to a polished aluminum arm mounted on the cab radius panel.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 21 of 140 PO00025677 - MIRROR CONTROL
In addition to the switches on the driver's lower wing panel, the mirror position and heat (if applicable) controls shall be programmed into the multiplex control screen.
PO00011699 - DOOR WIDTH, X-MFD, LFD & X-LFD - 100" SEVERE SERVICE - 37" Cab Entry Door Width Dimensions:
• Forward door opening 37" wide
• Rear door opening 37" wide
Cab Entry Step Dimensions:
• Forward door recessed step 29 3/4" wide x 8-1/2" deep • Rear door recessed step 25 3/4" wide x 8-1/2" deep
PO00010643 - INTERIOR TRIM- GRAY DURAWEAR
The cab interior shall be constructed to create an ergonomically designed interior to be user friendly and functional for the driver and officer.
All interior upholstery panels shall be gray in color.
The upholstered cab overhead and side wall portions shall utilize Durawear upholstery with padding underneath to provide additional insulation.
***SPECIAL: SP00019976 - HD SOUNDPROOFING/ INSULATION PACKAGE BELOW ENTIRE CAB FLOOR Premium soundproofing/insulation material shall be installed below the entire cab floor. Barymat BTRLAX3- 14BY will be installed in these areas. To ensure a clean, smooth surface, this material shall be retained by flat aluminum panels fastened to studs that are welded to cab as needed. These panels shall be removable. Any gaps in this insulation barrier shall be sealed with 3M #425 aluminized high temperature tape. The underside cab insulation will extend to the rear cab wall under the entire crew area.
PO00002964 - INTERIOR CAB WALL GRAY DURAWEAR UPHOLSTERY The interior rear wall of the cab shall be covered with gray Durawear for durability and shall match the other upholstered areas of the cab.
PO00010318 - BARYFOL FLOORING
The floor of the driver’s compartment and the floor of the crew area shall be lined with Baryfol vinyl composite flooring to comply with NFPA noise and heat requirements.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 22 of 140 PO00010317 - 1" ACOUSTICAL INSULATION
One (1) inch thick acoustical insulation shall be provided on the cab roof, rear and side walls of the cab.
This material shall be fitted between the cab structural members and secured with adhesive to provide an insulation barrier for noise and heat.
PO00011692 - ENGINE ENCLOSURE 100" PREDATOR SS (DURAWEAR) The forward portion of the engine enclosure shall be covered with a Durawear material formed overlay to match the balance of the cab interior. To allow maximum "elbow room" for the driver and officer, the forward portion of the engine enclosure shall feature a contour shape. The engine enclosure shall not significantly obstruct the driver's vision in any direction. The enclosure shall be an integral part of the cab structure, which shall be constructed from material providing adequate strength to support radio, map boxes, etc. The engine enclosure shall be insulated to protect from heat and sound. The noise insulation shall keep the DBA level within the limits stated in the current NFPA series 1901 pamphlet.
PO00026126 - S2020 ENGINE ENCLOSURE ACCESS
A composite, hinged access door shall be provided in the top rearward portion of the engine enclosure. The door shall allow access to the engine oil, transmission fluid, power steering fluid level dipsticks. The access door shall be provided with a flush mounted latch. The underside of the access door shall be insulated.
PO00026118 - HD MILCUT SOUNDPROOFING/ INSULATION PACKAGE UNDER ENGINE ENCLOSURE The underside of the engine enclosure shall be overlaid with Milcut, MilShield insulation. MilShield can withstand temperatures up to 1300°F. To ensure a clean, smooth surface, this material shall have a heavy aluminum foil covering and shall be retained by aluminum panels fastened to the cab structure as needed.
Any gaps in this insulation barrier shall be sealed with 3M #425 aluminized high temperature tape.
PO00011646 - HD SOUNDPROOFING/INSULATION BETWEEN UPHOLSTERY & ENGINE ENCLOSURE To further reduce the noise and heat levels inside the cab, 1/4" foam upholstery material shall be installed on all interior surfaces of the engine enclosure, below the upholstery material.
PO00011656 - TREADPLATE SCUFF PLATES ON ENGINE ENCLOSURE - REAR An tread plate scuff plate shall be provided on the vertical surface of the rear engine enclosure.
The scuff plates shall extend a minimum of 6" above the floor.
PO00012473 - SUN VISORS, PREDATOR CAB, DARK POLYCARBONATE To provide maximum protection for the driver and officer, two (2) dark polycarbonate sun visors shall be mounted in the cab overhead on each side.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 23 of 140 ***SPECIAL: SP00017049 - KNEE BOLSTER GLOVE BOX
Provide a knee bolster glove box below the officer side front dash with two (2) Black Southco thumb latches (non-locking). Officer side glove box door will include a painted door and the hinge will be welded to the door.
PO00024654 - OVERHEAD PANEL, FABRICATED CENTER THREE WING PANEL An overhead console with a center three piece removeable panel assembly shall be provided on the cab roof between the driver and officer to permit installation of the multiplex smaller sized control screens and other components as space allows.
The overhead console shall be painted to match the interior of the cab.
The overhead console shall not obstruct the driver's vision through the officer's side window.
PO00012071 - SEAT AND SEAT BELT ANCHOR TESTING
Each seat belt anchor shall be tested to withstand 3,000lbs. of pull on both the lap and shoulder belt in accordance with FMVSS 210 section 4.2.
Each seat mounting position shall be tested to withstand 20G's of force in accordance with FMVSS 207 section
4.2(c).
Both tests shall be performed and verified at a third-party testing and evaluation center. ***SPECIAL: SP00037883 - STORAGE COMPARTMENTS UNDER FRONT SEATS There shall be a compartment provided under each front seat. Each compartment shall be accessible from the front of the seat riser when the door is opened. Non-locking Black Southco thumb latches shall be utilized to match the other cab interior compartments. Protection panel shall be provided within the compartments to isolate wiring from the storage areas.
***SPECIAL: SP00025661 - DRIVERS SEAT, BOSTROM PACIFICA AIR SUSPENSION The driver seat shall be an HO Bostrom EX6 Pacifica with air ride suspension. The seat back will have manual recline with the handle in front of the bottom cushion. The seat cushion will raise, lower, and move forward and back with an electric switch. The seat will be covered with black Durawear plus with red topstitching. The foam cushions will be encapsulated with a blue vinyl compound to prevent gas storage.
The seat shall be equipped with a 3-point shoulder harness with lap belt. The seat belt retractor and mount shall be attached to the B-post.
***SPECIAL: SP00025662 - OFFICERS SEAT, BOSTROM PACIFICA AIR SUSPENSION The officer seat shall be an HO Bostrom EX6 Pacifica with air ride suspension. The seat back will have manual recline with the handle in front of the bottom cushion. The seat cushion will raise, lower, and move forward and back with an electric switch. The seat will be covered with black Durawear plus with red topstitching.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 24 of 140 The seat shall be equipped with a 3-point shoulder harness with lap belt, The seat belt retractor and mount shall be attached to the B-post.
***SHOP NOTE: SR00152705 - SP00008289 - SEAT CUSHION CLARIFICATION The seat cushions for the driver and officer shall be 20" wide.
PO00001980 - FORWARD FACING SEAT POSITION - NO BACK, OUTBOARD, OFFICER SIDE The officer's side outboard, forward facing, crew seat position shall be provided.
The inner rear wall of the cab will serve for back support.
The seating position shall be equipped with a red, 3-point, shoulder harness with lap belt. ***SPECIAL: SP00019987 - FLIP UP SEAT, FORWARD FACING, OUTBOARD, OFFICER SIDE The officer's side outboard, forward facing, crew seat shall have a flip-up style seat.
For Clarification: The flip up seat cushion shall be a Bostrom Pacifica Flip-up cushion in black Durawear plus, red top stitching.
***SPECIAL: SP00025663 - (2) BOSTROM PACIFICA FORWARD FACING, CENTER Two (2) center inboard forward-facing crew seats shall be provided. Each seat shall be Bostrom Pacifica high back with manual recline with the handle in front of the bottom cushion and manual 9” fore/aft adjustment.
The seat will be covered with black Durawear plus with red topstitching. The foam cushions will be encapsulated with a blue vinyl compound to prevent gas storage. The seats shall be equipped with a red 3-point shoulder harness with lap belt.
All seats must completely recline. No limit.
***SPECIAL: SP00037876 - CENTER SEAT BASE WITH COMPARTMENTS. - PAINT DOORS - BOLT IN - LFD, XLFD The two (2) forward facing, center rear seats shall be mounted on an aluminum storage riser that shall be mounted along the rear inside wall of the cab. The riser shall span the width of the seats. The front edges of the seat cushions shall overhang 2" beyond the front surface of the riser.
The riser shall be painted to match the interior of the cab and shall have Four (4) individual, painted compartment doors with Southco latches. Two (2) doors on the front face of the riser and one (1) on each end.
One (1) Amdor Luma-Bar LED light strips approximately 30" long shall be provided on the upper front inside corner of the riser, centered above each front compartment door. Each of the five (5) doors shall be equipped with a switch to control all of the light strip.
***SPECIAL: SP00019986 - BOSTROM SEATING MATERIAL, BLACK DURAWEAR PLUS W/ RED TOPSTITCHING The Bostrom seats shall be upholstered with BLACK DURAWEAR PLUS WITH RED TOP STITCHING.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 25 of 140 PO00024054 - SEAT ADJUSTMENT NOTICE
If equipped, adjustable seats may be limited by outside factors such as optional installed equipment (i.e., EMS compartments, battery chargers, SCBA cylinder brackets) and seat placement.
PO00025679 - CLASS ONE VEHICLE DATA RECORDER
A Class 1 Vehicle Data Recorder (VDR) system shall be provided.
The system shall include an NFPA compliant, "Black Box" with reporting software that shall be capable of data storage to coincide with the NFPA requirements.
Data storage capabilities shall include interfaces with the following systems:
• Display module (Master Optical Warning Device)
• VDR, date time stamp
• Max Vehicle speed (MPH)
• Vehicle acceleration / deceleration (MPH/Sec.)
• Engine Speed (RPM)
• ABS event
• Data password protected
• Data sampled once per second, in 48-hour loop
• Data sampled min by min for 100 engine hours
• Throttle position (% of Throttle)
• Data software
• PC / Mac Compatible
• Data summary reports
The VDR data shall be downloadable by USB cable to a computer using either Microsoft or Apple operating systems.
PO00025680 - CLASS ONE SEAT BELT WARNING SYSTEM - UP TO 6 POSITIONS The apparatus shall be equipped with a Class 1, seat belt warning system.
The system shall consist of a seat belt module and shall display the seating positions through the main, UltraView screen.
PO00010779 - FIVE (5) SEATING POSITIONS
Seat belt and seat cushion sensors shall be provided on the five (5) specified seating positions.
PO00024619 - DELETE - 4FRONT - FRONTAL AIR BAG PROTECTION SYSTEM ***SPECIAL: SP00037864 - DRIVER SIDE EMS COMPARTMENTS
Clarification: Provide additional insulation inside the rear facing crew seat risers.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 26 of 140
EMS CAB STORAGE COMPARTMENTS WITH HINGED DOORS - DRIVER'S SIDE The ideal height of these compartments will be from the rear facing seat riser to the ceiling.
LOWER COMPARTMENT
A storage compartment shall be provided in the cab in lieu of the driver's side rearward facing crew seat. This compartment shall be approximately 24" deep x as tall as possible x 22 3/4" wide with an external door opening approximately24.25 high x 20" wide.
The lower compartment shall be constructed of aluminum and be equipped with an external door and internal door. The outside surfaces (inside the cab) will be painted with textured paint to match the interior color of the cab. The inside surfaces of the compartment will be painted job color with webbing to match the body compartments.
Clarification: The customer (Hemet, CA) will NOT mount a cooler in the cab so the interior EMS compartment door can open full length.
Brushed stainless-steel door sills will be provided on the bottom of the outside cab compartments door openings.
The external access door will be flush mounted and equipped with a forward hinge and locking D ring keyed #751. The door shall be held in the open position by a gas shock stay arm and will open to the rear. Clarification:
The mount for the exterior cab EMS doors will be modified and reinforced so it does not bend when stress is applied from the gas shock. The outside surface of the door will be painted to match the exterior of the cab.
The inside surface will be painted job color with webbing to match the interior surfaces of the compartment.
The in cab access door will be hinged on the inboard edge and held closed by black SouthCo thumb latches.
The internal door will be held open with a gas strut. The inside surface door will also be painted job color with scratch resistant webbing to match the interior surfaces of the compartment. The outside surface of the access door inside the cab will be painted to match the cab interior.
FLOOR VENT
One (1) vent with a rectangular punched grille, metal mesh backing, and replaceable filter will be provided in the lower compartment floor. The vent will be located in the forward, inboard corner of the compartment floor and open to the wheel well below. DO NOT CUT VENT HOLES IN THE SIDEWALLS.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 27 of 140
UPPER COMPARTMENT
One (1) in-cab access only compartment will be incorporated above the lower compartment described above.
This compartment will enclose the area above the lower compartment to the ceiling or as tall as possible. The outside surfaces (inside the cab) will be painted with textured paint to match the interior color of the cab. The inside surfaces of the compartment will be painted job color with webbing to match the body compartments.
A vertically hinged door, with the hinge on the inboard edge, will be provided and held closed by one (1) black SouthCo thumb latch. The internal door will be held open with a gas strut. The interior surface of this door will be painted to match the interior of the compartment described above. A vent hole will NOT be provided in the upper compartment.
Bump stops will be provided as necessary to prevent the doors from contacting any objects in the cab when opened.
The interior of the compartments shall be finish painted job color with a scuff resistant webbing type paint of a contrasting color applied over the painted surfaces.
The driver's side EMS compartments shall be equipped with two (2) Amdor LED interior light(s), one (1) in the lower compartment and one (1) in the upper compartment. The lighting shall be wired to automatically activate when the respective compartment door is open, and the master battery switch is in the "on" position.
Clarification: The light in the lower EMS compartments will be mounted to the ceiling as forward to the compartment, above the door hinge bracket.
The interior EMS compartment door latch shall be equipped with a keyed lock. #751
FLOOR COVERING - TURTLE TILE
The driver side external EMS compartment floor will be covered with black Turtle tile with an outer ramp. The turtle tile will be mechanically fastened.
The upper interior storage area will have black Turtle tile installed, it "will not" be mechanically fastened. ***SPECIAL: SP00037863 - OFFICER SIDE EMS COMPARTMENTS
Clarification: Provide additional insulation inside the rear facing crew seat risers.
EMS CAB STORAGE COMPARTMENTS WITH HINGED DOORS OFFICER'S SIDE The ideal height of these compartments will be from the rear facing seat riser to the ceiling.
LOWER COMPARTMENT
A storage compartment shall be provided in the cab in lieu of the officer's side rearward facing crew seat. This compartment shall be approximately 24" deep x as tall as possible x 22 3/4" wide with an external door opening approximately24.25 high x 20" wide.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 28 of 140 The lower compartment shall be constructed of aluminum and be equipped with an external door and internal door. The outside surfaces (inside the cab) will be painted with textured paint to match the interior color of the cab. The inside surfaces of the compartment will be painted job color with webbing to match the body compartments.
Clarification: The customer (Hemet, CA) will NOT mount a cooler in the cab so the interior EMS compartment door can open full length.
Brushed stainless-steel door sills will be provided on the bottom of the outside cab compartments door openings.
The external access door will be flush mounted and equipped with a forward hinge and a locking D ring keyed #751. The door shall be held in the open position by a gas shock stay arm and will open to the rear. Clarification:
The mount for the exterior cab EMS doors will be modified and reinforced so it does not bend when stress is applied from the gas shock. The outside surface of the door will be painted to match the exterior of the cab.
The inside surface will be painted job color with webbing to match the interior surfaces of the compartment.
The in cab access door will be hinged on the inboard edge and held closed by black SouthCo thumb latches.
The door will be held open by a gas strut. The inside surface door will also be painted job color with scratch resistant webbing to match the interior surfaces of the compartment. The outside surface of the access door inside the cab will be painted to match the cab interior.
FLOOR VENT
One (1) vent with a rectangular punched grille, metal mesh backing, and replaceable filter will be provided in the lower compartment floor. The vent will be located in the forward, inboard corner of the compartment floor and open to the wheel well below. DO NOT CUT VENT HOLES IN THE SIDEWALLS.
UPPER COMPARTMENT
One (1) in-cab access only compartment will be incorporated above the lower compartment described above.
This compartment will enclose the area above the lower compartment to the ceiling or as tall as possible. The outside surfaces (inside the cab) will be painted with textured paint to match the interior color of the cab. The inside surfaces of the compartment will be painted job color with webbing to match the body compartments.
A vertically hinged door, with the hinge on the inboard edge, will be provided and held closed by one (1) black SouthCo thumb latch. The door will be held open with a gas strut. The interior surface of this door will be painted to match the interior of the compartment described above. A vent hole will NOT be provided in the upper compartment.
Bump stops will be provided as necessary to prevent the doors from contacting any objects in the cab when opened.
The interior of the compartments shall be finish painted job color with a scuff resistant webbing type paint of a contrasting color applied over the painted surfaces.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 29 of 140 The officer's side EMS compartment shall be equipped with two (2) Amdor LED interior light(s), one (1) in the lower compartment and one (1) in the upper compartment. The lighting shall be wired to automatically activate when the respective compartment door is open, and the master battery switch is in the "on" position.
Clarification: The light in the lower EMS compartments will be mounted to the ceiling as forward to the compartment, above the door hinge bracket.
The interior EMS compartment door latch shall be equipped with a keyed lock. #751
FLOOR COVERING - TURTLE TILE
The officer side external EMS compartment floor will be covered with black Turtle tile with an outer ramp. The turtle tile will be mechanically fastened.
The upper interior storage area will have black Turtle tile installed, it "will not" be mechanically fastened. ***SPECIAL: SP00003819 - Tread Plate Foot Pads
An aluminum tread plate foot pad shall be provided for the driver and officer seating position.
This foot pad shall be overlaid on top of the standard flooring. ***SPECIAL: SP00037875 - MAP STORAGE - CUSTOM
The customer designed map book storage module shall be provided. The customer will provide a design for KME engineering. An approval drawing shall be provided. ***SPECIAL: SP00037874 - ENGINE ENCLOSURE STORAGE MODULE A storage compartment shall be mounted to the rear of the engine enclosure. The compartment shall be approximately 14" deep x 14" high x AS WIDE AS POSSIBLE BETWEEN THE EMS COMPARTMENTS.
The compartment shall be constructed of smooth aluminum and shall be equipped with a lift up style door hinged toward the front of the cab at the top of the compartment (resembling a toolbox). The door shall be held open by gas shocks and shall be held closed by two (2) black SouthCo M1 thumb latches. The compartment shall be painted matching the interior color of the cab.
An Amdor Luma-Bar LED light strip shall be provided on the forward corner near the hinge. ***SPECIAL: SP00008318 - MOBILE TERMINAL AREA
There shall be a flat surface area in front of the officer for placement of a laptop computer.
A 3/4" high lip will be provided to stop items falling off the area.
PO00010642 - OFFICER FOLD DOWN FOOTREST ON FIREWALL
A fold down footrest shall be provided on the firewall electrical access panel, in front of the officer's seating position.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 30 of 140 The footrest shall be designed with a 14" wide x 3" deep foot rest plate.
PO00025612 - HEATER/DEFROSTER & ACCESSORIES, RAISED ROOF, NON-RM AERIAL, EXTREME DUTY A climate-control system shall be provided for total cab environmental comfort as well as provide heat, cooling and defrost capabilities to various areas in the cab.
The system shall consist of a single evaporator unit, mounted in the center overhead of the cab.
The ceiling mounted external evaporator/heater unit shall include the following:
• Heavy-duty, high output blower.
• High efficiency coil that includes "rifled" tubing and oversized header tubes for maximum refrigerant distribution.
• Four (4) 2" diameter, adjustable louvers; two (2) each side of the cab overhead, facing the driver and officer seat positions.
• Six (6) larger louvers evenly spaced, forward of the overhead assembly, facing the windshield. • Multi-vent defroster louvers positioned above the windshield will provide adequate airflow for windshield defrost.
• Four (4) lower vents shall be provided, one (1) below the driver and officer seat positions and one (1) under each outboard rear facing crew seat.
• Twelve (12) vents shall be provided on the HVAC unit for crew comfort. • Damper controls shall be pneumatically operated to provide air discharge to the windshield, front overhead air discharge louvers as required.
• An adjustable electric water valve to control the amount of heat. • Housing shall be fully insulated and enclosed.
• BTU: 69,000 A/C
• BTU: 72,100 Heat
• CFM: 680 Heat as mounted in the cab
• CFM: 680 A/C as mounted in the cab
The ceiling mounted evaporator unit/s shall be designed with an ergonomically designed cover to provide maximum headroom and a pleasing appearance with a crinkle coat texture and include a deep well condensate collection pan, which shall be drained by a gravity system into the rear corners of the engine compartment utilizing stainless-steel drain poles.
Evaporator units shall be mounted on the cab roof, enclosed by aluminum panels painted white. The evaporator louvers and controls shall penetrate the cab roof into occupant compartments to the least extent practicable. Evaporator units shall be mounted on the cab ceiling, enclosed by a black painted aluminum cover.
A serviceable foam intake filter shall be installed on the rear of the evaporator.
All defrost/heating systems will be plumbed with one (1) seasonal shut-off valve mounted in the officer side wheel well area.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 31 of 140 A 12-volt roof top dual condenser shall be mounted on the cab roof. The condenser shall be designed with high-performance, long-life fan assemblies with sealed housings and shaft. The condenser and coil design shall include rifled tubing for maximum efficiency. Each coil shall be painted black. The condenser unit must include a receiver drier with a high- and low-pressure switch. The wire harness shall include necessary wiring for the clutch circuit as well as a separate power relay circuit.
Mounting design shall enable easy servicing of all components and unit replacement if necessary.
The system shall utilize one (1) Valeo TM-31 HD engine mounted compressor driven by a Poly “V” serpentine belt installed in accordance with the manufacturer's requirements. The system shall use R134a refrigerant. The air conditioner lines shall be EATON GH001 EverCool SAE J2064 Type E hose secured using EATON E-Z Clip system components.
Air conditioning hoses shall be #10 hose for discharge and #12 hose for suction with steel hose and end fittings provided at the compressor. The heater hose installation shall not incorporate a copper tube manifold.
The air conditioning system shall be configured to only operate when the vehicle's engine is running. The blowers, in both evaporators, shall be in operation whenever the air conditioning system is activated.
Heater-defroster shall have a three-speed electric fan with illuminated controls. The controls system shall actuate the air-distribution system with air cylinders, which are to be separated from the air brake system by an 85-90 psi pressure protection valve.
The 12-volt system for the air conditioners shall have first priority to be load managed.
The heater/defroster unit shall clear the windshield in half-the-time required by SAE standards.
PO00025689 - HVAC CONTROLS
HVAC controls shall be provided on the driver's overhead wing panel, consisting of a mode selector control, front fan speed, rear fan speed, air conditioning on/off and temperature range selection.
The controls shall be clearly labeled, adequately backlit.
The multiplex system control screen shall also contain all controls for the cab HVAC control system.
PO00010681 - CAB TILT SYSTEM
A hydraulic cab lift system shall be provided, consisting of an electric-powered hydraulic pump, fluid reservoir, dual lift cylinders, remote cab lift controls and all necessary hoses and valves.
The cab tilt mechanism shall be custom designed for ease of maintenance and consist of two (2) hydraulic cylinders connect to the cab and the frame assembly.
Hydraulic lines shall be rated at 20,000 PSI burst pressure.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 32 of 140 The hydraulic cylinders shall be equipped with a velocity fuse that protects the cab from accidentally descending when the cab is in the tilt position.
Hydraulic cylinders shall be detachable to allow removal of the engine for major service.
A remote cable operated mechanical cylinder stay bar and release shall be provided to insure a positive lock in the tilted position.
The two (2) rear cab latches shall be of the hydraulic pressure release, automatic re-latching type and provide an automatic positive lock when the cab is lowered.
The tilt pump shall be electric over hydraulic type, with a pressure rating of not less than 4,000 PSI. Additionally, the cab tilt device shall be both electrically and hydraulically interlocked to prevent inadvertent activation of the cab tilt system.
• A "CAB NOT LATCHED" indicator shall be provided in the cab dash-warning cluster. • A dual switch control system shall be provided for the cab tilt, located on the passenger side of the vehicle or on the optional tether control. System shall consist of two (2) position toggle switch along with a rubber covered push button momentary switch, which must be activated for the cab to raise or lower. ***SPECIAL: SP00008328 - AUXILIARY - MANUAL CAB LIFT BACKUP SYSTEM An auxiliary, manual cab, lift backup system shall be furnished inside the passenger side of the pump enclosure or front compartment for use in the event of total electrical shutdown.
The auxiliary cab lift will be located on the inside forward wall of the pump enclosure and will be operational with only the upper officer side pump access panel open.
The cab pump handle will be mounted behind the officer side pump panel.
PO00002186 - CAB TILT SECONDARY SAFETY LOCK
A secondary, swing down, safety bar shall be applied to the driver side cab tilt cylinder with a manual lock to engage the lock, as required for extended service operations.
PO00002189 - PARKING BRAKE/CAB TILT INTERLOCK
The cab tilt control shall be equipped with an interlock.
This shall disable the cab tilt system in the event the parking brake is not applied.
PO00007687 - 110,000 PSI FRAME: DOUBLE MAIN RAIL
The chassis frame shall be assembled in its entirety at the manufacturer's facility. This will prevent any split responsibility in warranty or service.
The frame shall consist of two (2) channels fastened together by cross members.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 33 of 140 All structural fasteners used in the frame shall be Grade 8 hardware. Hardened steel washers shall be used under all bolt heads and nuts to avoid stress concentrations. Top flange shall be free of bolt heads. All spring hangers shall be machined steel castings. Frame assemblies that are welded or assembled with “Huck” type fasteners are not acceptable.”
Each main frame rail shall be 10-1/4" x 4" x 3/8", fabricated from Domex™ 110,000 PSI minimum yield steel, with a minimum section modulus of 18.396 cu in and a resisting bending moment (RBM) of 2,023,560-inch pounds.
Frames are built for the specific apparatus under construction so that no unnecessary holes or modifications are made to the frame assembly.
A full-length inner frame liner 9.44" X 3.63" X 3/8" shall be installed. Total section modulus of each rail, with liner, shall be 33.56 cu in and the total resisting bending moment (RBM) shall be a minimum of 3,691,050 inlbs., per rail.
The chassis frame assembly, consisting of frame rails, cross members, axles and steering gear(s), shall be finish painted before installation of any electrical wiring, fuel system components, or air system components. All components or brackets fastened to the frame rails shall be cleaned, primed and painted prior to being attached to the frame rails.
***SPECIAL: SP00019997 - BUMPER DRAWING FOR CUSTOMER APPROVAL A bumper drawing shall be provided to the customer for approval.
PO00002195 - BUMPER 12" PAINTED 3/8" STEEL BUMPER - ALL CABS A 12" high, 101" wide, painted, steel, front bumper shall be provided.
The bumper shall be constructed from 3/8-inch steel, which shall be designed with 45-degree, welded corners and a 2" flange on the top and bottom.
The ends of the bumper shall be supported by horizontal channels, which shall extend from the frame rails to the sides of the bumper.
The color of the bumper shall match the cab and body base color.
PO00002201 - 16" FRONT BUMPER EXTENSION WITH TREAD PLATE GRAVEL SHIELD The bumper shall be extended 16" with a polished aluminum, tread plate, gravel shield enclosing the top and ends.
PO00023875 - CENTER WELL
One (1) storage well-constructed of 1/8" aluminum shall be installed in the gravel shield. This storage well shall be center mounted between the chassis frame rails. The bottom of the storage well shall have a minimum of four (4) drain holes.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 34 of 140 PO00002220 - ONE (1) HINGED, LATCHED, TREAD PLATE COVER One (1) hinged, latched, aluminum, tread plate cover shall be installed on the storage well located in the center of the bumper extension.
PO00002223 - TURTLE TILE MATERIAL IN CENTER WELL
The center storage well shall be equipped with Turtle Tile material to provide drainage and ventilation of equipment in storage well.
PO00002224 - CENTER WELL - HOSE CAPACITY
The center storage well shall have the desired capacity of:
PO00002229 - CENTER WELL - 50 FEET OF 1-3/4" HOSE
50' of 1 3/4" hose
PO00023948 - HOSE WELL OFFICER SIDE OF BUMPER EXTENSION One (1) storage well-constructed of 1/8" aluminum (will/shall) be installed in the gravel shield. This storage well (will/shall) be located on the officer side of the bumper extension. The bottom of the storage well (will/shall) have a minimum of four (4) drain holes.
PO00002269 - ONE (1) HINGED, LATCHED,TREAD PLATE COVER
One (1) hinged, latched, aluminum, tread plate cover shall be installed on the storage well located in the officer side of the bumper extension.
PO00002272 - TURTLE TILE MATERIAL IN OFFICER SIDE WELL
The officer side storage well shall be equipped with Turtle Tile material to provide drainage and ventilation of equipment in storage well.
PO00002273 - OFFICER WELL - HOSE CAPACITY
The officer storage well shall have the desired capacity of:
PO00002277 - OFFICER WELL - 100 FEET OF 1-3/4" HOSE
100' of 1 3/4" hose
PO00002314 - TWO (2) CHROME PLATED TOW EYES, ABOVE BUMPER Two (2) front chrome plate steel tow eyes shall be fastened directly to the bumper support structure that extends above the bumper through the tread plate gravel shield.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 35 of 140 The tow eyes shall be fastened with grade 8 bolts and nuts.
PO00002322 - FRONT BUMPER - BLACK LINE-X TRIM - TOP EDGE The front bumper top flange and 1" of the front surface shall be sprayed with black Line-X to prevent any damage to the painted surface.
PO00024469 - 22,000# FRONT AXLE STEERTEK, DISC BRAKES
The Steertek NXT front axle beam shall be rated to carry 22,000 lbs. and consist of a fabricated box cross section construction with 100ksi plate and a continuous beam architecture to minimize stress points for added durability.
The axle shall incorporate a removable kingpin feature for ease of kingpin serviceability. The knuckles shall allow for compatibility with disc brakes mounted at the 12 o’clock position and with drum brakes and allow for wheel cut up to 45 degrees. They shall also utilize premium kingpin bushings and seals to provide enhanced protection from the elements to improve bushing life. Oil seals with viewing window shall be provided.
The suspension shall consist of multi-leaf parabolic springs rated at 22,000 lbs. with double wrapped front eye that are packaged within an integrated clamp group that allows for ease of OEM assembly on to the axle beam and reduced part count. The clamp group bolts are tightened on the top of the clamp group opposed to the traditional U-bolt on the bottom making it easier to access with a torque wrench for servicing. The spring shall also include a lower shock attachment with an upturned eye. The springs will contain threaded pin bushings to allow simplification of spring alignment as well as long service life and improved ride quality. The suspension and spring geometry will be optimized to provide improved bump steer and Ackermann. Two ZF Sachs twintube shocks shall be provided with the front suspension assembly. The shocks shall be specially developed for parabolic leaf springs with a digressive characteristic curve using a patented piston system. The shocks shall feature multi-stage piston and base valves. The combination of valves shall achieve the desired damping characteristics that are ideal for the application.
Meritor EX-225 H, 17”-disc brakes shall be provided for the front axle.
The front brakes shall be full air actuated with automatic, slack adjustment.
PO00010598 - STEERING - DUAL SHEPPARD POWER STEERING GEARS A dual power steering system shall be provided utilizing a Sheppard model #M110 main steering gear on the driver side of the chassis and a Sheppard model #M90 steering gear on the officer side of the chassis.
The power steering gear on the officer side of the chassis shall increase performance in turning the officer side wheel assembly, reducing loads and forces on the main gear and components.
The steering system shall be designed to maximize the turning capabilities of the front axle no matter the rating and tire size.
The use of a power assist cylinder on the officer side of the chassis is NOT ACCEPTABLE on front axles of this capacity.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 36 of 140 The system shall be designed utilizing an engine driven hydraulic pump, with a maximum operating pressure of 2000 PSI.
Steering system components shall be mounted in accordance with the steering gear manufacturer's instructions.
PO00010603 - STEERING COLUMN - CLOCK SPRING "NARROW"
The steering column shall be a “Douglas Autotech” tilt and telescope column.
A lever mounted on the side of the column shall control the tilt and telescope features.
The steering shaft from the column to the miter box shall have a rubber boot to cover the shaft slip and a second rubber boot to seal the passage hole in the floor.
There shall be a ergonomically designed, self-canceling lever, that shall control the following functions:
• Left and right turn signals
• High beam activation
• Two speed with intermittent windshield wiper control
• Windshield washer control
PO00010604 - 18" STEERING WHEEL - 4 SPOKE - "NARROW"
The steering wheel shall be a four (4) spoke, vinyl padded, minimum 18" diameter, with a center hub mounted horn button.
PO00010600 - POWER STEERING FLUID - COOLING SYSTEM
A power steering fluid cooling system shall be provided.
The heat exchanger shall be a tube and fin type and shall be a separate unit.
The cooler shall be mounted forward of the radiator and plumbed to the power steering fluid return line.
PO00002358 - 24,000# REAR AXLE MERITORRS-24-160
Rear axle shall be a single, Meritor RS-24-160 with a capacity of 24,000 lbs. (Minimum). Axle shall be a single reduction type and have a gear ratio as required.
Oil seals shall be provided as standard equipment.
PO00002375 - MERITOR, EX-225 17" SA REAR DISC BRAKES, W/ AUTO SLACK ADJUSTERS Meritor EX-225 H, 17”-disc brakes shall be provided for the rear axle.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 37 of 140 The rear brakes will be full air actuated with automatic, slack adjustment.
PO00023915 - VEHICLE TOP SPEED NFPA STATEMENT
The rear axle/s (will/shall) be geared for a vehicle top speed in accordance with NFPA sections 4.15.2 and 4.15.3.
Units with GVWR over 26,000 pounds (will/shall) be limited to 68 mph. If the combined tank capacity is over 1250 gallons of foam and water or the GVWR is over 50,000 pounds, the vehicle top speed (will/shall) be limited to 60 mph or the fire service rating of the tires, whichever is lower.
PO00002433 - HENDRICKSON FIREMAAX, FMX-242 AIR RIDE- SA 24,000# A Hendrickson, "FIREMAAX" model #FMX-242, air ride suspension shall be provided for the single rear axle.
The suspension shall have a weight rating equal to the rear axle weight rating up to 24,000 pounds.
PO00002488 - FRONT WHEELS, POLISHED ALUMINUM, 22.5 X 12.25, 24,000# The front wheels shall be 22.5" x 12.25" ten stud, hub piloted, polished aluminum disc type.
PO00002491 - FRONT WHEELS, LUG AND HUB TRIM (ALUMINUM WHEELS) The front wheels shall be provided with bright nut covers and hub caps.
PO00002500 - FRONT, GOODYEAR 425/65R22.5 L 24,400# G296 MSA MIXED - 68MPH The front tires shall be Goodyear 425/65R22.5, "20 Ply", tubeless, radial G296 MSA, on/off road tread.
The tires shall be fire service rated up to 24,400 lbs. and shall have a top speed of 68 mph when inflated to 120 psi.
PO00002535 - REAR WHEELS, POLISHED ALUMINUM, 22.5 X 8.25, SINGLE AXLE, OUT ONLY The single, rear axle wheels shall be 22.5" x 8.25" ten stud, hub piloted, disc type.
The inner wheels shall be painted steel, the outer wheels shall be polished aluminum.
PO00002553 - REAR WHEELS, LUG AND HUB TRIM, SA (ALUMINUM) The single, rear axle aluminum disc wheels shall be provided with bright nut covers and hub caps.
PO00002567 - REAR, GDYR 11R22.5 H 28,280# ENDURANCE RSA HIGHWAY - 75MPH, SINGLE AXLE The rear tires shall be Goodyear 11R22.5, "16 Ply", tubeless, radial, endurance RSA, highway tread.
The tires shall be fire service rated up to 28,280 lbs. and shall have a top speed of 75 mph when inflated to 123 psi.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 38 of 140 PO00002625 - TIRE PRESSURE MONITORING - LED VALVE STEM CAPS - SIX TIRES Each tire shall be equipped with an LED tire alert pressure management system (Vecsafe equal) that shall monitor tire pressure. A chrome plated brass sensor shall be provided on the valve stem of each tire.
The sensor shall calibrate to the tire pressure when installed on the valve stem for pressures between 20 and 120 psi.
The sensor shall activate an integral battery-operated LED when the pressure of that tire drops 8 psi.
PO00010744 - SPARE ALUM WHEEL /TIRE - 11R X 22.5, 16 PLY, 8.25" A spare 22.5" x 8.25" wheel(s) and 11 R x 22.5, 16 ply tire(s) shall be furnished.
PO00010749 - SPARE ALUM WHEEL/TIRE - 425/65 R X 22.5", 12.25" A spare 22.5" x 12.25" hub piloted wheel(s) and 425/65 R x 22.5, 20 ply tire(s) shall be furnished.
PO00010544 - BRAKE SYSTEM, SINGLE AXLE CHASSIS
A dual circuit, air operated braking system, meeting the design and performance requirements of FMVSS -121 and the operating test requirements of NFPA 1901 current edition shall be installed.
The air system shall provide a rapid air build-up feature and low-pressure protection valve with light and buzzer, designed to meet the requirements of NFPA 1901, current edition.
PO00010546 - ABS BRAKING FOR SINGLE REAR AXLE CHASSIS
An Anti-Skid Braking System (ABS) shall be provided to improve braking control and reduce stopping distance.
This braking system shall be fitted to all of the axles. All electrical connections shall be environmentally sealed, water, weatherproof, and vibration resistant.
The system shall constantly monitor wheel behavior during braking. Sensors on each wheel shall transmit wheel speed data to an electronic processor which shall sense approaching wheel lock causing instant brake pressure modulation up to 5 times per second in order to prevent wheel lockup. Each wheel shall be individually controlled.
To improve service trouble shooting, provisions in the system for an optional diagnostic tester shall be provided. The system shall test itself each time the vehicle is started. A dash-mounted light shall go out once the vehicle has attained 4 mph after successful ABS start-up. A warning light shall signal malfunction to the operator. The system shall consist of a wheel mounted toothed ring, sensor, sensor clip, electronic control unit and solenoid control valve. The sensor clip shall hold the sensor in close proximity to the toothed ring.
The system shall also control application of the auxiliary engine exhaust or drive line brakes to prevent wheel lock.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 39 of 140 PO00002441 - ELECTRONIC STABILITY CONTROL (ESC) WITH (ATC) - CUSTOM SA An Electronic Stability Control (4 or 6 Channel) shall be provided as part of the Standard ABS system. The Electronic Stability Control system is capable of recognizing and assisting in both rollover and vehicle-under and over-steer situations through advanced monitoring of vehicle parameters and automatic and selective application of the chassis brakes. The ESC system monitors the vehicle response to turning and braking and adjusts or modulates the brake pressure at the wheel end to slow the vehicle in roll control, stabilize the vehicle when under or over steering, and modulate brake pressure when excessive wheel slip, or wheel lockup is detected. By these actions, the ESC system helps to maintain the vehicle’s lateral and roll stability at all times and improves braking and steer ability during heavy brake applications and during braking on slippery surfaces.
To further improve vehicle drive characteristics the unit shall be fitted with automatic traction control (ATC).
This system shall control drive wheel slip during acceleration from a resting point. An extra, solenoid valve shall be added to the ABS system.
The system shall control the engine and brakes to ensure efficient acceleration.
The system shall be equipped with a dash-mounted light that shall come on when ATC is controlling drive wheel slip.
The system shall also include an "off road traction" dash mounted switch that will allow the operator to momentarily allow for more wheel slip when the unit is in deep mud or snow.
PO00002450 - AIR RESERVOIRS 4700 CUBIC INCH, SINGLE AXLE, W/800 CUBIC INCH ADDITIONAL TANK -
COLOR CODED
There shall be a minimum of three (3) air reservoirs installed in conformance with best automotive practices.
An additional 800 cu. in. air reservoir shall be provided for an air manifold.
Reservoir capacity total shall be a minimum of 5500 cubic inches.
A pressure protection valve shall be installed to prevent the use of air horns or other air operated devices should the air system pressure drop below 80 psi (552 kPa).
The air reservoirs shall be color coded to match the air lines for easy identification, maintenance, and troubleshooting.
The reservoirs shall be painted the following colors:
• Wet Tank Black
• Primary Tank Green
• Secondary Tank Blue
• Auxiliary Tank(s) Yellow.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 40 of 140 PO00010711 - AUTOMATIC MOISTURE EJECTOR - WET TANK
There shall be a Haldex automatic moisture ejector provided on the wet air tank.
PO00025062 - 1/4 TURN DRAIN VALVES ON ALL AIR TANKS
For ease of daily maintenance, each air system reservoir shall be equipped with a brass 1/4 turn drain valve.
PO00002464 - BENDIX AD-IS SYSTEM, AIR DRYER HEATED
A Bendix AD-IS heated air dryer system shall be furnished. The function of the AD-IS dryer reservoir module (DRM) is to provide an integrated vehicle air dryer, secondary reservoir, purge reservoir, governor, and a number of the charging valve components in a module. The DRM dryer module includes an integrated solution air dryer (AD-IS), a reservoir including a separate purge reservoir section, a governor, and four pressure protection valves which have been designed as an integrated, air supply system.
The function of the AD-IS air dryer is to collect and remove air system contaminants in solid, liquid and vapor form before they enter the brake system. It provides clean, dry air to the components of the brake system which increases the life of the system and reduces maintenance costs. Daily, manual, draining of the reservoirs is eliminated. The function of the pressure protection valves is to both control the order in which the components receive air from the AD-IS air dryer, as well as to protect each reservoir from a pressure loss in the other reservoir or a pressure loss in an air accessory.
An automatic, moisture ejector on the primary or wet tank shall also be furnished.
PO00010319 - COLOR CODED SYNFLEX BRAKE LINES W/QUICK RELEASE FITTINGS - SINGLE AXLE The entire chassis air system shall be plumbed utilizing reinforced, Synflex air lines, which shall be equipped with quick release type fittings.
All of the airlines shall be color coded to correspond with an air system schematic and shall be adequately protected from heat and chafing.
PO00011823 - AIR COMPRESSOR -WABCO - ALL CUMMINS ENGINES Air compressor shall be a Wabco brand, with a minimum of 18.7 cubic feet per minute capacity on L9 X15 models and 25.9 cubic feet per minute on X12 models.
Air brake system shall be the quick build up type.
The air compressor discharge line shall be stainless-steel braid reinforced Teflon hose.
The chassis air system shall meet NFPA 1901, latest edition for rapid air pressure build-up within sixty (60) seconds from a completely discharged air system.
This system shall provide sufficient air pressure so that the apparatus has no brake drag and is able to stop under the intended operating conditions following the sixty (60) seconds build-up time.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 41 of 140 PO00011824 - BRAKE TREADLE VALVE
A Bendix dual brake treadle valve shall be mounted on the floor in front of the driver.
The brake control shall be positioned to provide unobstructed access and comfort for the driver.
PO00002466 - PARKING BRAKE CONTROL - NEAR DRIVER - ALL WHEEL LOCK Parking brake shall be of the spring-actuated type, mounted on the rear axle brake chambers. A red, indicator light shall be provided in the driver dash panel that shall illuminate when the parking brake is applied.
The parking brake will be equipped with all-wheel lock-up.
The parking brake control shall be mounted on the driver lower wing panel.
PO00010714 - ENGINE PACKAGE
PO00026112 - CUMMINS X12 500 HP AT 1700 RPM, 1695 FT. LBS. TORQUE AT 1000 RPM Engine shall be a Cummins, Model X12 500, diesel, turbo-charged, per the following specifications.:
• Max. Horsepower 500 HP @ 1700 RPM
• Governed Speed 2000 RPM
• Peak Torque 1695 lb. ft. @ 1000 RPM
• Cylinders Six (6)
• Operating Cycles Four (4)
• Bore Stroke 5.2 x 5.67 in.
• Displacement 720 cu. in.
• Compression Ratio 16.8:1
• Governor Type Limiting Speed
Engine oil filters shall be engine manufacturers branded or approved equal.
Engine oil filters shall be accessible for ease of service and replacement.
PO00010716 - ENGINE IQA CERTIFICATION - X12
The Cummins X12 engine shall be certified by Cummins Power Systems for installation in the manufacturer’s custom chassis.
PO00002712 - SECONDARY BRAKING - ENGINE COMPRESSION BRAKE An engine compression brake shall be furnished for increased braking capabilities.
Controls shall be as provided by the engine manufacturer and shall be activated by releasing the throttle pedal to the idle position.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 42 of 140 The engine compression brake shall have dash mounted control switches to turn the brake on or off as well as to control the operational level of the brake.
The engine brake shall be wired in such a manner so as to illuminate the chassis brake lights when the engine brake is engaged and operating.
The engine brake shall be interlocked with the PTO operation and shall automatically disengage any time the apparatus is operating with the PTO active.
PO00010493 - ENGINE AIR CLEANER
An engine air cleaner shall be provided. The air cleaner shall include a dry type element and shall be installed in accordance with the engine manufacturer's recommendations.
The air cleaner shall be located to the rear of the engine, with streamline air pipes and hump hose connections from the inlet to the air cleaner and from the air cleaner to the turbo.
The air cleaner shall be easily accessible when the cab is tilted.
The air cleaner shall be plumbed to the air intake system that shall include a self-sealing connection between the cab and air cleaner assembly to allow the cab to be tilted.
To draw fresh clean air, the intake for the air cleaner shall be on the side of the cab on the driver's side.
The inlet shall be a minimum of 41" above the ground to allow the vehicle to navigate through water without any part of the air intake system being below the frame rail, preventing any type of water intake. There will be no exceptions.
PO00010494 - EMBER SEPARATOR
An ember separator shall be installed in the chassis air intake system.
The ember separator housing must be easily accessible when the cab is tilted.
PO00010495 - ACCELERATOR PEDAL - FLOOR MOUNT
A floor mount accelerator pedal shall be installed on the floor in front of the driver.
The pedal shall be positioned for comfort with ample space for fire boots and adequate clearance from the brake pedal control.
PO00010496 - REMOTE THROTTLE & INTERLOCK HARNESS
An apparatus interface wiring harness for the engine shall be supplied with the chassis. If applicable, separate circuits shall be included for pump controls, “Pump Engaged” and “OK to Pump” indicator lights, open compartment ground, start signal, park brake ground, ignition signal, master power, customer ignition, air horn solenoid switch, high idle switch and high idle indication light.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 43 of 140 The engine ECM (Electronic Control Module) discreet wire remote throttle circuit shall be turned off for use with a J1939 based pump controller or when the discreet wire remote throttle controls are not required.
PO00011702 - COOLING/RADIATOR, 100" SS - NARROW
Radiator shall be brass with bolted steel top and bottom tanks. The cooling system shall be designed for a maximum of fifteen (15) PSI operation. There shall be a sight glass in the radiator to check the coolant level without removing the radiator cap. The core construction shall be tube and fin with three (3) tube rows, 273 total core tubes, and fourteen (14) fins per inch. Extended life engine coolant shall provide anti-freeze protection to -30° F. The mixture shall be per the engine manufacture's specifications. Core area be a minimum of 1375 square inches (39 H x 35.25W).
PO00010649 - COOLING SYSTEM CRITERIA
The engine cooling system shall be certified by the engine manufacturer to meet cooling index requirements for a minimum ambient temperature or 110-degrees Fahrenheit.
PO00010650 - TRANSMISSION COOLER
A shell and tube transmission oil cooler shall be provided using engine coolant to control the transmission oil temperature.
The cooler shall have an aluminum shell and copper tubes.
The cooler shall be assembled using pressed in rubber tube sheets to mechanically create a reliable seal between the coolant and the oil.
No brazed, soldered, or welded connections shall be used to separate the coolant from the oil.
PO00010651 - RADIATOR CROSS MEMBER
The radiator installation shall include a radiator cross member for additional strength and durability.
This cross member shall be designed so the angle of approach is not affected.
PO00010652 - HEAVY DUTY RADIATOR SKID PLATE
The radiator installation shall include a heavy-duty radiator skid plate to protect the radiator from debris or obstructions under the chassis.
The skid plate shall be designed so the angle of approach is not affected.
This skid plate design shall include wire cover wing plates for additional protection to wires and hoses on each side of the radiator assembly.
The skid plate shall be painted to match the chassis.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 44 of 140 PO00011676 - CHARGED AIR COOLER (FRONT MOUNT)
The charge air cooler shall be constructed of aluminum with cast aluminum side tanks.
The cooler shall have a frontal core size of 957 square inches, seven (7) fins per inch, and forty-eight (48) core tubes.
The charge air cooler shall be mounted directly ahead of the radiator and to the radiator headers.
Rubber isolators shall be used at the mounting points to reduce transmission of vibrations.
The connections between the engine and charged air cooler, shall be made using high temperature silicone hoses rated for use in temperature up to 500°F, and heavy-duty constant tension T-Bolt spring hose clamps.
PO00023913 - COOLANT FAN W/ CLUTCH CUMMINS X12
The engine cooling system shall incorporate a heavy-duty fan, installed on the engine and include a shroud.
The fan shall be equipped with an air-operated clutch fan, which shall activate at a pre-determined temperature range.
Recirculation shields shall be installed to ensure that air which has passed through the radiator is not drawn through it again.
PO00002711 - SILICONE HEATER AND COOLANT HOSE
All coolant piping shall be constructed of appropriately sized, powder coated, steel tubing with 0.06 wall thickness and formed hose barbs. All connections between coolant pipes and chassis components shall be made using appropriately sized silicone hoses or elbows, rated for use in temperatures ranging from -60F to +500F. These connections shall be minimal in number to reduce the number potential leak points and shall adequately allow for movement of the engine relative to chassis mounted components. All integral hoses supplied with the engine shall be as supplied by the engine manufacturer.
Silicone heater hoses shall be furnished for the heater system within the interior structure of the cab. All heater hoses shall be equipped with constant torque type hose clamps. All integral hoses supplied with the engine shall be as supplied by the engine manufacturer.
PO00023874 - LOW COOLANT INDICATOR
A low engine coolant indicator light located in the dash instrument panel shall be provided. An audible alarm shall be provided to warn of the low coolant condition.
PO00002720 - ALLISON 4000EVS TRANSMISSION - COMPRESSION BRAKE An Allison World Transmission, Model 4000 EVS electronically controlled, automatic transmission shall be provided.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 45 of 140 Transmission specifications shall be as follows:
• Max. Gross Input Power 600 HP
• Max. Gross Input Torque 1850 lb. ft.
• Input Speed (Range) 1700- 2300 RPM
• Direct Gear (Pumping) 4th (Lock-up)
Transmission installation shall be in accordance with the transmission manufacturer's specification.
The transmission shall be readily and easily removable for repairs or replacement.
One (1) PTO opening shall be provided on both the left and right side of the converter housing (positions one (1) o'clock and eight (8) o'clock).
PO00002732 - SIX (6) SPEED AUTOMATIC TRANSMISSION - 4000 SERIES The transmission shall be calibrated for six (6) forward gears and one (1) reverse gear.
Each gear shall have the following ratios:
• First 3.51:1
• Second 1.91:1
• Third 1.43:1
• Fourth 1.00:1
• Fifth 0.74:1
• Sixth 0.64:1
• Reverse -4.80:1
PO00002736 - ALLISON TRANSMISSIONS, ELECTRONIC TOUCH PAD SHIFTER IN CAB An illuminated, touch-pad type, shift control shall be mounted in the cab on the driver's lower wing panel.
Shift control shall be approved by the transmission manufacturer.
PO00010553 - TRANSMISSION OIL LEVEL SENSOR
The transmission shall be equipped with the oil level sensor (OLS); this sensor shall allow the operator to obtain an indication of the fluid level from the shift selector.
The sensor display shall provide the following checks, correct fluid level, low fluid level and high fluid level.
PO00010554 - ALLISON PARK TO NEUTRAL
The transmission, upon application of the parking brake, shall automatically shift into neutral.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 46 of 140 PO00010555 - ALLISON PRESELECT PROGRAMMING
The transmission shall have Allison Preselect enabled to automatically downshift when the secondary engine brake is active.
PO00002740 - PRESELECT PROGRAMMED FOR 4TH GEAR
The transmission shall be programmed to automatically downshift to 4th gear.
This feature shall be enabled/disabled with the main on/off switch for the engine brake.
PO00023876 - TES 295 SYNTHETIC TRANS FLUID 4000 EVS
TES 295 transmission fluid shall be utilized to fill the 4000 EVS transmission.
PO00010794 - TRANSMISSION LOCK-UP
The automatic transmission furnished in the chassis shall have a lock-up assembly which brings the transmission to direct drive and prevents the transmission from shifting gears while in the pumping mode.
A positive braking system shall be provided to prevent vehicle movement during pumping operations.
The air brakes furnished must satisfy this requirement.
PO00010565 - DRIVE LINES DANA-SPICER #1810 SERIES
Drive lines shall be Dana (Spicer) 1810 heavy duty series or equal, with "glide coat" splines on all slip shafts.
The manufacturer shall utilize an electronic type balancing machine to statically and dynamically balance all drive shafts.
The manufacturer shall provide proof of compliance with all drive shaft manufacturer's standards and specifications. {No Exceptions}
Where applicable, the universal joints shall be the half loop style joints.
PO00002748 - 5 GALLON DEF TANK
A five (5) gallon diesel exhaust fluid (DEF) tank shall be provided and installed. The tank shall be mounted in the area of the battery box and shall be accessible through a door in the crew area step well.
The tank shall include an internal heater that will be fed by engine coolant directly from the engine block to ensure it is always kept at the proper temperature per EPA requirements. The tank shall include a temperature sensor to control the flow of the engine coolant from the heater valve to the DEF tank.
A DEF fluid level sensor shall be provided with the DEF tank and connected to the level gauge on the dashboard.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 47 of 140 PO00012469 - DIESEL EXHAUST FLUID LEVEL GAUGE
Diesel Exhaust Fluid level (E-1/2-F); low fuel level warning @ 1/8 tank PO00010556 - EXHAUST SYSTEM - DPF & SCR SYSTEM - INLINE SYSTEM The exhaust system shall be installed in accordance with the engine manufacturer's requirements and meet all Environmental Protection Agency and State noise level requirements.
Exhaust system components shall be securely mounted and easily removable.
The diesel particulate filter/muffler shall be fabricated from stainless-steel and of a size compatible with the engine exhaust discharge.
Exhaust tubing shall be a minimum of 16 gauge stainless-steel from the turbocharger on the engine to the inlet of the diesel particulate filter. Any flexible exhaust tubing shall be HDT stainless-steel type.
To minimize heat build-up, exhaust tubing within the engine compartment shall be wrapped with an insulating material. Exhaust shall be wrapped from the turbocharger to the entrance of the muffler. Material shall be held in place with worm gear type clamps.
An exhaust diffuser shall be provided to reduce the temperature of the exhaust as it exits the tailpipe.
If the electrical system is hardwired or V-Mux multiplex, separate "regeneration" enable and prohibit switches shall be provided under the dashboard on the driver's side. Each switch shall be provided with a spring-loaded protective cover and shall be clearly marked as to function. If the electrical system is Class-1 ES-key, the regeneration switches shall be incorporated into the ultra-view screen.
The vehicle shall be equipped with SCR technology that uses a urea-based diesel exhaust fluid (DEF) and a catalytic converter to significantly reduce oxides of nitrogen (NOx) emissions.
The SCR system shall reduce levels of NOx (oxides of nitrogen emitted from engines) by injecting small quantities of diesel exhaust fluid (DEF) into the exhaust upstream of a catalyst, where it vaporizes and decomposes to form ammonia and carbon dioxide.
PO00010558 - STAINLESS-STEEL EXHAUST TAILPIPE/OUTLET OS - DPF + SCR SYSTEM The exhaust tailpipe extending from the SCR catalyst to the side of the vehicle shall be constructed from 16- gauge stainless-steel tubing.
The exhaust discharge shall be on the officer side of the apparatus forward of the rear axle.
PO00002758 - PLYMOVENT EXHAUST EXTRACTION SYSTEM TAILPIPE ADAPTER The exhaust outlet shall be a straight pipe, forward of the rear axle. It shall be terminating minimum 6" forward of rear tire, minimum 2.5" below rub rail/body, and flush with outboard of rub rail/body to connect with a pneumatic Plymovent ventilation system.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 48 of 140 PO00024553 - FUEL COOLING SYSTEM
A fuel cooling system shall be provided. The heat exchanger shall be a tube and fin type and shall be a separate unit. The cooler shall be mounted forward of the radiator and plumbed to the fuel return line.
PO00002762 - FUEL TANK - 65 GALLON, STEEL
Fuel tank shall be a minimum of sixty-five (65) gallon capacity. It shall have a minimum, fuel filler neck of 2" ID and 1/4 turn fill cap. A 1/2" minimum diameter drain plug shall be provided. The tank shall be fabricated from hot rolled, pickled and oiled steel. Provisions for an additional feed line and fuel level float shall be provided for future use. The fuel tank shall be installed behind the rear wheels between the frame rails. The fuel tank shall meet all FHWA 393.67 requirements including a fill capacity of 95% of tank volume. The fuel tank shall be able to withstand a longitudinal acceleration of -23.0g at 0.166 seconds in accordance with SAE J211 standards using a channel frequency class 600 filter. Testing shall be performed at and verified by a third-party testing and evaluation center.
PO00010567 - STAINLESS-STEEL FUEL TANK STRAPS
The straps supporting the diesel fuel tank shall be made of Type 304L stainless-steel with grade 8, zinc coated steel hardware.
There will be no exceptions.
PO00010568 - FUEL TANK MOUNTING STRAP ISOLATION MATERIAL The fuel tank mounting straps shall utilize dense rubber between the straps and the fuel tank to prevent chaffing.
PO00010569 - FUEL LINES - FIBER REINFORCED HOSE
Fuel lines shall be an Aeroquip FC332 AQP Series fiber reinforced hose. The lines shall be sized to meet engine manufacture's requirements and shall be carefully routed and secured along the inside of the frame rails.
PO00010576 - FUEL LINE SHUT-OFF VALVE
A fuel line shut-off valve shall be provided between the fuel tank and the primary fuel filter.
The valve shall be labeled "Fuel Tank Shut-Off".
No reserve feature shall be included in the tank.
PO00010579 - RACOR 400 SERIES HEATED FUEL - WATER SEPARATOR WITH A Racor 400 series heated fuel filter/water separator shall be provided in the fuel system.
A "water in fuel" indicator shall be provided on the dash.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 49 of 140 PO00026203 - FUEL POCKET, DRIVER SIDE REAR WHEEL WELL PANEL - SIGNATURE 4 A fuel fill shall be provided in the driver side rear wheel well area.
A Signature 4 composite fuel pocket with a brushed stainless-steel door shall be provided.
A label indicating "Ultra Low Sulfur Diesel Fuel Only" shall be provided adjacent to the fuel fill.
PO00010721 - PUMPER BODY ELECTRICAL
PO00011797 - CUSTOM CHASSIS ELECTRICAL SYSTEM
All electrical wiring in the chassis shall be GXL cross link insulated type. Wiring is to be color coded and include function codes every three (3) inches on both sides. Wiring harnesses shall be routed in protective, heat resistant loom, securely and neatly installed. Two (2) power distribution centers shall be provided in central locations for greater accessibility. The power distribution centers shall contain thermal automatic reset breakers, power control relays, flashers, diode modules, daytime driving light module, and engine and transmission data links. All breakers and relays shall have a capacity substantially greater than the expected load on the related circuit, thus ensuring long component life. Power distribution centers shall be composed of a system of interlocking plastic modules for ease in custom construction.
The power distribution centers are function oriented. The first is to control major truck function. The second shall control center to overhead switching and interior operations. Each module is single function coded and labeled to aid in troubleshooting. The centers will also have accessory breakers and relays for future installations. All harnesses and power distribution centers shall be electrically tested prior to installation to ensure the highest system reliability.
All external harness interfaces shall be of a triple seal type connection to ensure a proper connection. The cab/chassis and the chassis/body connection points shall be mounted in accessible locations. Complete chassis wiring schematics shall be supplied with the apparatus.
PO00022590 - 12-volt ELECTRICAL SYSTEM TESTING - ALL UNITS The apparatus low voltage electrical system shall be tested and certified by the manufacturer. The certification shall be provided with the apparatus. All tests shall be performed with the air temperature between 0°F and 100°F.
The following three (3) tests shall be performed in order. Before each test, the batteries shall be fully charged.
The engine shall be started and kept running until the engine and engine compartment temperatures are stabilized at normal operating temperatures and the battery system is fully charged. The engine shall be shut off and the minimum continuous electrical load shall be activated for 10 minutes. All electrical loads shall be turned off prior to attempting to restart the engine. The battery system shall then be capable of restarting the engine. Failure to restart the engine shall be considered a test failure.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 50 of 140 The minimum continuous electrical load shall be activated with the engine running at idle speed. The engine temperature shall be stabilized at normal operating temperature. The battery system shall be tested to detect the presence of battery discharge current. The detection of battery discharge current shall be considered a test failure.
The total continuous electrical load shall be activated with the engine running up to the engine manufacturers governed speed. The test duration shall be a minimum of 2 hours. Activation of the load management system shall be permitted during this test. However, an alarm sounded due to excessive battery discharge, as detected by the system, or a system voltage of fewer than 11.7 volts DC for a 12-volt system, for more than 120 seconds, shall be considered a test failure.
Following completion of the preceding tests, the engine shall be shut off. The total continuous electrical load shall be activated and shall continue to be applied until the excessive battery discharge alarm is activated.
The battery voltage shall be measured at the battery terminals. With the load still applied, a reading of fewer than 11.7 volts shall be considered a test failure. The battery system shall then be able to restart the engine.
At the time of delivery, documentation shall be provided with the following information:
• Documentation of the electrical system performance test A written load analysis of the following:
• Nameplate rating of the alternator
• Alternator rating at idle while meeting the minimum continuous electrical load • Each component load comprising the minimum continuous electrical load. • Additional loads that, when added to the minimum continuous load, determine the total connected load. • Each individual intermittent load.
PO00011798 - CUSTOM CHASSIS WIRING INSTALLATION
The wiring harness contained on the chassis shall be designed to utilize wires of stranded copper or copper alloy of a gauge rated to carry 125% of maximum current for which the circuit is protected without exceeding 10% voltage drop across the circuit. Wiring shall be uniquely identified by color code or circuit function code, labeled at a minimum of every three (3) inches. The identification of the wiring shall be referenced on a wiring diagram. All wires conform to SAEJ1127 (Battery Cable), SAEJ1128 (Low Tension Primary Cable), SAEJ1560 (Low Tension Thin Wall Primary Cable).
The covering of harnesses shall be moisture resistant loom with a minimum rating of 289° Fahrenheit and a flammability rating of VW-1 as defined in UL62. The covering of jacketed cable shall have a minimum rating of 289° Fahrenheit.
All circuits shall conform to SAEJ2202. All circuits must be provided with low voltage over current protective devices.
All exposed electrical connections will be coated with “Z-Guard” to prevent corrosion.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 51 of 140 PO00011799 - DIRECT BATTERY GROUNDING STRAP
Direct grounding straps shall be mounted to the following areas: frame to cab, frame to body and frame to pump enclosure.
All exposed electrical connections shall be coated with "Z-Guard 8000" to prevent corrosion.
PO00011800 - EMI/RFI PROTECTION
The apparatus shall incorporate the latest designs in the electrical system with state-of-the-art components to insure that radiated and conducted electromagnetic interference (EMI) and radio frequency interference (RFI) emissions are suppressed at the source.
EMI/RFI susceptibility is controlled by utilizing components that are fully protected and wiring that utilizes shielding and loop back grounds where required. The apparatus shall be bonded through wire braided ground straps. Relays and solenoids that are suspect to generating spurious electromagnetic radiation are diode protected to prevent transient voltage spikes.
In order to fully prevent the radio frequency interference, the purchaser may be requested to provide a listing of the type, power output, and frequencies of all radio and bio medical equipment that is proposed to be used on the apparatus.
PO00011805 - SEQUENCER
A sequencer shall be provided that automatically activates and deactivates vehicle loads in a preset sequence thereby protecting the alternator from power surges. This sequencer operation shall allow a gradual increase or decrease in alternator output, rather than loading or dumping the entire 12-volt load to prolong the life of the alternator.
Emergency light sequencing shall operate in conjunction with the emergency master light switch. When the emergency master switch is activated, the emergency lights shall be activated one by one at half second intervals. Sequenced emergency light switch indicators shall flash while waiting for activation.
When the emergency master switch is deactivated, the sequencer shall deactivate the warning light loads in the reverse order.
PO00010662 - MULTIPLEX CONTROL PUMP SHIFT SWITCH - MULTIPLEX The pump shift control shall be a Mil Spec toggle switch with mechanical detents mounted in a fully backlit panel that shall have indicators for “Pump Engage” and “Ok to Pump”.
The mode of the transfer case shall be controlled by remotely mounted air solenoids which shall be activated and monitored through the chassis control logic of the multiplex system.
PO00010255 - CLASS-1 ES-KEY MULTIPLEX ELECTRICAL SYSTEM A Class 1 ES-Key Electrical Management System shall be utilized on the chassis for all functions applicable.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 52 of 140 The system shall consist of the following components:
A Modem with a RS232 computer interface and standard telephone jack used to not only program the multiplex system but also serve as a factory direct gateway into the vehicle from any Class 1 multiplex authorized service facility.
A Universal System Manager (USM), which acts as the main controlling component of the multiplexing system shall be provided and factory programmed to DOT, NFPA, SAE, the manufacturer and Hemet Fire Department specifications. The programming shall be done by the manufacturer's engineering department.
The ES-Key system installation shall comply with SAE J 551 requirements regarding Electromagnetic and Radio Frequency interference (EMI, RFI), as well as utilize components and wiring practices that ensure the system is protected against corrosion, excessive temperatures, water, excessive physical, and vibration damage by any equipment installed on the vehicle at the time of delivery.
A series of Multiplexing Input/Output Modules shall be installed. The Input/Output modules shall permit the multiplexing system to reduce the amount of wiring and components used as compared to non-multiplexed apparatus. These modules shall vary in I/O configuration, be waterproof allowing installation outside of enclosed areas and shall possess individual output internal circuit protection. The modules shall also have three status indicators visible from a service persons vantage point that shall indicate the status of the module. In the event a load requires more than 7.5 AMPS of operating current, the module shall activate a simple relay circuit integral to any of the 3 dill box assemblies installed in the cab.
Diagnostic software shall be provided to download data from the on-board ES-KEY system. This software shall have the ability to view system input/output (I/O) information and include a connection from a computer to the vehicle.
PO00002776 - ADDITIONAL CLASS-1 ES-KEY ULTRAVIEW 780 DISPLAY, OS OF CAB An additional Class 1, UltraView, 700 display shall be provided and installed on the officer side of the cab.
The second display shall have the ability to perform and display all the same functions and information of the main display; located on the driver side of the cab.
PO00011807 - INTER-LOCK MODULE FOR MULTIPLEX SYSTEM
A multiplex module, which is the interface between the multiplexing system and the pump system shall be provided.
This module shall serve as the interface between the operator, engine, transmission and pumping system.
The module shall be installed in the driver's side dash. There shall be a pump diagnostic view in the UltraView screen that shall indicate to service personnel the interlock state of the apparatus.
In the event of a multiplexing error involving pump operation, an override can be activated to ensure reliable pumping operations at ALL times.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 53 of 140 The multiplex system shall be able to provide automatic and/or manual activation of engine “Fast Idle”, to maintain adequate alternator output and thus, chassis voltage.
There will be no exceptions.
PO00002792 - LEECE NEVILLE 320 AMP 4962PA -ALTERNATOR
The alternator shall be Leece Neville Model 4962PA, 320-amp, serpentine belt driven unit.
The installation shall include an integral, self-diagnostic regulator and rectifier for compact installation.
The alternator installation shall be designed to provide maximum output at engine idle speed to meet the minimum continuous electrical load of the apparatus as required.
PO00002815 - BATTERIES - SIX (6) EXIDE GROUP 31, 925CCA -31XHD Six (6) Exide # 31XHD, maintenance free batteries shall be provided.
Each battery shall be rated at 925 CCA and shall have a reserve capacity of 180 minutes.
Wiring for the batteries shall be 4/0 welding type dual path starting cables for SAEJ541.
PO00012455 - PREDATOR BATTERY STORAGE, STEEL, MFD, XMFD, LFD, XLFD Batteries shall be securely mounted in fixed 3/16” GR50 steel trays located on each side of the chassis frame.
Complete access shall be provided when the cab is fully tilted.
Batteries shall be mounted on non-corrosive matting material.
The battery tray shall be able to withstand a longitudinal acceleration of -46.5g at 0.246 seconds in accordance to SAE J211 standards using a channel frequency class 600 filter.
Testing shall be performed at and verified by a third-party testing and evaluation center.
PO00012453 - COLE HERSEE BATTERY JUMPER STUDS, DS BATTERY BOX A set of Cole Hersee battery jumper studs, model #46210-02 (red) and #46210-03 (black) shall be provided to allow the battery system to be jump started or charged from an external source.
The studs shall be located on the bottom of the battery box on the driver's side of the chassis.
Each stud shall be equipped with both a rubber protector cap and a 2” square non-conductive plate to prevent accidental shorting.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 54 of 140 PO00012461 - BATTERY DISCONNECT SWITCH, ALL UNITS
The chassis batteries shall be wired in parallel to a single 12-volt electrical system, controlled through a heavyduty master disconnect switch.
The master disconnect switch shall be located within easy access of the driver upon entering or exiting the cab.
PO00025504 - BLUE SEA 120 VOLT 20 AMP SURE EJECT FOR BATTERY CHARGER One (1) Blue Sea Sure Eject 120-volt, 20 amp shoreline disconnect shall be provided for the on board, 110 volt battery charging systems.
The disconnect shall be equipped with a NEMA 5-20 P male receptacle, which shall automatically eject the shoreline when the vehicle starter is energized.
The mating connector shall be included with the auto eject and shall be provided as loose equipment.
A label shall be provided indicating voltage and amperage ratings.
PO00025508 - RED COVER FOR BLUE SEA SURE EJECT RECEPTACLE The Blue Sea sure eject connection shall be equipped with a red cover.
PO00002839 - SHORELINE LOCATION - ADJACENT TO DRIVER'S DOOR The shoreline receptacle shall be located in the area directly adjacent to the driver's side cab door in a predetermined location by KME.
PO00022630 - SHORELINE RECEPTACLE LABEL - NFPA
A shoreline power receptacle information plate shall be permanently affixed at or near the power inlet. The plate shall indicate the following:
• Type of Line Voltage
• Current Rating in Amps Power Inlet Type (DC or AC).
PO00025505 - BLUE SEA #7532, 40 AMP, P12 BATTERY CHARGER A Blue Sea 7532, 40 Amp, P12 fully automatic battery charger shall be provided for maintaining the vehicle battery system. The exact mounting location of the battery charger shall be determined at the preconstruction meeting. A 7517 Battery Charger Display shall be provided and installed near the driver's seat in the cab.
Output current shall be 40 amperes @ 12-volt DC.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 55 of 140 PO00025600 - BLUE SEA #4365 ACCESSORY PANEL
A Blue Sea model 4365 accessory panel will be provided. The accessory panel shall include one (1) 12-volt power port, two (2) dual USB charging ports, along with a power switch with built in circuit breaker.
The accessory panel shall be mounted in the center dash panel. ***SPECIAL: SP00037859 - KUSSMAUL USB CHARGING PORTS IN REAR CREW AREA - IN FORWARD FACING
SEAT BASE
Two (2) Kussmaul USB charging ports shall be installed in the cab of the truck for fire department accessory devices.
Each port shall have two (2) USB connections and shall have a 5-volt, 4.2-amp max output.
The ports shall be located in the rear crew area, in the forward-facing seat base, between the seats.
PO00010730 - POWER AND GROUND STUD FOR ACCESSORIES IN DASH One (1) dedicated circuit; 12-volt, 40 Amp, power and ground on 3/8 stud and fused at battery shall be provided in the cab dash.
The circuit shall be for future installation of radios or accessories. ***SPECIAL: SP00037861 - BLUE SEA FUSE BLOCKS - 6 CIRCUIT Two (2) Blue Sea 5025B, 6 circuit fuse blocks, shall be installed, one (1) behind the drivers seat, and one (1) under the forward facing center crew seats. The fuse blocks shall have a maximum amperage of 60 Amps per block and 30 Amps per circuit.
PO00012534 - BLUE SEA FUSE BLOCK - 12 CIRCUIT BEHIND OFFICER SEAT A Blue Sea 5026B, 12 circuit fuse block, shall be installed behind the officers seat.
This block has a maximum amperage of 60 amps per block and 30 amps per circuit and shall be connected to battery power.
PO00010731 - MULTI - USE POWER POINT - REAR OF ENGINE ENCLOSURE A Mobile Vision (Magnadyne DVU-3G2) multi-use power point with built in two (2) USB ports, and two (2) 12- volt sockets shall be installed in the rear of the cab on the back of the engine enclosure.
This will be capable of supplying the USB ports with up to three (3) amps and have a 15-amp fuse for overall protection.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 56 of 140 PO00010732 - IGNITION STUD - REAR CREW AREA
An ignition stud shall be installed in the rear crew area for items needing an ignition circuit ( ie. mobile radio).
This stud has a maximum amperage of 20 Amps.
***SPECIAL: SP00017065 - WELDON #8080-8001-13 WHITE/RED LED INTERIOR LIGHTS (4) Four (4) Akron 8080-8001-13 interior LED combination red/white dome lights shall be furnished in the cab, with two (2) in the forward section and two (2) in the rear crew section.
Each dome light shall have an integral selector switch.
Each dome light shall also activate when the respective, adjacent cab door is opened.
Each dome light shall default to RED when activated.
PO00002907 - INNER CAB DOOR FLASHERS (LED), WELDON DOOR STRIP LIGHT One (1) Weldon, 16" LED door warning lamp shall be provided on the inside door panel of each cab door.
The light shall be mounted on the door's lower scuff plate and shall be activated when the respective door is opened.
Each light shall be furnished with a clear lens and amber LEDs. ***SPECIAL: SP00008406 - SUNNEX MAP LIGHT AT OFFICER SIDE Sunnex model # SL9-200B10L LED light designed for direct connection shall be furnished and located on the officer's side of the center air plenum above the officer's left shoulder. ***SPECIAL: SP00008408 - SUNNEX MAP LIGHT AT DRIVER SIDE Sunnex model # SL9-200B10L 12-volt - LED light designed for direct connection shall be furnished and located on the driver side of the center air plenum above the driver's right shoulder. ***SPECIAL: SP00020012 - ENGINE COMPARTMENT WORK LIGHTS - TECNIQ LED Four (4) Tecniq model #E18 LED lights shall be provided inside the engine enclosure that will provide 800 lumens each. Two (2) shall be mounted close to the radiator, and two (2) shall be mounted above the transmission bell housing. Each light shall have their own independent switch incorporated into the light head.
For Clarification: The engine enclosure lights shall turn on/off with the cab tilt.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 57 of 140 PO00011695 - DASH & CENTER CONSOLE - 100" PREDATOR SS
Where standard features are controlled through physical switches they will be indicated as such in the appropriate part of this specification. All optional features that are controllable from the cab will be controllable through the display screen.
The dash consoles shall be custom formed overlaid aluminum housings to create an ergonomically designed interior that will be user friendly and functional for the driver and officer.
The cab instruments and controls will be labeled with international symbols and located in the following zones:
• Driver Gauge Left: Located to the left of the instrument panel, this zone houses the ignition, engine start, and fast idle switches.
• Driver Gauge Right: Located to the right of the instrument panel, this zone houses power take-off and ladder power switches when those features are specified. • Driver Knee Left: Located at the driver’s left knee area, this zone is the standard location for pump controls, and for the Engine Emergency Shutdown when specified.
• Driver Knee Right: Located at the driver’s right knee area, this zone houses optional chassis related switches such as the Fuel Priming Pump, Engine Fan Override, and ATC Disable. • Driver Lower Wing: Located on the engine tunnel and angled toward the driver, this zone houses the majority of the controls that the driver may need to access while operating. Within the easiest reach of the driver are the park brake, transmission shift, Vehicle Information Display, and any optional retarder controls. Standard switching in this zone includes power window controls, hazard flasher, headlights, marker lights, and mirror adjustment. Also located in this zone will be switching for any optional features that are more likely to be used while driving such as auxiliary brakes, siren brake, drive axle locks, and automatic tire chains.
• Center Lower: Located on the engine tunnel between the driver and officer and parallel to the cab front, this zone houses the standard 12-volt sockets and USB chargers. It will also house any optional communications devices that are more likely to be accessed while driving such as an arrowhead controller or a stereo radio.
• Driver Overhead: Located in the overhead console directly above and facing the driver, this zone houses tactile switches (when specified) for control of emergency devices such as warning lights, scene lights, dump chute valves, and other emergency related items. If not specified these controls are available through the Vehicle Information Center.
• Driver Overhead Wing: Located in the overhead console and angled toward the driver, this zone houses the heating and air conditioning tactile switches provided as standard. • Center Overhead: Located overhead between the driver and officer and parallel to the cab front, this zone houses any communications devices such as siren heads or two-way radios that cannot be fit in the Officer Lower Wing: Located on the engine tunnel and angled toward the officer, this zone houses optional feature switching as specified for control by the officer.
• Officer Overhead Wing: Located in the overhead console and angled toward the officer, this zone is houses optional switching or gauges that cannot be located in other zones and that is intended solely for use by the officer.
• Officer Overhead: Located in the overhead console directly above and facing the officer, this zone houses optional larger communications equipment that cannot be located in other zones, and that is practical for use solely by the officer.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 58 of 140 Exact locations of each switch or control will be dictated by the Dash Layout document created during the design process and will adhere to these guidelines unless otherwise specified.
PO00024139 - CAB DASH PANELS
The apparatus cab shall be outfitted with backlit gradient dash and overhead panels. These gradient panels shall be utilized across the entire front of the cab dash and include the instrument cluster and brow panels.
The panels shall be constructed from 3mm aluminum composite panels with second surface screen printed 15 mil Bayfol UV-1 polycarbonate graphic overlays, to provide scratch and UV protection. A carbon-graphite shaded graphic overlay shall be provided.
PO00012297 - CONTROL SWITCHING THROUGH MULTIPLEX TOU
Switching for the emergency and auxiliary systems shall be performed through the multiplex control screen.
Switching shall programmed through various menus that are accessible from the display buttons.
PO00010735 - HOSE BED WORK LIGHT - SWITCH
The hose bed work light shall have a protected 12-volt switch at the rear body panel.
The switch will be labeled "HOSE BED WORK LIGHTS."
PO00003388 - CONTROL SWITCHES IN CAB FOR REAR OF CAB LIGHTS Controls shall be provided in the cab control system (or optional mechanical switch) to turn the rear of cab lights on and off.
PO00003389 - CONTROL SWITCHES ON PUMP PANEL FOR REAR OF CAB LIGHTS Two (2) switches shall be provided on the pump panel to turn the rear of cab lights on and off.
One (1) switch shall control the driver side light and one (1) switch shall control the officer side light.
PO00003391 - CONTROL SWITCHES IN CAB FOR LIGHT ABOVE WINDSHIELD - HIVIZ Controls shall be provided in the cab control system (or optional mechanical switch) to activate the HiViz, FireTech, LED brow light.
PO00003232 - CONTROL SWITCHES IN CAB FOR BEHIND FRONT CAB DOOR LIGHTS Controls shall be provided in the cab control system (or option mechanical switch) to turn the lights at the cab doors on and off.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 59 of 140 PO00003234 - CONTROL SWITCH IN CAB FOR 12 V REAR OF BODY SCENE LIGHTS Controls shall be provided in the cab control system (or optional mechanical switch) to turn the rear of body lights on and off.
PO00003235 - CONTROL SWITCH ON PUMP PANEL FOR 12 V REAR OF BODY SCENE LIGHTS A switch shall be provided on the pump panel to turn the rear of body lights on and off.
PO00011697 - DRIVER'S DASHBOARD PANEL, 100" PREDATOR SS The main instrument panel shall be centered in front of the driver and shall be mechanically fastened to the main dash assembly. The panel shall contain the primary gauges, an instrument warning light cluster and the ignition and engine start switches.
Each gauge shall be designed with an integral red warning light with a pre-programmed warning point. Gauges monitoring drive-train component status shall be of the direct data bus type capable of displaying information broadcast on the J 1939 datalink.
Each gauge warning indicator shall be capable of activating an audible alarm inside the dashboard.
Additional auxiliary control switches and instruments (if applicable) shall be located within the center or overhead panel located near the driver's position.
PO00022740 - DRIVER DASH LCD VIRTUAL DISPLAY
The main instrument panel shall be centered in front of the driver and shall have a hinged bottom with two ¼ turn latches at the top. The driver panel and all other cab interior dash and overhead panels will be an antiglare surface.
Contained within this panel will be virtual driver display via a 12.3” LCD screen including but not limited to displaying all gauges and instrument warning light cluster functions The upper left side of the driver dash panel shall also include an ignition-on switch, fast idle switch and a round engine start button which shall include a lighted indicator on the perimeter to light up when engine is ready to start and turning off when the engine is started.
The driver LCD virtual display shall include:
• 12.3” Color TFT Display
• Stand Alone Architecture
• Automatic Adjustment for Light Conditions
• 3 x BNC Analog Video Input
• Fully Programmable Features w/Graphical HMI:CGI Studio • Two Year Warranty
• The primary gauge display shall consist of:
• Vehicle speedometer, (0-80 mph)
• Engine tachometer, (0-3000 rpm)
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 60 of 140 • Engine oil pressure, (0-100 psi); low oil warning
• Engine coolant temperature (100-250 °F); high engine temp warning • Transmission oil temperature (100-350 °F); high transmission fluid temp warning • Vehicle battery voltage (0-18 VDC); low voltage warning • Front air system gauge (0-150 psi); low air pressure warning at 65 psi • Rear air system gauge (0-150 psi); low air pressure warning at 65 psi • Fuel level (E - 1/2 - F); low fuel level warning
• Diesel Exhaust Fluid (DEF) Level (E-1/2-F)
• Air cleaner restriction gauge (0-40), warning at 25"
• Engine hours as maintained by the engine ECU
Additional auxiliary control switches and instruments (if applicable) shall be located within the dash panel and overhead panel located near the driver's position.
INDICATOR CLUSTER
This display, also contained in the Driver Dash Virtual Display Module, includes the system control unit that collects data from the vehicle data bus (J1939), analog sensors, and switches throughout the vehicle. This data shall be presented using simulated gauges and telltales.
On the Road displays include:
• Odometer, trip information, fuel economy information; all gauge data, and virtually any other data available on the vehicle that the display has access to, either through the data bus or via analog inputs.
The displays that can be accessed when the parking brake is set include:
• "Right And Left Directional" arrows (green in color)
• "Hi Beam" indicator (blue in color)
• "Battery ON" indicator (green in color)
• "Parking Brake ON" indicator (red in color)
• "Check Transmission" indicator (amber in color)
• "Cab Not Latched" indicator (red in color)
• "Stop Engine" indicator (red in color)
• "Check Engine" indicator (amber in color)
• "ABS Warning" indicator (yellow in color)
• "Low Coolant Level" (yellow in color)
• "Water In Fuel" indicator (amber in color)
• "DPF Regeneration" (amber in color)
• "Exhaust High Temperature" (amber in color)
• "Engine Diagnostic Fault" (amber in color)
• "Retarder On" (green in color)
Listed below are indicators that may be included, depending upon the vehicle configuration:
• "Wait To Start" indicator (amber in color)
• "Exhaust System Fault" (amber in color)
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 61 of 140 • "Topps System Fault" (amber in color)
• "PTO Engaged" (green in color)
• "Ok to Pump" (green in color)
• "Auto Traction Control" (amber in color)
PO00010551 - FAST IDLE ON DASH FOR ALL ELECTRONIC ENGINES A fast idle for the electronic controlled engine shall be provided.
The fast idle shall be controlled by an ON/OFF switch on the left side of the main gauge panel.
An electronic interlock system shall prevent the fast idle from operating unless the transmission is in "Neutral" and the parking brake is fully engaged.
If the fast idle control is used in conjunction with a specified engine/transmission driven component or accessory, the fast idle control shall be properly interlocked with the engagement of the specified component or accessory.
PO00010697 - ENGINE COMPRESSION BRAKE CONTROLS
Engine brake controls shall be provided on the dash within easy reach of the driver.
PO00002774 - CLASS-1 ES-KEY ULTRAVIEW 780 DISPLAY
A 7-inch full color display shall located on the driver's lower wing panel. The display shall provide key information and control within easy sight and reach.
The screen shall be programmed with the following features:
• Chassis Instrument Display
• Back-up camera
• Seat Occupant Display
• Compartment open display
• HVAC Controls
• Power Mirror Controls
• DPF Filter Regeneration Controls
• Warning light controls
• Scene light controls
• Horn selector switch options
• Gauge back-light dimming
• Rocker switch back-light dimming
• Display screen dimming with day/night feature
• Multiplex system diagnostics
• Generator Controls
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 62 of 140 PO00025678 - PUMP SHIFT CONTROL ON DRIVER LOWER LEFT KNEE PANEL The pump shift control and pump engaged indicator light shall be mounted in the driver's lower left knee panel.
PO00025601 - ASA VOYAGER CAMERA - REAR CAMERA
An ASA Voyager rear vision camera model # VCMS155 shall be provided to allow the driver to visually see the rear of the apparatus while in the cab.
The rear vision camera shall be mounted on the rear of the apparatus and shall be wired to automatically activate when the chassis transmission is placed in reverse. ***SHOP NOTE: SR00152729 - RECESS MOUNTED REAR CAMERA
The specified rear camera shall be recess mounted in the center of the rear sheet of the body within the specified painted pocket.
PO00025602 - ASA VOYAGER CAMERA - OFFICER SIDE CAMERA
An ASA Voyager rear vision camera model # VCMS50 shall be provided to allow the driver to visually see the officer side of the apparatus while in the cab.
The side vision camera shall be mounted on the officer side of the cab and shall be wired to automatically activate when the right turn signal is activated unless the chassis is placed in reverse in which case the backup camera will activate.
PO00025603 - REAR VISION CAMERA DISPLAYED IN MULTIPLEX SCREEN The video output from the camera(s) shall be displayed on the Ultraview, display panel.
PO00026376 - REAR VISION CAMERA DISPLAYED IN OFFICER MULTIPLEX SCREEN The video output from the camera(s) shall be displayed on the officer side multiplex display panel.
PO00010733 - CUST PUMP/TANK/RES CHASSIS LED MARKER LIGHTS
DOT MARKER LIGHTS AND REFLECTORS
PO00003068 - CAB STEP LIGHTS, TECNIQ EON 3 LED, ALL DEVICES Polished, stainless-steel, Tecniq Eon, 3-LED, horizontal surface mounted chassis step lights shall be provided and controlled with marker light actuation.
Step lights shall be located to properly illuminate all chassis access steps and walkway areas and shall include a mounting gasket to provide a watertight seal.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 63 of 140 PO00002995 - OPTRONICS LED MARKER LIGHTS @ FRONT ROOF EDGE OF CAB - HIVIZ Two (2) amber DOT approved, Optronics MCL13 Light Emitting Diode (LED) cab marker lamps shall mounted on the top, front outside edge of the cab roof.
PO00002984 - DUAL MODULE W/ WHELEN C6 LED TURN SIGNAL & REQ WARN LIGHT Two (2) Whelen C6T, arrow shaped, amber LED turn signals shall be provided, putting one (1) on each side of the dual light module above the headlights.
The NFPA required, Zone "A" lower warning lights shall be incorporated into each side dual light module noted above.
PO00004075 - ALTERNATE FLASHING HEADLIGHT SYSTEM (WIG-WAGS) An alternating flashing wig-wag system, wired to the apparatus headlights, shall be installed.
The wig-wag system shall be individually switched at the master light console.
The alternating flashing system shall be automatically disabled during the "Blocking Right of Way" mode.
PO00024477 - DUAL HEADLIGHTS LED FIRETECH HIVIZ
Two (2) dual, Firetech HiViz LED headlight modules with a bright finish bezel shall be furnished, one (1) each side, on the front of the cab. Each head light module shall incorporate an individual LED low beam and a LED high beam headlight. High beam actuation shall be controlled on the turn signal lever.
PO00010729 - DAYTIME RUNNING LIGHTS
The chassis head lights shall have integrated circuitry to actuate the low beam headlights whenever the chassis engine is running.
The daytime running lights shall be interlocked with the parking brake.
PO00003371 - HIVIZ FIRETECH 65" BROW LIGHT W/ IML, 255W12V LED, (1) ABOVE WINDSHIELD One (1) HiViz LEDs "FireTech" Scene light, model FT-B-65-ML3-W shall be provided.
The light instrument shall be low in profile with a mounting bracket allowing installation at the top edge of the windshield.
The housing shall be made of a extruded 6061 aluminum; approximately 65" wide and less than 3" tall.
The scene light shall have 53 LEDs divided amongst 4 independent circuits: circuit one featuring 6x 5w LEDs passing light through a 10 degree optic, circuit two featuring 18x 5w LEDs passing light through a 25-40 degree "flood" range, and circuit three featuring 24x 5w LEDs passing light through a 60-90 degree "scene" optic.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 64 of 140 Circuit four shall consist of 3 amber colored diodes that act as SAE-J2042 compliant identification lamps.
The circuitry shall feature a PWM LED driver with an onboard electronic thermal manager.
Additionally, the bar shall meet CISPR25 EMI requirements.
The light shall operate on 12v DC, generate 25,143 lumens and draw 21 amps.
The light shall be adjustable vertically up to 15 degrees.
Mounting shall be possible in any direction while still meeting NFPA 1901 compliance requirements.
The housing color shall be White. The light shall feature a limited Lifetime warranty.
PO00003383 - WHELEN LED PFP2P 150W TELESCOPING W/POLES, 12V - REAR OF CAB Two (2) Whelen, model #PFP2P, 150-watt, 12-volt, LED flood lights shall be installed, one (1) on each side, on the rear of the cab, each using a Whelen, side mount, telescoping pole.
Each lamp head shall draw 12 amps and generate 14,000 lumens.
Each light shall be switched at the light head.
PO00003396 - WIRE UPGRADE FOR 12V HIGH AMP LIGHT - (1) BROW LIGHT PO00003399 - WIRE UPGRADE FOR 12V HIGH AMP LIGHTS - REAR OF CAB PO00010755 - NFPA COMPLIANT WARNING LIGHT PACKAGE
The following warning light package shall include all of the minimum warning light and actuation requirements for the current revision of the NFPA 1901 Fire Apparatus Standard.
The lighting as specified shall meet the requirements for both "Clearing Right of Way" and "Blocking Right of Way" which includes disabling all white warning lights when the apparatus is in "Blocking Right of Way" mode.
PO00010757 - WARNING LIGHT FLASH PATTERN - NFPA FLASH PATTERN All of the perimeter warning lights shall be set to a default NFPA compliant flash pattern as provided by the light manufacturer.
PO00010756 - LIGHT PACKAGE ACTUATION/CONTROLS
The entire warning light package shall be actuated with a single warning light switch located on the cab switch panel. The wiring for the warning light package shall engage all of the lights required for "Clearing Right of Way" mode when the vehicle parking brake is not engaged. An automatic control system shall be provided to switch the warning lights to the "Blocking Right of Way" mode when the vehicle parking brake is engaged.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 65 of 140 PO00010759 - LIGHT PACKAGE NFPA CERTIFICATION
The warning light system(s) specified above shall not exceed a combined total amperage draw of 45 AMPS with all lights activated in either the "Clearing Right of Way" or the "Blocking Right of Way" The warning light system(s) shall be certified by the light system manufacturer(s), to meet all of the requirements in the current revision of the NFPA 1901 Fire Apparatus Standard as noted in the General Requirements section of these specifications.
The NFPA required "Certificate of Compliance" shall be provided with the completed apparatus.
Any large truck as defined by NFPA shall have the lower zone warning lights mounted no higher than 62" to the optical center of the warning light from ground level. {No Exceptions} PO00003606 - A-UPPER, WHELEN LED F4N7VLED, FREEDOM SERIES IV 72" LIGHT BAR A Whelen # F4N7VLED "Edge Freedom Series IV", 72" LED cab roof warning light bar shall be furnished and rigidly mounted on top of the cab roof.
The light bar shall be equipped with the following:
• Clear Lenses
• Four Corner Red Linear LEDs
• Two Red Forward-Facing Linear LEDs
• Two White Forward-Facing Linear LEDs. If equipped, the forward-facing white lights shall be automatically disabled for the "Blocking Right of Way" mode.
PO00004115 - ZONE A WARNING LIGHTS - STEADY BURN IN LIGHTBAR PO00023615 - LED ALLEY LIGHTS
The Freedom lightbar shall be equipped with # FXALF1D led alley lights.
PO00023616 - #795H 3M LED EMITTER
The Freedom lightbar shall be equipped with a # 795H Low Profile LED Opticom emitter. The Opticom emitter shall be disabled automatically for the "Blocking Right of Way" mode.
PO00023618 - PAIR OF RED LED’S
The Freedom lightbar shall be equipped with the noted quantity pair(s) of # F4DLR red LED warning lights.
PO00003635 - C-UPPER, WHELEN LED MCFLED2R, MICRO FREEDOM LIGHT BARS Two (2) Whelen, MCFLED2R, "Micro Freedom", mini warning, light bars shall be furnished and rigidly mounted so that each light faces the rear, one (1) on each side at the rear of the body.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 66 of 140 ***SHOP NOTE: SR00153139 - C-UPPER WARNING LIGHT MOUNTING The upper zone C mini bars will be mounted directly to the compartment caps with the closed portion of the "V" to the rear.
PO00024573 - UPPER ZONE C WARNING LIGHT LENS - RED
The upper zone C warning lights shall include red LEDs and a red lens if available from the manufacturer. If a red lens is unavailable, a clear lens shall be included.
PO00003662 - B/D-UPPER FRONT, COVERED BY LIGHTS IN ZONE A-UPPER The lighting requirement for this area is covered by the lights noted in Zone "A" - Upper.
PO00003649 - B/D-UPPER REAR, COVERED BY LIGHTS IN ZONE C-UPPER The lighting requirement for this area is covered by the lights noted in Zone "C" - Upper.
PO00012072 - A-LOWER FRONT MOUNTING, CUSTOM CHASSIS
The lower Zone A warning lights shall be mounted in the custom chassis headlight bezels.
PO00003868 - A-LOWER FRONT, WHELEN C6 SUPER LEDS
Two (2) Whelen C6 super LED light heads shall be provided and installed one (1) each side.
PO00024579 - LOWER ZONE A WARNING LIGHT LENS - RED
The lower zone A warning lights shall include red LEDs and a red lens if available from the manufacturer. If a red lens is unavailable, a clear lens shall be included.
PO00024599 - LOWER ZONE A WARNING LIGHT BEZEL - CHROME
The lower zone A warning lights shall include red LEDs and a chrome bezel if available from the manufacturer.
If a chrome bezel is unavailable, a black bezel shall be included.
PO00003878 - C-LOWER REAR, WHELEN C6 SUPER LEDS
Two (2) Whelen, C6, super LED light heads shall be provided and installed one (1) each side directly below the DOT stop, tail, turn and backup lights.
PO00024581 - LOWER ZONE C WARNING LIGHT LENS - RED
The lower zone C warning lights shall include red LEDs and a red lens if available from the manufacturer. If a red lens is unavailable, a clear lens shall be included.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 67 of 140 PO00012074 - B/D-LOWER FRONT MOUNTING, CUSTOM CHASSIS
The lower Zone B D warning lights shall be mounted on the sides of the custom chassis front bumper.
PO00003892 - B/D-LOWER FRONT, WHELEN C6 SUPER LEDS
Two (2) Whelen, C6 super LED light heads shall be provided and installed with one (1) on each side.
PO00024583 - LOWER ZONE B/D FRONT WARNING LIGHT LENS - RED The lower zone B/D front warning lights shall include red LEDs and a red lens if available from the manufacturer.
If a red lens is unavailable, a clear lens shall be included.
PO00024603 - LOWER ZONE B/D FRONT WARNING LIGHT BEZEL - CHROME The lower zone B/D front warning lights shall include a chrome bezel if available from the manufacturer. If a chrome bezel is unavailable, a black bezel shall be included.
PO00003903 - B/D-LOWER MID, WHELEN C6 SUPER LEDS
Two (2) Whelen, C6 super LED light heads shall be provided and installed with one (1) on each side.
PO00024585 - LOWER ZONE B/D MID WARNING LIGHT LENS - RED The lower zone B/D mid warning lights shall include red LEDs and a red lens if available from the manufacturer.
If a red lens is unavailable, a clear lens shall be included.
PO00024605 - LOWER ZONE B/D MID WARNING LIGHT BEZEL - CHROME The lower zone B/D mid warning lights shall include a chrome bezel if available from the manufacturer. If a chrome bezel is unavailable, a black bezel shall be included.
PO00003925 - B/D-LOWER REAR, WHELEN C6 SUPER LEDS
Two (2) Whelen C6 super LED light heads shall be provided and installed with one (1) on each side.
PO00024587 - LOWER ZONE B/D REAR WARNING LIGHT LENS - RED The lower zone B/D rear warning lights shall include red LEDs and a red lens if available from the manufacturer.
If a red lens is unavailable, a clear lens shall be included.
PO00024607 - LOWER ZONE B/D REAR WARNING LIGHT BEZEL - CHROME The lower zone B/D rear warning lights shall include a chrome bezel if available from the manufacturer. If a chrome bezel is unavailable, a black bezel shall be included.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 68 of 140 ***SPECIAL: SP00037873 - WHELEN MICRON "TRAFFIC ADVISOR" LIGHT RECESSED AT REAR OF BODY A traffic directing light shall be provided at the rear of the apparatus as high as practical. The traffic advisor shall have six (6) Micron series amber LED warning lights.
The traffic advisor shall be arranged with two (2) groups of three (3) rear directing light modules utilizing Whelen MICRON series Amber Super-LED lights shall be installed on the rear of the unit. This shall be a split module design to provide the RDL function for an apparatus body that has an open rear center area. The modules shall be mounted at the top of the left and right side as high as possible. The lights shall be mounted within a recessed pocket along with the backup camera. The pocket shall be painted black.
The traffic advisor shall be programmed and controlled through the multiplex screen to eliminate the need for a separate controller. One Whelen SL flasher preprogrammed for a TA flasher will be provided.
The rear directional light shall be wired through the load management system of the unit.
Program the traffic advisor to operate on random flash pattern when emergency master is turned on. The traffic advisor multiplex control screen will be used to override the random flash (turn off or change pattern) when the E-master is engaged, or independently control the lights when the E-master is not engaged.
PO00003271 - NFPA (4) AMDOR H2O LED GROUND LIGHTS, BELOW CAB DOORS One (1) Amdor Luma Bar, H2O, LED 20" ground light shall be provided under each side cab door entrance step, four (4) total.
Each light shall illuminate an area at a minimum 30" outward from the edge of the vehicle.
PO00003274 - GROUND LIGHTS, 2 LED BELOW PUMP PANEL RUNNING BOARD - H2O One (1) Amdor Luma Bar, H2O, LED 20" ground light shall be provided under each side pump panel running board, two (2).
PO00003277 - GROUND LIGHTS, 2 LED AT REAR BODY CORNERS - H2O One (1) Amdor Luma Bar, H2O, LED 20" ground light shall be provided under each rear body corner, two (2) total.
PO00009695 - CAB AND BODY GROUND LIGHTS ACTIVATE WITH PARKING BRAKE The cab and body ground lights shall activate by engaging the parking brake.
PO00009696 - CAB AND BODY GROUND LIGHTS - SWITCH @ PUMP PANEL The cab and body ground lights shall be equipped with an activation switch on the pump operator's panel.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 69 of 140 PO00011802 - CHASSIS DIAGNOSTICS SYSTEM
Diagnostic ports shall be accessible while standing on the ground and located inside the driver's side door left of the steering column. The diagnostic panel shall allow diagnostic tools such as computers to connect to various vehicle systems for improved troubleshooting providing a lower cost of ownership. Diagnostic switches shall allow engine and ABS systems to provide blink codes should a problem exist.
The diagnostic system shall include the following:
• A single port to monitor the engine, transmission and ABS system and diagnostics of the roll sensor (if applicable)
• Engine diagnostic switch (blink codes)
• ABS diagnostic switch (blink codes)
• Allison Transmission Codes (through touch pad shifter) PO00011803 - VOLTAGE MONITORING SYSTEM - 12-volt
A voltage monitoring system shall be provided to indicate the status of the battery system connected to the vehicle's electrical load. The system shall provide visual and audible warning when the system voltage is below or above optimum levels.
The alarm shall activate if the system falls below 11.8 volts DC for more than two (2) minutes.
PO00011804 - INDICATOR LIGHT AND ALARM PROVE-OUT SYSTEM A system shall be provided which automatically tests basic indicator lights and alarms located on the cab instrument panel.
PO00011806 - ELECTRICAL HARNESS INSTALLATION - 12-volt
To ensure dependability, all 12-volt wiring harnesses installed by the manufacturer shall conform to the following specifications:
• SAE J 1128 - Low tension primary cable
• SAE J 1292 - Automobile, truck, truck-tractor, trailer and motor coach wiring • SAE J 163 - Low tension wiring and cable terminals and splice clips • SAE J 2202 - Heavy duty wiring systems for on-highway trucks • NFPA 1901 - Standard for automotive fire apparatus
• FMVSS 302 - Flammability of interior materials for passenger cars, multipurpose passenger vehicles, trucks and buses
• SAE J 1939 - Serial communications protocol
• SAE J 2030 - Heavy-duty electrical connector performance standard • SAE J 2223 - Connections for on board vehicle electrical wiring harnesses • NEC - National Electrical Code
• SAE J 561 - Electrical terminals - Eyelet and spade type • SAE J 928 - Electrical terminals - Pin and receptacle type A.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 70 of 140 For increased reliability and harness integrity, harnesses shall be routed throughout the cab and chassis in a manner which allows the harnessing to be laid into its mounting location. Routing of harnessing which requires pulling of wires through tubes is never allowed at the manufacturer.
Wiring shall be run in loom or conduit where exposed and have grommets or other edge protection where wires pass through metal. Wire colors shall be integral to each wire insulator and run the entire length of each wire. Harnessing containing multiple wires and uses a single wire color for all wires shall not be allowed.
Function and number codes shall be continuously imprinted on all wiring harness conductors at 3.00" intervals.
All wiring installed between the cab and into doors shall be protected by a wire conduit to protect the wiring.
Exterior exposed wire connectors shall be positive locking, and environmentally sealed to withstand elements such as temperature extremes, moisture and automotive fluids. Electrical wiring and equipment shall be installed utilizing the following guidelines:
• All holes made in the roof shall be caulked with silicon. {No Exceptions} Large fender washers, liberally caulked, shall be used when fastening equipment to the underside of the cab roof. • Any electrical component that is installed in an exposed area shall be mounted in a manner that shall not allow moisture to accumulate in it. Exposed area shall be defined as any location outside of the cab or body.
• For low cost of ownership, electrical components designed to be removed for maintenance shall be quickly accessible. For ease of use, a coil of wire shall be provided behind the appliance to allow them to be pulled away from the mounting area for inspection and service work. • Corrosion preventative compound shall be applied to non-waterproof electrical connectors located outside of the cab or body. All non-waterproof connections shall require this compound in the plug to prevent corrosion and for easy separation of the plug.
• Any lights containing non-waterproof sockets in a weather-exposed area shall have corrosion preventative compound added to the socket terminal area.
• All electrical terminals in exposed areas shall have protective coating applied completely over the metal portion of the terminal.
• Rubber coated metal clamps shall be used to support wire harnessing and battery cables routed along the chassis frame rails.
• Heat shields shall be used to protect harnessing in areas where high temperatures exist. Harnessing passing near the engine exhaust shall be protected by a heat shield. • Cab and crew cab harnessing shall not be routed through enclosed metal tubing. Dedicated wire routing channels shall be used to protect harnessing therefore improving the overall integrity of the vehicle electrical system. The design of the cab shall allow for easy routing of additional wiring and easy access to existing wiring.
• All standard wiring entering or exiting the cab shall be routed through sealed bulkhead connectors to protect against water intrusion into the cab.
All 12-volt battery cables and battery cable harnessing installed by the apparatus manufacturer shall conform to the following requirements:
• SAE J 1127 - Battery Cable
• SAE J 561 - Electrical terminals, eyelets and spade type • SAE J 562 - Nonmetallic loom
• SAE J 836 A - Automotive metallurgical joining
• SAE J 1292 - Automotive truck, truck-tractor, trailer and motor coach wiring
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 71 of 140 • NFPA 1901 - Standard for automotive fire apparatus.
Battery cables and battery cable harnessing shall be installed utilizing the following guidelines:
• Splices shall not be allowed on battery cables or battery cable harnesses. • For ease of identification and simplified use, battery cables shall be color coded. All positive battery cables shall be marked red in color. All negative battery cables shall be black in color. • For ease of identification, all positive battery cable isolated studs throughout the cab and chassis shall be red in color.
• For increased reliability and reduced maintenance, all electrical buss bars located on the exterior of the apparatus shall be coated to prevent corrosion.
• An operational test shall be conducted to ensure that any equipment that is permanently attached to the electrical system is properly connected and in working order.
PO00011821 - BODY ELECTRICAL SYSTEM
All electrical lines in the body shall be protected by automatic circuit breakers, conveniently located to permit ease of service.
Flashers, heavy solenoids and other major electrical controls shall be located in a central area near the circuit breakers.
All lines shall be color and function coded every 3", easy to identify, oversized for the intended loads and installed in accordance with a detailed diagram.
A complete wiring diagram shall be supplied with the apparatus.
Wiring shall be carefully protected from weather elements and snagging. Heavy duty loom shall be used for the entire length.
Grommets shall be utilized where wiring passes through panels.
In order to minimize the risk of heat damage, wires run in the engine compartment area shall be carefully installed and suitably protected by the installation of heat resistant shielded loom.
All electrical equipment shall be installed to conform to the latest federal standards as outlined in NFPA 1901.
PO00010753 - BODY ELECTRICAL HARNESS - ES-KEY
PO00010754 - POWER DISTRIBUTION MODULES FOR CLASS ONE ES-KEY SYSTEM Class 1 Power distribution modules shall be provided in strategic areas of the chassis to allow body harnesses to interface to multiplex system.
The Remote Power Modules (RPM) provide a method of controlling loads on the vehicle, outside the cab, without running individual wires from each switch to the load.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 72 of 140 This electronic module distributes and controls power to various devices on the vehicle as commanded by the control system inside the cab.
The RPM is connected to the Electrical System Controller via the J1939 datalink.
Each module receives power from a power cable, protected by a fusible link to the main battery circuit.
The power distribution modules shall be mounted in a location to provide complete access for service or trouble shooting.
PO00026555 - BLUE SEA FUSE BLOCK IN BODY COMPARTMENT - BATTERY POWER The Blue Sea fuse block(s) installed in the body shall have the power source connected directly to battery.
PO00025545 - BLUE SEA FUSE BLOCK - 6 CIRCUIT REARWARD WALL R5 A Blue Sea 5025B, 6 circuit fuse block, shall be installed on the upper rearward wall of the body R5 compartment interior.
This block has a maximum amperage of 60 Amps per block and 30 Amps per circuit.
PO00012441 - DOOR OPEN INDICATOR W/ INTEGRAL AUDIBLE ALARM An indicator light with an audible alarm, shall be functionally located in the cab to signal when an unsafe condition is present such as an open cab door or body compartment door, an extended ladder rack, a deployed stabilizer, an extended light tower or any other device which is opened, extended or deployed which may cause damage to the apparatus if it is moved.
This light shall be activated through the parking brake switch to signal when the parking brake is released. ***SPECIAL: SP00001513 - MOMENTARY ALARM SILENCE SWITCH A switch shall be provided on the cab dash near the driver's position to allow the silencing of the audible alarm for "Do Not Move" apparatus alarm due to door open indicator. This shall allow the audible alarm to be silenced momentarily until next park brake cycle.
PO00009693 - DUNNAGE AREA LIGHTING, TECNIQ EON 3 LED
Two (2) stainless-steel, Tecniq Eon 3-LED horizontal surface mounted lights shall be provided in the dunnage area to provide adequate illumination of this area.
These lights shall be switched in the same manner as the step lights.
PO00011816 - COMPARTMENT LIGHT ACTIVATION
Compartment lighting shall be switched either from an integral switch as provided by the roll up door manufacturer or a magnetic proximity switch if it is a KME manufactured door.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 73 of 140 PO00003422 - COMPARTMENT LIGHTS, AMDOR LUMA BAR LED LIGHTING - DUAL Each individual, equipment storage compartment shall be equipped with the AMDOR, Luma Bar, LED light fixture, mounted on each side of the forward (and rear) vertical door frame.
PO00010734 - CUST PUMP/TANK/RES BODY LED MARKER LIGHTS
PO00002998 - OPTRONICS MARKER LIGHTS FORWARD OF FRONT CAB DOOR Optronics MCL series amber LED marker lights with reflector shall be provided and mounted forward of the front cab door, one (1) each side.
PO00002999 - OPTRONICS MARKER/TURN LIGHTS @ EA SIDE OF BODY Optronics model MCL82RB, red, LED marker lights with integral reflectors shall be provided at the lower side rear, having one (1) on each side.
Optronics Model #STL71AMB, yellow, LED side marker and turn lights shall be provided on the apparatus lower side, forward of rear axle that puts one (1) on each side, if the apparatus is 30' long or longer. ***SPECIAL: SP00020010 - TRUCK-LITE MARKER LIGHTS @ REAR OF BODY Truck-Lite Model #30 red LED clearance lights shall be provided on the apparatus rear upper having one (1) on each side at the outermost practical location.
PO00003007 - TRUCK-LITE DOT AMBER REFLECTORS @ SIDE OF BODY Truck-Lite # 98034Y, yellow reflectors shall be provided on the apparatus body lower side, as far forward and low as practical with one (1) on each side if the apparatus is 30' long or longer.
PO00003008 - TRUCK-LITE DOT RED REFLECTORS @ REAR OF BODY Truck-Lite # 98034R, red reflectors shall be provided on the apparatus rear with one (1) on each side at the outermost practical location.
PO00026701 - TECNIQ #L10 LED LICENSE PLATE LIGHT
One (1) Tecniq model #L10 LED license plate light shall be provided above the mounting position of the license plate.
The light shall be clear in color and shall have a chrome finish.
PO00003037 - WHELEN C6 LED BRAKE, REVERSE, TURN W/ QUAD HOUSING Two (2) Whelen C6 series, 4-1/8" x 6-1/2", LED red combination tail and stop lights, shall be mounted one each side at the rear of the body.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 74 of 140 Two (2) Whelen C6 series, 4-1/8" x 6-1/2", LED amber arrow turn signal lights, shall be mounted one each side, on a vertical plane with the tail/stop lights.
Two (2) Whelen C6 series, 4-1/8" x 6-1/2", LED white back-up lights, shall be mounted one each side on a vertical plane with the turn/tail/stop signals.
These lights shall activate when the transmission is placed in reverse gear.
Two (2) Whelen PLASC4V mounting flanges, installed one (1) on each side, shall be provided to mount the lights described above in one common mounting flange.
The fourth opening shall be for the lower rear warning lights.
The lights shall be mounted in order, from top to bottom, as described above. ***SPECIAL: SP00020013 - PUMP ENCLOSURE WORK LIGHTS - TECNIQ LED Four (4) Tecniq, model #E18 lights shall be provided inside the pump enclosure, providing 800 lumens each.
Two (2) towards the driver side, and two (2) towards the officer side. Each light shall have their own independent switch incorporated into the light head. The lights shall be controlled (turn on/off) via mechanically fastened door sensors on the officer side fully hinged panel and the driver side upper gauge panel.
PO00003075 - BODY STEP LIGHTS, TECNIQ EON 3 LED, ALL DEVICES Polished, stainless-steel, Tecniq Eon 3-LED, horizontal surface, mounted body step lights shall be provided and controlled with marker light actuation.
Step lights shall be located to properly illuminate all body access steps and walkway areas and shall include a mounting gasket to provide a watertight seal.
***SPECIAL: SP00017074 - AMDOR LED STRIP HOSE BED LIGHTS-SIDES OF HOSEBED ON WALLS Two (2) Amdor 40" long LED strip surface mounted lights shall be mounted on the hose bed cover doors, one on each door. The light strips will be mounted on the high side of the doors when opened and angle down into the hose bed.
The hose bed work lights shall be switched on/off by raising and lowering the hose bed covers. ***SPECIAL: SP00037856 - REAR CAB WALL LIGHT - EXTERIOR One (1) Whelen C6 White LED light shall be provided and mounted high and centered on the cab exterior rear wall. The light shall be activated by the hose bed light switch and rear scene light switch.
PO00003172 - WHELEN C9 SERIES LED SCENE LIGHTS BEHIND FRONT CAB DOORS Two (2) Whelen, # C9SL, super LED scene lights shall be provided, (1) one on each side of the cab, directly behind the front cab entrance door in a chrome plated flange.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 75 of 140 The scene lights shall be wired through the load management system. ***SHOP NOTE: SR00152735 - WHELEN C9 SERIES LED SCENE LIGHTS BEHIND FRONT CAB DOORS The lights shall be installed so that the front edge of the light bezels are aligned with the front edge of the exterior cab compartment doors.
PO00003173 - WHELEN C9 SERIES LED SCENE LIGHTS ON REAR OF BODY Two (2) Whelen, # C9SL, super LED scene lights shall be provided, (1) one on each side of the rear body panel in a chrome plated flange.
The scene lights shall be wired through the load management system.
PO00003244 - CAB SCENE LIGHTS TO BE ACTIVATED BY CAB DOORS In addition to the cab mounted switch for the cab scene lights, the driver and officer cab doors shall activate the respective light when a cab door is opened.
PO00003245 - REAR SCENE LIGHTS TO BE ACTIVATED BY REVERSE LIGHTS In addition to the cab mounted switch for the rear scene lights, the rear scene lights shall illuminate when the transmission is placed in reverse gear and the apparatus is operating as an emergency vehicle (Primary Warning switch on).
PO00011814 - CHASSIS SINGLE ELECTRIC (DOT) HORN
A single electric horn activated by the steering wheel horn button shall be furnished.
PO00004198 - ECCO #505 BACK-UP ALARM - 87 DBA
An ECCO # 505, 87dBA back-up alarm, shall be provided and installed at the rear of the apparatus under the tailboard.
The back-up alarm shall activate automatically when the transmission is placed in reverse gear and the ignition is "on."
PO00024127 - DUAL CHROME AIR HORNS - GROVER
Two (2) chrome plated Grover air horns shall be at the front of the vehicle. The air horns shall be mounted in full compliance with NFPA-1901. The supply lines shall be dual 1/4" lines with equal distance from each horn.
PO00002943 - DUAL AIR HORNS RECESSED IN DRIVER SIDE OF FRONT BUMPER Both air horns shall be recessed in the driver side of the front bumper.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 76 of 140 PO00026141 - HORN SELECTOR - AIR/ELECTRIC
A multi selection button shall be provided in the multiplex screen to activate from the steering wheel horn button one of the following:
• DOT electric horn
• Air horn
***SHOP NOTE: SR00152736 - CHASSIS SINGLE ELECTRIC (DOT) HORN The steering wheel shall default to the air horn.
PO00026745 - AIR HORN CONTROL - CEILING MOUNTED LANYARD/STEERING WHEEL HORN BUTTON FOR DRIVER
The air horn(s) shall be controlled by a pull chain/cable and steering wheel horn button for the driver.
PO00004211 - SIREN, WHELEN # 295HFS2, 200W - FLUSH MOUNT One (1) Whelen # 295HFS2, 200-watt electronic siren shall be provided featuring: flush mount remote control head recessed in center dash panel as space allows, "Si-Test" self-diagnostic feature, six (6) function siren, radio repeat, and public address.
The electronic siren and speaker shall meet the NFPA required SAE certification to ensure compatibility between the siren and speaker.
PO00004236 - TWO (2) WHELEN SP123BMC SPEAKERS
Two (2) Whelen, model # SP123BMC with chrome plated ABS outer flange, siren speakers shall be provided, recessed in the front bumper and wired to the electronic siren.
PO00024983 - POLISHED STEEL ELECTRONIC SIREN SPEAKER GRILL A custom electric siren speaker grill shall be provided. This grill shall include the KME company logo cut into the center.
PO00012247 - FEDERAL Q2B SIREN @ CAB FRONT
One (1) Federal Model #Q2B mechanical siren shall be provided to provide audible warning.
PO00012253 - Q2B MOUNT - SEMI-RECESSED INTO DRIVER'S SIDE OF BUMPER The Q2B siren shall be semi-recessed into the bumper on the driver's side.
The siren shall be recessed so the front grille portion of the siren is exposed and protruding beyond the bumper.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 77 of 140 PO00026753 - ELECTRO/MECHANICAL SIREN BRAKE CONTROL - DASH SWITCH, DRIVER SIDE A dash mounted push button switch shall be provided for the driver to control the brake on the electro/mechanical siren.
PO00026761 - ELECTRO/MECHANICAL SIREN CONTROL - FLOOR SWITCH, DRIVER SIDE A floor mounted foot switch shall be provided for the driver to activate the electro/mechanical siren. ***SPECIAL: SP00037862 - COMMUNICATIONS EQUIPMENT
All communications equipment including (but not limited to) mobile radio(s), antenna(s), intercom system, and AM/FM radio shall be provided and installed by Johnson Equipment of Perris, CA after delivery of the completed apparatus. KME California shall budget $15,000 towards the purchase and installation of this equipment. Any additional costs above this budgeted amount shall be the responsibility of the Hemet Fire Department.
PO00004695 - HALE QMAX-150 1500 GPM SINGLE STAGE PUMP
• HALE QMAX-150
• 1500 G.P.M.
Single Stage The pump must deliver the percentage of rated capacity at the pressure listed below:
• 100% of rated capacity at 150 P.S.I. net pump pressure • 100% of rated capacity at 165 P.S.I. net pump pressure • 70% of rated capacity at 200 P.S.I. net pump pressure • 50% of rated capacity at 250 P.S.I. net pump pressure.
The pump shall be of a size and design to mount on the chassis rails of commercial and custom truck chassis and have the capacity of 1500 gallons per minute (U.S. GPM), NFPA-1901 rated performance.
The entire pump shall be manufactured and tested at the pump manufacturer's factory. The pump shall be driven by a drive line from the truck transmission. The engine shall provide sufficient horsepower and RPM to enable the pump to meet and exceed its rated performance. The entire pump both suction and discharge passages, shall be hydrostatically tested to a pressure of 600 PSI. The pump shall be fully tested at the pump manufacturer's factory to performance specs as outlined by the latest NFPA-1901. Pump shall be free from objectionable pulsation and vibration. The pump body and related parts shall be of fine grain alloy cast iron with a minimum tensile strength of 30,000 PSI. All moving parts in contact with water shall be of high-quality bronze or stainless-steel. Pumps utilizing castings made of lower tensile strength cast iron are not acceptable.
Pump body shall be horizontally split on a single plane in two sections for easy removal of entire impeller assembly including wear rings and bearings from beneath the pump without disturbing piping or the mounting of the pump in chassis.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 78 of 140 Pump shaft to be rigidly supported by three bearings for minimum deflection. One high lead bronze sleeve bearing shall be located immediately adjacent to the impeller (on side opposite the gearbox). The sleeve bearing is to be lubricated by a force fed, automatic oil lubricated design, pressure balanced to exclude foreign material. The pump shaft shall be heat-treated, electric furnace, corrosion resistant stainless-steel to be superfinished under packing with galvanic corrosion (zinc foil separators in packing) protection for longer shaft life.
Pump shaft must be sealed with double-lip oil seal to keep road dirt and water out of gearbox.
The pump shall have one double suction impeller. The pump body shall have two opposed discharge volute cutwaters to eliminate radial unbalance. Pump impeller shall be hard, fine grain bronze of the mixed flow design, accurately machined, and individually balanced. The vanes of the impeller intake eyes shall be of sufficient size and design to provide ample reserve capacity utilizing minimum horsepower. Impeller clearance rings shall be bronze, easily renewable without replacing impeller or pump volute body, and of wrap-around double labyrinth design for maximum efficiency.
PO00010950 - HALE CBP-250, 250 GPM PTO PUMP - PUMP AND ROLL A dedicated pump shall be provided for pump-and-roll and light volume stationary pumping.
The details of the pump are as follows:
• HALE CBP 250
• 250 GPM
• SINGLE STAGE
• PTO DRIVEN
A Hale model CBP-250 PTO driven pump shall be provided and installed.
The pump shall be of a size and design to mount on the chassis rails of commercial and custom truck chassis and have a maximum capacity of 250 gallons per minute (U.S. GPM), NFPA rated performance.
The entire pump shall be manufactured and tested at the pump manufacturer's factory.
The engine shall provide sufficient horsepower and RPM to enable pump to meet and exceed its rated performance.
The entire pump, both suction and discharge passages shall be hydrostatically tested to a pressure of 600 PSI.
The pump shall be fully tested at the pump manufacturer's factory to performance specs as outlined by the latest NFPA Pamphlet No. 1901. Pump shall be free from objectionable pulsation and vibration. The pump body and related parts shall be of fine grain alloy cast iron, with a minimum tensile strength of 30,000 PSI. All moving parts in contact with water shall be of high-quality bronze or stainless-steel. Pump utilizing castings made of lower tensile strength cast iron not acceptable.
The pump shaft shall be rigidly supported by two deep groove ball bearings for minimum deflection.
The pump shaft shall be heat-treated, electric furnace, corrosion resistant, stainless-steel.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 79 of 140 The pump impeller shall be hard, fine grain bronze of the mixed flow design: accurately machined, hand ground and individually balanced. The vanes of the impeller intake eye shall be hand ground. The impeller shall be of sufficient size and design to provide ample reserve capacity utilizing minimum horsepower. Impeller shall be keyed to pump shaft and locked in place with a stainless-steel lock nut.
PO00010792 - PUMP RATIO
The pump ratio shall be selected by the apparatus manufacturer to give maximum performance with the engine and transmission selected.
The manufacturer shall supply at time of delivery copies of the pump manufacturer's certification of hydrostatic testing, the engine manufacturer's current certified brake horsepower curve.
PO00009802 - PUMP MOUNTS - MID-SHIP PUMPS
Extra heavy duty pump mounting brackets shall be furnished.
These shall be bolted to the frame rails in such a position to perfectly align the pump so that the angular velocity of the drive line joints shall be the same on each end of the drive shaft.
This shall assure full capacity performance with a minimum of vibration. Mounting hardware shall utilize Grade 8 bolts.
PO00009803 - PUMP MOUNTS - PTO PUMPS
Extra heavy duty pump mounting brackets shall be furnished.
These shall be bolted to the frame rails in such a position to perfectly align the pump with the PTO, so that the angular velocity of the drive line joints shall be the same on each end of the drive shaft.
This shall assure full capacity performance with a minimum of vibration. Mounting hardware shall utilize Grade 8 bolts.
PO00009138 - HALE MECHANICAL PUMP SEAL
The mid ship pump shall be equipped with a high quality, spring loaded, self-adjusting mechanical seal capable of providing a positive seal to atmosphere under all pumping conditions.
This positive seal to atmosphere must be achievable under vacuum conditions up to 26 Hg (draft) or positive suction pressures up to 250 PSI.
The mechanical seal assembly shall be 2 inches in diameter and consists of a carbon sealing ring, stainlesssteel coil spring, Viton rubber boot, and a tungsten carbide seat with a Teflon backup seal provided.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 80 of 140 Only one (1) mechanical seal shall be required, located on the first stage suction (inboard) side of the pump and be designed to be compatible with a one-piece pump shaft.
A continuous cooling flow of water from the pump shall be directed through the seal chamber when the pump is in operation.
PO00009105 - HALE PUMP "G" DRIVE UNIT, ALL HALE FULL CAST PUMPS The drive unit shall be completely assembled and tested at the pump manufacturer's factory.
Pump drive unit shall be of sufficient size to withstand up to 16,000 lbs. ft. of torque of the engine in both road and pump operating conditions.
The drive unit shall be designed of ample capacity for lubrication reserve and to maintain the proper operating temperature.
The gearbox drive shafts shall be of heat-treated chrome nickel steel and at least 2-3/4 inches in diameter on both the input and output drive shafts.
They shall withstand the full torque of the engine in both road and pump operating conditions.
All gears, both drive and pump, shall be of the highest quality electric furnace chrome nickel steel.
Bores shall be ground to size and teeth integrated, chrome-shaven and hardened, to give an extremely accurate gear for long life, smooth, quiet running and higher load carrying capability.
An accurately cut spur design shall be provided to eliminate all possible end thrust.
PO00022942 - HALE CBP DRIVE UNIT
The drive unit, as well as the entire pump, shall be completely manufactured at the pump manufacturer's factory. The drive unit bearings shall be heavy duty and precision ground to size. The drive unit shall be of sufficient size to withstand the full torque of the pumping operation. The drive unit shall have ample capacity for lubrication reserve and maintain the proper operating temperature.
All gears shall be of highest quality steel alloys. They shall have case hardened teeth, to give long life, smooth, quiet running and higher load carrying capability. An accurately cut spur design shall be provided to eliminate all possible end thrust.
PO00024017 - PTO UNIT - HALE INTERFACE PUMPING SYSTEM
A hot shift Power Take Off shall be provided to drive the pump-and-roll impeller. The PTO shall be controlled by an electric "Hot-Shift" lighted rocker switch on the cab dash. This switch shall activate the low volume / pump-and-roll portion of the pumping system.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 81 of 140 PO00010793 - PUMP SHIFT MANUAL OVERRIDE
An emergency manual pump shift control shall be furnished on the left side pump panel which may be utilized if the air shift control does not operate. A transmission, manual lock-up switch shall be furnished in the cab to ensure positive lock-up of the transmission.
PO00012078 - HALE PUMP SHIFT INDICATOR LIGHTS
For automatic transmissions, three (3) green warning lights shall be provided to indicate to the operator(s) when the pump has completed the shift for Road to Pump position.
Two (2) green lights to be located in the truck driving compartment and one (1) green light on pump operator's panel adjacent to the throttle control.
For manual transmissions, one (1) green warning light shall be provided for the driving compartment.
All lights to have appropriate identification/instruction plates.
PO00022947 - PTO PUMP AND ROLL INDICATOR LIGHTS
Three (3) indicator lights shall be provided in the cab interior. The “PUMP ENGAGED” light shall illuminate to indicate that the PTO is engaged.
The “OK TO PUMP” light shall be illuminated when:
1) the PTO is engaged.
2) the parking brake is set.
3) the transmission is in neutral.
The “OK TO PUMP AND ROLL” shall be illuminated when:
1) the PTO is engaged.
2) the parking brake is released.
3) the transmission is in any forward gear or reverse.
When the “OK TO PUMP AND ROLL” indicator is illuminated the “OK TO PUMP” indicator shall not be illuminated.
PO00022394 - MANIFOLD - DISCHARGE & SUCTION
A custom-made suction and discharge manifold shall be constructed from stainless-steel and/or flexible tubing. The manifold shall be designed to provide maximum efficiency for the suction inlets and the discharges. {No Exceptions}.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 82 of 140 PO00011539 - HALE ANODE BLOCKS - ALLOY - 2-SUCTION/2-DISCHARGE Four (4) Hale Alloy anode blocks shall be provided and located two (2) on the suction side and two (2) on the discharge side of the pump to protect the pump from corrosion.
The Anodes shall be painted Safety Yellow for identification purposes. ***SPECIAL: SP00037869 - HALE THERMAL RELIEF VALVE - LIGHT AND BUZZER A Hale Model TRV-L120 Thermal Relief Valve shall be provided on the pump.
If water temperature in the pump exceeds 120 degrees Fahrenheit, the thermal relief valve shall automatically open and discharge pump water to the fill tower or tank, through a 3/8" discharge line, routed below the pump module. The TRV shall include a warning lamp and buzzer.
The thermal relief valve shall automatically close when the water temperature is lowered.
PO00010750 - AUXILIARY ENGINE COOLER
An auxiliary cooler or heat exchanger shall be installed in the engine compartment between the engine and the chassis radiator.
The cooler shall permit the use of water from the pump for cooling the engine.
The cooling shall be done without mixing engine and pump water.
PO00004802 - CLASS ONE "TPG" GOVERNOR CONTROL
Apparatus shall be equipped with a Class 1 Total Pressure Governor (TPG) that is connected to the Electronic Control Module (ECM) mounted on the engine.
The TPG shall operate as a pressure sensor (regulating) governor (PSG) utilizing the engines J1939 data for optimal resolution and response.
Programmable presets for RPM and Pressure settings shall be easily configurable using the TPGs straightforward menu structure.
The TPG shall also include indication of engine RPM, system voltage, engine oil pressure, and engine temperature with audible alarm output for all.
The TPG uses the J1939 data bus for engine information, requiring no additional sensors to be installed.
PO00011411 - ELKHART STYLE #40 INTAKE RELIEF VALVE
An Elkhart Model 40 intake relief valve system shall be plumbed on the suction side of the pump to comply fully with NFPA-1901 requirements.
16.H
City of Hemet
2023 Type 1 ‘Severe Service’ Pumper
MANUFACTURERS DETAILED SPECIFICATIONS
Quote # QUO0000007365 (Rev 0) February 17, 2022 Page 83 of 140 It shall have an adjustable pressure relief setting from 75 psi to 250 psi and is factory preset at 125 psi.
Excess pressures shall be plumbed to discharge water under the pump enclosure away from the pump operator.
PO00011419 - INTAKE RELIEF VALVE HOSE CONNECTION
The intake relief valve discharge shall be a 2 ½” pipe which terminates with a 2 ½” NST male thread. A “DO NOT CAP” warning tag shall be affixed to the appropriate pump panel.
PO00024428 - RELIEF VALVE - AUXILIARY PUMP
A relief valve shall be provided to maintain discharge pressure and shall be set according to pump range of operation.
PO00009128 - HALE OIL-LESS PRIMING SYSTEM - HALE PUMP
The priming pump shall be a 12-volt Hale model ESP Oil-Less, positive displacement vane type primer, electrically driven.
One priming control shall open the priming valve and start the priming motor.
The primer shall be capable of priming without the use of primer oil.
The primer shall be connected to the power source with a 300-amp fusible link.
The Hale primer shall be activated by a control located on the pump operator's panel.
The control shall activate the primer motor, which shall create a vacuum.
Valve actuation may be accomplished while the main pump is operational, if necessary to assure complete prime.
PO00004826 - CLASS ONE 12 PORT ROTARY MASTER DRAIN VALVE A Class One, rotary type, 12 port, multiple master drain valve shall be provided and controlled at the lower portion of the side pump panel.
The valve shall be located in pump compartment lower than the main body and connected in such a manner as to allow complete water drainage of the pump body and all required accessories.
Water shall be drained below the apparatus body and away from the pump operator.
PO00004830 - DRAINS/BLEEDER "INNOVATIVE CONTROLS" LIFT UP @ ALL 1-1/2" OR LARGER All lines shall drain through the master drain valve or shall be equipped with individual drain valves, easily accessible, and labeled.